ZIPPTORK Torque controller system for air tools

Assembly Technology
Bolt Tightening Technology
Bolt Tightening Solutions for Industrial Assembly
Applicable to any air driven impact tools regardless of brand and mechanism
www.zipptork.com

ZIPPTORK
Smart Series
Torque Controller & Wireless Rotary Torque Transducers
Torque Controller
TCA
Wireless Rotary Torque Transducer
(Square output) (Hexagonal output)
TCB
(Driver Bit Adaptor)(Hexagonal output)
With Reader
TTERTTAS / TTES TTAH/TTEH TTEB

Contents
1. Introduction …………………………………………………..……… 1
2. Features of ZIPPTORK products ……………………..………… 2
3. Products Combination for Various Applications ……..… 5
4. Common problems & solutions of bolting works ….... 6
5. Bolting Issues with Power Torque Tools …………..…… 7
6. Torque Controller …………………………………………..……… 8
7. Wireless Rotary Torque Transducers ………………..……… 9
8. Bolting Strategy ……………………………………..……………. 13
9. Innovated Fasteners for Bolting Works …………..……… 14
10. Solve bolting issues with your power torque tool …... 15
11. Air line Installation Guide …………………………………..… 16
12. Warranty …………………………………..………………………………. 18

1
1. Introduction
ZIPP Assembly Technology presents fastening solutions for the
industrial assembly market in bolting threaded fasteners, squeezing
solid rivets, riveting blind rivets and rivet nuts, and fastening lock
bolts, etc.
This system takes advantage of our combined patented control device,
control algorithm, and wireless rotary torque transducer, with the best
practice on IoT (Internet of Things), making the controllability and
traceability of fastener assembly, fastening processes, and fastening
records possible and accessible.
An Innovative Revolution of Impact Wrench Torque Control
Making the torque control easy and aﬀordable
No more precision and costly torque-controlled tools required,
regardless of air tool brand, manufacturer, design, and grade.
Applicable to
Any Air Driven Continuous & Discontinuous Torque Tools
Air Clutch Tools
Air Impact Driver
Air Impact Ratchet
Air Pulse Wrenches
Air Impact Wrenches
Geared Wrench / Torque Multipliers
&
Manual / Electrical / Cordless Tool with auto-shut off Torque Control Mechanism

2
2. Features of ZIPPTORK products
2.1 Torque Controller – TCA/TCB
With patented control algorithm and device for controlling the output
torque of air impact wrenches, air impact ratchet wrenches, air pulse
tools, as well as geared torque multipliers. Regardless of brand or
manufacturer and even the type of impact mechanism.
It is designed with stability, safety and accuracy in mind.
Key Features
⚫ Easy set-up in minutes
⚫ Dynamic torque controllable accuracy：± 5% ~ ±15%
⚫ Patented control algorithm and device～ applicable to any air driven
impact or pulse tool regardless of brand and type of impact mechanism
⚫ Automatic air consumption rate measurement and selection for the
broadest torque control range ( TCA only )
⚫ Optional programmable function for bolting sequence control while
applying with the tagged bolt or sensing bolt
⚫ Built-in torque fastening stage & bolting sequence control
⚫ Built-in preset parameters and job sequences up to 10 tools for the
ease of assembly works
⚫ Versatile operation modes for option:
◆Air impact wrench ◆Air pulse tool ◆Torque wrench
◆Clutch tool ◆Geared wrench / torque multiplier
◆Torque tester
⚫ Multiple Control Modes;
Dynamic : ◆ Torque Control
Static : ◆ Torque Control ◆ Torque Control + Angle Monitor
⚫ Torque Control Methods:
◆Closed loop control with wireless transducer installed on the tool for
bolting joints with various joint hardness
◆Open loop control without transducer installed on the tool but with
the torque measured from a reliable source and operates under Air
Pressure Mode for the unified type of joints in mass bolting tasks
⚫ Functions with remote configuration or monitoring with PC, smart
phone or tablet through Mobile APP are optional upon request
⚫ Operation records traceable through USB, Ethernet or exported to the
cloud server through wired or wireless connections
⚫ TCB has the same function as TCA, except that there is no digital air
flow meter and solenoid valve sets for various flow rate combination.

3
2.2 Wireless Rotary Torque Transducer –
TTES/TTEH/TTEB/TTAS/TTAH/TTAB /TTER
Unique wireless feature sets a new standard for accurate static torque measurement
and dynamic torque control for all continuous and discontinuous air driven tools
especially the impact or pulse tool, regardless of tool brand and its designed
mechanism with proven satisfactory control accuracy and durability.
It ﬁts in-line between the air driven torque tool and the sockets or fasteners. Used with
the TCA/TCB Torque Controller and closed-loop control for excellent torque control
accuracy allowing the use of one torque tool among several joints with various
hardness.
It solves the problem of the torque loss that may be caused by the variation in the joint
hardness while bolting or the rise in temperature of hydraulic fluid in pulse tools or the
posture of holding the tool during continuous operation and compensates the dynamic
torque automatically within its allowable working torque range.
TTAS can be used along with a Dongle and Cellphone or Tablet and driven by a manual
torque wrench to work as a digital torque wrench for static torque control and torque
veriﬁcation.
The patented control algorithm enables the operator to measure the tightened torque
with TTAS at 0.5o
angular movement to verify the most real and accurate torque
applied to the bolt. This advanced feature provides advantage over all digital torque
wrenches on the market.
Key Features
⚫ Static torque control accuracy: ± 1% CW / ± 2% CCW
⚫ Static angle measurement range: 0∘～ 360∘
⚫ Patent pending shock reduction design to withstand violent vibration of impact tools.
⚫ Applicable to any air driven impact or oil pulse tools regardless of brand and the type
of impact mechanism for torque calibration, measurement, control, and verification.
⚫ Applicable to any power torque tool with built-in torque control mechanism for
monitoring the bolting status and up-logging the data to PC/Tablet for data collection
and further production management and job traceability.
⚫ The type and size of both ends can be custom-made.
⚫ The operation cycles, and the over-torque information will be recorded for the ease
of warranty judgment.
⚫ No slip ring design, more durable under shock and vibration for long service life.
⚫ RF2.4GHz for transmitting torque and angle signal wirelessly within 15M working
distance.
⚫ Power: 3.7V, rechargeable battery
⚫ TTAS/TTAH/TTAB is recommended for static torque control, measurement and
verification only.
⚫ TTES/TTEH/TTEB is applicable to any dynamic torque control with power torque tools.
⚫ TTER is specifically designed with embedded Reader for reading and writing the data
from the Sensing Bolt and Tagged Bolt throughout the bolting process.

4
2.3 Torque and Tension Tester- TTT
TTT is an unique device for measuring dynamic torque capacity of any torque tools,
manual, electric, cordless and pneumatic. It will tell how soon the power driven torque
tool can reach its maximum torque.
It is equipped with the bolt and threaded bushing with correspondent size for each
pair to simulate the bolting condition for more accurate torque and clamping force
measurement.
The diagram will enable the user to realize the clamping force induced under
different torque for different sizes of threaded fasteners.
2.4 Torque Sensing & Transmitting Socket with Reader– TTER/TSSR
The patented socket designed for sensing and transmitting the torque signal to the
Torque Controller – TCA/TCB for real time closed loop torque control. While applying
to the innovative Tagged Bolt-TB or Sensing Bolt-SB, not only the bolting sequence can
be programmed in the Torque Controller for selected stages of bolting by sequence,
but also the bolting data along with the operator ID and the workpiece barcode can
be recorded in the memory of the tag of TB or ﬂash memory in the SB. All information
can be uploaded to peripherals or cloud server for tracking the relevant responsibility
of work to ensure the highest quality and reliability of the joint.
2.5 Dongle – ZD
With the use of the Dongle attached to a PC/Tablet/Handset, any power torque tool
with built-in torque control mechanism, not only the bolting status throughout the
process can be monitored and all data such as the workpiece and operator ID as well
as the time and torque applied to the bolt can be recorded and up-loaded to
PC/Tablet/Handset simultaneously for further production management and job
traceability.
2.6 Gateway - ZG
For the purpose of transmitting the bolting data from the Transducer and Sensing Bolt
to peripheral devices and cloud server. Collect up to 10 devices at the same time.

5
3. Products Combination for Various Applications
Controller Torque Tools
Torque
Transducer
Media
Data
Collection
Applications
TCA/TCB Any Air torque Tool TTAS/TTES TF/TS TCA/TCB Torque Calibration prior to torque
TCA/TCB Any Air torque Tool TTES Socket / Bits TCA/TCB Torque Control during bolting process
TCA/TCB/TTT
Manual Torque
Wrench
TTAS Socket / Bits TCA/TCB/TTT Torque Verification after bolted
TCA/TCB/TTT
Manual Torque
Wrench
TTAS TM TCA/TCB/TTT High Torque Control / Verification
TCA/TCB Any Air torque Tool TTES/TTEH/TTEB Socket / Bits TCA/TCB Job Combination for work station
TCA Any Air torque Tool TTER TB TCA
Bolt production and bolting data record
Bolting Sequence Control
TCA Any Air torque Tool TTER SB TCA Bolt production and bolting data record
Bolting Sequence Control
Bolted joint status Remote MonitoringTCA Any Air torque Tool TTER
SB+TB
mixed
TCA
Torque
Control
Mechanism
Cordless
Wrench
Torque Tool with
built-in torque
Control
Mechanism
TTAS/TTES/TTEB
Socket / Bits
/ TM
Dongle + TTT
Cell Phone /
PC / TABLET
Monitoring bolting status, judge
OK/NOK
Workpiece and Operator ID Scan
Bolted Torque and time recorded for
production management ,time study and
job traceability
Power Torque
Tools with
Torque Limit
Mechanism
Power Torque Tool
with Torque
Control
Mechanism
+
Click Type Torque
Wrench
TTAS
Socket / Bits
/ TM
Dongle + TTT
Cell Phone /
PC / TABLET
Verifying the Tightened Torque, Judge
OK /NOK Workpiece and Operator ID
Scan
Bolted Torque and time recorded for
production management ,time study and
job traceability

6
4. Common problems & solutions of bolting works
Item Problems Solutions
1
Hard to control the target torque
accuracy due to the hydraulic fluid
temperature rise in pulse tool which
causes the torque to decline and torque
created by uncontrollable air impact
wrench mechanism which causes a
considerably strong vibration during
intermittent operation
Take advantage of ZIPPTORK Torque
Controller-TCA & Wireless Rotary Torque
Transducer-TTES, the sensed torque and
angle signal will be transmitted from the
TTE to TCA simultaneously and wirelessly
while controlled by the patented control
device and algorithm to effectively
control any air driven impact or oil pulse
tool with satisfactory control accuracy
within ±5% ~ ±15%
2
Bolt joints characteristics - hard or soft
joint, cause unstable torque
controllability
The patented control algorithm and
device on Torque Controller-TCA will
compensate the dynamic torque loss
automatically to allow it to achieve the
target torque range
3
The torque control accuracy is always
affected by the tool impact mechanism
and the posture of how the operator
holds the tool during operation
The closed-loop control and patented
control algorithm enables the Torque
Controller-TCA to control the torque
accuracy effectively regardless of the tool
brand and impact mechanism as well as
the holding posture of the operator
4
The operator didn't follow the bolting
sequence to fasten the bolts and led to
uneven clamping force on the joints
Use the Torque Controller-TCA and the
Torque Sensing and Transmitting
Socket- TTER/TSSR along with the
Tagged Bolt-TB or Sensing Bolt-SB, the
bolting sequence and stage of bolting
can be programmed in advance, not only
the operator has to obey the bolting
sequence, but also the torque can be
appropriately controlled at each stage.
The bolting data can also be recorded for
traceability to verify the responsibility of
fastened joints to ensure the highest
quality and reliability of bolting
5
The torque controller needs to be paired
with specific torque tool
TCA applies to any air driven torque tool
regardless of the brand and its
mechanism

7
5. Bolting Issues with Power Torque Tools
Q & A
⚫ How to control the output torque of an impact wrench?
ZIPP's Torque Controller∼TCA/TCB + Wireless Rotary Torque Transducer∼ TTES with the patented
control apparatus and algorithm will enable you to control oil Pulse tools torque within ±5~ 10%
accuracy and ±10~ 15% for air impact wrenches.
⚫ How to do the bolting sequence control & tighten the bolt in several runs?
With the programmable Torque Controller∼TCA + Wireless Rotary Torque Sensing and Transmitting
Socket∼ TTER +Tagged Bolt∼TB, not only the bolting sequence, but also the torque to be applied
within several runs can all be programmed in advance.
⚫ How to control the joint tightness eﬀectively?
With the Torque Controller∼TCA/TCB + Wireless Rotary Torque Sensing and Transmitting
Socket∼TTER + Sensing Bolt∼SB, it will assure that homogeneous clamping force can be fulﬁlled.
⚫ How to control the bolting torque on tire stud and monitor the status of the bolted joint as the
function of TPMS?
With the Torque Controller∼TCA/TCB + Wireless Rotary Torque Sensing and Transmitting Socket
∼TTER + Sensing Bolt∼SB + Transmitting Cap∼TC, it will not only ensure that the clamping force
can be applied evenly on each bolt/stud, but also the joint status can be monitored remotely by the
car computer.
⚫ How to monitor the bolted joint status periodically & remotely?
With the Torque Controller∼TCA/TCB + Wireless Rotary Torque Sensing and Transmitting
Socket∼TTER + Sensing Bolt∼SB + Transmitting Cap∼TC + Gateway∼ZG, the joint status can be
monitored remotely and periodically.
⚫ How to trace the responsibility of the bolting work after bolted?
Use the Wireless Rotary Torque Sensing and Transmitting Socket∼TTER with the features of the
Tagged Bolt∼TB & Sensing Bolt∼SB, not only the production record of the bolt, but also the bolting
process and its result can be recorded in the memory of each bolt for traceability to verify the
responsibility and cease the controversy if there is any.
⚫ How to monitor the bolting status of a power clutch type torque tool?
With the Wireless Rotary Torque Transducer∼TTES/TTEB + Dongle∼ZD to PC/Tablet/Handset, the
bolting status of a power clutch type torque tool either electric or pneumatic can be recorded
simultaneously during work. The data can be collected for production control and time study to
improve the productivity.
⚫ How to collect bolted data with the torque tool which has built-in torque limit mechanism?
Use the Wireless Rotary TorqueTransducer∼TTES/TTEB with a manual, electric or pneumatic
torque tool while bolting, the bolted data can be recorded immediately after bolted and
transmitted to the PC/Tablet/Handset via a Dongle, then, uploading to other peripheral devices.
⚫ How to collect the bolted torque data tightened with a click wrench?
Use the Wireless Rotary Torque Transducer∼ TTAS with a click wrench, the audible “ CLICK” sound
can be detected and become the visible bolted data and transmitted to the PC/Tablet/Handset via a
Dongle while verifying if it's OK or not. The collected data can be uploaded to peripheral devices for
traceability.
⚫ How to verify the residual torque of a bolted joint?
Use the Wireless Rotary Torque Transducer∼ TTAS with a manual torque wrench, the data will be
transmitted to the PC/Tablet/Handset via a Dongle to verify if it's OK or not. The collected data can
be uploaded to peripheral devices for traceability.
Applying the most advanced bolting technology
TCA / TCB TTT
M
TTAS/TTES TTER TTEB
SB TB ZGZD TC
Torque Controller Wireless Rotary Torque Transducer Dongle Sensing
Bolt
Tagged
Bolt
Torque / Tension Tester

8
6. Torque Controller
6.1 Specifications & Dimensions
Item TCA TCB
Model TCA-1000 TCA-2000 TCB-1000 TCB-2000
Max. Flow Rate 1000L/min 2000L/min 1000L/min 2000L/min
Touch Panel Size 10” 10”
Power Source AC 110V~220V /2A AC 110V~220V /2A
Wire connector
USB 1 1
RS232 2 1
RJ45 1 1
Wireless RF2.4G 2 2
Speaker 1 1
Light Tower Output Port 1 1
Buzzer 80 dB 80 dB
Transducer Charger Port 2 2
RF Antenna 2 2
Flow Rate Detection V X
Solenoid Valve Set V X
Operation Mode
Oil Pulse Wrench V V
Air Impact Wrench V V
Manual Torque Wrench V V
Air Torque Multiplier V V
Job Sequence V V
Control Accuracy
Static Torque (%) ±5% ±5%
Dynamic Torque (%) ±5%~±15% ±5%~±15%
Thread Size
Inlet 3/8” NPT 1/2” NPT 3/8” NPT 1/2” NPT
Outlet 3/8” NPT 1/2” NPT 3/8” NPT 1/2” NPT
Dimensions
Length(L) 370 mm 370 mm
Width(W) 214 mm 214 mm
High(H) 266 mm 266 mm
Net Weight 10.5kg ± 0.5Kg 9.5kg ± 0.5Kg

9
7. Wireless Rotary Torque Transducer
7.1 Specifications
Item
Tnom 20 ～ 2000Nm 5 ～ 20Nm
Power DC 3.7V / 650 mAh DC 3.7V / 650mAh
Measured Range 10% Tnom～100%Tnom 10% Tnom～100%Tnom
Torque Resolution (Nm) 0.1% Tnom 0.1% Tnom
Accuracy (CW) ±1% ±1%
Accuracy (CCW) ±2% ±2%
Static Measured Angle Range 0o
- 360o
0o
- 360o
Angle Resolution (Degree) 0.5o
0.5o
Maximum Torque (Nm) 100%Tnom 100%Tnom
Wireless communication RF 2.4GHz
Cable USB-Type C
Charger USB ( 5V/1A )
Operation Temperature (o
C) 0o
C ~ 50 o
C
Storage Temperature (o
C) -10 o
C~ 60 o
C

10
7.2 Dimensions～TTES / TTAS Series
*TTES series are designed for dynamic operation while TTAS series are for static torque control and
verification.
Model
Specifications
(Tnom)
Designation Net Weight
A
mm
B
mm
C
mm
D E
mm
F G
mm
Kg Lb
TTES-20-FS3MS3 20 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.18 0.40
TTES-50-FS3MS3 50 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.20 0.44
TTES-100-FS3MS3 100 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.21 0.46
TTES-180-FS4MS4 180 Nm 96.7 45.0 29.6 1/2” 18.0 1/2” 17.0 0.3 0.66
TTES-250-FS4MS6 250 Nm 105.2 60.0 29.6 1/2” 18.0 3/4” 21.5 0.50 1.1
TTES-500-FS4MS6 500 Nm 105.2 60.0 40.0 1/2” 18.0 3/4” 21.5 0.60 1.3
TTES-750-FS6MS8 750 Nm 110.7 60.0 40.0 3/4” 25.0 1” 25.5 0.75 1.65
TTES-1000-FS8MS8 1000 Nm 126.7 60.0 54.0 1” 29 1” 27.3 1.1 2.42
TTES-1500-FS8MS8 1500 Nm 127.4 60.0 54.0 1” 29 1” 31.1 1.5 3.3
TTES-2000-FS8MS12 2000 Nm 143.4 60.0 54.0 1” 31 1-1/2” 37.5 1.8 4.0
TTAS-20-FS3MS3 20 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.18 0.40
TTAS-50-FS3MS3 50 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.20 0.44
TTAS-100-FS3MS3 100 Nm 82.2 45.0 24.0 3/8” 12.5 3/8” 12.0 0.21 0.46
TTAS-180-FS4MS4 180 Nm 96.7 45.0 29.6 1/2” 18.0 1/2” 17.0 0.3 0.66
TTAS-250-FS4MS6 250 Nm 105.2 60.0 29.6 1/2” 18.0 3/4” 21.5 0.50 1.1
TTAS-500-FS4MS6 500 Nm 105.2 60.0 40.0 1/2” 18.0 3/4” 21.5 0.60 1.3
TTAS-750-FS6MS8 750 Nm 110.7 60.0 40.0 3/4” 25.0 1” 25.5 0.75 1.65
TTAS-1000-FS8MS8 1000 Nm 126.7 60.0 54.0 1” 29 1” 27.3 1.1 2.42
TTAS-1500-FS8MS8 1500 Nm 127.4 60.0 54.0 1” 29 1” 31.1 1.5 3.3
TTAS-2000-FS8MS12 2000 Nm 143.4 60.0 54.0 1” 31 1-1/2” 37.5 1.8 4.0

11
*This series of Transducer can be custom-made with hexagonal opening to fit different sizes of bolt or nut.
7.3 Dimensions～TTEH Series
Dimensions～ TTEB Series7.4
*TTEB series are designed for screwdriver.
Model
Specifications
(Tnom)
A
mm
B
mm
C
mm
D
mm
E
mm
F G
mm
H
mm
I
mm
Kg Lb
TTEH-250-FS4FHM18 250 Nm 93.7 45 26.0 27.0 20.0 1/2” 18.0 18.0 13.0 0.5 1.0
TTEH-250-FS4FHM24 250 Nm 96.7 45 30.0 34.0 23.0 1/2” 18.0 24.0 15.0 0.5 1.0
TTEH-200-FS4FHM17L 200 Nm 97.7 45 24.0 24.0 25.0 1/2” 18.0 17.0 17.0 0.45 0.77
TTEH-1000-FS4FHM30 1000 Nm 119 60 35.0 42.0 47.5 1/2” 18.0 30.0 17.0 1.3 2.87
Model
Specifications
(Tnom)
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
Kg Lb
TTEB- 5-MHM6FHM6 5 Nm 121 45 10 6.35 23.5 6.65 23.5 0.15 0.33
TTEB-10-MHM6FHM6 10 Nm 121 45 10 6.35 23.5 6.65 23.5 0.15 0.33
TTEB-20-MHM6FHM6 20 Nm 121 45 10 6.35 23.5 6.65 23.5 0.15 0.33

12
7.5 Dimensions～TTER Series
*TTER type Transducer can be custom-made upon request while ordering.
Model
Specificatio
ns
(Tnom)
A
mm
B
mm
C
mm
D
mm
E
mm
F G
mm
H
mm
I
mm
Kg Lb
TTER-1000-FS4FHM30 1000 Nm 118.7 60 35.0 42.0 47.5 1/2” 18.0 30.0 17.0 1.3 2.87

13
Make torque control easy and affordable!
No more costly torque control tools required!
Prior to Assembly
by applying
Torque Tester / WirelessTorque Transducer / Torque
Simulator / Torque Controller / Torque Monitor
For checking the torque tool capability & calibrating the torque setting
During Assembly
by applying
Torque Transducer / Torque Controller / Dongle
For controlling and recording the torque being applied to the bolt instantly and wirelessly
Programmable bolting sequence control while monitoring the bolting status and judge it OK /NOK
After Assembly
by applying
Torque Transducer & Torque & Force Monitor
For effectively verifying the bolt tightened torque accuracy with Angle/Torque Mode
Achieving the Ultimate in Bolted Joint Excellence
PC / TABLETDONGLETTEBTTAS/TTES
TCA / TCBTTAS/TTES + Socket + BoltTTEBTTAH/TTEH/ TTERTTAS / TTES
TCA / TCBTSTTAS/TTES + TFTTT
DONGLE
TTAH/TTEH/TTER
8. Bolting Strategy

14
9. Innovated Fasteners for Bolting Works
TTER-Torque Transmitting Socket w / RFID Reader
The Ultimate Solution
US-1
for
Achieving the Most Accurate Bolted Joint Tightness
by applying
Sensing Bolt / Wireless Transmitting Socket with Reader / Transmitting Cap
Torque Controller /Gateway
With unique features such as the traceability of bolt production, real time bolt joint tightness
control, bolting sequence control and remote monitoring of the joint status after assembly.
US-1 assures the highest degree of safety and reliability of the bolted joint.
It’s more economic and efficient than the ultrasonic fasteners.
or
US-2
An economical alternative to US-1
with
Torque Transducer with RFID Reader / Tagged Bolt / Torque Controller
Ideal for the traceability of bolt production and bolted record as well as bolting sequence
control instantly and wirelessly
All products above are certiﬁed
with
CE～EN 61326-1:2003, EN 55001:2009+A1:2010, EN 61326-2-1:2006, CE (RF)～EN 300
328(802.11 b/g/n), CE (RF)+CE (RF EMC)～EN 300 328(802.11 b/g/n) + EN 301 489-
1/17, LVD Report～IEC 61010-1:2010 / EN 61010-1:2010, SAR (EU)～EN 62479 NPE
TCA / TCBTB-Tagged Bolt
TTER-Torque Transmitting Socket w/ RFID Reader
TC + SBTS-Transmitting SocketSB-Sensing Bolt TC-Transmitting CapTS + SB TCA / TCB

15
10. Solve bolting issues with your power torque tool
ZIPPTORK®
Bolting Technology
ZIPPBOLT®
The Ultimate Bolting Solution
SB TC+SB TB
+ + &
Inspection Cover Clutch Cover
Spiral tightening sequence starting in the
middle for non-circular bolt patterns.
FEATURES
⚫ Programmable bolting sequence control.
⚫ Bolt production and bolting data traceability.
⚫ Real time clamping force control and remote bolt status monitoring.
PRODUCTS
●TCA/TCB - Torque Controller
●TTER/TSSR - Torque Sensing & Transmitting Socket with Reader
●SB - Sensing Bolt ●TB - Tagged Bolt ●TGC - Tag Cell
FEATURES
⚫ Innovative patented torque control device and algorithm.
⚫ Applicable to any air impact wrench, air impact ratchet wrench & air oil pulse wrench,
regardless of brand or impact mechanism.
⚫ Exceptional torque control accuracy with standard joints and the same operation condition;
oil pulse wrench ± 5%～10% , air impact wrench ± 10%～15%.
PRODUCTS
TCA/TCB - Torque Controller
TTAS/TTAH/TTAB/TTES/TTEH/TTEB - Wireless Torque Transducers
TTER /TSSR- Wireless Torque Transducing Socket with Reader
TCA/TCB TSSRTTER

16
11. Air line Installation Guide
Flow Rate For the tool with air consumption less than 500L/min
Controller Model TCA-1000, TCB-1000
Flow Rate For the tool with air consumption between 500L/min and 900L/min
In order to reach the best performance for the system, please follow the air
line installation guide.
The air line installation guide of TCA-1000 for the tool with air consumption between 500L/min and 900L/min
Air Compressor
Air Pressure 100～120 Psi
Flow Rate 1500L/minute
The air line installation guide of TCA-1000 for the tool air consumption under 500L/min
Air Compressor

17
The air installation guide of TCA-2000 for the tool with air consumption between 900L/min and 1500L/min
Air Compressor
The air line installation guide of TCA-2000 for the tool with air consumption between 1500L/min and 2000L/min
Air Compressor

18
2019/January/TC/2000
Warranty
Thank you for your interest in the products and services of ZIPP GROUP.
This Limited Warranty applies to physical goods, and only for physical goods, purchased from ZIPP GROUP
(the "Physical Goods") or ZIPP GROUP authorized agents.
What does this limited warranty cover?
1. The Limited Warranty is applicable to all torque control products presented by ZIPP GROUP .
2. During the warranty period, all software update is free of charge.
3. During the Warranty Period, ZIPP GROUP will repair or replace, at no charge, products or parts of a
product that proves defective because of improper material or workmanship, under normal use and
maintenance.
4. This Limited Warranty is transferable.
What will we do to correct problems?
1. ZIPP GROUP will repair the Product at no charge within the warranty period, using new replacement
parts or exchange for a new product.
2. A replacement Physical Good or part assumes the remaining warranty of the original Physical Good or 1
Year from the date of replacement or repair, whichever is longer.
How long does the coverage last?
1. The Limited Warranty for the Torque Controller and other relevant products are all with one year
warranty from the date of purchasing.
2. For the Torque Transducers,
100,000 cycles or maximum-measured torque within 100% Tnom.
3. Unless otherwise specified, 3 months warranty for service parts.
4. Above terms exclude normal comsuming components such as the battery.
What does this limited warranty not cover?
This Limited Warranty does not cover any problem that is caused by:
• Conditions, malfunctions or damage not resulting from defects in material or workmanship.
• Conditions, malfunctions or damage resulting from negligence, improper maintenance or
modification- damaged or destroyed by natural causes including but not limited to lightening, flood,
or another natural disaster- Theft or loss of the Physical Goods ZIPP GROUP will pay for shipping
charges.
Customer shall assume all risk of loss or damage to the Physical Good while in transit to us.
What do you have to do?
1. To obtain warranty service, you must first contact us to determine the problem and the most
appropriate solution for you.
2. Deliver the Physical Goods, in either its original packaging or packaging providing an equal degree of
protection, including any accessories or documents that shipped with the Physical Goods to the address
specified by ZIPP GROUP.
You may contact us by any of the following contact methods:
• By phone number: +886-3-4513314 #282
• By email: RMA@zippgroup.com
• By visiting this page on our website: https://www.zippgroup.com/RMA

ZIPPTORK Torque controller system for air tools

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