William Hall has over 35 years of experience in manufacturing engineering. He has held several senior engineering roles supporting medical device manufacturing processes. Currently, he is a Senior Manufacturing Engineer at DePuySynthes supporting Class III manufacturing and sterile packaging processes. He mentors junior engineers and has experience developing and upgrading manufacturing processes, reducing scrap and rework, and providing validation support.

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WILLIAM D. HALL
84 2 VILLA DRIVE, MELBOURNE, FL 3 2 9 4 0
2 6 7 -2 5 2 -6 1 9 4
WDHALL3 1 0@GMAIL.COM
SKILL SUMMARY
After 35 years in the manufacturing field, I have gained experience in the following areas: Process
Development, Fixture Design, Project Management, New Product Introductions, Machine selection and
procurement, Tool Design, Geometric Dimensioning and Tolerancing (G, D&T), Just In Time (JIT), Computer-
Aided-Machining (CAM), Team Training, Process Validation, Good Manufacturing Processes (GMP), Cellular
Manufacturing, Time Standards Development, Man-Machine balances, Statistical Process Control (SPC),
Cause & Corrective Action (CAPA), Process Risk Analysis, Lean, and 5S.
WORK EXPERIENCE
DEPUYSYNT HES–WEST CHEST ER,PA
July 2008to Present – Senior Manufacturing Engineer
 Support Class III manufacturing processes by upgrading manufacturing processes and reducing scrap
and rework.
 Develop and support packaging processes for sterile products
 Investigate and respond to product complaints related to the manufacture of Class III products
 Mentor new and/or junior engineers
 Provided validation support for the implementation of a Thermal Rinse process prior to sterile
packaging
 Responsible for upgrading machining processes in the Spine cell
July 2007 – July 2008– Senior Manufacturing Engineer
 Transferred from the Brandywine Manufacturing Facility to the Haegendorf, Switzerland facility to
support the transfer of instrument production.
November 2002 –July 2007 – Senior Manufacturing Engineer
 Provided technical support for the ongoing transfer of the Instruments Department’s parts and
production requirements to Haegendorf, Switzerland. Led a team that developed the machining
processes that resulted in a successful introduction of the new Tibial Nail Aiming Arm. Responsible for
the review of new products for manufacturability and provided manufacturing development support for
new products.
January 2001 – November 2002 – Engineering Supervisor
 Supervised three manufacturing engineers, one manufacturing technician and interim co-ops for the
Instruments Manufacturing and Instruments Assembly departments
December 1998– January 2001 – Senior Manufacturing Engineer
 Responsible for the successful integration of instrument assembly and five independent instrument
manufacturing cells into a cohesive department based operation.
BROOKS INST RUMENT –HAT FIELD, PA
Senior Manufacturing Engineer July 1996 – December 1998
 Responsible for upgrading all manufacturing processes in the Sho-Rate Mini Plant, which produces
the Brooksmite & Armite Flow Meter line. Duties included: process development, tool selection,
Computer Numerical Control (CNC) programming, tool design, fixture design, time studies,
routings, machine selection, cell organization, Distributed Network Control (DNC), Statistical
Process Control (SPC), and operator training.

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SYNT HESUSA – EXT ON,PA
November 1994 – July 1996 – Product Development Engineer
 Participated in an engineer exchange program with Product Development
 Contributed to the design of the Cannulated Femoral Nail system and the Flexible Humeral Nail system
by providing manufacturing expertise in the areas of tolerancing and manufacturability.
 Organized and taught a Geometric Dimensioning & Tolerancing workshop for all three Design groups to
provide standards for manufacturing tolerances.
May 1990 – November 1994 – Senior Manufacturing Engineer
 Successfully introduced the instrumentation for the Un-Reamed Femoral Nail Trauma system
 Responsible for two manufacturing cells for the production of medical instruments used in the
trauma industry. Develop and support manufacturing processes for new and existing products. .
 Responsible for the implementation and training of the first manufacturing team
MILTON ROY CO - IVYLAND,PA
Senior Manufacturing Engineer November 1979 – May 1990
 Responsible for the preparation of methods process (includes operation sequence, selection and
procurement of tooling and fixturing, determination of correct feeds and speeds, estimate of run
time and setup hours). Also responsible for writing, debugging, plotting and proving out Computer
Numerical Control (CNC) programs for chuckers, bar machines, vertical and horizontal milling
machines.
EDUCATION
EASTERN COLLEGE DEGREE COMPLETION PROGRAM, ST. DAVIDS, PA
BA in Organizational Management,August 1998
SPRING GARDEN COLLEGE, PHILADELPHIA, PA
Manufacturing Engineering Technology major, July 1978 – May 1984 and September 1989 – December 1991
 Completed 119 credits toward degree prior to college closing
DREXEL UNIVERSITY, PHILADELPHIA, PA
Time Study Analysis, September1982 through December1982
BUCKS COUNTY VO-TECH. LEVITTOWN, PA
Tool & Die Design Course (144 hrs), September1978 through December1978
PENN STATE UNIVERSITY
Liberal Arts major w/minor in Architecture,September 1973 through May 1976
ADDITIONAL SKILLS,
 Clear and direct communication skills
 MS Excel, MS Word, MS Project, MS Access, Visio
 MiniTAB