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Saudi Aramco: Company General Use
- 1. Overall Jun.21 Cumulative 12/16/2022 Quality Statistics Quality Notifications Highlights Action items- MRM-06 review output ACTION ITEMS FROM MRM -06 REVIEW OUTPUT ( Reviewed on 3/26/22) Sr. No. Action Item Responsibility Target date Closing comments Status 1 Monitoring of Project Quality Objectives QA Manager Ongoing QA Manager is monitoring all the objectives through PQI review and updating performance of the project through Monthly Quality Management Report. Closed 2 CBT Examination & Final approval of QC Inspectors QA/QC Manager Ongoing Currently the status for all QC Inspectors reviewed and updated. Action on pending items ongoing Ongoing activity 3 Provision of QC resources PM/QAM Ongoing PM/QAM in consultation with QCM to review the QC requirements regularly. Last review done during major shut down activity followed by E & I QC in March 2022. Ongoing activity 4 Creation of comprehensive checklist for reviewing the QC personnel prior to submission of their CVs. QA/QC Team Ongoing Implemented Closed 5 Identifying new risks that can impact project. QA Manager Ongoing QAM reviewed the lesson learned especially those experienced during tie in shut down are being obtained from construction and QC teams for utilizing in upcoming projects Ongoing
- 2. 94.7 93.0 95.6 86.7 90.1 79.9 95.0 Oct.21 Nov.21 Dec.21 Jan.22 Feb.22 Mar.22 Cumulat ive Mar.22 95.0% 79.9% Target: > 90.0 % Overall Mar.22 Cumulative Target: > 90.0 % 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Statistics- PQI Cumulative PQI Has been maintained above target of 90% as per revised version 4.3 that is effective from Jan.2022. PQI Analysis & Corrective action for low PQI for Mar.2022 has been shared with Company.
- 3. 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Statistics Accepted 67% Accepted with Comments 19% Rejected 14% DOCUMENT SUBMITTALS Major contributing factor for rejected documents is for CV submitted for QC & JCC(9 Nos)
- 4. 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Statistics- violations Mecha nical, 19, 49% E & I, 14, 36% Civil, 3, 7% General, 3, 8% 15, 38% 11, 28% 7, 18% 3, 8% 2, 5% 1, 3% Planning & Control Awareness Others poor handling Workmanship Resources Major violations are relating to Planning & Control(Proper planning, communication, planning of resources)
- 5. 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Statistics- INCR’s Mecha nical, 19, 37% Civil, 19, 37% E & I, 13, 26% Planning & Control, 25, 49% Awareness , 14, 27% Resources, 4, 8% Communic ation, 4, 8% Workmans hip, 3, 6% Others, 1, 2% Major INCR’s are relating to Planning & Control(Proper planning, communication, planning of resources) & Lack of awareness
- 6. 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Statistics- Repeated Quality issues Total violations 93% repeated issue for preservati on 7% SANCR was issued in November 2021 for repeated violations on preservation. No Major repeated issues for INCR’s issued except for minor issues relating site damages due to handling.
- 7. 7 Saudi Aramco: Company General Use Saudi Aramco: Company General Use 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Notifications 1 4 170 137 0 1 20 8 SA WS SANCR INCR SALBE Issued Open 3 SA: Enppi INCR Ratio 1:34 SALBE: Enppi INCR Ratio 1:1.3
- 8. 8 Saudi Aramco: Company General Use Saudi Aramco: Company General Use 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Notifications 12768 12446 216 RFI ATTENDED RFI CLOSED RFI REJECTED Acceptance Rate: 98.32%
- 9. 9 Saudi Aramco: Company General Use Saudi Aramco: Company General Use 12/16/2022 Quality Statistics Quality Notifications Highlights Quality Notifications 4222 2095 0.06% 4.92% Welded Radiographd Weld rejection Linear Weld rejection Joint basis RT Acceptance Rate: 95.08% RTFI Disagreement 0.37%( Target 5% Max.)
- 10. 10 Saudi Aramco: Company General Use Saudi Aramco: Company General Use Corrective actions- Summary 0 Actions Taken to improve Construction PQI E & I will be supported by providing additional QC. Currently additional support for package preparation is provided. Additional QC is provided for mechanical site surveillance. QC shall act proactively in situations where the job is not ready in order to cancel the RFI’s in case they are raised under pressure from Construction/PMT/Proponent To avoid INCR’s escalating to SALBE QC will proactively notify Construction Manager on issues nearing ACD Lesson learned experienced during site installations shall be utilized in material receiving inspection for Compliance. QC is empowered to highlight quality issues through INCR
- 11. 11 Saudi Aramco: Company General Use Saudi Aramco: Company General Use 12/16/2022
Editor's Notes
- Aside from monitoring the main contractors PQIs, Inspection Department recently established for the first time, the Sub-contractor PQIs where we are monitoring in Fadhili projects (13) major sub-contractors with the main objective of building a data base for subcontractors and strive for elevate their overall performances: In terms of the PQI for the major subcontractors, that are handling Electro Mechanical scope, for Inlet gas and process utilities, 3 subcontractors PCMC for the main pipe rack, (Saungchang for inlet area) & Sinopec for process utilities and gas trains. For the Sulfur Recovery the main subcontractor Nasser Al Hajri (NSH). The PQI for Sinopec is 87.9% and For the Sulfur Recovery subcontractor Nasser Al Hajri (NSH) PQI is 94.8% for the current month. For the other main sub-Contractors PCMC & Sungchang the PQI is stopped since the project progress is above 99.5%.The last PQI monitored for PCMC is 95.3% , & for Sungchang the PQI is 75.5%. To enhance the contractor and subcontractors overall PQI and reflect on the project quality improvement, the project teams are closely working with all contractors to bridge all the identified gaps through continuous focus meetings, and awareness sessions, establishment of quality kickoff meetings for all major construction activities where lessons learners and minimum quality requirements are thoroughly addressed prior to commencing construction activities. By doing so, continual improvement is being reflected as we progress in the projects.
- Aside from monitoring the main contractors PQIs, Inspection Department recently established for the first time, the Sub-contractor PQIs where we are monitoring in Fadhili projects (13) major sub-contractors with the main objective of building a data base for subcontractors and strive for elevate their overall performances: In terms of the PQI for the major subcontractors, that are handling Electro Mechanical scope, for Inlet gas and process utilities, 3 subcontractors PCMC for the main pipe rack, (Saungchang for inlet area) & Sinopec for process utilities and gas trains. For the Sulfur Recovery the main subcontractor Nasser Al Hajri (NSH). The PQI for Sinopec is 87.9% and For the Sulfur Recovery subcontractor Nasser Al Hajri (NSH) PQI is 94.8% for the current month. For the other main sub-Contractors PCMC & Sungchang the PQI is stopped since the project progress is above 99.5%.The last PQI monitored for PCMC is 95.3% , & for Sungchang the PQI is 75.5%. To enhance the contractor and subcontractors overall PQI and reflect on the project quality improvement, the project teams are closely working with all contractors to bridge all the identified gaps through continuous focus meetings, and awareness sessions, establishment of quality kickoff meetings for all major construction activities where lessons learners and minimum quality requirements are thoroughly addressed prior to commencing construction activities. By doing so, continual improvement is being reflected as we progress in the projects.
- Aside from monitoring the main contractors PQIs, Inspection Department recently established for the first time, the Sub-contractor PQIs where we are monitoring in Fadhili projects (13) major sub-contractors with the main objective of building a data base for subcontractors and strive for elevate their overall performances: In terms of the PQI for the major subcontractors, that are handling Electro Mechanical scope, for Inlet gas and process utilities, 3 subcontractors PCMC for the main pipe rack, (Saungchang for inlet area) & Sinopec for process utilities and gas trains. For the Sulfur Recovery the main subcontractor Nasser Al Hajri (NSH). The PQI for Sinopec is 87.9% and For the Sulfur Recovery subcontractor Nasser Al Hajri (NSH) PQI is 94.8% for the current month. For the other main sub-Contractors PCMC & Sungchang the PQI is stopped since the project progress is above 99.5%.The last PQI monitored for PCMC is 95.3% , & for Sungchang the PQI is 75.5%. To enhance the contractor and subcontractors overall PQI and reflect on the project quality improvement, the project teams are closely working with all contractors to bridge all the identified gaps through continuous focus meetings, and awareness sessions, establishment of quality kickoff meetings for all major construction activities where lessons learners and minimum quality requirements are thoroughly addressed prior to commencing construction activities. By doing so, continual improvement is being reflected as we progress in the projects.
- Aside from monitoring the main contractors PQIs, Inspection Department recently established for the first time, the Sub-contractor PQIs where we are monitoring in Fadhili projects (13) major sub-contractors with the main objective of building a data base for subcontractors and strive for elevate their overall performances: In terms of the PQI for the major subcontractors, that are handling Electro Mechanical scope, for Inlet gas and process utilities, 3 subcontractors PCMC for the main pipe rack, (Saungchang for inlet area) & Sinopec for process utilities and gas trains. For the Sulfur Recovery the main subcontractor Nasser Al Hajri (NSH). The PQI for Sinopec is 87.9% and For the Sulfur Recovery subcontractor Nasser Al Hajri (NSH) PQI is 94.8% for the current month. For the other main sub-Contractors PCMC & Sungchang the PQI is stopped since the project progress is above 99.5%.The last PQI monitored for PCMC is 95.3% , & for Sungchang the PQI is 75.5%. To enhance the contractor and subcontractors overall PQI and reflect on the project quality improvement, the project teams are closely working with all contractors to bridge all the identified gaps through continuous focus meetings, and awareness sessions, establishment of quality kickoff meetings for all major construction activities where lessons learners and minimum quality requirements are thoroughly addressed prior to commencing construction activities. By doing so, continual improvement is being reflected as we progress in the projects.
- 2. Quality Notifications For the program level Quality notifications, there are a total of 82 Non Conformance reports, 6 worksheets, and 20 EDRs that were issued since the beginning of the project. Meanwhile, we have only 1 open NCR which are under resolutions with no major impact on the construction activities. In terms of the 20 EDRs that were issued, there are only 2 EDRs are still open under improvement by the respective Saudi Aramco inspection offices with manufacturers to bridge any gaps for future purchase orders. None of them is considered major. This concludes the quality brief of FGP.
- 2. Quality Notifications For the program level Quality notifications, there are a total of 82 Non Conformance reports, 6 worksheets, and 20 EDRs that were issued since the beginning of the project. Meanwhile, we have only 1 open NCR which are under resolutions with no major impact on the construction activities. In terms of the 20 EDRs that were issued, there are only 2 EDRs are still open under improvement by the respective Saudi Aramco inspection offices with manufacturers to bridge any gaps for future purchase orders. None of them is considered major. This concludes the quality brief of FGP.
- 2. Quality Notifications For the program level Quality notifications, there are a total of 82 Non Conformance reports, 6 worksheets, and 20 EDRs that were issued since the beginning of the project. Meanwhile, we have only 1 open NCR which are under resolutions with no major impact on the construction activities. In terms of the 20 EDRs that were issued, there are only 2 EDRs are still open under improvement by the respective Saudi Aramco inspection offices with manufacturers to bridge any gaps for future purchase orders. None of them is considered major. This concludes the quality brief of FGP.
- 2. Quality Notifications For the program level Quality notifications, there are a total of 82 Non Conformance reports, 6 worksheets, and 20 EDRs that were issued since the beginning of the project. Meanwhile, we have only 1 open NCR which are under resolutions with no major impact on the construction activities. In terms of the 20 EDRs that were issued, there are only 2 EDRs are still open under improvement by the respective Saudi Aramco inspection offices with manufacturers to bridge any gaps for future purchase orders. None of them is considered major. This concludes the quality brief of FGP.