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Building blocks for a consistent, safe and quality hatchery diet
Healthy and well fed larval shrimp and fish will perform better in the grow out ponds common sense:  children must be fed well to become healthy adults. The diet of top athletes is worked out to the outmost details
Healthy and well fed larval shrimp and fish will perform better in the grow out Consumer chooses the cheapest food Traders look for cheaper supply from food processors Food processors want cheaper shrimp/ fish from the farmer Pressure from farmers to supply cheaper larvae reaction from hatchery operators to reduce costs Feed producers respond by offering cheaper diets
Healthy and well fed larval shrimp and fish will perform better in the grow out Pressure on feed producers to reduce quality in order to maintain margin ,[object Object]
These diets have found also entrance in monodon hatcheries,[object Object]
For vannamei in Thailand it has been noticed that cheaper post larvae kept on a low cost feeding protocol grow slower and have lower survivals in the grow out ponds.
Hatcheries are switching back to cost efficient feeding protocols
Professional  Thai farmers demand proof from vannamei hatcheries that post larvae have been fed with quality diets
In the long run, cost efficiency farming is better than low cost farming,[object Object]
Feed formulation: Least Cost Formulation Set  nutritional  requirements for the formula Analyze incoming  raw materials  on required parameters: e.g. variability of protein content of fish meals Update cost of raw materials Compute the least cost formula with the available raw materials ,[object Object],fixed formulations lead to inconsistent feeds
Feed formulation Must be based on nutritional requirements of the targeted aquatic animal and its life stage Too much of one nutrient Not enough of another ,[object Object],Still requires more investigation endless amount of species in aquaculture
Feed formulation Look beyond the label There is more to a formulation than the right protein, lipid, fiber and moisture levels  ,[object Object]
digestible proteins with the right amino acids
vitamins, minerals
…,[object Object]
Feed formulation INVE’s standard for larval prawns
Feed formulation: ingredients Ingredients that are safe for the food chain GMO free, free of melanine, low in heavy metals Ingredients that are attractive and palatable for prawns/fish ,[object Object],Ingredients that contain the right nutrients and are digestible by the targeted specie
Feed formulation: safe for the food chain? Max Cadmium EU standard
Feed processing technology Needs to facilitate feeding in farm Long shelflife Provide all nutritional requirements in one particle Easy to apply Needs to produce a water stable particle with the right size and buoyancy Every particle not eaten by the animal is a loss and deteriorates water quality Needs to protect the quality of the ingredients and feed ,[object Object],[object Object]
Feed processing technology: size matters Specialized tumbling sieves to remove dust form the diets
Feed processing technology: Fresh is the Best Challenge of using fresh ingredients Formula contains 70% of fresh ingredients Fresh ingredients contain 90% water We need to use 7 kg of fresh ingredients per kg of dry product and remove at least 6 kg of water without damaging the quality of the fresh ingredients ,[object Object]
spraydrying
Refractance window drying,[object Object]
Refractance Window Drying Soup with ingredients 80’C 95’C
Operational procedures: quality…every time Quality needs to be defined Quality needs to be monitored Quality needs to recorded Quality needs to be improved Even the best operational system will cover not all risk In case there is a problem: good operational procedures provide for fast and focused action
Good Manufacturing Practices 20 procedures to assure that youreceive quality, consistent and safe diets every time
Good Manufacturing Practice: Working Procedures

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Wim Maartens

  • 1. Building blocks for a consistent, safe and quality hatchery diet
  • 2. Healthy and well fed larval shrimp and fish will perform better in the grow out ponds common sense: children must be fed well to become healthy adults. The diet of top athletes is worked out to the outmost details
  • 3. Healthy and well fed larval shrimp and fish will perform better in the grow out Consumer chooses the cheapest food Traders look for cheaper supply from food processors Food processors want cheaper shrimp/ fish from the farmer Pressure from farmers to supply cheaper larvae reaction from hatchery operators to reduce costs Feed producers respond by offering cheaper diets
  • 4.
  • 5.
  • 6. For vannamei in Thailand it has been noticed that cheaper post larvae kept on a low cost feeding protocol grow slower and have lower survivals in the grow out ponds.
  • 7. Hatcheries are switching back to cost efficient feeding protocols
  • 8. Professional Thai farmers demand proof from vannamei hatcheries that post larvae have been fed with quality diets
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. digestible proteins with the right amino acids
  • 15.
  • 16. Feed formulation INVE’s standard for larval prawns
  • 17.
  • 18. Feed formulation: safe for the food chain? Max Cadmium EU standard
  • 19.
  • 20. Feed processing technology: size matters Specialized tumbling sieves to remove dust form the diets
  • 21.
  • 23.
  • 24. Refractance Window Drying Soup with ingredients 80’C 95’C
  • 25. Operational procedures: quality…every time Quality needs to be defined Quality needs to be monitored Quality needs to recorded Quality needs to be improved Even the best operational system will cover not all risk In case there is a problem: good operational procedures provide for fast and focused action
  • 26. Good Manufacturing Practices 20 procedures to assure that youreceive quality, consistent and safe diets every time
  • 27. Good Manufacturing Practice: Working Procedures
  • 28. Good Manufacturing Practice: in line controls moisture thickness density
  • 30. Good Manufacturing Practices: traceability Be ready for Worst Case Scenario Customer finds problem with finished product A Only recall from customers that received affected lots Lot number of all finished goods that used that lot as an ingredient Lot number of finished product A Lot number of all SMP’s that used that lot as an ingredient Lot number of all SMP’s used to produce A Lot number of all RM’s used to produce A RM’s X with lot number Y caused problem
  • 31. Building blocks for a cost efficient diet? Right feed formulation Right feed processing technology Right operational procedures Quality Safety Consistency