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www.ategroup.com/valence
Valstat ® SM20
Real-time Electrostatic Charge Monitoring System
www.ategroup.com/valence
v1.4 Mar 2018Date: 27-06-18 Document no.: V1.0
2
www.ategroup.com/valence
Electrostatic charges are created as a result of:
 Contact and separation (friction)
 Changes in temperature
 Induction
Electrostatic charges cause a number of problems:
 Dust attraction
 Reduced productivity
 Quality issues
 Frequent stoppages
 Risks of shocks and sparks
Static electricity
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www.ategroup.com/valence
Constant monitoring of static charges at critical locations is necessary as these
charges can cause a number of problems:
 Dust attraction
 Reduced productivity
 Quality issues
 Frequent stoppages
 Risks of shocks and sparks
Necessity for electrostatic monitoring
4
www.ategroup.com/valence
Valstat® SM20 is a real-time electrostatic charge monitoring
system which continually measures, displays and records
surface voltage on charged moving objects.
It is an extremely useful safety and preventive maintenance
device that finds use in many industrial applications.
Introducing Valstat ® SM20
The Valstat® SM20 system consists of:
 Sensors (number of sensors depends on application)
 Field station controllers (number of controllers depends on
application)
 Central touch screen monitor
5
www.ategroup.com/valence
Set-up and assembly
 Sensors (one to max eighteen sensors) are fixed at locations where the charge on the moving
targets need monitoring
 Each sensor is connected to its field station controller
 Controllers are connected to a common touch panel for remote or local continuous monitoring and
analytics
 The touch panel is positioned based on sensing points, the application and user requirements
6
www.ategroup.com/valence
About the electrostatic sensor
 Permanently fixed at the location where the charge level
on the moving target needs monitoring
 Real-time, accurate and continuous signal, proportional
to electrostatic charge
 Neutralising effect of static charge eliminator can be
monitored as well
Technical specifications
 Measuring range -20 kV to +20 kV at 50 mm
 Distance range 25 to 75mm, depending on the
application
 Compact and easily mountable
 Current consumption < 40 mA
 5 m length pre-wired cable
 Operating temperature 0-50ºC
 Humidity 35% to 85% RH, non condensing
7
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Measuring
distance (mm)
Detection range
Ø (mm)
25 100
30 120
40 150
50 180
60 205
70 225
75 235
Sensor measuring distance and detection range
8
www.ategroup.com/valence
Technical specifications
 Input supply: 240 V AC + 10%, 50 / 60 Hz
 Operating temperature 0-50ºC
 Humidity 10% to 85% RH, non condensing
 Communication ports: MODBUS RTU
 Relay output for alarm/indications
Field station controller
 Each field station controller (or FSC) acts as an integrator
for an electrostatic sensor and the HMI or touchscreen
 The FSC receives the sensor signal and converts it into
RS485 which can be displayed on the touchscreen
 FSC also has a relay output for alarms
9
www.ategroup.com/valence
Centralised monitor
Touch panel monitors (4.3” to 10.1” depending on application)
4.3” TFT colour touch screen
7” TFT colour touch screen
10.1” TFT colour touch screen
10
www.ategroup.com/valence
SM20 operation – navigation screen
Navigation screen with
easy to use interface
11
www.ategroup.com/valence
SM20 operation – monitoring static value
 Displays electrostatic charge
readings from multiple sensors
in real-time
 User set value for alarms
 Normal/high static charge level
indication
12
www.ategroup.com/valence
SM20 operation – sensor calibration
 Sensors can be calibrated to a
given distance range by
pressing the corresponding
buttons
 The sensors measuring range
will automatically change
depending on the measuring
distance selected
 Calibration function is password
protected
13
www.ategroup.com/valence
SM20 operation – alarm window
 The collected data is monitored
and when the measured value
exceeds the optimal
measurement range or a pre-
set safety level, an alarm is
triggered
 Alarms are also triggered for
sensor failure or
communication error
14
www.ategroup.com/valence
SM20 operation – real time trends
 Real time trends for individual
sensors which show time vs. actual
static value
15
www.ategroup.com/valence
SM20 operation – historical trends
 Historical trends for individual
sensors which show time vs. actual
static value
 Trends for past jobs can be seen as
well by selecting the desired
start/end times
16
www.ategroup.com/valence
SM20 operation – logged data storage
 The collected data can be stored by
using micro SD card or pen drive
and can be used for analyses
 Historical data can be stored by
selecting the date and time range
and then transferring it to a storage
device (such as a pen drive) by
selecting the upload button
 Logging frequency of static values -
minimum in seconds and maximum
in hours (Default setting is 1 min)
17
www.ategroup.com/valence
SM 20 – supported storage devices
Micro SD cards supported by SM 20
Pen drives supported by SM 20
18
www.ategroup.com/valence
For more information
Contact us:
Valence Electrons Pvt. Ltd.
# 32 K. R. Colony, Domlur Layout
Bengaluru – 560071, India
W: www.ategroup.com/valence
E: marketing(@)valence.in
C: +918041256570
Contact us
19
www.ategroup.com/valence
Thank you
www.ategroup.com/valence

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Valstat® SM20 Real-time Electrostatic Charge Monitoring System

  • 1. 1 www.ategroup.com/valence Valstat ® SM20 Real-time Electrostatic Charge Monitoring System www.ategroup.com/valence v1.4 Mar 2018Date: 27-06-18 Document no.: V1.0
  • 2. 2 www.ategroup.com/valence Electrostatic charges are created as a result of:  Contact and separation (friction)  Changes in temperature  Induction Electrostatic charges cause a number of problems:  Dust attraction  Reduced productivity  Quality issues  Frequent stoppages  Risks of shocks and sparks Static electricity
  • 3. 3 www.ategroup.com/valence Constant monitoring of static charges at critical locations is necessary as these charges can cause a number of problems:  Dust attraction  Reduced productivity  Quality issues  Frequent stoppages  Risks of shocks and sparks Necessity for electrostatic monitoring
  • 4. 4 www.ategroup.com/valence Valstat® SM20 is a real-time electrostatic charge monitoring system which continually measures, displays and records surface voltage on charged moving objects. It is an extremely useful safety and preventive maintenance device that finds use in many industrial applications. Introducing Valstat ® SM20 The Valstat® SM20 system consists of:  Sensors (number of sensors depends on application)  Field station controllers (number of controllers depends on application)  Central touch screen monitor
  • 5. 5 www.ategroup.com/valence Set-up and assembly  Sensors (one to max eighteen sensors) are fixed at locations where the charge on the moving targets need monitoring  Each sensor is connected to its field station controller  Controllers are connected to a common touch panel for remote or local continuous monitoring and analytics  The touch panel is positioned based on sensing points, the application and user requirements
  • 6. 6 www.ategroup.com/valence About the electrostatic sensor  Permanently fixed at the location where the charge level on the moving target needs monitoring  Real-time, accurate and continuous signal, proportional to electrostatic charge  Neutralising effect of static charge eliminator can be monitored as well Technical specifications  Measuring range -20 kV to +20 kV at 50 mm  Distance range 25 to 75mm, depending on the application  Compact and easily mountable  Current consumption < 40 mA  5 m length pre-wired cable  Operating temperature 0-50ºC  Humidity 35% to 85% RH, non condensing
  • 7. 7 www.ategroup.com/valence Measuring distance (mm) Detection range Ø (mm) 25 100 30 120 40 150 50 180 60 205 70 225 75 235 Sensor measuring distance and detection range
  • 8. 8 www.ategroup.com/valence Technical specifications  Input supply: 240 V AC + 10%, 50 / 60 Hz  Operating temperature 0-50ºC  Humidity 10% to 85% RH, non condensing  Communication ports: MODBUS RTU  Relay output for alarm/indications Field station controller  Each field station controller (or FSC) acts as an integrator for an electrostatic sensor and the HMI or touchscreen  The FSC receives the sensor signal and converts it into RS485 which can be displayed on the touchscreen  FSC also has a relay output for alarms
  • 9. 9 www.ategroup.com/valence Centralised monitor Touch panel monitors (4.3” to 10.1” depending on application) 4.3” TFT colour touch screen 7” TFT colour touch screen 10.1” TFT colour touch screen
  • 10. 10 www.ategroup.com/valence SM20 operation – navigation screen Navigation screen with easy to use interface
  • 11. 11 www.ategroup.com/valence SM20 operation – monitoring static value  Displays electrostatic charge readings from multiple sensors in real-time  User set value for alarms  Normal/high static charge level indication
  • 12. 12 www.ategroup.com/valence SM20 operation – sensor calibration  Sensors can be calibrated to a given distance range by pressing the corresponding buttons  The sensors measuring range will automatically change depending on the measuring distance selected  Calibration function is password protected
  • 13. 13 www.ategroup.com/valence SM20 operation – alarm window  The collected data is monitored and when the measured value exceeds the optimal measurement range or a pre- set safety level, an alarm is triggered  Alarms are also triggered for sensor failure or communication error
  • 14. 14 www.ategroup.com/valence SM20 operation – real time trends  Real time trends for individual sensors which show time vs. actual static value
  • 15. 15 www.ategroup.com/valence SM20 operation – historical trends  Historical trends for individual sensors which show time vs. actual static value  Trends for past jobs can be seen as well by selecting the desired start/end times
  • 16. 16 www.ategroup.com/valence SM20 operation – logged data storage  The collected data can be stored by using micro SD card or pen drive and can be used for analyses  Historical data can be stored by selecting the date and time range and then transferring it to a storage device (such as a pen drive) by selecting the upload button  Logging frequency of static values - minimum in seconds and maximum in hours (Default setting is 1 min)
  • 17. 17 www.ategroup.com/valence SM 20 – supported storage devices Micro SD cards supported by SM 20 Pen drives supported by SM 20
  • 18. 18 www.ategroup.com/valence For more information Contact us: Valence Electrons Pvt. Ltd. # 32 K. R. Colony, Domlur Layout Bengaluru – 560071, India W: www.ategroup.com/valence E: marketing(@)valence.in C: +918041256570 Contact us