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What’s 2B Lean*?

*term used by MIT, Jones & Womacks, in 1987 to describe the TPS
The English word “Lean” has
no explicit link to continuous
improvement.

Lean is a buzz
word!
Toyota called it TPS for:

Toyota
Production
System
Manufacturing
Manufacturing
Lean applies

in a company.
Lean=
JIT
Muri

Standards

Hoshin

Andon

kanban

5S

Autonomation

5Why

A3

SMED

Jidoka
Muda

8D

Teamwork

Heijunka

QRQC

Visual management

TAKT

6Sigma

Poka Yoke

Genba

Kaizen VSM

Pull

Mura

TOC
Lean=
JIT
Muri

Standards

Hoshin

Andon

kanban

5S

Autonomation

5Why

A3

SMED

Jidoka
Muda

8D

Teamwork

Heijunka

QRQC

Visual management

TAKT

6Sigma

Poka Yoke

Genba

Kaizen VSM

Pull

Mura

TOC
It’s not about
“At Toyota we don’t build cars, we
build people, our people build cars.
The tools are there only to develop
our people.”
Lean=Thinking
(Principles and rules)
What is really behind companies
that succeed at sustained lean
implementation is the

level of thinking
driven by lean principles and
rules.
WE ALL WEAR A PAIR OF GLASSES
ALL OF US!
THIS ONE
R  E  A
A PAIR OF GLASSES WITH A LOT 
OF FILTERS
FILTERS

ALL YOUR LIFE
VERY EARLY
L I  

R  E  A   
Lean thinking is about 
implementing new filters…

PRINCIPLES

RULES
…to let employees observe
everyday work…

R  E  A

L  I

CUR
RENT

STA
…and see gaps between current
and ideal state.

CUR

IDE

STA

STA

RENT

AL
Based on these filters…
LEAN PRINCIPLES & RULES

… employees collect information,
make decisions and take actions.
Thinking is powerful in
changing an organization.
The way an organization’s people
think determines the quality and
consistency of their actions.
Thinking drives
behaviors.

Behaviors drive action.

Action drives

results.
No tool can fix

poor thinking.

How you think matters!
Lean=Thinking
(Principles and rules)
program
program
Journey
Toyota Production System
started in 1947.

It is still a

"work in progress"
is a
…about

Transformation
of Management culture
…and employee’s

empowerment
Lean
Manufacturing
Lean=thinking
(Principles and rules)

Lean is a never ending
journey
What is to be lean?

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What is to be lean?