05 mp1000 tic insert

MP1000 New Design
Mantle SPE STD F OS MX2 MM1564689 6284KG/PCS
Bowl Liners STD F MM1603957 5912KG/PCS
Original Equipment Replacement MP1000 Cone Crusher Parts
High quality cone crusher parts are a perfect fit
TIC Insert Jaw Crusher Wear Parts Manufacturer
BOGVIK has improved our customer Crusher Liners by TIC (titanium carbide) insert. BOGVIK TIC insert Crusher Liners are designed to
improve efficiency and reduce costs by extending wear life and minimizing downtime. Compare with normal manganese crusher liners,
our TIC insert wear parts span life can be 2-3 times. Based on our customer feedback, the more hard material to crush, the longer span
life.
Benefits
2-3 times span life than normal manganese Crusher Liners
TIC insert Crusher Liners can decrease your plant downtime
Higher cost performance compare with normal manganese Crusher Liners
More easily to install
Original equipment replacement MP1000 cone crusher parts ensure proper fit, form and function to reduce maintenance issues and
increase longevity. If your equipment fails, productivity of your entire plant is at risk. To avoid such losses, you must be sure critical
replacement parts are readily available when you need them.

BOGVIK provides a complete offering, for both standard and engineered-to-order parts, ensuring you have the availability and support
required. We provide flexible options to secure parts on a one-time basis, as a turn-key service, or anywhere in between.
Wear parts
Feed cone
Main frame liners
Mantle liners
Bowl liners
Protection cones
Arm guards

I
SERIAL NO MP10000300
1 of 3
No Item
Assembly No.
1 Main Frame
Assembly
MM0352663
Main Frame Assy.
Instructions MM0236529
Main Frame Sub-
Assembly MM0301297
Main Frame Sub-Assembly
Instructions MM0236528
Clearing Jack
Assembly
1094300074
2 Adjustment Ring
Assembly M
M0313986
Adjustment Ring Sub-
Assy. MM0236590

Clamping Cylinder
Assembly 1094300295
3 Tramp Release Cylinder
Assembly MM0310179
Tramp Release Cylinder Sub-
Assembly 1094300592
Accumulator
Assembly
MM0310178
5 Countershaft Box
Assembly MM0
345191
7 Crusher Oil Piping
Assembly MM0260
591
9 Eccentric
Assembly
MM0359051
Eccentric Sub-
Assembly MM0
354111
Counter Weight Sub-
Assembly MM0351619

10 Socket
Assembly
1094300683
Socket Sub-
Assembly
1094305046
11 Head
Assembly
MM0391730
Head Stub Bolt Sub-
Assembly 1094305023
12 Feed Plate
Assembly
1094300597
13 Liner
Assembly
MM0416137
14 Bowl
Assembly
MM0264431
15 Hopper
Assembly
1094300109

20 Tools
Assembly
MM0350015
Charging
Assembly
1094290423
PARTS BOOK INDEX
CSI NAMMULDI
2 of 3
No Item
Assembly No.
21 Accessories Assembly with
Tags MM0408348
Accessories
Assembly
MM0408342
Countershaft Temperature Sensor
Assembly MM0406109

Eccentric Temperature Sensor
Assembly MM0406108
Cavity Level Sensor
Assembly MM0412872
Speed Monitor
Assembly MM03
71459
Vibration Sensor
Assembly MM0360915
Air Flow Meter
Assembly MM0409
849
Proximity Switch Enclosure
Assembly MM0411491
22A Frame I.D. Plate
Assembly
MM0236587
22B Adjustment Ring I.D. Plate
Assembly MM0237262
22C I.D. Plate
Assembly
MM0330319
26 Water Cooler Assembly with
Tags MM0408350

Water Cooler & Piping
Assembly MM0408343
Water Cooler Junction Box
Assembly MM0411490
Temperature Sensor
Assembly MM0408274
29 Pkg. Lube System Assembly with
Tags MM0408352
Pkg. Lube System Assembly
(P/L) MM0408355
Pkg. Lube System Assembly
(G/A) MC001560
Lube Pump Plate
Assembly MM0378133
Drain Temperature Sensor
Assembly MM0408274
Lube Temperature Sensor
Assembly MM0408272
Differential Pressure
Transmitter MM0242682
Electrical Enclosure
Assembly MM0411489

Spinner Plate
Assembly
MM0200067
32 Hydraulic Circuit
Assembly MM0
244559
33 Crusher Sensor Electrical Enclosure
Assembly MM0372963
34 Hydraulic Drive Adjustment
Assembly MM0343466
Hydraulic Drive
Assembly 109430
0480
PARTS BOOK INDEX
CSI NAMMULDI
3 of 3
No Item
Assembly No.
36 Hyd. Power Unit Assembly with
Tags MM0408354
Hyd. Power Unit Assembly
(P/L) MM0408356

Hyd. Power Unit Assembly
(G/A) MC001561
Valve Module Assembly
(Main) MM0246451
Manifold Assembly
(Pump) MM0246447
Pressure Transmitter Manifold
Assembly MM0408288
Local Control Enclosure
Assembly MM0411488
Maintenance Control Station
Assembly MM0295819
Temperature Transmitter Sensor
Assembly MM0408274
Power Unit Electrical Enclosure
Assembly MM0411487
Accumulator
Assembly
MM0331103
37 Air Cleaner
Assembly
MM0233526

40 Torque
Limiter
MM0409302
41 Hydraulic Motor Circuit
Assembly 1094300574
46 Blower and Air Cleaner
Assembly MM0408365
SERIAL NO MP800128
1 of 3
No Item
Assembly No.
1 Main
Frame
1094200284
Clearing
Jack
1094200001
2 Adjustment
Ring
1094200319

Adj. Ring Sub-
Assy.
1094205061
Clamping
Cylinders
1094300295
Roller
Assembly
1094200192
3 Tramp Release
Cylinder
1094200185
Tramp Rel Cylinder
Assy. 1094205
045
Accumulator
1094205052
5 Countershaft
Box
1094200256
7 Crusher Oil
Piping
1094200285

9 Eccentric
1094200219
10 Socket
1094200292
11 Head
1094200304
12 Feed
Plate
1094200291
13 Liner
1094200316
14 Bowl
1094200308
15 Hopper
1094200148
20 Tools
1094200302
21 Accessories
1094200290
Ct. Shft. Temp.
Sensor
1094300638

22 ID
Plate
1094200327
23 Crusher
Sheave
1094200121
24 Motor
Sheave
1094200138
25 Drive V-
Belts
1017557062
PARTS BOOK INDEX
Mineracao Serro Do Sossego S.A.
SERIAL NO MP800128
2 of 3
No Item
Assembly No.
26 Air Cooler
Assy.
1094200324
Temp.
Sensor
1094300637

29 Pkg. Lube Sys.
(P/L)
1098200536
Pkg. Lube Sys.
(G/A)
1098201191
Pump &
Motor
1094360362
Pump
1059428078
Temp.
Sensor
1094300637
32 Hydraulic
Circuit
1094200180
33 Vibration Sensor
Assy.
1094200320
34 BowlAdjustment Hydraulic
Motor 1094200239

Hydraulic Motor
Assy.
1094200033
Idler Mtg. Plt. Sub-
Assy. 1
094205049
36 Power Unit Parts
List
1094200322
P/U General
Arrangement 1
094200328
P/U Elec.
Schematic
1094300624
P/U Hyd.
Schematic
1094200225
Valve Module
(Main)
1083390642
Valve Module
(PS's)
1083390635

Manifold Assy.
(Pump)
1094305033
38 Mounting
Options
1094200212
46 Blower
Assembly
1094200323
Tags
Assembly
See S.N. MP800127
PARTS BOOK INDEX
Mineracao Serro Do Sossego S.A.
SERIAL NO MP800128
3 of 3
No Item
Assembly No.
Drive
Guard
1038059828
Flow
Meter
1007031406

DC Prox Sw PLC
Assy. 1
094200271
PLC with
Logic
1031405100
Prox Sw Elec.
Schematic
1094000380
Special Paint
Instr.
10P0228101
SERIAL NO HP800189
1 of 3
No Item
Assembly No.
1 Main
Frame
1093080214
2 Adjustment
Ring
1093080129

Clamping
cylinders
1093070001
Roller
Assembly
1094200192
3 Tramp
Release
1093080005
Cylinder
Assy.
1093070045
Tramp Rel Rod
Assembly 1093
075008
Accumulator
Assy.
1093085016
5 Countershaft
Box
1093080077
RTD
Assembly
1094300638

7 Crusher Oil
Piping
1093080196
9 Eccentric
1093080144
10 Socket
1093080001
11 Head
1093080073
12 Feed
Plate
1093070190
13 Liner
1093080112
14 Bowl
1093080117
15 Hopper
1093080121
20 Tools
1093080120
Charging and Gauging
Assy. 1094290423
21 Accessories
1093080081

Pressure Transducer
Assy. 1094300
651
22 ID
Plate
1093080145
23 Drive
1093080159
24 Cooler or Cooler &
Piping
1093080216
PARTS BOOK INDEX
North American Palladium LTD.
SERIAL NO HP800189
2 of 3
No Item
Assembly No.
29 Package Lube
System
1098200555
Pkg Lube System General
Arrangement 1098201204

Pump &
Motor
1094360359
Oil
Pump
1059428075
Filter
1003877071
RTD
Assy.
1094300637
32 Hydraulic
Circuit
1093080197
33 Vibration Sensor
Assy.
1093080167
Vibr. Monitor Syst. Mtg. & Clear. &
Wiring 1094200325
34 Adjustment
Mechanism
1093080215

Hydraulic
Drive
1093085034
36 Power
Unit
1094506610
Power Unit Parts
List
1094506611
General
Arrangement
1094000397
Pushbutton Control
Box 10945
06051
Wiring
Schematic
1093100065
Hydraulic
Schematic
1094000398
Valve
Module
1083390657

Pressure Switch
Assy.
1083390659
38 Sole Plate
Assembly
1093070295
Speed Monitor
Assembly 109
3100029
Speed Monitor Wiring
Diagram 1093100030
46 Blower
1094300603
PARTS BOOK INDEX
North American Palladium LTD.
SERIAL NO HP800189
3 of 3
47 Cavity Level
Sensor
1094000393
Automation
Assembly
1093100115

PLC
Assembly
1093100116
Electrical
Schematic
1093100117
Jackshaft
Assembly
1093080218
Bowl Liner 4831-4363
Mantle 5014-3811
Mantle 5014-3849
Mantle 5014-3852
Mantle 5014-3860
Mantle 5014-3900

Mantle 5014-3903
Mantle 5014-3950
Mantle 5014-3952
Mantle 5014-3952
Mantle 5014-3953
Mantle 5014-4051
Mantle 5014-4053
Mantle 5014-4074
Mantle 5014-4075
Mantle 5014-4076
Mantle 5014-4077

Mantle 5014-4089
Mantle 5014-4081
Mantle 5014-4085
Mantle 5014-4086
Mantle 5014-4088
Mantle MM0200072
Mantle 5014-4066
Torch Ring 6391-5735
Knob Slag 5168-5836
Liner 4829-1432
Liner 4829-1450
Mantle 5013-0771
Bowl Liner 4829 4616
Bowl Liner 4829 4616
Mantle 5013-2105

Mantle 5013-2107
Mantle 5013-2108
Mantle 5013-3981
Mantle 5013-3991
Mantle 5013-6364
Mantle 5013-6368
Mantle 5013-6351
Mantle 5013-6390
Mantle 5013-6355

Mantle 5013-6373
Mantle 5013-6367
Mantle 5530-7502
Mantle 5013-6356
Mantle 5013-6357
Liner 5530-4000
1. Cone Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Bottomshell Arrangement (452.5824) . . . . . . . . . . . . . . . . . . . . . . . . . 11
2a. Liner in Bottomshell (452.5988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Wear Plates in Bottom Shell (452.5991) . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Rubber Compression Mountings (442.9650) . . . . . . . . . . . . . . . . . . . . 17
5. Eccentric Assembly (452.2045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5a. Eccentric Bushing (452.3609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5b. Gear and Pinion Set (452.2051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. Dust Collar Arrangement (452.6434) . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7. Hydroset Cylinder Arrangement (452.5938) . . . . . . . . . . . . . . . . . . . . 23
7a. Chevron Packing Assembly (442.9257) . . . . . . . . . . . . . . . . . . . . . . . 24
8. Pinion Shaft Housing Arrangement (452.2007) . . . . . . . . . . . . . . . . . . 25
9. Mainshaft Arrangement (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9a. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9b. Liners (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10. Topshell Tertiary Arrangement (452.5944) . . . . . . . . . . . . . . . . . . . . . 31
10a. Rim Liner Teritiary Assembly (452.6068) . . . . . . . . . . . . . . . . . . . . . 34
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CH895:01
10b. Arm Shield Assembly (452.6071) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10c Concave Teritiary Alternatives (452.5985) . . . . . . . . . . . . . . . . . . . . 36
10d. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11. Feed Hopper Assembly (452.6066) . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11a. Feed Hopper Lower (452.5921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11b. Rubber Sheet (452.6028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11c. Feed Hopper Upper (452.6128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11d. Rubber Sheet (452.3688) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11e. Cover and Splitter (452.5514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11f. Cover (452.3984) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
11g. Splitter (452.2939) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12. Direct Drive on Sub-frame (452.6184) . . . . . . . . . . . . . . . . . . . . . . . . 43
12a. Drive Shaft with Safety Coupling (930.0273) . . . . . . . . . . . . . . . . . . 44
12b. Sensor (458.0451) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13. Overpressure Connection Assembly (452.6164) . . . . . . . . . . . . . . . 47
14. Overpressure Unit (452.6271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
14a. Overpressure Blower (452.3808) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SPC Sandvik
CH895:01
© 2011 Sandvik SRP
AB
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5
14b. Motor alternatives (452.4436) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
14c. Air cleaner (452.3811) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
15. Tool List (452.6223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
16. Sign Assembly (452.6222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
17. Hoses and Protections (452.5998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

17a. Hydroset System Assembly (452.5999) . . . . . . . . . . . . . . . . . . . . . . 58
17b. Bracket for hydroset security valve Alt. (452.7646) . . . . . . . . . . . . 60
17c. Hydroset security valve Alt. (452.7650) . . . . . . . . . . . . . . . . . . . . . . 61
17d. Hydroset safety valve assembly (452.1488-902) . . . . . . . . . . . . . . . 62
17e. Electric dump valve assembly (452.7171-903) . . . . . . . . . . . . . . . . 63
17f. Electric dump valve without pressure relief valve assembly
(452.7730-901) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
17g. Logic component (902.1152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
17h. Spacer (902.1153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
17i. Cover (902.1154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
17j. Directional valve (902.1155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
17k. Electrical cabinet, Siemens (290.0104) . . . . . . . . . . . . . . . . . . . . . . 70
17l. Electrical cabinet, Beckhoff (290.0105) . . . . . . . . . . . . . . . . . . . . . . . 73
6 R 223.1381.en-
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SPC Sandvik
CH895:01
17m. Protection Assembly (452.6086) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
17n. Lubrication System (452.6089) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
18. Service/Repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

SPC Sandvik
CH895:01
© 2011 Sandvik SRP
AB
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7
General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher or tank. State quantity, article number and denomination for
each ordered part. The quantities listed in this catalog show how many pieces
of each part that are usually exchanged in a certain position.
Crusher’s identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik
concerning spare parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
The “Type” number is a designation system that describes the product.

(Continued)
:01
10 11 12 13 14 15
CH895 EFF /A/ 50 44/48/36/ 40
Identification plate
1 Type
2 Serial number
3 Local mfg number
4 Order number
5 Mass (Kg)
6 Max operating speed
(Not valid for this crusher)
7 Manufacturer
8 Year of manufacture
9 CE Mark
Type:
10 Type and size of crusher
11 Crushing chamber (concave ring)
12 Mantle
13 Gear set: 50/60 Hz
14 Eccentric throw (mm)

15 Mark number
1 2 3 4 5 6 7
8
8 R 223.1381.en-
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SPC Sandvik
CH895:01
(Continued)
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this wear parts catalog or problems connected to
the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com
SPC Sandvik
CH895:01
452.5936
© 2011 Sandvik SRP
AB
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03
9
1. Cone Crusher
(Continued)
9
3
5
7
6
8
11
10
2
13
17
4, 12, 14, 15, 16, 18
10 R 223.1381.en-
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SPC Sandvik
CH895:01
452.5936

(Continued)
Pos. No. Qty. Cat. No. Part
No. Alternative Description Remarks
1
2 1 1000 452.5824-
901 Bottomshell Ar
3 452.5991-
901 Wear plates in bottomshell
4 452.9650-
Rubber compression mountings
5 1 1800 452.2045-
901 Eccentric Ar
6 1 1400 452.6133-
901 Dust collar Ar
7 1 2000 452.5938-
901 Hydroset cylinder Ar
8 1 3000 452.2007-
901 Pinionshaft housing
9 1 4000 452.6419-
901 Mainshaft Ar
10 1 5000 452.5944-
901 Topshell Ar

11 1 7000 452.6066-
901 Feed hopper Ar
12 452.6738-
Direct drive on subframe
13 452.6164-
Overpressure connection assembly
14 452.6271-
Overpressure unit
15 452.6223
Tool list
16 452.6745-
901 Sign assembly
17 1 9000 452.5998-
901 Hoses and protection
18 1
Service/Repair kit
SPC Sandvik
CH895:01
452.5824
© 2011 Sandvik SRP
AB
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11

2. Bottomshell Arrangement (452.5824)
(Continued)
2 4, 5
1
11, 19
3
13
12
7
15
8, 9 10
B
18
C
A
16, 17
14
C B
A
6

12 R 223.1381.en-
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SPC Sandvik
CH895:01
452.5824
(Continued)
Pos No. Qty. Cat. No. Part
452.5824-901 Bottomshell
arrangement Consists of:
1 1 1005-0 452.5972-
901 Bottomshell assembly
2 1 1005-1 452.3721-
901 Foot assembly
4 16 1005-5 847.0125-
00 Washer BRFB 31x58 HB 200
5 16 1005-4 840.0693-
00 Screw M6S M30x110 8.8 ISO4014
12 1 1010-
0 Liner
bottomshell assembly See section 2a. Liner in Bot-
tomshell (452.5988)

13 1 1320-
0 Wear
plate assembly See section 3. Wear Plates in
Bottom Shell (452.5991)
14 1
Overpressure connection
assembly See section 13. Overpressure
Connection Assembly
(452.6164)
15 1 1006-0 891.2447-
901 Inspection door PU
16 4 1006-2 847.0147-
00 Washer BRB 13x24 HB200 ISO 7089
17 4 1006-3 845.0030-
00 Lock nut M12 8 FZB ISO 7040
18 2 1404-0 853.0464-
00 Pin CP m6 12x30 SMS 2374
Not included in 452.5824-901
3 1 1200-0 442.9248-
01 Bottomshell bushing
6 1 1015-0 442.9396-
00 Bend assembly

7 2 1015-1 900.2199-
00 Flange halfe SAE 3000 PSI 4”
8 4 1015-3 847.0016-
9 4 1015-2 840.0070-
00 Screw M6S 16x60 8.8 FZB ISO 4017
10 1 1015-4 873.0129-
00 O-ring 109,5x3 SMS 1586
11 8 1885-0 853.0646-
00 Pin Prym N 16x45
19 1 1880-0 442.9249-
02 Eccentric wearing plate
SPC Sandvik
CH895:01
452.5824
© 2011 Sandvik SRP
AB
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13
2a. Liner in Bottomshell (452.5988)
Pos. no. Qty. Cat. No. Part

452.5988-901 Bottom shell liner
kit Consists of:
1 1 452.5923-
901 Liner pinionshaft arm assembly
2 3 452.5925-
001 Liner narrow arm
2
1
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SPC Sandvik
CH895:01
452.5824
This page is intentionally left blank
SPC Sandvik
CH895:01
452.5991
© 2011 Sandvik SRP
AB
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15
3. Wear Plates in Bottom Shell (452.5991)

1 452.5991-
901 Wear plate
kit Concists of:
1 2 1320-5 452.5992-
001 Wear plate
2 2 1320-6 452.5994-
001 Wear plate
3 8 1320-2 452.5993-
001 Wear plate
4 8 452.6017-
001 Wear plate
5 2 1320-3 452.6016-
001 Wear plate
6 16 1320-4 452.6081-
001 Bar
6
5
3
2
4
5

1
16 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.5991
SPC Sandvik
CH895:01
442.9650
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
17
4. Rubber Compression Mountings (442.9650)
442.9650-91 Rubber compression mountings for crusher on
subframe
1 4 864.0079-
00 Damper SAW 300B

2 32 840.1135-
00 Screw M6S 20x35 8.8 ISO 4017
3 32 847.0132-
00 Washer round 21x36 ZP
4 4 442.5904-
01 Fixing plate S235JR
5 2 864.0124-
00 Damper SAW 200 A
6 16 840.0064-
00 Screw M6S M16x30 FZB ISO 4017
7 16 847.0016-
8 4 442.9651-
01 Mounting plate
8
4
1 2, 3
5
6, 7
18 R 223.1381.en-
03

SPC Sandvik
CH895:01
442.9650
SPC Sandvik
CH895:01
452.2045
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
19
5. Eccentric Assembly (452.2045)
1 1 1805-0 442.9245-
01 Eccentric Pt.
2 1 1810-
0 Eccen
tric bushing alt. See section 5a. Eccentric
Bushing (452.3609)
3 1 1815-0 442.9246-
01 Hub

4 1 1816-0 442.9274-
00 Ring
5 9 1817-0 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
6 9 1817-2 847.0016-
7 1 1820-0 442.9469-
01 Key R 28x16x320
8 9 1825-0 841.0036-
00 Screw MC6S 16x60 12.9 ZP
9 11 1825-1 841.0032-
00 Screw MC6S 16x60 ZP
10 20 1825-2 847.0181-
00 Washer DIN 137 B 17x30
11 1 1850-
0 Gear
and pinion set alt. See section 5b. Gear and Pin-
ion Set (452.2051)
12 1 1855-0 442.9275-
01 Key T50x28x90
12
7
2

1
8, 10
3 5, 6
11
9, 10
4
20 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.2045
5a. Eccentric Bushing (452.3609)
5b. Gear and Pinion Set (452.2051)
1 442.9357-
01 Eccentric bushing 24+28+32+36
442.9358-01 Eccentric bushing 36+40+44+48

1 442.9639-
00 Gear and pinion set 50Hz
442.9311-00 Gear and pinion set 60Hz
SPC Sandvik
CH895:01
452.6434
© 2011 Sandvik SRP
AB
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21
6. Dust Collar Arrangement (452.6434)
1 1 1400-0 452.6435-
001 Dust Collar
2 1 1404-0 853.0464-
00 Pin CP m6 12x30 SMS 2374
3 1 1401-0 442.9309-
01 Ring
4 1 1450-0 442.9310-
01 Seal ring Pt.
5 1 1411-0 442.9362-
01 Shim t=0.1

6 1 1411-0 442.9362-
02 Shim t=0.5
7 1 1411-0 442.9362-
03 Shim t=0.7
8 1 1411-0 442.9362-
04 Shim t=1.0
9 1 1410-0 442.9308-
02 Locating bar
10 3 1412-0 841.0256-
00 Screw MC6S 10x50 8.8 FZB
11 24 1405-2 847.0016-
12 20 1405-0 840.0943-
00 Screw M6S 16x70 8.8 FZB
13 4 1400-1 840.0064-
00 Screw M6S M16x30 fzb ISO 4017
14 1 1430-0 873.1545-
00 O-ring 1390x6.99 NBR70
15 3 1430-2 873.1548-
00 O-ring 40.64x5.33 NBR70
fifl
fi

fifi fi
fifi fi
fi
fl
fi
11, 13
1
9
15
14
4
10
2
3
5, 6, 7, 8
11, 12
22 R 223.1381.en-
03

SPC Sandvik
CH895:01
452.6434
SPC Sandvik
CH895:01
452.5938
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
23
7. Hydroset Cylinder Arrangement (452.5938)
(Continued)
21
19
22
24
23
6, 7
2
20
1

5
9
8
11
18 15, 16 13, 14
12 17
3, 4
19
3, 4
10
25
24
8 9 6, 7
22
23
24 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.5938
(Continued)

7a. Chevron Packing Assembly (442.9257)
Pos. no. Qty. Cat. No. Part
1 1 2005-0 452.5973-
001 Hydroset cylinder
2 1 2505-0 452.5942-
001 Hydroset cylinder cover
3 60 2020-2 847.0310-
00 Washer BRB 31x56 ZP
4 60 2020-0 840.1176-
00 Screw M6S M30x200 10.9
5 1 2050-0 442.9256-
01 Hydroset cylinder bushing Pt.
6 1 2055-0 840.0032-
00 Screw M6S M10x16 8.8 ZP
7 1 2055-2 847.0144-
00 Washer BRB 10,5x22x2 ZP
8 1 2540-1 873.1233-
00 O-ring 706,5x5,7
9 1 2540-0 873.1210-
00 O-ring 759,0x5,7
10 1 2140-0 873.1211-
00 O-ring 810,0x8,4

11 3 2505-1 919.0190-
00 Protection plug
12 1 2560-1 873.0237-
00 O-ring 89,5x3
13 1 2605-1 984.0421-
00 Position sensor EDS-400-I-SR
14 6 841.0628-
00 Screw MC6S 8x40 GL28 A2-70
15 6 847.0016-
00 Washer BRB M17x30 ZP
16 6 840.0069-
17 1 452.6139-
001 Flange Measure system
18 1 900.2292-
00 Measuring nipple G 1/4“
19 1 452.6129-
901 Measuring tube Holder As.
20 1 2225-0 853.0988-
00 Pin CP 30x70 m6
21 1 2205-0 452.6075-
001 Piston

22 1 2305-
0 Chevr
on packing As. See section 7a. Chevron Pack-
ing Assembly (442.9257)
23 1 2240-0 442.9304-
01 Packing clamping plate Pt.
24 12 841.0267-
00 Screw MC6S M12x30 8.8 ZP
25 1 2260-0 452.2631-
901 Step bearing set
2305-0 442.9257-00 Chevron packing
assembly
1 1
Pressure ring split
2 2
Seal ring
3 1
Support ring split
2
3
1

SPC Sandvik
CH895:01
452.2007
© 2011 Sandvik SRP
AB
R 223.1381.en-
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25
8. Pinion Shaft Housing Arrangement (452.2007)
(Continued)
A
B
B (1 : 5)
A (1 : 5)
14, 15
12
10
8
11
1
23
29
20

31
30
18
25, 26
35
22
13
16, 17
10
9
4 28 4 6 5 7 11
24
21
34
2, 3, 19
27 37 36
32, 33
26 R 223.1381.en-
03

SPC Sandvik
CH895:01
452.2007
(Continued)
442.2007-901 Pinion Shaft Housing
assembly Concists of:
1 1 3005-0 442.9806-
01 Pinion Shaft Housing
3 2 3030-0 442.9364-
02 Gasket t=0.8
2 1 3030-0 442.9364-
03 Gasket t=1.5
4 2 3070-1 868.0832-
00 Bearing 32230 J2
5 1 3080-1 847.0299-
00 Lock washer MB 30
6 1 3080-2 442.9809-
01 Wear ring
7 1 3080-0 845.0164-
00 Locking Nut KM 30 150x2 ISO 2982
8 1 3090-1 442.9334-
01 Spacer

9 1 3090-2 442.9808-
01 Spacer
10 2 3170-1,2 873.1219-
00 Oil Seal Ring Type 4 170x200x15
11 2 3120-1,2 873.0136-
00 O-ring 139.3x5.7 SMS 1586
12 1 3190-1 442.9261-
01 Bearing cover inner
13 1 3190-2 442.9260-
01 Bearing cover, outer
14 6 3210-0 840.0046-
00 Screw M6S 12x35 8.8 ISO 4017
15 6 3210-2 847.0147-
16 6 3220-0 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
17 6 3220-2 847.0132-
00 Washer BRB 21x36 HB200 SS 3576
18 1 3240-1 442.9365-
01 Gasket t=0.8
19 2 3030-0 442.9364-
01 Gasket t=0.5
20 1 3330-0 853.0590-
00 Spring Pin Prym N 8x28

21 1 3505-0 442.9807-
01 Pinion shaft
22 2 3505-1 900.2388-
00 Plug SR 1010 KS
23 1 3515-0 857.0360-
00 Key T 32x18x115 SMS 2307
24 1 3555-0 857.0354-
00 Key T 36x20x140 SMS 2307
25 1 3575-0 900.0022-
00 Elbow 3/4 A4 SMS 435
26 1 3575-1 842.0020-
00 Screw SK6SS 20x25
27 1 3590-0 442.9346-
01 Oil level gauge
28 1 3590-1 873.0387-
00 Seal ring TREDO 26
29 1 3650-0 855.0030-
00 Retaining ring SgA 140
30 2 3710-0 840.1063-
00 Screw M6S 16x120H 8.8
31 2 3710-1 845.0009-
00 Nut M6M M16 8 FZB ISO 4032
32 8 1505-2 847.0063-
00 Washer TBRSB 26x65

33 8 1505-0 840.0672-
00 Screw M6S 24x100 8.8 ISO 4014
34 1 3240-2 442.9366-
01 Gasket t=0.5
35 1 900.0655-
00 Adapter 3/4”
36 1 3590-3 900.0656-
00 Straight adapter G 1 B -11
37 1 3590-4 873.0386-
00 Seal Tredo 23
SPC Sandvik
CH895:01
452.6419
© 2011 Sandvik SRP
AB
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03
27
9. Mainshaft Arrangement (452.6419)
(Continued)
13
8
19

16
10
17 14
10
16
2
12
1
15
5
6
3 4
10, 11
7
18
9
28 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6419

(Continued)
Main shaft and head centre excluding mantle
Main shaft and head centre including mantle
9a. Casting Compound (831.0016)
452.6419-901 Mainshaft assembly excluding mantle
1 1 4505-0 452.6421-
901 Mainshaft As
2 1 4025-0 442.9294-01 -
901 Main shaft sleeve
3 1 4035-0 853.0988-00 -
901 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -
901 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -
901 Head nut Inner
20 1 899.0336-
00 -901 Lifting eye
bolt Not shown in illustration
21 1 442.9620-
00 -901 Transport
frame Not shown in illustration

452.6419-902 Mainshaft assembly incl mantle
1 1 4505-0 452.6421-
902 Mainshaft As
2 1 4025-0 442.9294-01 -
3 1 4035-0 853.0988-00 -
902 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -
902 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -
902 Head nut Inner
8 1 4205-0 442.9270-00 -
902 Head nut As.
19 1 4205-2 442.9306-01 -
902 Burning ring
12 1 4305-0 452.6048-001 -
902 Dust seal ring
9 1 4350-0 452.6045-001 -
902 Dust seal retaining ring
13 1 4355-0 442.9367-01 -
902 Retainer

15 1 4355-1 452.6114-001 -
902 Scraper
6 1 4175-
0 -902 Mantle
Tertiary Alt. See section 9b. Liners
(452.6419)
7 1 4175-
9 -902 Casting
compound (kg) See section 9a. Casting Com-
pound (831.0016)
14 1 4365-0 840.0067-00 -
902 Screw M6S 16x45 8.8 ISO 4017
11 16 4365-1 840.1034-00 -
902 Screw M6S 16x60 10.9 ISO 4017
17 1 840.0065-
00 -902 Screw M6S M16x35 8.8 ZP ISO 4017
18 6 842.0230-
00 -902 Screw SK6SS M16x20 ISO 4029
10 18 4365-2 847.0016-00 -
902 Washer BRB M17x30 ZP ISO 7089
16 2 452.6722-
001 -902 Distance Pt.

20 1 899.0336-
00 -902 Lifting eye
bolt Not shown in illustration
21 1 442.9620-
00 -902 Transport
frame Not shown in illustration
Mantle
Casting compound (kg)
EF
8x10
OB
8x10
Concave
Casting compound (kg)
EFX
16x10
EF
16x10
EEF
16x10
SPC Sandvik
CH895:01
452.6419

© 2011 Sandvik SRP
AB
R 223.1381.en-
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29
9b. Liners (452.6419)
Cat. No. Qty. Part
No. Alternative Description
Remarks
6005-0 1 452.1067-001 EFX
Concave See section 9.
“Topshell assembly” for
452.0263-
001 EF
fasteners
452.0579-001 EEF
4175-0 1 452.2061-
901 Mantle
assembly Consists of:
452.0264-001 Mantle
EF For concave EFX, EEF, EF
452.4051-001 Mantle
OB For concave EFX, EEF, EF
4175-0

6005-0
30 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6419
Feed
hopper Cr
ushing chamber
452.0760 Concave
6005-0
Mantle
4175-0
Cover and Splitter 452.5514
7301-0 (452.3984)
7300-0 (452.2939)
Rubber sheets
7100-0
452.6028
452.3688
EFX Extra Fine X

452.1067-001
OB Oversize breaker
452.4051-001
EF Extra Fine
452.0264-001
EF Extra Fine
452.0263-001
EEF Extra Extra Fine
452.0579-001
SPC Sandvik
CH895:01
452.5944
© 2011 Sandvik SRP
AB
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31
10. Topshell Tertiary Arrangement (452.5944)
(Continued)
11 12 11
31
20

19
7
16
17, 18
3, 13
35
33
34
32
39
38
41
42
40
36 28 29
28 27
25 4 6 5
22
19
21
25

23
32 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.5944
(Continued)
(Continued)
14
15
23, 24 17, 26
3
4
5
4
4
3

2, 3
6
4
1 8, 9, 10
38 37
SPC Sandvik
CH895:01
452.5944
© 2011 Sandvik SRP
AB
R 223.1381.en-
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33
(Continued)
1 1 5005-0 452.5944-
901 Topshell Tertiary Arrangement, excl
concave
452.5944-902 Topshell Tertiary Arrangement , incl
concave
2 1 5650-0 912.0114-00 -901,
-902 Air filter P10102 R 1/4”

3 4 900.1030-
00 -901, -902 Bushing RI-08-04 1/2”-1/4”
4 4 5650-6 900.0425-00 -901,
-902 Compression fittings GE 10-LR
5 1 5681-2 452.5971-001 -901, -
902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
6 1 5650-5 452.5984-001 -901, -
902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
7 1 5680-0 191.2376-00 -901,
-902 Temperature sensor Pt.
8 1 5680-1 191.3213-00 -901,
-902 Connection box CBT
9 1 900.0654-
00 -901, -902 Adapter G 1/2 BxG 1/2 B
10 1 900.2624-
00 -901, -902 Jam nut 1/2“
11 2 5253-3 900.0431-00 -901, -
902 Compression fitting GE 15-LR
12 1 5253-0 452.5983-001 -901, -
902 Pipe DIN2391/C-ST 35,4 FZ 15x1,5
13 1 5253-0 914.0093-00 -901, -
902 Lubrication nipple AH R 1/4“

14 1 5110-0 452.6068-901 -901, -
902 Rim liner Tertiary As. See
section 10a. Rim Liner Ter-
itiary Assembly (452.6068)
15 1 5150-0 452.6071-901 -901, -
902 Arm shield As. See
section 10b. Arm Shield
Assembly (452.6071)
16 1 5675-0 442.9266-01 -
902 Spider bushing
17 12 5655-2 847.0132-00 -
18 8 840.0652-
00 -902 Screw M6S M20x90 8.8 ZP ISO 4017
19 2 5705-0 452.0418-001 -
902 Seal ring / Scraper
20 1 5706-1 452.0417-001 -
902 Ring
21 1 5706-2 452.0419-001 -
902 Support ring
22 8 841.0225-
00 -902 Screw MC6S M6x45 8.8 FZB
23 1 5650-0 452.0266-001 -
902 Spider cap

24 1 5750-0 900.0981-00 -
902 Plug BSPT 1’’ hexagon
25 1 5651-0 873.1232-00 -
902 O-ring 790,0x5,7 SMS 1586
26 4 840.0653-
00 -902 Screw M6S M20x100 8.8 ISO 4014
27 6 6105-0 442.8290-01 -
902 Dowel pin
28 1 6050-0 442.9313-01 -
902 Support ring Pt.
29 1 6005-0 452.5985-901 -
902 Concave Tertiary Alt. See
section 10c Concave Teri-
tiary Alternatives (452.5985)
30 1 831.0016-
00 -902 Casting compound
(kg) See section 10d. Casting Com-
pound (831.0016)
31 6 6020-9 452.5430-001 -
902 Spacer fzb Pt.
32 6 6020-4 442.9354-01 -
902 Washer Pt.
33 6 6020-2 442.9353-01 -
902 Sleeve Pt.

34 72 6020-8 863.0015-00 -
902 Disc spring 100x51x6
35 6 6020-1 845.0273-00 -
902 Lock nut Low M36 8 ZP
36 6 6020-0 840.1279-00 -
902 Screw M6S M36x650 8.8 fzb
37 8 1550-8 442.9530-
02 Screw M6S M42x140 ZP
38 40 1540-5 899.0278-
00 Protective cap SW65 2 H20
39 32 1540-0 840.1175-
00 Screw M6S 42x320 8.8 4014
40 32 1540-2 442.9979-
01 Washer Pt.
41 32 1540-1 845.0322-
00 Nut M6M M42 8 ZP ISO 4032
42 32 1540-0 847.0171-
00 Washer BRB 43x80 ZP ISO 7089
34 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.5944

10a. Rim Liner Teritiary Assembly (452.6068)
Pos no. Qty. Cat. No. Part
1 8 5110-0 452.5835-
001 Rim liner
2 16 452.6069-
001 Bar
2 for each arm liner
1
2
SPC Sandvik
CH895:01
452.5944
© 2011 Sandvik SRP
AB
R 223.1381.en-
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35
10b. Arm Shield Assembly (452.6071)
1 1 5150-0 452.5841-
001 Arm

shield 2 units required per
crusher
2 2 452.6072-
001 Bar
4 units required per crusher
2
1
36 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.5944
10c Concave Teritiary Alternatives (452.5985)
10d. Casting Compound (831.0016)
1 1 6005-9 452.1067-
001 Concave EFX
6005-9 452.0579-001 Concave EEF
6005-9 452.0263-001 Concave EF
Mantle Casting compound
(kg) Concave Casting compound (kg)

OB 8x10
EFX 16x10
EF 8x10
EEF 16x10
EF 16x10
1
SPC Sandvik
CH895:01
452.6066
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
37
11. Feed Hopper Assembly (452.6066)
1 1 7100-
0 Feed
hopper lower See section 11a. Feed Hopper
Lower (452.5921)

2 1 7500-
0 Feed
hopper upper See section 11c. Feed Hopper
Upper (452.6128)
3 1 7300-
0 Cover
and splitter See section 11e. Cover and
Splitter (452.5514)
3
2
1
38 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6066
11a. Feed Hopper Lower (452.5921)
11b. Rubber Sheet (452.6028)
7100-0 452.5921-901 Feed hopper lower

1 1 452.5922-
00 Feed hopper
2 40 847.0016-
00 Washer 1730
3 16 840.0075-
00 Screw M6S 16x90 8.8 ISO 4014
4 24 845.0215-
00 Nut lock M16
5 1
Rubber sheet
kit. See section 11b. Rubber Sheet
(452.6028)
6 8 840.0068-
00 Screw M6S 16x50
7100-
0 Feed
hopper lower
1 16 452.6028-
001 Rubber sheet
2 64 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017

3 128 847.0016-
4 64 845.0215-
00 Nut lock M16
5 64 873.1287-
00 Rubber plug
5
1
2, 4, 6
2, 3, 4
5
1
2, 3, 4
SPC Sandvik
CH895:01
452.6066
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
39
11c. Feed Hopper Upper (452.6128)

7500-0 452.6128-901 Feed hopper upper
1 1 442.9736-
00 Feed hopper, upper
2 1
Rubber sheet
kit See section 11d. Rubber Sheet
(452.3688)
3 16 840.0078-
00 Screw M6S 20x60 8.8 ISO
4017 Fasteners for Feed hopper
lower
4 16 847.0132-
00 Washer round 21x38 zp
5 16 845.0203-
00 Lock nut
2
1
3, 4, 5
40 R 223.1381.en-
03

SPC Sandvik
CH895:01
452.6066
11d. Rubber Sheet (452.3688)
11e. Cover and Splitter (452.5514)
1 14 442.9747-
01 WT6000 (FF) 50x500x750
4 2 442.9750-
01 WT6000 (FF) 50x500x550
5 56 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
6 54 845.0215-
00 Nut lock ISO 7040 M16 8 fzb
7 128 847.0016-
8 8 840.0071-
00 Screw M6S 16x65 8.8 ISO 4014
9 64 873.1287-
00 Rubber plug Ø40x40

1 1 7301-0 452.3984-
901 Cover
See section 11f. Cover
(452.3984)
2 1 7300-0 452.2939-
901 Splitter
See section 11g. Splitter
(452.2939)
6, 7, 8
5, 6, 7
4 1 9
1
2
SPC Sandvik
CH895:01
452.6066
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
41

11f. Cover (452.3984)
7301-0 452.3984-901 Cover
1 2 452.3985-
901 Cover (half)
2 16 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
3 44 847.0016-
4 22 845.0215-
00 Nut Lock ISO 7040 M16 8 FZB
5 6 840.0066-
00 Screw M6S M16x40 8.8 fzb ISO 4017
4, 3, 3, 2
1
5, 3, 3, 4
1
B
A

42 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6066
11g. Splitter (452.2939)
7300-0 452.2939-901 Splitter
1 1 452.2938-
901 Adjusting unit
2 4 452.2937-
901 Distribution box
3 4 452.1447-
001 Wearing plate
4 16 840.1135-
00 Screw M6S 20x35 8.8 ISO 4017
5 20 847.0197-
00 Washer TBRSB 21x52x8
6 2 452.2963-
901 Clamping plate

7 4 845.0203-
6 7, 5
5, 4
2
3
1
5, 4 6
3
2
1
A
SPC Sandvik
CH895:01
452.6184
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
43
12. Direct Drive on Sub-frame (452.6184)
(Continued)
10

7
4, 5
6
3
14, 15, 16
2
17, 18 8, 9, 10
17, 18
11, 12, 13
19
1
20
44 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6184
(Continued)
12a. Drive Shaft with Safety Coupling (930.0273)

1 1 458.0390-
00 Sub-frame
2 1 442.9650-
91 Vibration damper
3 1 458.0772-
00 Rail for seal streap
4 1
Drive shaft with safety
coupling See section 12a. Drive Shaft
with Safety Coupling (930.0273)
5 1 930.0265-
00 Pump P115 + Box
6 1 458.0396-
001 Guard
7 1 452.3387-
001 YES Motor template
8 12 458.0406-
01 Shims T=1 mm
9 4 458.0406-
02 Shims T=0,5mm
10 8 458.0406-
03 Shims T=0,3mm
11 4 840.0718-
00 Screw M6S 36x180 8.8 ISO 4014

12 8 847.0162-
13 4 845.0273-
00 Nut M6MN M36 8 ZP Pt.
14 4 845.0274-
00 Lock Nut M48 8 FZB DIN 985
15 8 847.0142-
16 4 840.1117-
00 Screw M6S 48x180 8.8 ISO 4014
17 8 845.0010-
18 8 840.0967-
00 Screw M6S M20x90 8.8 ZP ISO 4017
19 4 873.0718-
00 Strip 2254 50x30 L=2,0 m
20 1
Sensor without speed
monitor See section 12b. Sensor
(458.0451)
6 1 930.0273-
00 Drive shaft with safety coupling, con-

sists of:
1 930.0276-
00 Coupling Safeset SR-N 180
1 930.0277-
00 Coupling Holset PM 27 Di=120
1 930.0278-
00 Intermediate shaft
2 930.0274-
00 Shear tube
SPC Sandvik
CH895:01
452.6184
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
45
12b. Sensor (458.0451)
458.0451-00 Sensor without speed monitor
1 1 458.0452-
01 Support

2 2 840.0021-
3 2 847.0012-
00 Washer BRB 8,4x16 ISO 7089
4 1 984.0217-
00 Sensor SIH-3010-BPKG
2, 3 1 4
46 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6184
SPC Sandvik
CH895:01
452.6164
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
47
13. Overpressure Connection Assembly (452.6164)
(Continued)

13
12
28
2, 18, 20
7 23
6
8, 9 21
5 4
3
2
15 1
9, 14
5
19
17
16
9
10, 11
22
26, 27
25

24
48 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6164
(Continued)
Pos. No. Qty Cat. No. Part
1 1 452.6163-
001 Air chamber
2 4 873.0386-
00 Seal Tredo 23
3 2 900.0436-
00 Compression fitting GE-25R
4 2 452.6059-
001 Flange Air Inlet Flange
5 3 900.2279-
00 Plug VSTI R 1/4”-ED
6 8 840.0044-
00 Screw M6S 12x25 8.8 ISO 4017
7 8 847.0147-

8 8 840.0053-
00 Screw M6S 12x70 8.8 ISO 4017
9 16 847.0015-
00 Washer BRB 13,5x24 ZP
10 1 873.0384-
00 Seal Tredo 18
11 1 984.1632-
00 Pressure transmitter E913 G1/2 M12
12 1 452.6152-
002 Steel pipe DIN 2391C Fz 25x2
13 1 452.6152-
003 Steel pipe DIN 2391C Fz 25x2
14 4 840.0054-
00 Screw M6S 12x80 8.8 ISO 4014
15 2 900.2587-
00 Flange section SAE 3000 Psi G 2 1/2”
16 4 840.0049-
00 Screw M6S 12x50 8.8 ISO 4014
17 1 452.6273-
001 Cover
lid For transportation only.
18 2 900.3078-
00 Adapter XGE-25SR/A M36/1”

19 1 873.1295-
00 O-ring 69.44x3.53 NBR 70
20 2 900.3077-
00 Compression fitting EW-25 S
21 2 900.0778-
00 Clamping ring DS-25 S
22 3 873.1547-
00 O-ring 120.02x5,33 NBR70
23 1 900.2302-
00 Plug VSTI R1/2”-ED
24 2 900.3079-
00 Clamp SLK 325 PP
25 2 900.2118-
00 Cover plate DP 3
26 4 840.0588-
00 Screw M6S 6x40 8.8 fzb ISO 4014
27 4 847.0164-
00 Washer BRB 6,4x12 HB200 ISO7089
28 2 452.6099-
001 Protective plate
SPC Sandvik
CH895:01
452.6271

© 2011 Sandvik SRP
AB
R 223.1381.en-
03
49
14. Overpressure Unit (452.6271)
Remarks
452.6271-50/400 Over pressure installation
452.6271-50/660-690
452.6271-50/525
452.6271-50/550
452.6271-60/575
452.6271-60/460
1 1
Over pressure blower SV 5
133/1 See section 14a. Over-
pressure Blower
(452.3808)
2 2 900.0193-
00 Hexagon nipple 2x 1 1/2 ISO 49 N8

3 2 900.2846-
00 Socket 2 1/2x2 ISO49 M2
4 2 900.2809-
00 Hose coupling hose 2 1/2” R 2 1/2”
5 2 452.6272-
001 Hose
6 1 452.3811-
901 Air
cleaner See section 14c. Air
cleaner (452.3811)
7 1 900.3080-
00 Nipple 2 1/2” SAE 3000
8 4 900.1722-
00 Hose clip
6
8
7
2
4
1 3
5

50 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6271
14a. Overpressure Blower (452.3808)
14b. Motor alternatives (452.4436)
1 1 906.0538-
00 Overpressure fan Becker SV 5. 133/1
2 4 840.0021-
3 1
Motor
alternatives See section 14b. Motor alterna-
tives (452.4436)
972.1328-00 W22 71-2B5-0,55 4 525V50
972.1314-00 W22 71-2B5-0,55 4 575V60
972.1297-00 W22 71-2B5-0,55 4 460V60

972.1283-00 W22 71-2B5-0,55 4 400VD50
3 2 1
SPC Sandvik
CH895:01
452.6271
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
51
14c. Air cleaner (452.3811)
1 2 899.0483-
00 Mounting band
2 1 912.0262-
00 Air cleaner
3 2 900.2806-
00 Reducer
4 2 452.3800-
901 Reducing pipe
5 1 921.0261-
00 TopSpin

6 2 900.2804-
00 Clamp 133 to 156 mm
7 2 900.2807-
00 Clamp 184 to 206 mm
8 1 912.0263-
00 Air filter element
9 1 900.2084-
00 Clamping ring
9
6
7
4
3
4
5
7
6
2 1 8
52 R 223.1381.en-
03

SPC Sandvik
CH895:01
452.6271
SPC Sandvik
CH895:01
442.6223
© 2011 Sandvik SRP
AB
R 223.1381.en-
03
53
15. Tool List (452.6223)
(Continued)
1
2
3 4
10,
8
19,
12,
6
7

5 9
33 36
34 35
11, 13, 14, 15, 16
18, 17
20, 21, 22, 23, 24, 25, 26 27, 28, 29, 30, 31, 32
54 R 223.1381.en-
03
SPC Sandvik
CH895:01
442.6223
(Continued)
Pos. No. Qty Part
Remarks
452.6223-901 Tool List
complete Consists of:
1 1 442.9476-
00 Tool Box
2 1 452.6267-
001 Tool list

3 1 442.9443-
00 Lifting tool eccentric bushing
4 1 442.9444-
00 Lifting tool bottomshell bushing
5 1 442.9446-
00 Lifting tool
6 1 452.6180-
901 Piston retainer As.
7 1 442.7284-
90 Lowering rod
8 3 843.1529-
00 Lowering rod
9 3 845.0013-
10 1 899.0515-
00 Lifting eye bolt VWBG 35 M80x120
11 3 899.0511-
00 Lifting eye bolt VRS-F-M30 swivel
12 3 899.0510-
13 4 899.0509-
14 3 899.0508-

15 3 899.0507-
16 2 899.0512
Lifting eye bolt VRS-F-M8 swivel
17 1 920.0110-
00 Slugging wrench 65
18 1 920.0109-
19 1 920.0238-
20 1 920.0243-
00 Tool Combination Wrench 55
21 1 920.0131-
00 Combination Wrench 46
22 1 920.0135-
23 1 920.0134-
24 1 920.0022-
25 1 920.0044-
26 1 920.0245-
00 Tool Combination Wrench NV 16

27 1 920.0042-
00 Socket screw key 19 mm
28 1 920.0040-
29 1 920.0038-
30 1 920.0037-
31 1 920.0035-
32 1 920.0032-
00 Socket screw key 5/8” mm
33 5 442.0800-
91 Chunk of lead As.
34 1 923.0422-
00 Feeler gauge 0.05-1 mm
35 3 452.0452-
001 Lifting tool
36 1 904.0585-
00 Air bleeder hose
SPC Sandvik
CH895:01
452.6222

© 2011 Sandvik SRP
AB
R 223.1381.en-
03
55
16. Sign Assembly (452.6222)
1 2 126.0447-
001 SANDVIK logotype silver 180
2 2 126.0753-
001 Sign product name
3 4 126.0384-
001 Warning flying fragments
4 1 126.5007-
01 Identification plate
5 1 126.0345-
001 Patent information sign
6 1 885.0267-
00 Warning sign Danger
7 1 126.0383-
001 Risk of crushing
8 1 126.0385-
001 Warning sign read manual

4
5
3
6
1 2
8
7
3
8
7
8
86
56 R 223.1381.en-
03
SPC Sandvik
CH895:01
452.6222
SPC Sandvik
CH895:01
452.5998

© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
57
17. Hoses and Protections (452.5998)
1
Hydroset
system See section 17a. Hydroset Sys-
tem Assembly (452.5999)
2
Protection
assembly See section 17m. Protection
Assembly (452.6086)
3
Lubrication
system See section 17n. Lubrication
System (452.6089)
1
2
3

58 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17a. Hydroset System Assembly (452.5999)
(Continued)
4
13 19, 18
35
38, 28, 30
37, 26 21
28
30
32
33
34
28
29
13
27

31
4
A
A (1:4)
18, 19
22, 21, 20
11
17 14
12
25, 24, 23
10
15
16
36 B (1:2)
14
11
5
21, 20 8, 7
6
9
B

1
2
3
35
D (1:4)
D
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
59
(Continued)
1 1 452.6079-
001 Hydraulic hose 2" 4SP
2 1 452.6077-
001 Hydraulic hose 2" 4SP
3 1 452.6078-
001 Hydraulic hose 2” 4SP

4 12 900.2592-
00 Flange half SAE 3000 PSI 2"
5 1 442.9396-
00 Bend As.
6 1 452.1616-
901 Return oil hose
7 1 873.0390-
00 Seal ring Tredo 30
8 1 900.2599-
00 Adapter G 2" B/G 1" B
9 1 452.1579-
001 Hose SAE 100 R2AT 1"x1200
10 1 873.1299-
00 O-ring 32,92x3,53 NBR 70
11 2 873.0129-
00 O-ring 109,5x3 SMS 1586
12 1 452.1536-
901 Straight hose coupling
13 9 873.0755-
00 O-ring 56,74x3,53 NBR 70
14 4 900.2199-
00 Flange SAE 3000 PSI 4"
15 2 900.2385-
00 Flange half SAE 3000 PSI 1"

16 1 452.1591-
001 Cover 1" SAE-flange
17 1 452.1590-
001 Cover 4" SAE-flange
18 24 841.0268-
19 24 847.0147-
20 8 840.0068-
21 14 847.0016-
22 4 845.0215-
00 Lock nut high M16 8 ZP
23 4 841.0253-
24 4 847.0144-
25 4 845.0213-
26 6 840.1222-
00 Screw M6S M16x70 10.9
27 1 452.6153-
001 Connection manifold

28 10 847.0359-
00 Washer BRB 21x37 HB200
29 4 840.0934-
00 Screw M6S M20x150 8.8 ISO 4017
30 6 840.1300-
00 Screw M6S M20x70 10.9
31 2 900.2302-
00 Plug VSTI G 1/2" -ED
32 1 452.7646-
901 Bracket for hydroset security valve Alt See
section 17b. Bracket for
hydroset security valve Alt.
(452.7646)
33 1 900.1140-
00 Clip RSGU 1.32/15
34 1 841.0219-
00 Screw MC6S M6x16 8.8 FZB
35 1 452.6179-
00 Hose
36 1 452.7650-
901 Hydroset security valve
Alt. See section 17c. Hydroset
security valve Alt. (452.7650)

37 6 452.7445-
001 Spacer
38 6 452.7446-
001 Spacer
60 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17b. Bracket for hydroset security valve Alt. (452.7646)
1 1 452.6001-
002 Plate left
2 1 452.6001--
001 Plate right
2
1
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R

223.1381 en Ver.
03
61
17c. Hydroset security valve Alt. (452.7650)
Pos. No. Qty. Part
Remarks
1 1 452.1488-
902 Hydroset safety valve 7MPa
As. See section 17d. Hydroset safety
valve assembly (452.1488-902).
2 1 452.7171-
903 Electric dump valve 7MPa
As. See section 17e. Electric dump valve
assembly (452.7171-903).
1
2
62 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17d. Hydroset safety valve assembly (452.1488-902)

Pos. No. Qty. Part
Remarks
452.1488-901 Hydroset safety valve
1 1
902.0850-00 Main valve
LC80DB20E6X/A25-104
902.0806-00 Seal kit LC80DB40E-
6X/004_00
2 1 902.1123-
00 Valve block LFA 80
3 1 452.0978-
001 Block
4 1 900.2291-
00 Adapter
5 1 900.2292-
00 Measuring nipple G 1/4"
6 1 900.0647-
00 Adapter G3/4" BxG 1/2" B
7 1 873.0384-
9 1 902.0852-
91 Pressure relief valve 7.0 MPa

10 4 847.0147-
11 1 452.1511-
00 Pilot valve protection
12 4 840.0044-
13 2 900.2602-
00 Flange half SAE 3000 3/4"
14 1 452.1580-
001 Hose SAE 100 R1AT 3/4"x1000
15 1 452.1592-
001 Cover 3/4" SAE-flange
16 4 847.0144-
17 4 841.0253-
18 4 845.0213-
11
A
10, 12
A
14

C Detail C
15
18
13
16
17
A-A
3
1
7, 6
2
9
4, 5
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
63
17e. Electric dump valve assembly (452.7171-903)

Pos No. Qty. Part
Remarks
452.7171 Electric dump valve
1 452.7730-
901 Electric dump valve without pressure relief valve
As. See section 17f. Electric dump
valve without pressure relief
valve assembly (452.7730-901)
2 1 902.0852-
91 903 Pressure relief valve 7.0 MPa
3 - - -
-
4 - - -
-
2fl
1
64 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB

SPC Sandvik
CH895:01
452.5998
17f. Electric dump valve without pressure relief valve
assembly (452.7730-901)
(Continued)
8
9
10
11, 24 6
2
14, 15
12, 13
3
22
23
18, 19, 20
1
B - B
A B
4
21

A - A
5
7
3
16, 17
A B
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
65
(Continued)
Pos No. Qty. Part
Remarks
452.7730-901 Electric dump valve without pressure relief valve
As. Consists of:
1 1 452.7099-
001 Hydraulic Manifold

2 1 900.2292-
00 Measuring nipple G 1/4”
3 2 900.2279-
00 Plug VSTI G 1/4” -ED
4 2 900.2673-
0 Plug VSTI G 3/8” -ED
5 1 902-1175-
00 Needle valve SD010-01-C-N-H
6 1 452.7172-
001 Protective cover
7 1 452.7175-
001 Protective cover
8 1 902.1152-
00 Logic component LC 80
DB80EX6/ See section 17g. Logic compo-
nent (902.1152)
9 1 902.1153-
00 Spacer LFA 80 D22-
6X/ See section 17h.
Spacer
(902.1153)
10 1 902.1154-
00 Cover LFA 80 DBS.-
&x/F00P00 See section 17i. Cover

(902.1154)
11 1 902.1155-
00 Directional valve 3WE 10 B9-
3X/CG24N9K4 See section 17j. Directional
valve (902.1155)
12 4 847.0016-
00 Washer BRB 17x30 ZP
13 4 840.0066-
00 Screw M6S M16x40 8.8 fzb
14 1 873.0384-
15 1 900.1030-
00 Adapter RI 1/2”-1/4”
16 4 847.0012-
00 Washer BRB 8,4x16 ZP
17 4 841.0236-
18 2 964.3173-
00 Cap bottom bulkhead HC-D 7-AML-24/GR
19 2 964.3174-
00 Cage insert HC-A 4-EBUS
20 4 843.0873-
00 Screw MCS 3x10 5,8

21 2 984.1677-
00 Heater 10x160 200W
22 1 923.0566-
00 Temperature sensor ETS 7246-A-000 Pt.
23 1 984.1678-
00 Pressure transmitter MBS 8250 0-250 Bar
24 4 841.0224-
00 Screw MC6S M6x40 8.8 zincpl Pt.
66 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17g. Logic component (902.1152)
Pos No. Qty. Part
Remarks
1 1 902.1166-
00 Sealing
Set
2 1 902.1167-
00 Compression spring
1

2
1
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
67
17h. Spacer (902.1153)
Pos No. Qty. Part
Remarks
1 4 902.1158-
00 R-ring
Set
1 902.1159-00 O-ring
1
68 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB

SPC Sandvik
CH895:01
452.5998
17i. Cover (902.1154)
Pos No. Qty. Part
Remarks
1 1 902.1157-
00 Sealing
Set
2 1 902.1154-
00 Cover
The screws delivered with the cover (2) are too short for the electrical dump
valve. Make sure to use the screws that are supplied with the electrical dump
valve kit.
2
1
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.

03
69
17j. Directional valve (902.1155)
Pos No. Qty. Part
Remarks
1 1 902.1161-
00 Solenoid coil
2 1
902.1160-00
O-ring
Set
3 1
O-ring
4 1
Sealing
5 5
Sealing
4,
5
1
3
2

70 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17k. Electrical cabinet, Siemens (290.0104)
(Continued)
Pos No. Qty. Part
Remarks
290.0105-903 Electrical cabinet,
Siemens Consists of:
1 1 966.3822-
00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
1
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.

03
71
(Continued)
(Continued)
2 3 4 5 6 3 7
10
9 8 9 8 11
18 17 16 15 14 13 12
72 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
(Continued)
Pos No. Qty. Part
Remarks
Siemens Consists of:
2 1 290.0113-
901 SPEC PLC
System See below

3 1 978.0554-
00 Power supply unit
4 1 978.0555-
00 Analog in card
5 1 978.0557-
00 Digital in card
6 1 978.0558-
00 Digital out card
7 1 978.0559-
00 Digital out card
8 1 978.0561-
00 Connecting terminal plate
9 1 978.0560-
00 Connecting terminal plate
10 1 966.3422-
00 Relay
11 1 290.0115-
901 Display
See below
12 1 962.0575-
00 Mini circuit breaker
13 1 962.0565-

14 1 962.0522-
15 1 975.0321-
16 1 975.0318-
17 1 966.3192-
00 Earth fault breaker
18 1 962.0498-
1 978.0537-00 Connector
1 962.0534-00 Auxiliary contact
2
290.0113-901 SPEC PLC
System Consists
of:
1 293.0088-001 PLC Program
1 978.0552-00 CPU unit
1 978.0553-00 CPU card
1 293.0098-001 Instruction
11

290.0115-
901 Display
Consists of:
1 293.0088-001 Program
1 978.0562-00 Display
1 293.0098-001 Instruction
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
73
17l. Electrical cabinet, Beckhoff (290.0105)
(Continued)
Pos No. Qty. Part
Remarks
Beckhoff Consists of:
1 1 966.3822-
00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]

12 960.0783-00 Cable (10 m)[32.8 ft]
1
74 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
(Continued)
(Continued)
8
9
16 15 14 13 12 11 10
2 3 4 5 6 7
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
75
(Continued)

Pos No. Qty. Part
Remarks
Beckhoff Consists of:
2 1 978.0564-
00 CPU unit
3 1 978.0571-
00 Analog in card
4 1 978.0565-
00 Digital in card
5 1 978.0566-
00 Digital out card
6 1 978.0567-
7 1 978.0568-
00 Digital out card
8 1 966.3422-
00 Relay
9 1 290.0114-
901 SPEC PLC
System See below
10 1 962.0575-

11 1 962.0565-
12 1 962.0522-
13 1 975.0321-
14 1 975.0318-
15 1 966.3192-
00 Earth fault breaker
16 1 962.0498-
978.0537-00 Connector
1 962.0534-00 Auxiliary contact
9
290.0114-901 SPEC PLC
System Consists
of:
293.0089-001 PLC Program
978.0563-00 Display
293.0099-001 Instruction

76 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17m. Protection Assembly (452.6086)
(Continued)
21, 22
20
11 10 10
16
11
8, 9, 18
8, 17 2 4
7
6
8, 9, 12
1
8, 17
8, 9, 19 3
8, 17

13
15
8, 9, 14
8, 19
5
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.
03
77
(Continued)
1 1 452.6090-
901 Bracket
2 1 452.6093-
901 Bracket Fzb
3 2 452.6096-
001 Bar

4 2 452.6127-
001 Bracket Fzb
5 1 452.6088-
901 Wear liner
6 1 452.1425-
901 Support
7 1 452.1426-
001 Bracket
8 76 847.0016-
9 34 845.0215-
10 2 452.6103-
001 Rubber protection
11 2 452.6134-
001 Bar
12 2 840.1097-
00 Screw M6S M16X260
13 3 452.6169-
001 Support Fzb
14 24 840.0070-
15 6 452.6175-
001 Fixing bar Fzb

16 3 452.6166-
001 Rubber protection
17 13 840.0065-
18 4 840.0072-
19 11 840.0067-
20 1 452.6170-
001 Protective cover Fzb
21 5 847.0147-
22 5 840.0044-
78 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
17n. Lubrication System (452.6089)
(Continued)
21

1, 2 5
6
4
3
24, 25, 26 22 23 11 8, 9, 10
8, 9, 10
14
15
13
17
18, 19, 20 16
27
28
12
7
SPC Sandvik
CH895:01
452.5998
© 2011 Sandvik SRP
AB Doc. no. R
223.1381 en Ver.

03
79
(Continued)
1 1 873.0390-
2 1 900.0659-
00 Adapter G 2 BxG 2 B
3 1 452.1587-
001 Hose SAE 100 R1AT 1 x1000
4 1 452.1580-
001 Hose SAE 100 R1AT 3/4”x1000
5 1 452.1538-
001 Hose SAE 100 R2AT 2”X2000
6 1 452.1616-
901 Return oil hose
7 1 452.1591-
001 Cover 1” SAE-flange
8 8 841.0253-
9 8 845.0213-

10 8 847.0144-
11 2 900.2385-
00 Flange half SAE 3000 PSI 1“
12 1 873.1299-
00 O-ring 32,92x3,53 NBR 70
13 1 452.1592-
001 Cover 3/4” SAE-flange
14 2 900.2602-
00 Flange half SAE 3000 PSI 3/4
15 1 873.0615-
00 O-ring 24,99x3,53 NBR 70
16 1 452.1589-
17 2 900.2592-
00 Flange half SAE 3000 PSI 2“
18 4 845.0030-
00 Lock nut M12 8 ZP
19 4 847.0147-
20 4 841.0268-
21 1 873.0755-
00 O-ring 56,74x3,53 NBR 70

22 1 452.1536-
23 2 900.2199-
00 Flange SAE 3000 PSI 4“
24 4 840.0068-
25 4 847.0016-
26 4 845.0215-
27 1 873.0129-
00 O-ring 109,5x3
28 1 452.1590-
80 Doc. no. R 223.1381 en
Ver. 03 © 2011
Sandvik SRP AB
SPC Sandvik
CH895:01
452.5998
SPC Sandvik
CH895:01
Service/ Repair kit

© 2011 Sandvik SRP
AB
R 223.1381.en-
03
81
18. Service/Repair kit
(Continued)
Locating bar kit 452.5801-901
Cat. No. Qty. Part
Remarks
1410-0 1 442.9308-
02 Locating bar
1411-0 1 442.9362-
01 Shim t=0,1
1 442.9362-02 Shim
t=0,5
1 442.9362-03 Shim
t=0,7
1 442.9362-04 Shim
t=1,0
1412-0 3 841.0256-
00 Screw MC6S 10x50 8.8 fzb
Pinionshaft housing repair kit 452.5578-901

Cat. No. Qty. Part
Remarks
3030-0 2 442.9364-
01 Gasket t=0.5 Pt.
2 442.9364-
02 Gasket t=0.8 Pt.
1 442.9364-
03 Gasket t=1.5 Pt.
3070-1, -2 2 868.0832-
00 Bearing 32320 J2
3080-0 1 845.0164-
00 Lock nut KM 30 150x2 plain
3080-1 1 847.0299-
00 Lock washer 150 MB 30
3080-2 1 442.9809-
01 Wear ring
3090-1 1 442.9334-
01 Spacer Pt.
3090-2 1 442.9808-
01 Spacer Pt.
3120-1, -2 2 873.0136-
00 O-ring 139.3x5.7

3170-1, -2 2 873.1219-
00 Oil seal ring Type 4 170x200x15
3240-1 1 442.9365-
01 Gasket t=0.8 Pt.
3240-2 1 442.9366-
01 Gasket t=0.5 Pt.
3590-1 1 873.0387-
3590-4 1 873.0386-
Fastener kit for concave & support ring 452.5795-901
Cat. No. Qty. Part
Remarks
6020-0 6 840.1279-
00 Screw M6S 36x650 8.8 fzb
6020-1 6 845.0273-
00 Lock Nut Low M36 8 ZP
6020-2 6 442.9353-
01 Cage Pt.
6020-4 6 442.9354-
01 Washer Pt.
6020-8 72 863.0015-
00 Disc spring

6020-9 6 452.5430-
001 Spacer
Bottomshell arm liner kit 452.5988-901
Cat. No. Qty. Part
Remarks
1010-1 1 452.5923-
901 Liner pinionshaft arm
1010-2 3 452.5925-
001 Liner narrow arm
82 R 223.1381.en-
03
SPC Sandvik
CH895:01
Service/ Repair kit
(Continued)
Filter kit 452.5472-901
Cat. No. Qty. Part
Remarks
6 912.0126-
00 Filter HC 69

2 912.0129-
00 Filter cartridge HC2
1 912.0139-
00 Filter cartridge 852516 MIC
1 912.0219-
00 Filter cartridge FK200
1 912.0155-
00 Filter cartridge 852.514 MIC
Doc. no. R
223.1343 en Ver.
1
1
Contents
Page
1. Crusher overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Bottomshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Foot alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Wearing plates in bottomshell . . . . . . . . . . . . . . . . . . . . . . . 9
5. Rubber compression mountings . . . . . . . . . . . . . . . . . . . . 11
6. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7a. Gear and Pinion set alt . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Hydroset cylinder assembly . . . . . . . . . . . . . . . . . . . . . . . . 15
8. Pinion shaft housing assy . . . . . . . . . . . . . . . . . . . . . . . . . 17

9. Main shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10a. Mantle alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10b. Concave alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11a. Filler ring alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11. Splitter (option for MF/F/EF) . . . . . . . . . . . . . . . . . . . . . . . 27
12. Upper feed hopper wearing rubber . . . . . . . . . . . . . . . . . 29
2 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
Table of contents
13. Lower feed hopper wearing rubber . . . . . . . . . . . . . . . . . 31
14. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
15. Hose and protection at crusher . . . . . . . . . . . . . . . . . . . . 35
16. Dust collar assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
16a. Dust seal alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
17. V-belt drive on sub-frame . . . . . . . . . . . . . . . . . . . . . . . . . 41
18. Direct drive on sub-frame . . . . . . . . . . . . . . . . . . . . . . . . . 45
19. V-belt drive fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
20. Over pressure unit with el. motor . . . . . . . . . . . . . . . . . . 49

21. Overpressure blower unit, pneumatic droven . . . . . . . . 49
22. Over pressure blower . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
23. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SPC Sandvik
CH870:01
452.1190
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
3
1. Crusher overview
1000
7000
2000
8000
9000
5000
4000
3000
1800
1400

4 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.1190
Cat no Qty. Part
number Alternative Description Remark
s
1000 1 452.0697-
901 Bottom shell assembly
1400 1 452.0998-
901 Dust collar assembly
1800 1 452.0809-
901 Eccentric assembly
2000 1 452.0953-
901 Hydroset cylinder assembly
3000 1 452.0656-
901 Pinion shaft housing assembly
4000 1 452.0917-
901 Main shaft assembly
5000 1 452.0684-
901 Top shell assembly

7000 1 452.0760-
00 Feed hopper
8000 1 452.1488-
901 Hydroset security valve assembly
9000 1 452.1158-
901 Hoses and protections of crusher
3210-2 6 847.0147-
00 Washer M6S 12x35 8.8 ISO 4017
3220-0 6 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
3220-2 6 847.0132-
3240-1 1 442.9365-
01 Gasket t=0.8
3240-2 1 442.9365-
02 Gasket t=0.8
3330-0 1 853.0590-
3505-0 1 452.0727-
001 Pinion shaft
3505-1 2 900.2388-
00 Plug SR 1010 KS
3515-0 1 857.0360-
00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-
00 Key T 35x20x140 SMS 2307
3575-0 1 900.0022-
00 Elbow 3/4 A4 SMS 435
3575-1 1 842.0020-
3575-2 1 900.0655-
00 Adapter 3/4”
3590-0 1 442.9346-
01 Oil level gauge
3590-1 1 873.0387-
3590-3 1 900.0656-
00 Straight adapter G 1 B-11
3590-4 1 873.0386-
00 Seal TREDO 23
3650-4 1 855.0134-
00 Retaining ring SgA 135 SS 1581
3710-0 2 840.1063-
00 Screw M6S 16x120H 8.8
3710-1 2 845.0009-
00 nut M6M M16 8 fzb ISO 4032

SPC Sandvik
CH870:01
452.0697
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
5
2. Bottomshell assembly
Cat. no. Qty. Part
s
1005-0 1 452.0675-
001 Bottom shell
1005-1 1 452.1980-
901 Foot
alt See Chaapter Foot alt
1005-4 16 840.0693-
00 Screw M6S M30x110 8.8 ISO 4014
1005-5 16 847.0125-
00 Washer BRFB 31x58 HB 200
1005-6 2 442.7907-
01 Boss

1006-0 2 442.7201-
00 Cover
1006-1
A A
B
B
1005-4
1005-5
1005-1
A-A (1 : 20)
1005-0
1015-0
1200-0
1880-0
1005-6
1285-0
1285-2
1285-1
1285-3
1010-1
1010-2
1280-0

1015-1
1015-4
1015-2
1015-3
1885-0
1320-0 1404-0
a5
a5 c
B-B (1 : 10)
1006-0
1006-3
1006-2
1006-1
6 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0697
1006-1 4 843.1578-
00 Stud weld M12x30

1006-2 4 847.0147-
1006-3 4 845.0030-
00 Lock nut M12 8 fzb ISO 7040
1010-1 1 452.1066-
901 Liner-Pin shaft arm
1010-2 3 452.1065-
901 Liner-Narrow arm
1015-0 1 442.9396-
00 Bend
1015-1 2 900.2199-
00 Flange SAE 3000 4”
1015-2 4 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
1015-3 4 847.0016-
1015-4 1 873.0129-
00 O-ring 109 5x3 SMS 1586
1200-0 1 452.0795-
001 Bottom shell bushing
1280-0 1 853.0464-
00 Pin CP m6 12x30 SMS 2374
1285-0 1 900.2127-
00 Swivel run tee G3/4

1285-1 1 900.0655-
00 Adapter 3/4”
1285-2 2 900.0276-
00 Cover 3/4”
1285-3 1 873.0385-
00 Tredo No 20 3/4”
1320-
0 1 452.1191.901
Wearing paltes
1404-0 1 853.0464-
00 Pin CP m6 12x30 SMS 2374
1880-0 1 452.0808-
001 Eccentric wearing plate
1885-0 8 853.0646-
00 Pin Prym N 16x45
Cat. no. Qty. Part
s
SPC Sandvik
CH870:01
452.1981
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.

1
7
3. Foot alt
3a. Direct drive with subframe
3b. Fixed installation
Pos no. Qty. Part
s
1 2 452.1064-
001 Foot
2 1 452.0977-
002 Foot for subframe, mirror - inverted
3 1 452.0977-
001 Foot for subframe
Pos no. Qty. Part
s
1 2 452.1064-
001 Foot
1
3
2
1

1
1
1
1
8 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.1981
3c. Right handed V-belt drive with subframe
3.d Left handed V-belt drive with subframe
Pos no. Qty. Part
s
1 2 452.1064-
001 Foot
2 1 452.0977-
3 1 452.0977-

Pos no. Qty. Part
s
1 2 452.1064-
001 Foot
2 1 452.0977-
3 1 452.0977-
3
1
1
1
1
2
3
SPC Sandvik
CH870:01
452.1191
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.

1
9
4. Wearing plates in bottomshell
Cat. no. Qty. Part
s
1010-1 1 452.1066-
901 Pin shaft arm
liner Arm liners
1010-2 3 452.1065-
901 Narrow arm liner
1320-1 6 452.1191-
901 Wearing
plates Sold as a complete set
1320-2 2
1320-3 4
1320-6 2
1320-7 2
1320-4 16
1320-5 4
1320-4
1320-6
1320-1

1320-2
1320-3
1320-7
1010-2
1010-1
1320-5
10 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.1191
SPC Sandvik
CH870:01
452.9650
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
11
5. Rubber compression mountings

Pos no Qty. Part
s
442.9650-00 Rubber compression
mountings for crusher
01 1 864.0079-
00 Damper SAW 300B
02 8 840.1135-
00 Screw M6S 20x35 8.8 ISO 4017
03 8 847.0132-
04 2 442.5904-
01 Fixing plate
Pos no Qty. Part
s
442.9874-91 Rubber compression
mountings for crusher on subframe
05 2 864.0066-
00 Damper SAW 300 A
06 8 840.1135-
00 Screw M6S 20x35 8.8 ISO 4017
07 24 847.0132-
00 Washer BRB 21x36 HB 200 ISO 3576

08 8 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
2, 3
1
4
5
8
6, 7
12 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.9650
Screwthread for fastener crusher
Pos no Qty. Part
s
9 4 458.0553-
00 Fixing plate
10 4 458.0554-
01 Spacer

11 4 847..0142-
12 4 845.0274-
00 Lock nut M48 8 FZB DIN 985
11, 12
10
9
SPC Sandvik
CH870:01
452.0809
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
13
6. Eccentric assembly
Cat. no. Qty. Part
s
1805-0 1 452.0540-
001 Eccentric
1810-0 1 452.1184-
901 Eccentric bushing Alt

1815-0 1 452.0516-
001 Hub
1816-0 1 452.0902-
901 Ring
1817-0 9 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
1817-2 9 847.0016-
1820-0 1 442.9610-
01 Key R 28x16x320
1825-0 7 841.0535-
00 Screw MC6S 16x90 12.9
1825-1 9 841.0548-
00 Screw MC6S16x55 12.9
1825-2 16 847.0181-
00 Washer DIN 137 B 17x30
1850-0 1 452.1185-
901 Gear and pinion set
Alt See next page
1855-0 1 452.1063-
001 Key
1805-0
1815-0

1825-1
1825-
0
1816-0
1825-2
1825-2
1817-0
1817-2
1850-0
1820-0
1810-0
1855-0
14 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0809
7a. Gear and Pinion set alt
Cat. no. Qty. Part
s

1850-0 1 452.0530-
1850-0 1 452.0531-
1850-0
SPC Sandvik
CH870:01
452.0953
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
15
7. Hydroset cylinder assembly
Cat no Qty. Part
s
2005-0 1 452.0970-
001 Hydroset cylinder
2020-0 20 840.1176-
00 Screw M6S 30x200 10.9 Dacronet 500
LC
2020-2 20 847.0310-
00 Washer BRB 31x56 HB 305

2050-0 1 452.0969-
001 Hydroset cylinder bushing
2055-0 1 840.0032-
00 Screw M6S 10x16 8.8
2055-2 1 847.0144-
00 Washer BRB 10,5x22 HB200 SS 3576
2140-0 1 873.1247-
00 O-ring 740x8,4 SMS 1586
2205-0 1 452.1048-
901 Piston assembly
2225-0 1 853.0119-
00 Pin CP 25m6x60 SMS 2374
2260-0 1 452.2630-
901 Step bearing set
2305-0 1 452.0986-
901 Chevron packing
2400-0 1 452.0990-
001 Packing clamp plate
2401-0 12 841.0267-
00 Screw MC6S 8.8 fzb
2505-0 1 452.0972-
001 Hydroset cylinder cover
2505-1 3 919.0190-
00 Protection plug

B
2505-0
2140-0
2005-0
2205-0
2260-0
2020-0
2050-0
2515-0
2515-2
2225-
0
2020-2
2530-
0
2506-0
2505-1
2605-1
2510-2
2606-8
B (1 : 5)
2400-0

2305-0
2540-1
2055-0
2401-0
2055-2
2540-0
16 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0953
2506-0 3 900.2302-
2510-2 6 841.0239-
2515-0 20 840.1176-
00 Screw M6S 30x200 10.9 Dacromet 500
LC
2515-2 20 847.0310-
00 Washer BRB 31x56 HB 305
2540-0 1 873.1352-
00 O-ring 629,3x5,7 SMS 1586

2540-1 1 873.1351-
00 O-ring 685x5,7 SMS 1586
2605-1 1 984.0421-
00 Position sensor EDS-400-I-SR
2606-8 1 873.0111-
00 O-ring 44,2x3 SMS 1586
2530-0 1 900.2302-
3210-2 6 847.0147-
00 Washer M6S 12x35 8.8 ISO 4017
3220-0 6 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
3220-2 6 847.0132-
3240-1 1 442.9365-
01 Gasket t=0.8
3240-2 1 442.9365-
02 Gasket t=0.8
3330-0 1 853.0590-
3505-0 1 452.0727-
001 Pinion shaft
3505-1 2 900.2388-
00 Plug SR 1010 KS

3515-0 1 857.0360-
00 Key T 132x18x115 SMS 2307
3555-0 1 857.0354-
00 Key T 35x20x140 SMS 2307
3575-0 1 900.0022-
00 Elbow 3/4 A4 SMS 435
3575-1 1 842.0020-
3575-2 1 900.0655-
00 Adapter 3/4”
3590-0 1 442.9346-
01 Oil level gauge
3590-1 1 873.0387-
3590-3 1 900.0656-
3590-4 1 873.0386-
00 Seal TREDO 23
3650-4 1 855.0134-
3710-0 2 840.1063-
00 Screw M6S 16x120H 8.8
3710-1 2 845.0009-

Cat no Qty. Part
s
SPC Sandvik
CH870:01
452.0656
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
17
8. Pinion shaft housing assy
Cat no Qty. Part
s
3005-0 1 452.0657-
001 Pinion shaft housing
1505-0 8 840.0672-
00 Screw M6S 24x100 8.8 ISO 4014
1505-2 8 847.0063-
00 Washer TBRSB 26x65
3710-0
3575-1 3710-1
3505-1 3330-0

3575-0
1505-0
1505-2
3575-2
B
A
3505-0 3555-0
3005-0
3650-0
3515-0
3505-
1
3505-1
Oil level
3030-0
A
3590-0
3590-1
3190-2
3220-0
3120-2
3090-2

3080-2 3080-1 3080-0
3070-2
3220-2
3170-2
3590-4 3240-2
B 3590-3
3120-1
3090-1
3170-1
3190-1
3070-1
3210-0
3210-2
3240-1
(Continued)
18 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0656

3030-0 1 442.9364-
01 Gasket t=0,5
442.9364-02 Gasket t=0,8
442.9364-03 Gasket t=1,5
3070-1 1 868.0832-
00 Bearing 32230 J2
3070-2 1 868.0832-
00 Bearing 32230 J2
3080-0 1 845.0154-
00 Locking nut KM 30 150x2 ISO 2982
3080-1 1 847.0299-
00 Lock washer MB 30
3080-2 1 442.9809-
01 Wear ring
3090-1 1 442.9808-
01 Spacer
3090-2 1 442.9808-
01 Spacer
3120-1 1 873.0136-
00 O-ring 139.3x5.7 SMS 1586
3120-2 1 873-0136-
00 O-ring 139.3x5.7 SMS 1586

3170-1 1 873.1219-
00 Oil seal ring type 4 170x200x15
3170-2 1 873.1219-
00 Oil seal ring type 4 170x200x15
3190-2 1 442.9260-
01 Bearing cover, outer
3210-0 6 840.0046-
00 Screw M6S 12x35 8.8 ISO 4017
3210-2 6 847.0147-
00 Washer M6S 12x35 8.8 ISO 4017
3220-0 6 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
3220-2 6 847.0132-
3240-1 1 442.9365-
01 Gasket t=0.8
3240-2 1 442.9365-
02 Gasket t=0.8
3330-0 1 853.0590-
3505-0 1 452.0727-
001 Pinion shaft
3505-1 2 900.2388-
00 Plug SR 1010 KS

Cat no Qty. Part
s
SPC Sandvik
CH870:01
452.0917
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
19
9. Main shaft assembly
Cat no Qty. Part
s
4005-0 1 452.1930-
901 Main shaft & head centre assy
4025-0 1 452.0505-
4035-0 1 853.0119-
00 Pin CP 25m6x60 SMS 2374
4135-0 1 855.0026-
00 Retaining ring Sga 100 SS 1581

4205-1 1 452.0930-
001 Inner head nut
4205-2 1 452.0938-
001 Burning ring
4305-0 1 452.0924-
001 Dust seal ring
4350-0 1 452.0921-
001 Retaining ring
4355-0 1 442.9367-
01 Retainer
4355-1 1 452.1264-
001 Scraper
4365-0 15 840.0069-
00 Screw M6S 16x55 8.8 ISO 4017
4025-0
4205-1
4367
4205-2
4366
4005-0
4305-0
4350-0
4355-0 4365-0, -2

4355-1
4035-0
4135-0
4365-1
(Continued)
20 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0917
10a. Mantle alt
4365-1 1 840.0072-
00 Screw M6S 16x70 8.8 ISO 4014
4365-2 16 847.0016-
4366 1 452.1380-
901 Mantle
alt. See next page
4367 1 452.0936-
901 Head nut
3210-2 6 847.0147-
00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
3220-2 6 847.0132-
3240-1 1 442.9365-
01 Gasket t=0.8
3240-2 1 442.9365-
02 Gasket t=0.8
3330-0 1 853.0590-
3505-0 1 452.0727-
001 Pinion shaft
3505-1 2 900.2388-
00 Plug SR 1010 KS
3515-0 1 857.0360-
00 Key T 132x18x115 SMS 2307
3555-0 1 857.0354-
00 Key T 35x20x140 SMS 2307
3575-0 1 900.0022-
00 Elbow 3/4 A4 SMS 435
3575-1 1 842.0020-
3575-2 1 900.0655-
00 Adapter 3/4”

3590-0 1 442.9346-
01 Oil level gauge
3590-1 1 873.0387-
3590-3 1 900.0656-
3590-4 1 873.0386-
00 Seal TREDO 23
3650-4 1 855.0134-
3710-0 2 840.1063-
00 Screw M6S 16x120H 8.8
3710-1 2 845.0009-
Cat no Qty. Part
s
4175-0 1 452.0872-
001 Mantle B Pebbles
452.0845-001 Mantle EF
452.0837-001 Mantle A
Cat no Qty. Part
s

4175-0
SPC Sandvik
CH870:01
452.0917
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
21
10b. Concave alt
C MC
M
MF F
EF
EC
Cat no Qty. Part
s
6005-0 1 452.2255-
001 Concave C
452.2253-001 Concave MC
452.1754-001 Concave M
452.0842-001 Concave MF

452.0841-001 Concave F
452.0840-001 Concave EF
452.0838-001 Concave EC
22 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0917
SPC Sandvik
CH870:01
452.0684
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
23
10. Topshell assembly
5681-2
5681-0
5681-3
1550-5

5655-0
1550-0
5253-3
5655-2
5253-2
6007-0
6007-1
6007-2
6007-3
6007-5
5680-1 5681-1
5681-0
5680-0
6105-0
6008-0
5650-0
6020-1
6020-8
6020-4
6020-0
6050-0

5005-0
6020-2
5650-1
5650-3
5650-2
5650-4
5650-4
5650-6
5650-5
5650-7
5650-6
5675-0
5150-0
1540-3
1540-0
1540-1
1540-2
1540-5
5253-0
5685-0
5685-2

5651-0
5750-0
6006-0
6005-8
5253-1
5705-0
5706-1
5706-0
5706-3
5706-2
(Continued)
24 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0684
Cat no Qty. Part
s
5005-0 1 452.0664-
001 Top shell

1540-0 24 840.1124-
00 Screw M6S 42x280 8.8 ISO 4014
1540-1 24 845.0322-
00 Nut M6M M42 8 fzb ISO 4032
1540-2 24 847.0171-
00 Washer BRB HB 200 SS 3576
1540-3 24 442.9979-
01 Washer
1540-5 24 899.9278-
00 Protective cop SW65 2 H20
1550-0 8 442.9530-
03 Screw
1550-5 8 899.0278-
00 Protective cop SW65 2 H20
5150-0 2 452.1060-
001 Arm shield
5253-0 1 914.0093-
00 Lubrication nipple AH R 1/4”
5253-1 1 900.0142-
00 Pipe bushing
5253-2 1 811.0202-
00 Pipe 28x1,5 SMS 1890
5253-3 2 900.0437-
00 Compression fittings GE 28-LR

5650-0 1 452.0553-
001 Spider cop
5650-1 1 912.0114-
00 Air filter P10102 R1/4”
5650-2 1 900.0169-
00 Nipple 1/4” ISO 49 N8
5650-3 1 900.0002-
00 Elbow 1/4” ISO 49 A1
5650-4 3 900.0139-
00 Pipe bushing 3/4x1/4 ISO 49
5650-5 1 808.0220-
00 Steel pipe DIN 2391/C-ST 35,4
10x1,5
5650-6 3 900.0425-
5650-7 1 808.0220-
10x1,5
5651-0 1 873.1210-
00 O-ring 759,0x5,7 SMS 1586
5655-0 4 840.0653-
00 Screw M6S 20x100 8.8 ISO 4014
5655-2 4 847.0132-

5675-0 1 452.1619-
00 Spider bushing
5680-0 1 191.2376-
00 Temperature sensor TRPF
5680-1 1 191.2365-
00 Connection box
5681-0 3 900.0139-
00 Pipe bushing 3/4x1/4 ISO 49
5681-1 1 900.0075-
00 Elbow 1/4 ISO 49 D4
5681-2 1 808.0220-
10x1,5
5681-3 2 900.0425-
5685-0 8 840.0652-
00 Screw M6S 20x90 8.8 ISO 4017
5685-2 8 847.0132-
00 Washer BRB 21x36 HB 200 SS3576
5705-0 1 452.1599-
001 Seal ring
5706-0 1 452.1599-
001 Seal ring

5706-1 1 452.0550-
001 Ring
5706-2 1 452.0549-
00 Retaining ring
5706-3 8 841.0225-
5750-0 1 900.0981-
00 Plug BSPT 1” insex
6005-0 1 452.1373-
901 Concave alt
6005-8 1 873.1112-
00 Sealing compound 0,75 liter
6006-0 1 452.1365-
901 Filter ring
alt. See next page
6007-0 10 840.0675-
00 Screw M6S 24x130 8.8 ISO 4014
6007-1 10 899.0293-
00 HELICIOIL M24x1,5D
6007-2 10 847.0063-
00q Washer TBSRB 26x65
6007-3 10 891.1149-
001 Rubber washer

6007-
5 8 452.2201.001
Jack screw
6008-0 1 452.1369-
901 Wegring plate assy
6020-0 6 840.1136-
00 Screw M6S 36x540 8.8
6020-1 6 845.0273-
00 Lock nut M6MN 36 8
6020-
2 6 442.9353.01
Sleeve
6020-4 6 442.9354-
01 Washer
6020-8 72 863.0015-
00 Disc spring 100x51x6
SPC Sandvik
CH870:01
452.0684
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
25

11a. Filler ring alt
6050-0 1 452.0687-
001 Support ring
6105-0 6 442.8290-
01 Dowel pin
3210-2 6 847.0147-
00 Washer M6S 12x35 8.8 ISO 4017
3220-0 6 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017
3220-2 6 847.0132-
3240-1 1 442.9365-
01 Gasket t=0.8
3240-2 1 442.9365-
02 Gasket t=0.8
3330-0 1 853.0590-
3505-0 1 452.0727-
001 Pinion shaft
3505-1 2 900.2388-
00 Plug SR 1010 KS
3515-0 1 857.0360-
00 Key T 132x18x115 SMS 2307

Cat. no. Qty. Part
s
6006-0 1 452.2269-
901 Filler ring C
452.0898-901 Filler ring m
452.0891-901 Filler ring EC
Cat no Qty. Part
s
26 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0684
SPC Sandvik
CH870:01
452.2939
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.

1
27
11. Splitter (option for MF/F/EF)
Cat. no. Qty. Part
s
7400-0 1 452.2942-
901 Cover
Each cover consists of (see below):
2
Cover half
7401-
0 6
Screw M6S
16x45 Fasteners for cover
7401-
1 6
Washer BRB 17x30
7401-
2 6
Lock nut M16
7402-
0 14
Screw M6S 16x50

7402-
1 14
Washer BRB 17x30
Cat. no. Qty. Part
s
7300-0 1 452.2939-
901 Splitter
Each splitter consists of (see below):
1 1 452.2938-
901 Adjusting unit
2 4 452.2937-
901 Distribution box
3 4 452.1447-
001 Wear plate
4 16 840.1135-
00 Screw M6S 20x35 8.8 ISO 4017
5 20 847.0197-
00 Washer TBRSB 21x52x8
6 20 452.2963-
901 Clamping plate
7 4 845.0203-
00 Nut lock ISO 7040 M20 8 fzb
7400-0

7300-0
7401-0,-1,-2
7402-0,-1,-2
4, 5
6
1
3 2
28 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.2939
SPC Sandvik
CH870:01
452.0799
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
29
12. Upper feed hopper wearing rubber

Cat. no. Qty. Part
s
452.802-00 Feed hopper, upper
7501-0 10 442.9747-
01 Rubber segment, plain
section 55 mm Standard for EC
Option for C/MC/M/MF/F/EF
7502-0 1 442.9751-
02 Rubber segment, R level sensor
section 55 mm
7503-0 1 442.9751-
01 Rubber segment, L level sensor
section 55 mm
7504-0 2 442.9750-
01 Rubber segment, inspection
door 55 mm
7505-0 48 840.0067-
00 Screw M6S
16x45 Fasteners for
rubber
segments
7505-1 112 847.0016-
00 Washer BRB 17x30

7505-2 56 845.0215-
00 Lock nut M16
7505-4 8 840.0070-
00 Screw M6S 16x60
7505-3 56 873.1287-
00 Rubber plug D45 35x40
7503-0
7501-0
7505-3
7504-0
7502-0
7505-1,-2,-4
7505-0,-1,-2
30 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0799
SPC Sandvik
CH870:01
452.0760

© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
31
13. Lower feed hopper wearing rubber
The table below shows the segment support (cone) alternative with its matching rubber segments.
Cat. no. Qty. Part
s
452.799-00 Feed hopper , lower
7100-0 6 452.0792-
901 Segment support
(cone) EC configuration
452.2333-
901
C configuration
452.2348-
901
MC configuration
7103-0 12 840.0069-
00 Screw
Fasteners for segment
supports

7103-1 24 847.0016-
00 Washer
7103-2 12 845.0215-
00 Lock nut
7104-0 4 840.0634-
00 Screw M6S
16x25 Blind screw in topshell (when wearing
rubbers to filler ring are not used)
7101-0 12 452.1137-
001 Rubber
segment EC configuration
452.2340-
901
C configuration
452.2353-
001
MC configuration
7102-4 48 873.1287-
00 Rubber
plug Fasteners for rubber segments
7102-0 48 840.0069-
00 Screw M6S 16x55
7102-1 96 847.0016-
00 Washer BRB 17x30

7102-2 48 845.0215-
00 Lock nut M16
7103-0
7103-1
7103-2
7100-0
7102-0
7102-1
7102-2
7101-0
7102-4
7104-0
32 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0760
SPC Sandvik
CH870:01
452.1488

© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
33
14. Hydroset system
Pos. no. Qty. Part
s
01 1 902.0850-
00 Main valve
02 1 902.0852-
90 Pilot valve 6MPa
03 1 452.0978-
001 Block
04 1 900.2291-
00 Reducing thread adapter
05 1 900.2292-
00 Measuring nipple 1/4”
06 1 900.0647-
00 Adapter G3/4” BxG 1/2” B
07 1 873.0384-
00 Seal TREDO 18

08 1 902.0851-
90 Pilot valve block 6MPa
09 902.0849-
00 Seal kit for DBDS10K1X/100
10 902.0806-
00 Seal kit LC80D40E-6X/004
11 902.0825-
00 Gasket ring LC80D40E-6X/004
8
3
1
1
1
5 4
7 6
9
10
11
10
34 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB

SPC Sandvik
CH870:01
452.1488
SPC Sandvik
CH870:01
452.1158
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
35
15. Hose and protection at crusher
2 3 4
5354 14 15 22 42 5
15 22 5 7
15 40
32 41
58 43
30 31 32 33
34
34
53

18 10
18 44
30 31 32 33
39
37 35
1
59
43
61 60
61 60
a4 D
a4 D
2 3 4
5354 14 15 22 42 5
15 22 5 7
15 40
32 41
58 43
30 31 32 33
34
34
53

18 10
18 44
30 31 32 33
39
37 35
1
59
43
61 60
61 60
a4 D
a4 D
20
5
11
39
12 15
23
45
29 8
9
28

34
53 5 22 14 15 42 54
6 29
13 14 15 17
16
24
30 31 32 33 26 47
49 56 55 46 48 57
52 55 57 56 51 50
50 56 55 51 57 52
49 46 56 55 57 48
15 40
15 23
20
15 14 22
18
15 23 21 19 32 26 25
32 26 27 14 15 40
Z
N
Y

M
T
Q
L
1
20
5
11
39
12 15
23
45
29 8
9
28
34
53 5 22 14 15 42 54
6 29
13 14 15 17
16
24
30 31 32 33 26 47

49 56 55 46 48 57
52 55 57 56 51 50
50 56 55 51 57 52
49 46 56 55 57 48
15 40
15 23
20
15 14 22
18
15 23 21 19 32 26 25
32 26 27 14 15 40
Z
N
Y
M
T
Q
L
1
(Continued)

36 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.1158
Pos no. Qty. Part
s
01 1 452.1616-
901 Return oil hose
02 1 452.1286-
001 Hydraulic hose Rockmaster 2”
03 1 452.1287-
04 1 452.1288-
05 6 900.2199-
00 Flange SAE 3000 4”
06 1 900.2599-
00 Adapter G 2” B/G 1”B
07 1 442.9396-
00 Bend

08 1 900.0699-
09 1 452.1538-
001 Hose SAE 100 R2AT 2”X2000
10 1 452.1414-
001 Bracket
11 2 452.1415-
001 Rubber cloth
12 1 452.1419-
901 Wearing liner
13 2 442.9503-
01 Bolt
14 16 845.0215-
00 Nut lock ISO 7040 M16 8fzb
15 40 847.0016-
16 1 452.1425-
901 Support
17 1 452.1426-
001 Bracket
18 1 452.1448-
001 Bracket
19 2 4521449-
001 Bracket

20 1 452.1468-
901 Bracket
21 1 452.1427-
001 Protection
22 14 840.0068-
00 Screw M6S 16x50 8.8 ISO 4017
23 10 840.0064-
00 Screw M6S 16x30 8.8 ISO 4017
24 1 452.1476-
901 Bracket
25 4 840.0051-
00 Screw M6S 12x40 8.8 ISO 4014
26 20 845.0030-
00 Lock nut M12 8 fzb ISO 7040
27 12 840.0049-
00 Screw M65 12x50 8.8 ISO 4014
28 1 452.1579-
001 Hose SAE 100 R2AT”x1200
29 2 873.0390-
00 Sela Tredo 30
30 14 900.2592-
00 Half flange SAE 3000 PSI 2”
31 7 873.0755-
00 O-ring 56.74x3.53 SMS 1586

32 64 847.0147-
33 28 841.0268-
00 Screw MC6S 12x35 8.8 DIN 912
34 2 452.1580-
001 Hose SAE 100R1AT 3/4”x1000
35 1 452.1587-
001 Hose SAE 100R1AT1”x1000
36 1 900.0656-
00 Straight adapter G1B-11
37 1 873.0386-
00 Seal Tredo 23
38 1 900.0655-
00 Adapter 3/4”
39 1 452.1511-
001 Pilot valve protection
40 8 840.0066-
41 4 840.0622-
42 2 452.1536-
43 4 841.0578-
00 Screw MF6S 16x35 8.8

44 1 452.1414-
002 Bracket
45 1 819.0061-
00 Hose 31,5-0,6 248225
46 2 873.0615-
00 Sela O-ring 24,99x3,53 ESMS 1587
47 1 452.1589-
48 2 452.1592-
001 Cover 3/4” SAE-flange
49 4 900.2602-
00 Flange half SAE 3000 3/4”
(Continued)
SPC Sandvik
CH870:01
452.1158
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
37
50 4 900.2385-
00 Flange half SAE 3000 1”

51 2 873.1299-
00 O-ring Ø32.93x3.53
52 2 452.1591-
53 3 873.0129-
00 O-ring 109,5x3 SMS 1586
54 2 452.1590-
001 Cover 4# SAE-flange
55 16 847.0144-
00 Washer BRB 10,5x22 HB200 SS 3576
56 16 841.0253-
57 16 845.0213-
00 Nut Lock ISO 7040 M10 8 fzb
58 1 452.1602-
901 Bracket for valve
59 1 452.1665-
001 Spacer
60 4 847.0132-
61 4 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017

Pos no. Qty. Part
s
38 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.1158
SPC Sandvik
CH870:01
452.0998
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
39
16. Dust collar assembly
16a. Dust seal alt
Cat. no. Qty. Part
s

1400-0 1 452.0926-
00 Dust collar
1400-1 4 840.0064-
00 Screw M6S M16x30 fzb ISO 4017
1401-0 1 452.0999-
001 Ring
1405-0 18 840.0072-
00 Screw M6S 16x70 8.8 ISO 4014
1405-2 36 847.0327-
00 Washer SBRB 17x30x7 fzb
1410-0 1 452.0834-
001 Locating bar
1411-0 1 452.1279-
001 Shim t=0,1
452.1279-002 Shim t=0,5
452.1279-003 Shim t=0,7
452.1279-004 Shim t=1
1412-0 3 841.0254-
1430-0 1 452.1267-
001 Gasket
1450-0 1 452.1000-
001 inner dust seal ring

Pos no. Qty. Part
s
1 1 452.0942-
901 Subframe 7” Installation asssy
2 1 452.1620-
901 Dust seal assy
1450-0
1401-0
1430-0
1410-0
1412-0
1411-0
1400-1
1400-0 1405-0,-2
1
2
40 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0998

SPC Sandvik
CH870:01
452.0946
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
41
17. V-belt drive on sub-frame
A
1
2
55
8 32 29
26
24 30 31
14 17 18 20 21 22 53
38 37 47
13 27 42 40 39 6 34 33 50 4 3 29
14
17

18
21 22
37
46
47
36 49
33 29
45 51
5
7
37
58
19
12
15 16 52 49 54
9 10 44 43
40 41
48
35 37
25
26

28
11
56
49
57
37 59
(Continued)
42 Doc. no. R 223.1343 en
Ver. 1 © 2007
Sandvik SRP AB
SPC Sandvik
CH870:01
452.0946
Pos no Qty Part
s
1 1 452.1263-
901 Subframe V-belt drive
2 1 452.2564-
901 Motorframe for V-elt drive, Assy.
3 8 458.0406-
03 Shims T=0,3mm

4 4 458.0406-
02 Shims T=0,5mm
5 1 442.9650-
93 Rubber Damper
6 1 452.1781-
901 Motor Alt
7 1 452.1642-
901 Dust seal
alternatives See Chapter Dust collar assembly
8 4 458.0773-
01 Slide rail
9 1 458.0156-
00 Bracket
10 1 984.0217-
00 Sensor SIH+3010-BPKG
11 1 930.0328-
00 Omega Elastomer Coupling E120
D110mm, D120mm
12 1 452.2568-
901 Spacer
13 1 458.0348-
01 Shaft 1672-00 D 110h8x1043
14 2 458.0349-
01 Bearing Housing SN 3024

15 1 857.0336-
00 Key R 28x16x110 SMS 2307
16 1 842.0019-
17 2 868.0829-
00 Roller Bearing 23024 CCK/W33
18 2 868.0830-
00 Clamping Sleeve H 3024
19 4 649.0168-
04 Supporting cleat 16x16 L0100
20 1 871.0110-
00 Guide Ring FRB 10/180
21 3 873.1289-
00 Felt Seal FS 460
22 3 873.0898-
00 V-Ring V-110A
23 1 871.0404-
00 Cover End 346186/23
24 1 442.9342-
01 Washer
25 1 442.9343-
01 Spacer 2172-03 D158 / 140, 5x94
26 1 847.0132-

27 1 452.1297-
901 V-belt guard (shaft)
28 1 452.2511-
901 V-Belt Guard Assy.
29 36 847.0162-
30 1 847.0132-
00 Washer BRB 21x36 HB200 SS3576
31 1 840.0077-
00 Screw M6S 20x50 8.8 ISO 4017
32 24 840.1038-
33 12 845.0273-
00 Nut Lock ISO M6MN 36 8
34 4 840.0718-
00 Screw M6S 36x180 8.8 ISO 4014
35 4 840.0669-
00 Screw M6S 24x70 8.8 ISO 4014
36 4 840.0670-
00 Screw M6S 24x80 8.8 ISO 4014
37 16 847.0124-
00 Washer BRB 24x45HB200 SS3576
38 2 840.0672-
00 Screw M6S 24x100 8.8 ISO 4014

39 4 845.0216-
40 8 847.0016-
41 4 840.0071-
00 Screw M6S 16x65 8.8 ISO 4014
42 4 840.0072-
00 Screw M6S 16x70 8.8 ISO 4014
43 2 847.0012-
00 Washer BRB 8.4x16HB200 ISO 7089
44 2 840.0021-
(Continued)
SPC Sandvik
CH870:01
452.0946
© 2007 Sandvik SRP
AB Doc. no. R
223.1343 en Ver.
1
43
45 4 840.0078-
00 Screw M6S 20x60 8.8 ISO 4017

46 2 840.0677-
00 Screw M6S 24x150 8.8 ISO 4014
47 4 845.0216-
00 Nut Lock FIN 985 M24 8 FZB
48 1 857.0216-
00 Key R 28x16x140 SMS 2306
49 8 845.0012-
50 4 847.0122-
00 Washer TBRB 40x68
51 4 845.0010-
52 2 840.0675-
00 Screw M6S 24x130 8.8 ISO 4014
53 2 853.0617-
00 Spiral Pin PRYM 12x28
54 2 452.2510-
901 Subframe hydraulic equipment
55 6 452.2595-
001 Shims for SAW 200
56 2 840.1197-
00 Screw M6S 24x200 8.8 ISO 4017
57 4 841.0587-

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