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MEMBRANE BIOREACTORS
LESSONS LEARNED
Gordon Culp
Smith Culp Consulting
Las Vegas, Nevada
MBR VS CONVENTIONAL
LESSONS LEARNED
Carefully select flux rate
10 gfd vs 25 gfd
Changes in filterability hard to predict
Run pilot tests
RUN PILOT TESTS
LESSONS LEARNED
 Balance MLSS with membrane limits
 7,500 mg/L-10,000 mg/L
 Consider temperature effects
 21C to 12 C, flux decrease of 29% based on temperature
 Consider filterability changes
 21 C to 12 C in practice, flux decrease of 57%
 Run pilot tests!
LESSONS LEARNED
 Equalize Flow
 Cost and space tradeoff between more membranes and
equalization
 10 mgd example – 500,000 sf added membrane area vs
1.5 million gallons of equalization
 Savings in biological process design – no peak loads
and flows
 Ease of operation
LESSONS LEARNED
 Provide right O&M skills
 Lots of moving parts moving all of the time
 Consider DBO?
 Talk to others using the same membranes
 Verify actual flux rates, not just design rates
 Quality of manufacturer support
LESSONS LEARNED
Check State Design Requirements
Flux rate limits – they are limits, not necessarily
achievable
Redundancy requirements
Equalization requirements
LESSONS LEARNED
 Read the fine print
 MLSS limits (7,500-10,000 mg/L)
 Ammonia limits (1 mg/L)
 Minimum influent temperature
 Influent quality specification
 Flux rates - how many trains in service
 Flows – average, max mo, max week, peak hour
 Cleaning regimen
LESSONS LEARNED
 Plan for What Happens When the Membranes
Can’t Keep Up
Seattle
Spokane County
The Sirens bewitch everybody who approaches them. There is no
homecoming for the man who draws near them unawares.
--The advice of Circe, Odyssey, 12:39-47
Be aware of the lessons learned so that the good ship MBR can chart a course
through the rocks and have a happy landing.
MEMBRANE BIOREACTORS
LESSONS LEARNED
Gordon Culp
Smith Culp Consulting
Las Vegas, Nevada
Gordon@smithculp.com

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Membrane Bioreactors (MBR) - Lessons Learned -Gordon Culp

  • 1. MEMBRANE BIOREACTORS LESSONS LEARNED Gordon Culp Smith Culp Consulting Las Vegas, Nevada
  • 3. LESSONS LEARNED Carefully select flux rate 10 gfd vs 25 gfd Changes in filterability hard to predict Run pilot tests
  • 5. LESSONS LEARNED  Balance MLSS with membrane limits  7,500 mg/L-10,000 mg/L  Consider temperature effects  21C to 12 C, flux decrease of 29% based on temperature  Consider filterability changes  21 C to 12 C in practice, flux decrease of 57%  Run pilot tests!
  • 6. LESSONS LEARNED  Equalize Flow  Cost and space tradeoff between more membranes and equalization  10 mgd example – 500,000 sf added membrane area vs 1.5 million gallons of equalization  Savings in biological process design – no peak loads and flows  Ease of operation
  • 7. LESSONS LEARNED  Provide right O&M skills  Lots of moving parts moving all of the time  Consider DBO?  Talk to others using the same membranes  Verify actual flux rates, not just design rates  Quality of manufacturer support
  • 8. LESSONS LEARNED Check State Design Requirements Flux rate limits – they are limits, not necessarily achievable Redundancy requirements Equalization requirements
  • 9. LESSONS LEARNED  Read the fine print  MLSS limits (7,500-10,000 mg/L)  Ammonia limits (1 mg/L)  Minimum influent temperature  Influent quality specification  Flux rates - how many trains in service  Flows – average, max mo, max week, peak hour  Cleaning regimen
  • 10. LESSONS LEARNED  Plan for What Happens When the Membranes Can’t Keep Up Seattle Spokane County
  • 11. The Sirens bewitch everybody who approaches them. There is no homecoming for the man who draws near them unawares. --The advice of Circe, Odyssey, 12:39-47
  • 12. Be aware of the lessons learned so that the good ship MBR can chart a course through the rocks and have a happy landing.
  • 13. MEMBRANE BIOREACTORS LESSONS LEARNED Gordon Culp Smith Culp Consulting Las Vegas, Nevada Gordon@smithculp.com