More Related Content Similar to Hard turning gears (20) Hard turning gears3. Hard Turning Insert---CBN Machining Data Range
Insert
Model
Processing
Condition
Depth of
Cut (mm)
Machining Type
Machining
Hardness
BN-S20
Roughing/
Semi-finishing
0.5~10
Interrupt cutting/
Continuous cutting
HRC45~68
BN-S200 Fine Finishing ≤1 Continuous turning HRC45~68
BN-H21 Fine Finishing ≤0.5
Heavy interrupted
turning/ Continuous
cutting
HRC62~68
BN-H10 Fine Finishing ≤0.3 Continuous cutting HRC45~68
BN-H20 Fine Finishing ≤1
Interrupt cutting/
Continuous cutting
HRC45~63
BN-H11 Fine Finishing ≤1 Continuous cutting HRC45~63
4. Hard Turning Gears-Machining Site
4. Inner Bore
Continuous Turning
BN-H10
5. Inner Bore
Semi-interrupt Turning
BN-H21
6.Cylindrical
Heavy Interrupt Cut
BN-H21
1. End Surface
Continuous Turning
BN-S20
3. End Surface
Heavy Interrupt Cut
BN-H21
2.Cylindrical
(Large Gear)
Heavy Interrupt Cut
BN-S20
5. Hard Turning Gears-Machining Type
Continuous
Semi-
interrupt
Cut
Heavy
Interrupt
Cut
1. Continuous Turning:
BN-S20, BN-H20, BN-H10,BN-H11
2.Semi-Interrupt: BN-H20, BN-S20,BN-H21
3.Heavy Interrupt:BN-S20,BN-H21
6. Hard Turning Gears-Solutions
Insert Model:
CCGW09T304, CNGA120408, CNGA120404, WNGA080404, WNGA080408, D
NGA150408, VNGA160404, TNGA160408
Machine Tools: CNC lathes, Milling machine Boring machining center / turning
machining center / milling machining centers
CBN Grade:BN-S20, BN-H10, BN-H21, BN-H20, BN-H11
Tools Type: Turning, Boring, Grooving imitate turning tools
7. Hard Turning Gears-Solutions
Insert
Grade
Machining
Hardness
Machinin
g Type
Machining
Materials
Machining
Area
Cutting
Speed Vc
(m/min)
Depth of
Cut ap
(mm)
Feed Rate
f(mm/r)
BN-S20 HRC45~68
Roughing
•Hardened
Steel
•Continuous
•Heavy
Interrupted
50~200 1~10 0.15~0.1
Finishing 60~250 ≤1 0.05~0.35
BN-H10 HRC45~63 Finishing
•Hardened
Steel
•High Strength
Cast Iron
•Continuous 60~250 ≤1 0.05~0.35
BN-H21 HRC60~68 Finishing
•Hardened
Steel
•Heavy
interrupted
60~250 ≤0.5 0.05~0.35
BN-H11 HRC45~68 Finishing
•Hardened
Steel
•Continuous 90~200 ≤1 0.05~0.35
BN-H20 HRC45~63 Finishing
•Hardened
Steel
•Continuous
•Semi-
interrupted
60~180 ≤1 0.05~0.35