Pump Genius software controls pumping systems to reduce costs and increase accuracy. It monitors pressure and flow, manages multiple pumps, and protects pumps from issues like dry wells or blocked impellers. The software works with WEG CFW11 variable frequency drives to control pump speed for various pumping applications from simplex to complex multi-pump systems.

1. Motors | Automation | Energy | Transmission & Distribution | Coatings
Pump Genius
Pump Process Control Software
USAPUMPSCFW11

2. www.weg.net
Pump Genius
Pump Genius process control software is designed to reduce system operation and
maintenance costs while increasing process accuracy and protection. The software
provides multiple pump control and protection, as well as system monitoring and protection.
Pump Genius can be applied to any system that requires constant flow or pressure.
– Reduced System Component Cost
– Improved System Reliability
– Reduce Maintenance Costs
Performance Features
2-75 HP @ 230V / 2-600HP @ 480V
g
Overload capacity: nominal 110% for 60sec.
(150% peak)
g Starting torque: 100% at 3 Hz
g
Motor preheat function
g
Adjustable accel/decel: 0.1 to 6000 sec.
g
Controlled speed range: 40:1
g
Critical frequency rejection: 3 selectable,
adjustable bands
g Torque-limiting: 30-180%
g
Energy Saving control
g
Torque boost: full range, auto
g
Power loss ride-thru: 2 sec
g
Auto restart after power loss or resettable fault,
g
selectable, programmable
Feedback signal loss detection
– Eliminate Costly Control Panels
– Reduce System Energy Requirements
– Reduce Overall Installation Costs
Pump Control Features (cont)
and High Feedback set points
Low
Pre-Charge Low Level Control
g
g
Thrust Bearing Control
Automatic System Stabilization
g
g
Motor Condensation Pre-Heat Function
g
Protective Features
Current-limited stall prevention
g Heat sink over-temperature, speed fold-back
g
Bi-directional start into rotating motor
g Current-limiting DC bus fuse
g
Optically-isolated controls
g Short circuit protection:
g
Phase-phase and phase-neutral
g Ground fault protection
g
g
Serial communications loss detection
g
“Up / Down” floating point control capability (PI)
g
Stationary motor auto-tuning
g
Pump Sleep function
Short circuit withstand rating: 100K RMS
Electronic motor overload: UL
g
g
g
g
g
Run-permissive input
g
Pump Control Features
perator Keypad with intuitive pump language
O
g Hand-Off-Auto
g
Programmable Pump Process Set Point
Pump Start Level Start Time
g
g
Sleep Protection
g Simplex, Duplex, Triplex, and Multiplex Control
g
Automatic System Restart
g No Flow Detection
Current limit
Fault display: last 10 faults
Fault circuit: OC, OV, OT
g Over torque and under torque protection
Pump Protective Features
Dry Well
g Air in System
g
Blocked Impeller
g Pump over Cycling
g
No Flow Protection
g Loss of Prime
g
g
Transducer Loss
g
Over Torque
g
Anti-Cavitation
g
2
1-800-ASK-4WEG
Data is subject to change without notice.

3. www.weg.net
Pump Genius
Pump Genius software works with the CFW11 drive to control system processes.
The software monitors system pressure or flow and manages pumping requirements.
System Operation
g
Simplex Control
Pump Genius software monitors system pressure
or flow and references low / high set point and run
time requirements. The lead and lag pumps are
cycled on and off based on motor run times.
– Starting motors are selected based on run time motor with least amount of run time
– Stoping motors are selected based on run time motor with highest amount of run time
Duplex Control
– All pumps are dynamically alternated based on run
times and system set point requirements
– System faults are monitored and alarmed
– Motor faults are monitored and alarmed
– Drive faults are monitored and alarmed
– Up to 6 pumps dynamically alternated and controlled
Multi Pump Control
Pump Genius Enabled CFW11
Variable Frequency Drive
Single Phase 240V
HP
Amps
Catalog Number
Dimensions (HxWxD)
List Price
1.5
6
CFW110006B20N1PGZ
12.04 x 5.71 x 8.94
$1,644
2
7
CFW110007B20N1PGZ
12.04 x 5.71 x 8.94
$1,716
3
10
CFW110010S20N1PGZ
12.04 x 5.71 x 8.94
$1,812
HP
Amps
Catalog Number
Dimensions (HxWxD)
List Price
2
7
CFW110007T20N1PGZ
12.04 x 5.71 x 8.94
$1,620
3
10
CFW110010T20N1PGZ
12.04 x 5.71 x 8.94
$1,692
5
16
CFW110016T20N1PGZ
12.04 x 5.71 x 8.94
$1,850
7.5
24
CFW110024T20N1PGZ
13.82 x 7.45 x 8.94
$2,424
10
33.5
CFW110033T20N1PGZ
13.82 x 7.45 x 8.94
$3,190
15
45
CFW110045T20N1PGZ
17.64 x 8.66 x 11.51
$3,641
20
54
CFW110054T20N1PGZ
17.64 x 8.66 x 11.51
$4,400
25
70
CFW110070T20N1PGZ
17.64 x 8.66 x 11.51
$6,600
30
86
CFW110086T20N1PGZ
19.82 x 11.81 x 12.00
$7,222
40
105
CFW110105T20N1PGZ
19.82 x 11.81 x 12.00
$9,000
50
142
CFW110142T20N1PGZ
26.60 x 13.20 x 14.10
$11,649
60
180
CFW110180T20N1PGZ
26.60 x 13.20 x 14.10
$15,125
75
211
CFW110211T20N1PGZ
26.60 x 13.20 x 14.10
$21,560
Three Phase 240V
Data is subject to change without notice.
1-800-ASK-4WEG
3

4. www.weg.net
Pump Genius Enabled CFW11
Variable Frequency Drive (CONTINUED)
Three Phase 480V
HP
Amps
Catalog Number
Dimensions (HxWxD)
List Price
2
3.6
CFW110003T40N1PGZ
12.04 x 5.71 x 8.94
$1,616
3
5
CFW110005T40N1PGZ
12.04 x 5.71 x 8.94
$1,650
5
7
CFW110007T40N1PGZ
12.04 x 5.71 x 8.94
$1,712
7.5
10
CFW110010T40N1PGZ
12.04 x 5.71 x 8.94
$1,969
10
17
CFW110017T40N1PGZ
13.82 x 7.45 x 8.94
$2,530
15
24
CFW110024T40N1PGZ
13.82 x 7.45 x 8.94
$2,992
20
31
CFW110031T40N1PGZ
13.82 x 7.45 x 8.94
$3,873
25
38
CFW110038T40N1PGZ
17.64 x 8.66 x 11.51
$4,300
30
45
CFW110045T40N1PGZ
17.64 x 8.66 x 11.51
$5,400
40
58.5
CFW110058T40N1PGZ
17.64 x 8.66 x 11.51
$6,633
50
70.5
CFW110070T40N1PGZ
19.82 x 11.81 x 12.00
$7,500
60
70.5
CFW110070T40N1PGZ
19.82 x 11.81 x 12.00
$7,500
75
88
CFW110088T40N1PGZ
19.82 x 11.81 x 12.00
$8,900
75
105
CFW110105T40N1PGZ
26.60 x 13.20 x 14.10
$10,650
100
142
CFW110142T40N1PGZ
26.60 x 13.20 x 14.10
$12,500
125
142
CFW110142T40N1PGZ
26.60 x 13.20 x 14.10
$12,500
150
180
CFW110180T40N1PGZ
26.60 x 13.20 x 14.10
$17,500
175
211
CFW110211T4ON1PGZ
26.60 x 13.20 x 14.10
$21,000
200
242
CFW110242T4SPGZ
48.60 x 16.90 x 14.20
$23,000
250
312
CFW110312T4SPGZ
48.60 x 16.90 x 14.20
$29,366
300
370
CFW110370T4SPGZ
48.60 x 16.90 x 14.20
$31,314
350
477
CFW110477T4SPGZ
48.60 x 16.90 x 14.20
$41,027
400
515
CFW110515T4SPGZ
50.00 x 21.10 x 16.80
$43,970
500
601
CFW110601T4SPGZ
50.00 x 21.10 x 16.80
$50,088
600
720
CFW110720T4SPGZ
50.00 x 21.10 x 16.80
$59,330
Communication Cards
Description
List Price
RS485-01
RS485 Communication Module (field installed)
$240
Note:
- RS485 communication cards purchased separately from the drive and installed in the field.
- All drives used on multiple pump systems require a RS485 communication card.
- Single pump systems do not require a communication card.
WEG ELECTRIC CORP.
6655 Sugarloaf Parkway
Duluth, GA 30097
Phone: 1-800-ASK-4WEG
Fax: 678-249-1155
info-us@weg.net
www.weg.net/us
Please contact your authorized distributor:
USA PUMPSCFW11 7/13
Catalog Number