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Senior Formulation Development Scientist
Par Sterile Products LLC
United States
Vinayagam Kannan
Research Interests
Vinayagam Kannan, Ph.D.
Highlights
• Preformulation
• Solubilization techniques
• Salt screening and selection
• Novel drug delivery systems
• Sterile product development
• Quality by Design (QbD) approach
• Design of experiments (DOE)
Preformulation
• Physicochemical characterization of NCEs
– Physical characteristics including thermal
properties
– Solid state and solution stability evaluation
– pH solubility and stability
– Stress studies – light, temperature, oxygen
– Hygroscopicity – dynamic vapor sorption
– Developability evaluation
– Recommendation for suitable dosage forms
Preclinical Product Development
• Peroral/parenteral formulation for preclinical
Pharmacology, PK, and Tox Studies
– Ability to develop with limited quantities of the
active with limited information than structure and
chemical formula
– Predictions of pKa, Log P values to support
formulation development process
– Injectable product development is challenging
Solubilization Strategies
• Decision-tree based approach
– pH adjustment and in situ salt formation for
actives with ionizable groups
– Co-solvent systems
– Surfactant based systems
– Combination of co-solvent and surfactants
– Complexation – e.g., cyclodextrin based systems
– Particle engineering
– Nanoparticulate systems
Salt Selection
• To increase or decrease stability
• Improved stability
• Improved solid-state properties
• Improved PK profile
• Intellectual property
• Critical to identify the salt form that can be
developed into a drug product (developability
studies)
• Early in the drug development process
In Situ Salt Screening
• Selecting the right version (parent or salt) of a
molecule for clinical product development is
critical
• Screening method without the need to
synthesize a salt, avoiding synthesis of in-
soluble salts
• Screen several counter-ions
• Solubility Product (Ksp) used to estimate salt
solubility
Bioadhesive Rapidly Disintegrating
Tablets
• Two contradictory concepts
• Design of experiments (DOE) for optimization
of formulation
• In vitro method for evaluation of bioadhesive
characteristics
Design of Experiments
• Screening design to identify variables to study
• Experiments based on a design
• Fitting the data to a model
• Predictions using the model within the design
space
• Ability to hit the bull’s eye
Nanosuspension
• Poorly soluble drugs when other solubilization
approaches can not be used
• Milling or High Pressure Homogenization
• Stabilization of particles
– Prevent aggregation/agglomeration
• Solubility vs Pharmacokinetics relationship
Liposomes
• Biocompatible carriers
• Encapsulation of hydrophobic and hydrophilic
drugs
• Protect molecules from inactivation
• Targeting capability
• Flexibility in design
• Achieve longer circulation times
• Minimize systemic toxicity
Liposomes
• Improve physical stability of dispersions
– Optimize lipid composition
– Optimize drug loading
– Optimize process parameters
• Drug release/leakage method
• Purification from free drug
Advantages of Drug Targeting
• Alteration in
pharmacokinetics and
biodistribution
• Restriction of drug at
the tissue of interest
• Controlled drug delivery
• Increase in treatment
efficacy
• Decrease in Drug
toxicity
• Reduction of the drug
dose
Targeting
• Passive targeting by
– PEGylation
– Particle size
– EPR effect
• Active targeting by coupling with
– small peptides
– immunoglobulins
Stability of Liposomes
• Lyophilization to improve stability
– Optimization of formulation
– Optimization of process
– Thermal evaluation of pre-lyophilized solution for
Tg’
– Thermal evaluation of lipid films for Tm
Microbubbles
• Ultrasound contrast agents used in radiology
for imaging organs and tissues accessible to
ultrasound
• Can undergo cavitation under ultrasound
• Development of ultrasound active liposomes
• In vitro evaluation
Parenteral Product Development
• Injectables/ophthalmics
– Filter selection
– Drug/excipient compatibility
– Material compatibility
– Sterilization method evaluation
– Stability evaluation
– Ad-mix compatibility
Quality by Design
• Regulatory expectation
• Formulation & process risk identification
• Evaluation of risks through studies
• Risk mitigation and control strategies
Glass Delamination
• Several recalls due to glass particles in product
• Identify risks per USP<1660>
• Accelerated studies per USP to identify
potential issues
Extractables & Leachables
• Finished product primary components
– Controlled extraction studies
– Testing samples on stability program
• Processing equipment
– Process simulation studies
OMICS Group Open Access Membership
OMICS publishing Group Open Access Membership
enables academic and research institutions, funders
and corporations to actively encourage open access in
scholarly communication and the dissemination of
research published by their authors.
For more details and benefits, click on the link below:
http://omicsonline.org/membership.php

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Vinayagam_Kannan.pptx

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  • 3. Senior Formulation Development Scientist Par Sterile Products LLC United States Vinayagam Kannan
  • 5. Highlights • Preformulation • Solubilization techniques • Salt screening and selection • Novel drug delivery systems • Sterile product development • Quality by Design (QbD) approach • Design of experiments (DOE)
  • 6. Preformulation • Physicochemical characterization of NCEs – Physical characteristics including thermal properties – Solid state and solution stability evaluation – pH solubility and stability – Stress studies – light, temperature, oxygen – Hygroscopicity – dynamic vapor sorption – Developability evaluation – Recommendation for suitable dosage forms
  • 7. Preclinical Product Development • Peroral/parenteral formulation for preclinical Pharmacology, PK, and Tox Studies – Ability to develop with limited quantities of the active with limited information than structure and chemical formula – Predictions of pKa, Log P values to support formulation development process – Injectable product development is challenging
  • 8. Solubilization Strategies • Decision-tree based approach – pH adjustment and in situ salt formation for actives with ionizable groups – Co-solvent systems – Surfactant based systems – Combination of co-solvent and surfactants – Complexation – e.g., cyclodextrin based systems – Particle engineering – Nanoparticulate systems
  • 9. Salt Selection • To increase or decrease stability • Improved stability • Improved solid-state properties • Improved PK profile • Intellectual property • Critical to identify the salt form that can be developed into a drug product (developability studies) • Early in the drug development process
  • 10. In Situ Salt Screening • Selecting the right version (parent or salt) of a molecule for clinical product development is critical • Screening method without the need to synthesize a salt, avoiding synthesis of in- soluble salts • Screen several counter-ions • Solubility Product (Ksp) used to estimate salt solubility
  • 11. Bioadhesive Rapidly Disintegrating Tablets • Two contradictory concepts • Design of experiments (DOE) for optimization of formulation • In vitro method for evaluation of bioadhesive characteristics
  • 12. Design of Experiments • Screening design to identify variables to study • Experiments based on a design • Fitting the data to a model • Predictions using the model within the design space • Ability to hit the bull’s eye
  • 13. Nanosuspension • Poorly soluble drugs when other solubilization approaches can not be used • Milling or High Pressure Homogenization • Stabilization of particles – Prevent aggregation/agglomeration • Solubility vs Pharmacokinetics relationship
  • 14. Liposomes • Biocompatible carriers • Encapsulation of hydrophobic and hydrophilic drugs • Protect molecules from inactivation • Targeting capability • Flexibility in design • Achieve longer circulation times • Minimize systemic toxicity
  • 15. Liposomes • Improve physical stability of dispersions – Optimize lipid composition – Optimize drug loading – Optimize process parameters • Drug release/leakage method • Purification from free drug
  • 16. Advantages of Drug Targeting • Alteration in pharmacokinetics and biodistribution • Restriction of drug at the tissue of interest • Controlled drug delivery • Increase in treatment efficacy • Decrease in Drug toxicity • Reduction of the drug dose
  • 17. Targeting • Passive targeting by – PEGylation – Particle size – EPR effect • Active targeting by coupling with – small peptides – immunoglobulins
  • 18. Stability of Liposomes • Lyophilization to improve stability – Optimization of formulation – Optimization of process – Thermal evaluation of pre-lyophilized solution for Tg’ – Thermal evaluation of lipid films for Tm
  • 19. Microbubbles • Ultrasound contrast agents used in radiology for imaging organs and tissues accessible to ultrasound • Can undergo cavitation under ultrasound • Development of ultrasound active liposomes • In vitro evaluation
  • 20. Parenteral Product Development • Injectables/ophthalmics – Filter selection – Drug/excipient compatibility – Material compatibility – Sterilization method evaluation – Stability evaluation – Ad-mix compatibility
  • 21. Quality by Design • Regulatory expectation • Formulation & process risk identification • Evaluation of risks through studies • Risk mitigation and control strategies
  • 22. Glass Delamination • Several recalls due to glass particles in product • Identify risks per USP<1660> • Accelerated studies per USP to identify potential issues
  • 23. Extractables & Leachables • Finished product primary components – Controlled extraction studies – Testing samples on stability program • Processing equipment – Process simulation studies
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