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Dr. Wolfgang Wanzke
BU Additives
Sustainability Manager
24.11.2016
Sustainability in the
Phosphorus Value Chain
P-BASED FLAME
RETARDANTS AND
FIRE RETARDED PLASTICS
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
Clariant at a Glance
A global player in the specialty chemicals business
2
TOTAL SALES IN 2015
5.807 Mio CHF Employees 2015: approx. 17.000
CARE CHEMICALS CATALYSIS NATURAL RESOURCES PLASTICS & COATINGS
Strong commitment to sustainability:
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
Clariant in the P Value Chain
o Leading supplier of P-based flame retardants
for engineering plastics and coatings
o Uses a few thousand tons of elemental
phosphorus and intermediate products
based on P4 per year
o Flame retardant portfolio was developed to
more sustainable products in several steps
Our vision on sustainable FRs:
Phosphorus based flame retardants produced
from recycled P with renewable energy, as part
of a future circular P-economy
Public, Sustainability in the P Value Chain3
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
FR Portfolio Development@Clariant
Step 1: Halogen-Phase-out
4
• Situation 1990ies: heterogeneous product mix based on Phosphorus and/or Chlorine
based products
• Decision 1995 (when the business still was with Hoechst AG): phase–out of
all halogenated Flame Retardants:
• TCEP, TCPP
• Chlorinated Phosphate-Oligomers
• Chlorinated paraffines
CH2
CH3
CH3
CH2
Cl
CH2Cl
CH3
P
O
O
O
O
Cl
P O
ONH4
O
n
P
O
CH2CH2 C
O
OCH2CH2OHHO
CH3
P
P
P
P
P
P P
P
P
P
P
P
P
P
P
P
ClH
Cl
H
HCl
Cl
H
H
H H H
HHHH
ClCH2CH2O P
O
OCH2CH2Cl
OCH2CH2Cl
O
O
P O
O
O
P
S S
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
Looking for the “Ideal Flame Retardant”
5
Ideal FR
Maintain properties of polymer
• minimal interference with polymer structure
• applicable in various polymers
• colorless
Maintain properties over polymer lifetime
• no migration in polymer / no leaching
• low impact on mechanical properties
Stable and safe processing
• no vapor pressure or volatility
• thermal stability
• low water solubility
Halogen-free and safe FR
• no bioavailability
• no physiological activity
• sustainable
Basic Needs
• FR Performance
• Cost Performance
• Legal Compliance
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
FR Portfolio Development@Clariant
Step 2: Development of new sustainable P-FR-s – organic Phosphinates
6
• Exploration of Phosphinate Chemistry based on well available raw materials yellow
phosphorus[1] and sodium hypophosphite[2]
P
O
H
H
NaO P
O
R
X
OH
Disubstituted Phosphinic Acids
[1] Weferling, N., Sicken, M. and Hörold, S., Phosphorus, Sulfur and Silicon 177 (2002) 1757-1761
[2] Hill, M., Bauer, H., Krause, W., WO2009/010188
P
O
R
H
NaO
PP
P
P
- H2
RCl NaOH+ +
[PTC]
Radical initiated Alkylation
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
7
P
O
H
H
NaO P
O
CH2
CH3
CH2
CH3
NaO
Al P
O
CH2
CH3
CH2
CH3
O
3
Zn P
O
CH2
CH3
CH2
CH3
O
Diethyl Phosphinic Acid
Aluminium Salt (DEPAL)
Sodium Hypophosphite
Ethylation
Precipitation
Diethyl Phosphinic Acid
Sodium Salt
Diethyl Phosphinic Acid
Zinc Salt (DEPZN)
2
FR Portfolio Development@Clariant
Step3: Commercialization of Diethylphosphinic acid derivatives
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
FR Portfolio Development@Clariant
Step 4: Development of tailor made synergistic blends/recipes
8
• Exolit OP in combination with N-
synergists and Stabilizers is an
important building block for the
compounding industry
• Exolit OP 1240, Exolit OP 1260
for Polyesters
• Exolit OP 1230, Exolit OP 1311,
Exolit OP 1312, Exolit OP 1314,
for Polyamides
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
How Sustainable is our Portfolio ?
A new system of evaluation
Public, Sustainability in the P Value Chain9
CONTINUOUS
IMPROVEMENT
SCREENING PROMOTION/
LABELLING
THE PORTFOLIO VALUE PROGRAM SYSTEM
Main Components
CriteriaCatalogue
Products Meeting
Clariant
Sustainability
Definition
Product
Portfolio
Sustainability
Screening
CSI R&D
Screening for
Innovation
Pipeline
EcoTain+
Selected
Products
Product Portfolio
Improvement
Roadmap
STAKEHOLDER AND THIRD PARTY INVOLVEMENT AND VERIFICATION
INTERNAL TRAINING AND COMMUNICATION
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
10
The Assessment Process
TWO “LENSES” ARE USED TO LOOK AT PRODUCT SUSTAINABILITY
Absolute
Sustainability Risks &
Benefits
Sustainability
Performance against
the Market
• 36 criteria are applied following corporate guidelines and a criteria glossary
• Team effort with a maximum of product knowledge at the table and data mining
• 26 environmental criteria, 4 economical and 6 social
• The full life cycle of the products is addressed
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
The PVP System Rating Scale
The Clariant Portfolio Value Program System11
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
FR Portfolio Development@Clariant
Step 5: PVP assessment and portfolio optimization
12
• Main FR Products have achieved the EcoTain®-Label:
• Exolit OP 1230 (Aluminium diethyl phosphinate)
• Exolit AP 422 (Ammonium Polyphosphate)
• Some FR grades with needs for improvements regarding sustainability
• e.g. Synergistic blends containing Zinc Borate (Category 2 reproductive toxicant)
Replacement of Zinc Borate by non-classified products
as part of a sustainability roadmap
Development of new “P-P-Synergism”
Exolit OP 1400
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
External Proof Points – e. g. Green Screen®
Public, Sustainability in the P Value Chain13
DfE to GreenScreen Translations Final Benchmark Scores
Antimony Trioxide (1309-64-4) 1 = Avoid - chemical of high concern
Melamine Cyanurate (CAS# 37640-57-6)] 1 = Avoid - chemical of high concern
N-alkoxy Hindered Amine Rx Products (CAS#191680-81-6) 1 = Avoid - chemical of high concern
Phosphonate Oligomer (CAS#68664-06-2) 1 = Avoid - chemical of high concern
Zinc Borate 1332-07-6, 138265-88-0 1 = Avoid - chemical of high concern
Aluminum diethylphosphinate (CAS#225789-38-8) 2 = Use but search for safer alternatives
Aluminum Hydroxide (CAS#21645-51-2) 2 = Use but search for safer alternatives
Melamine Polyphosphate (CAS#15541-60-3) 2 = Use but search for safer alternatives
Poly[phosphonate-co-carbonate] (CAS# 77226-90-5) 2 = Use but search for safer alternatives
Resorcinol Bis-Diphenylphosphate (CAS#125997-21-9) 2 = Use but search for safer alternatives
Red Phosphorus (CAS# 7723-14-0) 2 = Use but search for safer alternatives
Substituted Amine Phosphate mixture (CAS# 66034-17-1) 2 = Use but search for safer alternatives
Triphenyl Phosphate (CAS#115-86-6)] 2 = Use but search for safer alternatives
Ammonium Polyphosphate (CAS # 68333-79-9)] 3 = Use but still opportunity for improvement
Magnesium Hydroxide (CAS # 1309-42-8)] 3 = Use but still opportunity for improvement
Polyphosphonate (CAS#68664-06-2) 3 = Use but still opportunity for improvement
Bisphenol A Bis-(diphenyl phosphate) (CAS#181028-79-5 and 5945-
33-5) (BAPP)
U = not enough data for assessment
Phosphoric acid, mixed esters with [1,1'-bisphenyl-4,4'-diol] and phenol;
BPBP (CAS#1003300-73-9)]
U = not enough data for assessment
4 = Prefer - safer chemical
Data gaps filled ! Aluminium diethylphosphinate is now benchmark 3 !
Recent
Update
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
More Life Cycle Data – e. g. ENFIRO Project
Public, Sustainability in the P Value Chain14
Impact assessment
studies
• Life cycle
assessment
• Life cycle costing
• Social life cycle
assessment
Technological
assessment
• Application
• Fire performance
•Leaching and air
emission
Risk assessment
• Hazard
•Environment
•Human health
• Exposure
FR Material Product
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
End of Life Scenarios - Recyclability
Public, Sustainability in the P Value Chain15
PA 66 39,3 39,3
PA 6 10 10
Glass fibre HP3610 30 30
Stab. 1098/168* 0,2/0,2 0,2/0,2
Licowax E 0,3 0,3
Exolit OP 1312 20
Exolit OP 1400 20
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
End of Life Scenarios - Incineration
Public, Sustainability in the P Value Chain16
Waste incineration
Mixed
plastics
Domestic
waste
Mech. & biol.
Treatment:
“High caloric
fraction”
AlPO48 %
24 %
28 %
Off-gas
0,1%
AlPO4
Ashes
8 %AlPO2R
Slag
52 %
60 %
AlPO4
AlPO4
Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016
Conclusion
Phosphorus based flame retardants like the presented phosphinates or
ammonium polyphosphate
 have a very favorable sustainability profile as shown by internal and external
investigations covering the life cycle of these products and flame retarded
plastics made thereof
 Remaining life cycle issues are the
- high energy consumption and the
- green house gas emissions caused by the production of elemental P
 Both problems can be mitigated or solved, once phosphorus can be sourced
from recycled phosphates and produced by using renewable energy
Public, Sustainability in the P Value Chain17

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Wolfgang Wanzke – sustainability manager Clariant - Sustainability in the Phosphorus Value Chain: P-based flame retardants and fire retarded plastics

  • 1. Public Dr. Wolfgang Wanzke BU Additives Sustainability Manager 24.11.2016 Sustainability in the Phosphorus Value Chain P-BASED FLAME RETARDANTS AND FIRE RETARDED PLASTICS
  • 2. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 Clariant at a Glance A global player in the specialty chemicals business 2 TOTAL SALES IN 2015 5.807 Mio CHF Employees 2015: approx. 17.000 CARE CHEMICALS CATALYSIS NATURAL RESOURCES PLASTICS & COATINGS Strong commitment to sustainability:
  • 3. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 Clariant in the P Value Chain o Leading supplier of P-based flame retardants for engineering plastics and coatings o Uses a few thousand tons of elemental phosphorus and intermediate products based on P4 per year o Flame retardant portfolio was developed to more sustainable products in several steps Our vision on sustainable FRs: Phosphorus based flame retardants produced from recycled P with renewable energy, as part of a future circular P-economy Public, Sustainability in the P Value Chain3
  • 4. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 FR Portfolio Development@Clariant Step 1: Halogen-Phase-out 4 • Situation 1990ies: heterogeneous product mix based on Phosphorus and/or Chlorine based products • Decision 1995 (when the business still was with Hoechst AG): phase–out of all halogenated Flame Retardants: • TCEP, TCPP • Chlorinated Phosphate-Oligomers • Chlorinated paraffines CH2 CH3 CH3 CH2 Cl CH2Cl CH3 P O O O O Cl P O ONH4 O n P O CH2CH2 C O OCH2CH2OHHO CH3 P P P P P P P P P P P P P P P P ClH Cl H HCl Cl H H H H H HHHH ClCH2CH2O P O OCH2CH2Cl OCH2CH2Cl O O P O O O P S S
  • 5. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 Looking for the “Ideal Flame Retardant” 5 Ideal FR Maintain properties of polymer • minimal interference with polymer structure • applicable in various polymers • colorless Maintain properties over polymer lifetime • no migration in polymer / no leaching • low impact on mechanical properties Stable and safe processing • no vapor pressure or volatility • thermal stability • low water solubility Halogen-free and safe FR • no bioavailability • no physiological activity • sustainable Basic Needs • FR Performance • Cost Performance • Legal Compliance
  • 6. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 FR Portfolio Development@Clariant Step 2: Development of new sustainable P-FR-s – organic Phosphinates 6 • Exploration of Phosphinate Chemistry based on well available raw materials yellow phosphorus[1] and sodium hypophosphite[2] P O H H NaO P O R X OH Disubstituted Phosphinic Acids [1] Weferling, N., Sicken, M. and Hörold, S., Phosphorus, Sulfur and Silicon 177 (2002) 1757-1761 [2] Hill, M., Bauer, H., Krause, W., WO2009/010188 P O R H NaO PP P P - H2 RCl NaOH+ + [PTC] Radical initiated Alkylation
  • 7. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 7 P O H H NaO P O CH2 CH3 CH2 CH3 NaO Al P O CH2 CH3 CH2 CH3 O 3 Zn P O CH2 CH3 CH2 CH3 O Diethyl Phosphinic Acid Aluminium Salt (DEPAL) Sodium Hypophosphite Ethylation Precipitation Diethyl Phosphinic Acid Sodium Salt Diethyl Phosphinic Acid Zinc Salt (DEPZN) 2 FR Portfolio Development@Clariant Step3: Commercialization of Diethylphosphinic acid derivatives
  • 8. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 FR Portfolio Development@Clariant Step 4: Development of tailor made synergistic blends/recipes 8 • Exolit OP in combination with N- synergists and Stabilizers is an important building block for the compounding industry • Exolit OP 1240, Exolit OP 1260 for Polyesters • Exolit OP 1230, Exolit OP 1311, Exolit OP 1312, Exolit OP 1314, for Polyamides
  • 9. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 How Sustainable is our Portfolio ? A new system of evaluation Public, Sustainability in the P Value Chain9 CONTINUOUS IMPROVEMENT SCREENING PROMOTION/ LABELLING THE PORTFOLIO VALUE PROGRAM SYSTEM Main Components CriteriaCatalogue Products Meeting Clariant Sustainability Definition Product Portfolio Sustainability Screening CSI R&D Screening for Innovation Pipeline EcoTain+ Selected Products Product Portfolio Improvement Roadmap STAKEHOLDER AND THIRD PARTY INVOLVEMENT AND VERIFICATION INTERNAL TRAINING AND COMMUNICATION
  • 10. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 10 The Assessment Process TWO “LENSES” ARE USED TO LOOK AT PRODUCT SUSTAINABILITY Absolute Sustainability Risks & Benefits Sustainability Performance against the Market • 36 criteria are applied following corporate guidelines and a criteria glossary • Team effort with a maximum of product knowledge at the table and data mining • 26 environmental criteria, 4 economical and 6 social • The full life cycle of the products is addressed
  • 11. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 The PVP System Rating Scale The Clariant Portfolio Value Program System11
  • 12. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 FR Portfolio Development@Clariant Step 5: PVP assessment and portfolio optimization 12 • Main FR Products have achieved the EcoTain®-Label: • Exolit OP 1230 (Aluminium diethyl phosphinate) • Exolit AP 422 (Ammonium Polyphosphate) • Some FR grades with needs for improvements regarding sustainability • e.g. Synergistic blends containing Zinc Borate (Category 2 reproductive toxicant) Replacement of Zinc Borate by non-classified products as part of a sustainability roadmap Development of new “P-P-Synergism” Exolit OP 1400
  • 13. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 External Proof Points – e. g. Green Screen® Public, Sustainability in the P Value Chain13 DfE to GreenScreen Translations Final Benchmark Scores Antimony Trioxide (1309-64-4) 1 = Avoid - chemical of high concern Melamine Cyanurate (CAS# 37640-57-6)] 1 = Avoid - chemical of high concern N-alkoxy Hindered Amine Rx Products (CAS#191680-81-6) 1 = Avoid - chemical of high concern Phosphonate Oligomer (CAS#68664-06-2) 1 = Avoid - chemical of high concern Zinc Borate 1332-07-6, 138265-88-0 1 = Avoid - chemical of high concern Aluminum diethylphosphinate (CAS#225789-38-8) 2 = Use but search for safer alternatives Aluminum Hydroxide (CAS#21645-51-2) 2 = Use but search for safer alternatives Melamine Polyphosphate (CAS#15541-60-3) 2 = Use but search for safer alternatives Poly[phosphonate-co-carbonate] (CAS# 77226-90-5) 2 = Use but search for safer alternatives Resorcinol Bis-Diphenylphosphate (CAS#125997-21-9) 2 = Use but search for safer alternatives Red Phosphorus (CAS# 7723-14-0) 2 = Use but search for safer alternatives Substituted Amine Phosphate mixture (CAS# 66034-17-1) 2 = Use but search for safer alternatives Triphenyl Phosphate (CAS#115-86-6)] 2 = Use but search for safer alternatives Ammonium Polyphosphate (CAS # 68333-79-9)] 3 = Use but still opportunity for improvement Magnesium Hydroxide (CAS # 1309-42-8)] 3 = Use but still opportunity for improvement Polyphosphonate (CAS#68664-06-2) 3 = Use but still opportunity for improvement Bisphenol A Bis-(diphenyl phosphate) (CAS#181028-79-5 and 5945- 33-5) (BAPP) U = not enough data for assessment Phosphoric acid, mixed esters with [1,1'-bisphenyl-4,4'-diol] and phenol; BPBP (CAS#1003300-73-9)] U = not enough data for assessment 4 = Prefer - safer chemical Data gaps filled ! Aluminium diethylphosphinate is now benchmark 3 ! Recent Update
  • 14. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 More Life Cycle Data – e. g. ENFIRO Project Public, Sustainability in the P Value Chain14 Impact assessment studies • Life cycle assessment • Life cycle costing • Social life cycle assessment Technological assessment • Application • Fire performance •Leaching and air emission Risk assessment • Hazard •Environment •Human health • Exposure FR Material Product
  • 15. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 End of Life Scenarios - Recyclability Public, Sustainability in the P Value Chain15 PA 66 39,3 39,3 PA 6 10 10 Glass fibre HP3610 30 30 Stab. 1098/168* 0,2/0,2 0,2/0,2 Licowax E 0,3 0,3 Exolit OP 1312 20 Exolit OP 1400 20
  • 16. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 End of Life Scenarios - Incineration Public, Sustainability in the P Value Chain16 Waste incineration Mixed plastics Domestic waste Mech. & biol. Treatment: “High caloric fraction” AlPO48 % 24 % 28 % Off-gas 0,1% AlPO4 Ashes 8 %AlPO2R Slag 52 % 60 % AlPO4 AlPO4
  • 17. Dr. Wolfgang Wanzke, BU Additives, Sustainability Manager, 24.11.2016 Conclusion Phosphorus based flame retardants like the presented phosphinates or ammonium polyphosphate  have a very favorable sustainability profile as shown by internal and external investigations covering the life cycle of these products and flame retarded plastics made thereof  Remaining life cycle issues are the - high energy consumption and the - green house gas emissions caused by the production of elemental P  Both problems can be mitigated or solved, once phosphorus can be sourced from recycled phosphates and produced by using renewable energy Public, Sustainability in the P Value Chain17