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Technical Information
Silopilot T FMM20
Electromechanical Level System
Application
The Silopilot T FMM20 is an electromechanical level system
for light bulk solids such as wheat, plastic granules and powder.
Depending on the sensing weight, the level can be measured in
bunkers or silos with dusty, fine-grain or coarse-grain bulk solids.
Your benefits
•	Measurement of levels up to 32 m, regardless of bulk solid
­properties
•	Accuracy ±2.5 cm or ±1 pulse, thus measured level recorded
precisely
•	Process temperatures up to 150°C possible
•	Compact transmitter with 0/4 - 20 mA current output and
­additional freely programmable signal outputs (e.g. counting
pulses)
•	Easy menu-guided local operation via four-line plain text display
•	Fully electronic digital minimum fail-safe mode, thus no
­movement into silo outlet, conveyor elements not affected
•	Supply voltage 90 - 253 VAC (wide-range voltage power unit) as
well as 24 VDC, depending on version selected
•	Optional version with dust ignition-proof certificate for use in
dust incendive hazard areas, Zones 20, 21 and 22 (measuring
environment) or Zones 21 and 22 (instrument environment),
Category 1/2D.
TI421F/97/en/03.09
Silopilot T FMM20
Endress+Hauser
Table of contents
Function and system design ....................................... 3
Measuring principle ..................................................................... 3
Measuring system ........................................................................ 4
Device versions............................................................................. 4
Alternative level measuring device FMM50 .................................. 4
Input .......................................................................... 5
Measured variable ........................................................................ 5
Measuring cycle ........................................................................... 5
Block distance .............................................................................. 5
Measuring range .......................................................................... 5
Measuring error ........................................................................... 5
Inputs .......................................................................................... 5
Output ....................................................................... 6
Output signal ............................................................................... 6
Signal on alarm ............................................................................ 6
Power supply ............................................................. 7
Supply voltage .............................................................................. 7
Cable entry .................................................................................. 7
Terminal assignment .................................................................... 7
Electrical connection .................................................. 8
Supply voltage .............................................................................. 8
0/4 - 20 mA current output ......................................................... 8
Relay ........................................................................................... 8
Signal inputs ................................................................................ 8
Optocoupler output (optional) ...................................................... 8
Operating conditions ................................................. 9
Sensing weight ............................................................................. 9
Mounting location ........................................................................ 9
Installation preparation ............................................................... 10
Mounting the sensing weight ..................................................... 10
Mounting the Silopilot ................................................................ 11
Environment .............................................................................. 11
Process ...................................................................................... 11
Mechanical construction .......................................... 12
Housing dimensions (with standard wiper 230 mm).................... 12
Dimensions of process connection .............................................. 12
Dimensions extended wiper ....................................................... 13
Dimensions of optional sight-glass and start button ..................... 13
Sensing weights ....................................................... 14
Selection recommendation ......................................................... 14
Normal weight ........................................................................... 14
Umbrella weight ........................................................................ 14
Bag weight ................................................................................. 14
Controls and instrumentation .................................. 15
Control concept.......................................................................... 15
Display elements ........................................................................ 15
Operating elements .................................................................... 15
Local operation .......................................................................... 16
Safety instructions .................................................... 17
Features of the ATEX version ...................................................... 17
Designated use ........................................................................... 17
Installation instructions .............................................................. 17
Ordering information ............................................... 18
Silopilot T FMM20 ..................................................................... 18
Information on product overview ............................................... 19
User-specific settings .................................................................. 19
Technical data .......................................................... 21
Mechanical ................................................................................ 21
Electrical .................................................................................... 22
Certificates and approvals ........................................ 22
CE mark .................................................................................... 22
Other standards and guidelines ................................................... 22
Accessories .............................................................. 23
Documentation ........................................................ 23
Operating Instructions ................................................................ 23
Safety Instructions ...................................................................... 23
Silopilot T FMM20
Endress+Hauser 
Function and system design
A measuring tape, from which a sensing element is suspended, is lowered into the bunker or silo. When
the weight meets the surface of the product, the tensile force on the measuring tape decreases and this is
detected by the electronics of the Silopilot.
Empty calibration
(E) Full calibration (F)
= maximum
measuring range
level (L) = empty calibration (E) – distance determined to surface of product (D)
Silopilot T FMM20
Block distance
D
L
0%
100%
minimum run-out length
Measured value formation
The measured value is output at the 0/4 - 20 mA current output. The sensing weight then returns to the end
position whereby the measured value determined is retained until the next measurement.
The 0/4 - 20 mA current output signal corresponds to the level (L). When the device is delivered, the basic
settings are preset to the maximum possible measuring range in accordance with the device version (see
Ordering Information). Menu-guided operation via the four-line plain text display guarantees unproblematic
and rapid adjustment to the container geometry in question. This adjustment must be made before the first
time the instrument is started to avoid damage to the conveyor elements.
During the entire measurement procedure (moving the sensing weight up and down), the Silopilot can ad-
ditionally emit pulses (relay output or optionally optocoupler output) in accordance with the length of the
rolled out measuring tape. These pulses can be recorded by a process control system or an electromechanical
counter.
Single measurements or periodic measurement procedures are possible. The measurement can thus be started
manually (e.g. start button connected externally) or periodically (e.g. programmed function at Silopilot).
Highest measurable point
The highest measurable point is calculated from the block distance plus a minimum run-out length of 20 cm.
This overall length must be taken into account when entering the maximum measuring range (full
calibration).
The individual value of the block distance is preset when delivered and only has to be adjusted when the
sensing weight is replaced, for example. The operating matrix provides a way of entering this information.
Measuring principle
Silopilot T FMM20
Endress+Hauser
Measuring system The Silopilot T FMM20 is a compact device. It makes extensive inputs and outputs available. Please refer to
the ordering information for details.
Dust ignition-proof version
For use in areas which are hazardous due to combustible dusts of Zones 20, 21 and 22 (measuring
environment) or Zones 21 and 22 (instrument environment), Category 1/2D.
Mechanical and electrical versions
•	Ambient temperature:
-20°C to +60°C or -40°C to +60°C when using the self-regulating device heater
(to -35°C for dust ignition-proof version)
	The optional device heater is also recommended in the event of moisture in the container and ambient
temperatures below 0°C.
•	Process temperature:
	 -20°C to +70°C or
	 -20°C to +150°C (not for dust ignition-proof version)
•	With two supply voltage ranges as standard:
	 90 - 253 VAC, 50/60 Hz or 20 - 28 VDC
•	Wiper:
	 - Material: aluminum/steel or stainless steel (304)
•	Optional:
	 - Two additional relay outputs (standard: 2 relay outputs)
	 - External start button on housing and sight-glass in housing cover
	 - Extended climate class (with ambient temperature range from -20°C to +60°C)
	 - Powder-coated housing (RAL 5012, cover RAL 7035)
	 - Wiper extension aluminum/steel or stainless steel, 500 mm or 1000 mm
•	Sensing weights:
	 A wide range of sensing weights are available depending on the application.
	 For details, please see the section in question.
Extended features of Silopilot M FMM50
•	Higher motor traction power:
	 - Max. 500 N, for heavy bulk solids such as cement, lime, gypsum, sand
•	Large measuring range:
	 - Max. 70 m
•	Higher max. process temperature:
	 - Up to 230°C
•	Higher max. process pressure:
	 - Up to 3 bar absolute
•	Optionally 4 instead of 2 additional relay outputs
•	Extended functionality such as
	 - limit value formation
	 - linearization or
	 - current magnifier
•	Larger selection of standard sensing weights such as
	 - cage weight,
	 - bell weight or
	 - oval float
Please refer to Technical Information TI395F/97/en for details on the Silopilot M FMM50 level measuring
device!
Device versions
Alternative level measuring
device FMM50
Silopilot T FMM20
Endress+Hauser 
Input
The measured variable is the distance between the lower flange edge of the Silopilot minus a block distance
(see figure Measuring principle, page 3) and the product surface. The level is then calculated taking into
account the calibration values entered, e.g. silo height. Alternatively, the distance to the surface of the
product can also be output.
Measured variable
•	Max. 32 mMeasuring range
Two inputs (active/passive) are available to operate the Silopilot externally:
•	Active input:
	 - NO contact
	 - Connection of a control voltage from an external system
	 - Input voltage range: 12 to 24 VDC
•	Passive input:
	 - NO contact
	 - Connection of an external command unit, e.g. switch, key, relay contact
	 - Contact load: max. 5 mW
•	Start pulse length:
	 - Min. 200 ms
•	Optional:
	 - Start button on device, can be operated externally
•	Selectable functions of inputs:
	 Start measurement or lock measurement
Inputs
•	Independent of the measuring range selected:
	 ±2.5 cm or ±1 pulse
Measuring error
The block distance depends on the wiper used and the sensing weight:
Sensing weight Wiper 230 mm Wiper 500 mm Wiper 1000 mm
B, C, D, E 0.72 m 1.02 m 1.52 m
G 1.22 m 1.52 m 2.02 m
N 0.72 m 1.02 m 1.52 m
Block distance
Please observe the minimum time (TM
) for one measuring cycle with the Silopilot T FMM20 according to the
measuring range (MR). This minimum time must be taken into account in all types of measuring.
TM
[minute]
21
18
15
12
9
6
3
MR
[m]
4	 8	 12	 16	 20	 24	 28	 32
Disregarding this can lead to undue warming and result in failures. We recommend not to go below a time of
5 minutes for one measuring cycle, even with measuring ranges below 8 m.
Measuring cycle
Silopilot T FMM20
Endress+Hauser
Output
•	0/4 - 20 mA current output, active
•	2 relay outputs (optional 4 relay outputs)
	 - Contact load: 250 VAC, 6 A
	 - Contact material: silver-cadmium-oxide, gold flashing
•	Selectable relay functions:
	 -	Counting pulses:
		 Output pulses in accordance with tape length rolled out, e.g. for downstream control units
	 -	Reset pulse:
		 Pulse before every new measurement, e.g. to reset an external counter
	 -	Running up:
		 Display when running up tape, e.g. to hide counting pulses when running up tape
	 -	Top position:
		 Display when upper end position reached (end of measurement)
	 -	Measuring:
		 Displays an active measuring cycle, e.g. to lock a filling device to protect the Silopilot from being
		 covered by medium
	 -	Alarm:
		 Display fault states output
	 -	Service interval:
		 Information on Silopilot maintenance
•	Optocoupler output for counting pulse (optional when 4 relays are selected)
Output signal
Breakdown information can be called up via the following interfaces:
•	Local display:
	 - Error symbol
	 - Error code with plain text display
•	Current output, state can be programmed:
	 - Minimum: current value = 3.6 mA (4 - 20 mA) or current value 0 mA (0 - 20 mA)
	 - Maximum: maximum current value + 10% (≈22 mA)
•	Relay outputs (alarm function)
Signal on alarm
Silopilot T FMM20
Endress+Hauser 
Power supply
Supply voltage
Cable entry
Terminal assignment
•	AC version
	 -	Voltage: 90 - 253 VAC, 50/60 Hz
	 -	Power consumption:
		 approx. 150 VA (device without heater)
		 approx. 170 VA (device with optional heater)
•	DC version
	 -	Voltage: 20 - 28 VDC
	 -	Power consumption:
		 approx. 150 VA (device without heater)
		 approx. 170 VA (device with optional heater)
Caution!
The maximum switch-on current of the DC version with optional heater will be 10 A (≤ 2 s).
•	M20 x 1.5
•	Number: 3
•	Cable gland:
	 - Material: Plastic
	 - Color: gray (for ATEX: black)
Terminal 1
Terminal 2
Terminal 3
Silopilot T FMM20
Endress+Hauser
Supply voltage
The supply voltage (mains voltage) is connected to the plug-in
terminals of terminal 1.
The maximum conductor cross-section is 2.5 mm2
.
A fuse should be fitted to protect the supply voltage against
short circuits.
0/4 - 20 mA current output
The active 0/4 – 20 mA current output is con-
nected to the plug-in terminals of terminal 3.
The maximum conductor cross-section is 2.5
mm2
.
Normal installation cables are sufficient for making
the connections.
Relay
The connection cables are connected to the
plug-in terminals of terminal 2, relay 1 to
relay 2 and optionally to relay 4.
The maximum conductor cross-section is
2.5 mm2
.
Normal installation cables are sufficient for
making the connections.
The individual circuits must have a maxi-
mum of 6 A fuse protection (see technical
data of relay outputs).
Signal inputs
The signal inputs are connected to the plug-in
terminals of terminal 3.
The maximum conductor cross-section is 2.5 mm2
.
Normal installation cables are sufficient for making
the connections.
Active	 - Input voltage range: 12 – 24 VDC
Passive	 - Contact load: max. 5 mW
Note on the signal inputs!
The signal inputs (active/passive) can only be used alterna-
tively. A double assignment for input x active and passive is
not possible! The minimum start pulse length is
200 ms.
Optocoupler output.
(optional when 4 relays are selected)
The connection cables of the optoelectronic coupler output
are connected to the plug-in terminals of terminal 3.
The maximum conductor cross-section is 2.5 mm2
.
Normal installation cables are sufficient for making the con-
nections.
Electrical connection
Term.
2.1
Term.
2.4
Term.
2.7
Term.
2.10
Term.
2.2
Term.
2.5
Term.
2.8
Term.
2.11
Term.
2.3
Term.
2.6
Term.
2.9
Term.
2.12
Relay 1 Relay 2 Relay 3 Relay 4
Terminal 2 (optional)
L1 L+
N L–
PE
Supply
voltage
Terminal 1
I+
I-
Signal
evaluation
0/4 – 20 mA
Terminal 3
Term. 3.9
Term. 3.10
+
-
Term.
3.1
Term.
3.2
Term.
3.3
Input 1
Term.
3.6
Term.
3.7
Term.
3.8
Input 2
Relay contact, switch,
or similar things
12 ... 24 VDC
Terminal 3
active
passive
Term.
3.4
Term.
3.5
Terminal 3
Silopilot T FMM20
Endress+Hauser 
Planning the mounting location
Select the mounting location on the bunker or silo roof in such a way that falling product during filling or
collapsing cornices cannot spill the sensing weight and cannot damage the measuring tape.
Observe the shape and the position of the product cone and/or outlet hopper in the container.
The measurement section should not run too close to internals and struts, so that the measuring tape does
not touch them when the sensing weight is swinging.
The length of the wiper should be selected in such a way that the sensing weight protrudes out of the moun-
ting connection.
Silopilot T FMM20
DistanceDistance
*1
Filling position
100%
X %
Y %
0%
Product cone
Slope
Outlet hopper
*2
*2
*1 Cornices (product build-up on the container wall)
*2 Select a measuring point approximately in the middle of the slope
Selecting the mounting location
Operating conditions
Sensing weights (see appropriate section)
Please note the following when selecting the sensing weight:
•	The sensing weight must not sink into the product nor be diverted by contact with the product cone during
the measuring procedure.
•	The sensing weight must be suited to the chemical characteristics of the product and the temperature in the
bunker/silo.
Special versions for special applications are available on request.
Sensing weight
Mounting location
10
Silopilot T FMM20
Endress+Hauser
The Silopilot is best mounted on a counter flange DN100 PN16 (connection dimensions acc. to EN 1092-1)
or a flange with the same connection dimensions. This counter flange must be exactly horizontal so that the
Silopilot can also be mounted horizontally (maximum angle of inclination 2°).
	 When installing outside, fit the protective hood available as an
			 accessory or mount a weather protection cover.
Weather protection
Installation preparation
Mounting the sensing weight
Tape border
Rotating bush
Normal weight
Chain
	 Normal weights, umbrella weights and bags (see overview
			 in the Sensing weights section) can be passed into the
			 bunker or silo via the DN100 mounting flange.
			 The measuring tape is pressed into the rope or tape border
			 by two M6 screws. A third screw secures the chain.
			 A rotating bush is mounted at the bottom end of the chain
			 to accommodate any turning motion of the sensing weight.	
			 The tape border, chain and rotating bush are made from
			 galvanized steel or stainless steel.
Mounted sensing weight
Rod with hook
Entry
hatch
Silopilot T FMM20
Wiper
Measuring
tape
e.g. filled bag
Drain carefully!
	 When using larger sensing
	 weights, such as a filled medium
	 bag for example, a point must be
	 present in the design of the
	 bunker or silo where these eights
	 can be installed (see figure).
	 Please refer to the Operating
	 Instructions for information on
	 mounting!
Mounting larger sensing weights
Silopilot T FMM20
Endress+Hauser 11
Mounting the Silopilot
Ambient temperature at the Silopilot:
•	-20 to +60°C
•	-40 to +60°C when using the self-regulating device heater, without ATEX certification, or
	 -35 to +60°C when using the self-regulating device heater with ATEX certification
Environment
Process temperature:
•	-20 to +70°C (standard version, version with ATEX certification)
•	-20 to +150°C
Line pressure (in bunker/silo):
•	0.8 to 1.1 bar absolute
Note!
Use a nozzle of 500 mm height with process temperatures from +70°C up to +150°C (Silopilot T FMM20-
*******2**) for a temperature reduction. In this case a wiper length of at least 500 mm must be used.
max. nozzle height = length of the wiper
Silopilot T FMM20
Nozzleheight
Mounting with wiper extensions
Process
Fit a sealing ring on the flange (particularly if there is overpressure in the bunker/silo). Carefully guide the
sensing weight into the bunker/silo.
Now place the Silopilot onto the flange and secure it using four M16 bolts of a suitable length. Please note
the following when doing so:
•	Install the Silopilot horizontally (see Installation preparation section).
•	Pay attention to the position of the cable entries for the electrical connection.
When using in bunkers/silos with severe dust emission, you can connect a compressed air line to the
mounting flange of the Silopilot to generate a slight overpressure at the Silopilot (air volume as required).
A G¼ bore is provided for this purpose (see housing dimensions).
12
Silopilot T FMM20
Endress+Hauser
Mechanical construction
260
300230
10030
205
m Purge air connection
G¼ – bore
225
m
220
Hole dimensions DN100 PN16 (acc. to EN 1092-1)
Ø95*1
156
Ø180
186
*1	Minimum dimensions for installing the wiper
	 mechanism and standard weight
18
160
Housing dimensions (with .
standard wiper 230 mm)
Dimensions of process .
connection
Silopilot T FMM20
Endress+Hauser 13
515or1015
55
75
Start button
Dimensions extended .
wiper
Dimensions of optional .
window and external .
start button
14
Silopilot T FMM20
Endress+Hauser
•	Application:
	For granules and compressed bulk
solids.
•	The spike can be removed (plastic
sensing weight without spike).
•	If a crushing or milling system is
down-stream from the silo, we
recommend using the electrical
signal function rope/tape breakage
to avoid damaging the system in the
event of the sensing weight breaking
free.
•	Materials:
	 Steel, stainless steel (316TI) or
plastic
•	Maximum permitted temperature:
	 - Steel or stainless steel 150°C
	 - Plastic 70°C
•	Use of the plastic sensing weight is
not permitted in the dust ignition-
proof version
•	Weight:
	 1.5 kg
•	Application:
	For very light and loose bulk solids, e g. flour or coal-dust.
•	The umbrella weight has a large square surface area which
	 prevents it from sinking deeply into the product.
•	When folded closed, the weight can be passed into the
bunker via the mounting flange DN100.
•	Maximum permitted temperature:
	 150°C
•	Materials:
	 - Steel or stainless steel (316TI)
	 - Polyester
•	Weight:
	 1.5 kg
•	Application:
	In bunkers where mills are located downstream.
•	The bag contains whichever product is contained within the
bunker.
•	Maximum permitted temperature:
	 150°C
•	Materials:
	 Polyester, all metal parts made of stainless steel (316)
•	Weight:
	 - 0.25 kg (empty)
	 - 1.50 kg (with filling)
•	Bind the bag closed at the top so that the contents cannot fall
out if the bag tips over on the slope of a product cone.
Sensing weights
Normal weight.
(option B/C/N)
You should note the following when selecting the sensing weight:
•	The sensing weight must not sink into the product nor be diverted by contact with the product cone during
the measuring procedure.
•	The sensing weight must be suited to the chemical characteristics of the product and the temperature in
the bunker/silo.
Selection recommendation
X110
Ø55
M6 nut and
bolt
Rotating bush
Normal weight
Spike (can be
unscrewed)
Ø8
Chain
approx.Y
Material	 dimensions
Steel/stainless steel	 X = 110; Y = 515
Plastic	 X = 230; Y = 525
Plastic sen-
sing weight
(without spike)
Stainless steel
sensing weight
Approx.300
Rotating
bush
Bag weight
Steel
cable
Ø approx. 150
Bag weight.
(option G)
Umbrella weight.
(option D/E)
Spring wire Umbrella
weight
Steel or
stainless
steel sensing
weight
Edge length 400
Silopilot T FMM20
Endress+Hauser 15
Controls and instrumentation
The Silopilot is configured onsite by means of a large 4-line plain text display which can also show the current
measured value.
Menu guidance with integrated help text offers quick and safe commissioning.
Control concept
Display elements Liquid crystal display (LC display)
•	Four-line
•	20 characters per line
•	Display contrast can be set via key combination
Liquid crystal display
m e a s u r e d v a l u e 0 0 0
6 3 . 4 2 %
█ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _
Controls and instrumentation
The operating elements are located within the housing (exception: optional start button, can be operated
from outside) and can be operated once the electronics cover is opened.
The Silopilot can only be operated in the hazardous area with the covers closed!
The system must be adjusted to the tank geometry before the first measurement procedure to avoid damage
to the conveyor elements.
Function of buttons
Button(s) Meaning
Oor
V
- Upwards navigation in the selection list
- Edit the numerical values within a function
Sor
V
- Downwards navigation in the selection list
- Edit the numerical values within a function
Xor
Z - Navigation to the left within a function group
F
- Navigation to the right within a function group
- Confirmation
Oand
F
or
Sand
F
Contrast setting for liquid crystal display
- O and F increases the contrast
- S and F reduces the contrast
F
- Starts measurement process (provided that the Silopilot is in the
measured value display function)
man.
start
Operating elements
#
16
Silopilot T FMM20
Endress+Hauser
With the help of the LC display, the configuration can be carried out using 3 buttons directly at the Silopilot.
All device functions can be set by means of a menu-guided control system. The menu consists of function
groups and functions. Application parameters can be read or set in the functions. When doing so, the user is
guided through the complete commissioning procedure.
m e a s u r e d v a l u e 0 0 0
6 3 . 4 2 %
█ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _
m e a s u r e d v a l u e 0 0 0
6 3 . 4 2 %
█ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _
Label ↓ Position ↓
↑
Bargraph
↑
Value
↑
Unit
Selection list →
Function groups → Functions
Help text ↑
X
F001 F002 F003 F004 F005FG00
FG01
FG02
FG03
FG04
FG05
FG06
FG07
F001
X
X
X
F
F F
F
O O
S
S
...
...
g r o u p s e l e c t i o n
√ b a s i c s e t u p
i n p u t s a n d o u t p u t s
m e a s u r e m e n t p a r a m .
e m p t y c a l i b r . 0 0 1
2 0 . 0 0 0 f t
d i s t a n c e f l a n g e t o
m i n . f i l l i n g
Local operation
Local operation
Silopilot T FMM20
Endress+Hauser 17
Safety instructions
•	Labeling:
	 0 II 1/2D IP67 T99°C
•	Certification number:
	 BVS 05 ATEX E 049
Features of the ATEX version
Designated use •	The Silopilot T FMM20 can only be operated in the hazardous area with the housing closed.
•	The Silopilot T FMM20 approved to ATEX may only be repaired by the manufacturer.
•	The requirements laid down in EN 50281-1-2, for example relating to dust deposits and temperatures,
must be observed.
Installation instructions
Zone 21
Zone 20
-
Silopilot T FMM20
Installation instructions (ATEX)
For details refer to XA425F-A/97/a3.
18
Silopilot T FMM20
Endress+Hauser
Ordering information
Ordering information for Silopilot T FMM20
10 Approval:
A Non-hazardous area
B ATEX II 1/2D IP67 T99°C
Y Special version, to be specified
20 Housing:
1 Aluminum
2 Aluminum, coated
9 Special version, to be specified
30 Measurement range:
4 15 m, tape, stainless steel (301, modified)
5 32 m, tape, stainless steel (301, modified)
9 Special version, to be specified
40 Max. connection height; wiper:
A 230 mm, aluminum/steel
B 230 mm, stainless steel (304)
C 500 mm, aluminum/steel
D 500 mm, stainless steel (304)
E 1000 mm, aluminum/steel
F 1000 mm, stainless steel (304)
Y Special version, to be specified
50 Power supply:
1 90 - 253 VAC, 50/60 Hz
3 20 - 28 VDC
9 Special version, to be specified
60 Output:
A 0/4 - 20 mA + 2x relay, adjustable
C 0/4 - 20 mA + 4x relay, adjustable
Relay function: counting pulse, reset pulse, maintenance, run-up,
upper limit position, alarm or measurement active
Y Special version, to be specified
70 Ambient temperature:
D Range -20 to +60°C
E Range -40 to +60°C + heating
(ATEX II 1/2D min. -35°C)
F Range -20 to +60°C + extended climate resistance
Y Special version, to be specified
Silopilot T FMM20
Endress+Hauser 19
Ordering information for Silopilot T FMM20, continued
80 Process temperature:
1 Range -20 to +70°C
2 Range -20 to +150°C
9 Special version, to be specified
90 Sensing weight:
A none
B Steel
C Stainless steel (316TI)
D Steel + umbrella
E Stainless steel (316TI) + umbrella
G Medium bag
N Plastic
Y Special version, to be specified
100 Additional equipment:
1 Basic version
2 Window + start push button, extern
9 Special version, to be specified
FMM20- Product designation
The following restrictions apply to devices with ATEX approval:
•	Ambient temperature (70), option E: min. -35°C
•	Process temperature (80): only (1)
•	Sensing weights (90): only (A) to (G)
•	Additional fittings (100): only (1)
Other restrictions:
•	Ambient temperature (70), option F: only in conjunction with coated housing
•	Process temperature (80), option 2: only sensing weight (A) to (G)
•	Process temperature (80), option 2: only wiper (C) to (F)
All settings of the Silopilot T FMM20 can optionally be preset at the factory according to the customers
requirements. When ordering, chose the relevant unit type (FMM20-*********9) and complete the
form User-specific settings (ad048000en, preprint see next page), which has to accompany the order.
Information on product over-
view
User-specific settings
20
Silopilot T FMM20
Endress+Hauser
User-specific settings
The order option for Silopilot T FMM20 with user-specific settings requires that all necessary parameters and
options are mentioned. Whereever informations are missing, default values will be used. This completed form
must be supplied with every order.
Order code: FMM20 -
Settings basic setup, display and system parameters
001 empty calibr. 003 full calibration 020 measurem. type 021 time interval 022 time unit 023 normal or short
________ m/ft/in ________ m/ft/in
o single cycle
o periodical ________ [022]
o h
o min.
o normal
o short
024 service interval 060 language 061 back to home 062 no. of decimals 080 tag no. 083 distance unit
____________
o English
o Deutsch
o Français
o ニホソゴ
________ s
(default: 100)
o X
o X.X
o X.XX
o X.XXX
______________
(max. 16 digits)
o m
o ft
o in
Settings inputs and current output
010 input 1 012 input 2 033 current range
o not used
o bolting
o start measurement
o not used
o bolting
o start measurement
o 4-20 mA
o 0-20 mA
Settings relay outputs
014 relay 1 01A relay 2 01B relay 3 01C relay 4
o alarm
o service interval
o counter pulses
o reset pulse
o running up
o top position
o measuring
o alarm
o service interval
o counter pulses
o reset pulse
o running up
o top position
o measuring
o alarm
o service interval
o counter pulses
o reset pulse
o running up
o top position
o measuring
o alarm
o service interval
o counter pulses
o reset pulse
o running up
o top position
o measuring
015 pulse value 016 pulse length 019 reset pulse
____________
(default: 1)
____________ ms
(default: 50)
____________ ms
(default: 300)
Safety settings and linearization
040 output on alarm 041 output on alarm 042 safety distance 043 security distance 044 in security distance
o MIN (0/3.6mA)
o MAX (22mA)
o hold
o user-specific
________ mA ________ [083] ________ [083]
o warning
o alarm
045 in safety distance 050 level/volume 056 customer unit 057 max. scale
o warning
o alarm
o level CU
o ullage CU
o level DU
o ullage DU
o %
o kg
o t
o m3
o ft3
o m
o ft
o in
________ [056]
Note:
• The bold marked options are the default values.
• Settings like ________ [123] relate to the option you select in function 123.
ad048000en/01.07
Silopilot T FMM20
Endress+Hauser 21
Technical data
•	Weight:
	 approx. 10 kg without sensing weight or
	 approx. 11.5 kg with sensing weight
•	Housing:
	 Material: Aluminum
	 Optional coating (RAL 5012, cover RAL 7035)
	
•	Wiper:
	 Material: aluminum/steel or stainless steel (304)
•	Ambient temperature range:
	 -20 to +60°C standard version
	 -40 to +60°C with self-regulating heater, without ATEX certification
	 -35 to +60°C with self-regulating heater, with ATEX certification
•	Dimensions of standard version [mm]:
	 300 x 260 x 225 [HxBxD]
•	Measuring tape
	 -	Material: stainless steel (301, modified)
	 -	Dimensions: 12 x 0.2 mm
	 -	Length: max. 32 m
•	Traction power:
	 max. 150 N
•	Tape run-off speed:
	 - min. 0.16 m/s
	 - max. 0.25 m/s
•	Degree of protection:
	 IP67 as per EN 60529
•	Angle of inclination:
	 max. 2°
Mechanical
22
Silopilot T FMM20
Endress+Hauser
Certificates and approvals
The Silopilot T FMM20 device meets the statutory requirements of the EC Directives.
By applying the CE mark, Endress+Hauser confirms that the device has passed the necessary tests.
CE mark
Other standards and guidelines •	EN 60529
	 Degrees of protection through housing (IP code)
•	EN 61010-1
	 Protection measures for electrical equipment for measurement, control, regulation and laboratory procedures
•	EN 61326
	 Interference emission (Class B equipment) and interference immunity (Appendix A - Industry)
•	EN 50281-1-1
	 Electrical equipment for use in areas with combustible dust
•	Directive 89/336/EEC
	 EMC Guideline
•	Directive 94/9/EC
	 ATEX Guideline
•	AC version
	 -	Voltage: 90 - 253 VAC, 50/60 Hz
	 -	Power consumption:
		 approx. 150 VA (device without heater)
		 approx. 170 VA (device with optional heater)
•	DC version
	 -	Voltage: 20 - 28 VDC
	 -	Power consumption:
		 approx. 150 VA (device without heater)
		 approx. 170 VA (device with optional heater)
•	Inputs:
	 active:	 input voltage range 12 – 24 VDC
	 passive:	 contact load max. 5 mW
	 Start pulse length: min. 200 ms
•	Outputs:
	 -	Current output 0/4 – 20 mA, active
	 -	Relay outputs, max. 250 VAC / 6 A
	 -	Optocoupler output (optional when 4 relays are selected), max. 30 VDC / 10 mA
•	Terminals:
	 max. 2.5 mm2
Electrical
Silopilot T FMM20
Endress+Hauser 23
Accessories
Documentation
Silopilot T FMM20
Operating Instructions for Silopilot T FMM20, BA334F/97/en
Silopilot T FMM20 / Silopilot M FMM50
Safety Instructions for electrical apparatus for explosion-hazardous areas, XA425F-A/97/a3
Operating Instructions
Safety Instructions
The following accessories are available for the electromechanical level system Silopilot T FMM20:
•	Stainless steel protective hood
240
315
195
	 - Order No.: 71028956
	 - Material: stainless steel 304 (1.4301)
	 - The delivery contains suitable mounting screws.
•	Aluminium protective hood
225
290
195
	 - Order No.: 71075962
	 - Material: aluminium
	 - The delivery contains suitable mounting screws.
24
Silopilot T FMM20
Endress+Hauser
International Head Quarter
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Deutschland
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
info@ii.endress.com
TI421F/97/en/03.09
InDesign 4.0.5
Subject to modification

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Electromechanical Level System-Silopilot T FMM20

  • 1. Technical Information Silopilot T FMM20 Electromechanical Level System Application The Silopilot T FMM20 is an electromechanical level system for light bulk solids such as wheat, plastic granules and powder. Depending on the sensing weight, the level can be measured in bunkers or silos with dusty, fine-grain or coarse-grain bulk solids. Your benefits • Measurement of levels up to 32 m, regardless of bulk solid ­properties • Accuracy ±2.5 cm or ±1 pulse, thus measured level recorded precisely • Process temperatures up to 150°C possible • Compact transmitter with 0/4 - 20 mA current output and ­additional freely programmable signal outputs (e.g. counting pulses) • Easy menu-guided local operation via four-line plain text display • Fully electronic digital minimum fail-safe mode, thus no ­movement into silo outlet, conveyor elements not affected • Supply voltage 90 - 253 VAC (wide-range voltage power unit) as well as 24 VDC, depending on version selected • Optional version with dust ignition-proof certificate for use in dust incendive hazard areas, Zones 20, 21 and 22 (measuring environment) or Zones 21 and 22 (instrument environment), Category 1/2D. TI421F/97/en/03.09
  • 2. Silopilot T FMM20 Endress+Hauser Table of contents Function and system design ....................................... 3 Measuring principle ..................................................................... 3 Measuring system ........................................................................ 4 Device versions............................................................................. 4 Alternative level measuring device FMM50 .................................. 4 Input .......................................................................... 5 Measured variable ........................................................................ 5 Measuring cycle ........................................................................... 5 Block distance .............................................................................. 5 Measuring range .......................................................................... 5 Measuring error ........................................................................... 5 Inputs .......................................................................................... 5 Output ....................................................................... 6 Output signal ............................................................................... 6 Signal on alarm ............................................................................ 6 Power supply ............................................................. 7 Supply voltage .............................................................................. 7 Cable entry .................................................................................. 7 Terminal assignment .................................................................... 7 Electrical connection .................................................. 8 Supply voltage .............................................................................. 8 0/4 - 20 mA current output ......................................................... 8 Relay ........................................................................................... 8 Signal inputs ................................................................................ 8 Optocoupler output (optional) ...................................................... 8 Operating conditions ................................................. 9 Sensing weight ............................................................................. 9 Mounting location ........................................................................ 9 Installation preparation ............................................................... 10 Mounting the sensing weight ..................................................... 10 Mounting the Silopilot ................................................................ 11 Environment .............................................................................. 11 Process ...................................................................................... 11 Mechanical construction .......................................... 12 Housing dimensions (with standard wiper 230 mm).................... 12 Dimensions of process connection .............................................. 12 Dimensions extended wiper ....................................................... 13 Dimensions of optional sight-glass and start button ..................... 13 Sensing weights ....................................................... 14 Selection recommendation ......................................................... 14 Normal weight ........................................................................... 14 Umbrella weight ........................................................................ 14 Bag weight ................................................................................. 14 Controls and instrumentation .................................. 15 Control concept.......................................................................... 15 Display elements ........................................................................ 15 Operating elements .................................................................... 15 Local operation .......................................................................... 16 Safety instructions .................................................... 17 Features of the ATEX version ...................................................... 17 Designated use ........................................................................... 17 Installation instructions .............................................................. 17 Ordering information ............................................... 18 Silopilot T FMM20 ..................................................................... 18 Information on product overview ............................................... 19 User-specific settings .................................................................. 19 Technical data .......................................................... 21 Mechanical ................................................................................ 21 Electrical .................................................................................... 22 Certificates and approvals ........................................ 22 CE mark .................................................................................... 22 Other standards and guidelines ................................................... 22 Accessories .............................................................. 23 Documentation ........................................................ 23 Operating Instructions ................................................................ 23 Safety Instructions ...................................................................... 23
  • 3. Silopilot T FMM20 Endress+Hauser Function and system design A measuring tape, from which a sensing element is suspended, is lowered into the bunker or silo. When the weight meets the surface of the product, the tensile force on the measuring tape decreases and this is detected by the electronics of the Silopilot. Empty calibration (E) Full calibration (F) = maximum measuring range level (L) = empty calibration (E) – distance determined to surface of product (D) Silopilot T FMM20 Block distance D L 0% 100% minimum run-out length Measured value formation The measured value is output at the 0/4 - 20 mA current output. The sensing weight then returns to the end position whereby the measured value determined is retained until the next measurement. The 0/4 - 20 mA current output signal corresponds to the level (L). When the device is delivered, the basic settings are preset to the maximum possible measuring range in accordance with the device version (see Ordering Information). Menu-guided operation via the four-line plain text display guarantees unproblematic and rapid adjustment to the container geometry in question. This adjustment must be made before the first time the instrument is started to avoid damage to the conveyor elements. During the entire measurement procedure (moving the sensing weight up and down), the Silopilot can ad- ditionally emit pulses (relay output or optionally optocoupler output) in accordance with the length of the rolled out measuring tape. These pulses can be recorded by a process control system or an electromechanical counter. Single measurements or periodic measurement procedures are possible. The measurement can thus be started manually (e.g. start button connected externally) or periodically (e.g. programmed function at Silopilot). Highest measurable point The highest measurable point is calculated from the block distance plus a minimum run-out length of 20 cm. This overall length must be taken into account when entering the maximum measuring range (full calibration). The individual value of the block distance is preset when delivered and only has to be adjusted when the sensing weight is replaced, for example. The operating matrix provides a way of entering this information. Measuring principle
  • 4. Silopilot T FMM20 Endress+Hauser Measuring system The Silopilot T FMM20 is a compact device. It makes extensive inputs and outputs available. Please refer to the ordering information for details. Dust ignition-proof version For use in areas which are hazardous due to combustible dusts of Zones 20, 21 and 22 (measuring environment) or Zones 21 and 22 (instrument environment), Category 1/2D. Mechanical and electrical versions • Ambient temperature: -20°C to +60°C or -40°C to +60°C when using the self-regulating device heater (to -35°C for dust ignition-proof version) The optional device heater is also recommended in the event of moisture in the container and ambient temperatures below 0°C. • Process temperature: -20°C to +70°C or -20°C to +150°C (not for dust ignition-proof version) • With two supply voltage ranges as standard: 90 - 253 VAC, 50/60 Hz or 20 - 28 VDC • Wiper: - Material: aluminum/steel or stainless steel (304) • Optional: - Two additional relay outputs (standard: 2 relay outputs) - External start button on housing and sight-glass in housing cover - Extended climate class (with ambient temperature range from -20°C to +60°C) - Powder-coated housing (RAL 5012, cover RAL 7035) - Wiper extension aluminum/steel or stainless steel, 500 mm or 1000 mm • Sensing weights: A wide range of sensing weights are available depending on the application. For details, please see the section in question. Extended features of Silopilot M FMM50 • Higher motor traction power: - Max. 500 N, for heavy bulk solids such as cement, lime, gypsum, sand • Large measuring range: - Max. 70 m • Higher max. process temperature: - Up to 230°C • Higher max. process pressure: - Up to 3 bar absolute • Optionally 4 instead of 2 additional relay outputs • Extended functionality such as - limit value formation - linearization or - current magnifier • Larger selection of standard sensing weights such as - cage weight, - bell weight or - oval float Please refer to Technical Information TI395F/97/en for details on the Silopilot M FMM50 level measuring device! Device versions Alternative level measuring device FMM50
  • 5. Silopilot T FMM20 Endress+Hauser Input The measured variable is the distance between the lower flange edge of the Silopilot minus a block distance (see figure Measuring principle, page 3) and the product surface. The level is then calculated taking into account the calibration values entered, e.g. silo height. Alternatively, the distance to the surface of the product can also be output. Measured variable • Max. 32 mMeasuring range Two inputs (active/passive) are available to operate the Silopilot externally: • Active input: - NO contact - Connection of a control voltage from an external system - Input voltage range: 12 to 24 VDC • Passive input: - NO contact - Connection of an external command unit, e.g. switch, key, relay contact - Contact load: max. 5 mW • Start pulse length: - Min. 200 ms • Optional: - Start button on device, can be operated externally • Selectable functions of inputs: Start measurement or lock measurement Inputs • Independent of the measuring range selected: ±2.5 cm or ±1 pulse Measuring error The block distance depends on the wiper used and the sensing weight: Sensing weight Wiper 230 mm Wiper 500 mm Wiper 1000 mm B, C, D, E 0.72 m 1.02 m 1.52 m G 1.22 m 1.52 m 2.02 m N 0.72 m 1.02 m 1.52 m Block distance Please observe the minimum time (TM ) for one measuring cycle with the Silopilot T FMM20 according to the measuring range (MR). This minimum time must be taken into account in all types of measuring. TM [minute] 21 18 15 12 9 6 3 MR [m] 4 8 12 16 20 24 28 32 Disregarding this can lead to undue warming and result in failures. We recommend not to go below a time of 5 minutes for one measuring cycle, even with measuring ranges below 8 m. Measuring cycle
  • 6. Silopilot T FMM20 Endress+Hauser Output • 0/4 - 20 mA current output, active • 2 relay outputs (optional 4 relay outputs) - Contact load: 250 VAC, 6 A - Contact material: silver-cadmium-oxide, gold flashing • Selectable relay functions: - Counting pulses: Output pulses in accordance with tape length rolled out, e.g. for downstream control units - Reset pulse: Pulse before every new measurement, e.g. to reset an external counter - Running up: Display when running up tape, e.g. to hide counting pulses when running up tape - Top position: Display when upper end position reached (end of measurement) - Measuring: Displays an active measuring cycle, e.g. to lock a filling device to protect the Silopilot from being covered by medium - Alarm: Display fault states output - Service interval: Information on Silopilot maintenance • Optocoupler output for counting pulse (optional when 4 relays are selected) Output signal Breakdown information can be called up via the following interfaces: • Local display: - Error symbol - Error code with plain text display • Current output, state can be programmed: - Minimum: current value = 3.6 mA (4 - 20 mA) or current value 0 mA (0 - 20 mA) - Maximum: maximum current value + 10% (≈22 mA) • Relay outputs (alarm function) Signal on alarm
  • 7. Silopilot T FMM20 Endress+Hauser Power supply Supply voltage Cable entry Terminal assignment • AC version - Voltage: 90 - 253 VAC, 50/60 Hz - Power consumption: approx. 150 VA (device without heater) approx. 170 VA (device with optional heater) • DC version - Voltage: 20 - 28 VDC - Power consumption: approx. 150 VA (device without heater) approx. 170 VA (device with optional heater) Caution! The maximum switch-on current of the DC version with optional heater will be 10 A (≤ 2 s). • M20 x 1.5 • Number: 3 • Cable gland: - Material: Plastic - Color: gray (for ATEX: black) Terminal 1 Terminal 2 Terminal 3
  • 8. Silopilot T FMM20 Endress+Hauser Supply voltage The supply voltage (mains voltage) is connected to the plug-in terminals of terminal 1. The maximum conductor cross-section is 2.5 mm2 . A fuse should be fitted to protect the supply voltage against short circuits. 0/4 - 20 mA current output The active 0/4 – 20 mA current output is con- nected to the plug-in terminals of terminal 3. The maximum conductor cross-section is 2.5 mm2 . Normal installation cables are sufficient for making the connections. Relay The connection cables are connected to the plug-in terminals of terminal 2, relay 1 to relay 2 and optionally to relay 4. The maximum conductor cross-section is 2.5 mm2 . Normal installation cables are sufficient for making the connections. The individual circuits must have a maxi- mum of 6 A fuse protection (see technical data of relay outputs). Signal inputs The signal inputs are connected to the plug-in terminals of terminal 3. The maximum conductor cross-section is 2.5 mm2 . Normal installation cables are sufficient for making the connections. Active - Input voltage range: 12 – 24 VDC Passive - Contact load: max. 5 mW Note on the signal inputs! The signal inputs (active/passive) can only be used alterna- tively. A double assignment for input x active and passive is not possible! The minimum start pulse length is 200 ms. Optocoupler output. (optional when 4 relays are selected) The connection cables of the optoelectronic coupler output are connected to the plug-in terminals of terminal 3. The maximum conductor cross-section is 2.5 mm2 . Normal installation cables are sufficient for making the con- nections. Electrical connection Term. 2.1 Term. 2.4 Term. 2.7 Term. 2.10 Term. 2.2 Term. 2.5 Term. 2.8 Term. 2.11 Term. 2.3 Term. 2.6 Term. 2.9 Term. 2.12 Relay 1 Relay 2 Relay 3 Relay 4 Terminal 2 (optional) L1 L+ N L– PE Supply voltage Terminal 1 I+ I- Signal evaluation 0/4 – 20 mA Terminal 3 Term. 3.9 Term. 3.10 + - Term. 3.1 Term. 3.2 Term. 3.3 Input 1 Term. 3.6 Term. 3.7 Term. 3.8 Input 2 Relay contact, switch, or similar things 12 ... 24 VDC Terminal 3 active passive Term. 3.4 Term. 3.5 Terminal 3
  • 9. Silopilot T FMM20 Endress+Hauser Planning the mounting location Select the mounting location on the bunker or silo roof in such a way that falling product during filling or collapsing cornices cannot spill the sensing weight and cannot damage the measuring tape. Observe the shape and the position of the product cone and/or outlet hopper in the container. The measurement section should not run too close to internals and struts, so that the measuring tape does not touch them when the sensing weight is swinging. The length of the wiper should be selected in such a way that the sensing weight protrudes out of the moun- ting connection. Silopilot T FMM20 DistanceDistance *1 Filling position 100% X % Y % 0% Product cone Slope Outlet hopper *2 *2 *1 Cornices (product build-up on the container wall) *2 Select a measuring point approximately in the middle of the slope Selecting the mounting location Operating conditions Sensing weights (see appropriate section) Please note the following when selecting the sensing weight: • The sensing weight must not sink into the product nor be diverted by contact with the product cone during the measuring procedure. • The sensing weight must be suited to the chemical characteristics of the product and the temperature in the bunker/silo. Special versions for special applications are available on request. Sensing weight Mounting location
  • 10. 10 Silopilot T FMM20 Endress+Hauser The Silopilot is best mounted on a counter flange DN100 PN16 (connection dimensions acc. to EN 1092-1) or a flange with the same connection dimensions. This counter flange must be exactly horizontal so that the Silopilot can also be mounted horizontally (maximum angle of inclination 2°). When installing outside, fit the protective hood available as an accessory or mount a weather protection cover. Weather protection Installation preparation Mounting the sensing weight Tape border Rotating bush Normal weight Chain Normal weights, umbrella weights and bags (see overview in the Sensing weights section) can be passed into the bunker or silo via the DN100 mounting flange. The measuring tape is pressed into the rope or tape border by two M6 screws. A third screw secures the chain. A rotating bush is mounted at the bottom end of the chain to accommodate any turning motion of the sensing weight. The tape border, chain and rotating bush are made from galvanized steel or stainless steel. Mounted sensing weight Rod with hook Entry hatch Silopilot T FMM20 Wiper Measuring tape e.g. filled bag Drain carefully! When using larger sensing weights, such as a filled medium bag for example, a point must be present in the design of the bunker or silo where these eights can be installed (see figure). Please refer to the Operating Instructions for information on mounting! Mounting larger sensing weights
  • 11. Silopilot T FMM20 Endress+Hauser 11 Mounting the Silopilot Ambient temperature at the Silopilot: • -20 to +60°C • -40 to +60°C when using the self-regulating device heater, without ATEX certification, or -35 to +60°C when using the self-regulating device heater with ATEX certification Environment Process temperature: • -20 to +70°C (standard version, version with ATEX certification) • -20 to +150°C Line pressure (in bunker/silo): • 0.8 to 1.1 bar absolute Note! Use a nozzle of 500 mm height with process temperatures from +70°C up to +150°C (Silopilot T FMM20- *******2**) for a temperature reduction. In this case a wiper length of at least 500 mm must be used. max. nozzle height = length of the wiper Silopilot T FMM20 Nozzleheight Mounting with wiper extensions Process Fit a sealing ring on the flange (particularly if there is overpressure in the bunker/silo). Carefully guide the sensing weight into the bunker/silo. Now place the Silopilot onto the flange and secure it using four M16 bolts of a suitable length. Please note the following when doing so: • Install the Silopilot horizontally (see Installation preparation section). • Pay attention to the position of the cable entries for the electrical connection. When using in bunkers/silos with severe dust emission, you can connect a compressed air line to the mounting flange of the Silopilot to generate a slight overpressure at the Silopilot (air volume as required). A G¼ bore is provided for this purpose (see housing dimensions).
  • 12. 12 Silopilot T FMM20 Endress+Hauser Mechanical construction 260 300230 10030 205 m Purge air connection G¼ – bore 225 m 220 Hole dimensions DN100 PN16 (acc. to EN 1092-1) Ø95*1 156 Ø180 186 *1 Minimum dimensions for installing the wiper mechanism and standard weight 18 160 Housing dimensions (with . standard wiper 230 mm) Dimensions of process . connection
  • 13. Silopilot T FMM20 Endress+Hauser 13 515or1015 55 75 Start button Dimensions extended . wiper Dimensions of optional . window and external . start button
  • 14. 14 Silopilot T FMM20 Endress+Hauser • Application: For granules and compressed bulk solids. • The spike can be removed (plastic sensing weight without spike). • If a crushing or milling system is down-stream from the silo, we recommend using the electrical signal function rope/tape breakage to avoid damaging the system in the event of the sensing weight breaking free. • Materials: Steel, stainless steel (316TI) or plastic • Maximum permitted temperature: - Steel or stainless steel 150°C - Plastic 70°C • Use of the plastic sensing weight is not permitted in the dust ignition- proof version • Weight: 1.5 kg • Application: For very light and loose bulk solids, e g. flour or coal-dust. • The umbrella weight has a large square surface area which prevents it from sinking deeply into the product. • When folded closed, the weight can be passed into the bunker via the mounting flange DN100. • Maximum permitted temperature: 150°C • Materials: - Steel or stainless steel (316TI) - Polyester • Weight: 1.5 kg • Application: In bunkers where mills are located downstream. • The bag contains whichever product is contained within the bunker. • Maximum permitted temperature: 150°C • Materials: Polyester, all metal parts made of stainless steel (316) • Weight: - 0.25 kg (empty) - 1.50 kg (with filling) • Bind the bag closed at the top so that the contents cannot fall out if the bag tips over on the slope of a product cone. Sensing weights Normal weight. (option B/C/N) You should note the following when selecting the sensing weight: • The sensing weight must not sink into the product nor be diverted by contact with the product cone during the measuring procedure. • The sensing weight must be suited to the chemical characteristics of the product and the temperature in the bunker/silo. Selection recommendation X110 Ø55 M6 nut and bolt Rotating bush Normal weight Spike (can be unscrewed) Ø8 Chain approx.Y Material dimensions Steel/stainless steel X = 110; Y = 515 Plastic X = 230; Y = 525 Plastic sen- sing weight (without spike) Stainless steel sensing weight Approx.300 Rotating bush Bag weight Steel cable Ø approx. 150 Bag weight. (option G) Umbrella weight. (option D/E) Spring wire Umbrella weight Steel or stainless steel sensing weight Edge length 400
  • 15. Silopilot T FMM20 Endress+Hauser 15 Controls and instrumentation The Silopilot is configured onsite by means of a large 4-line plain text display which can also show the current measured value. Menu guidance with integrated help text offers quick and safe commissioning. Control concept Display elements Liquid crystal display (LC display) • Four-line • 20 characters per line • Display contrast can be set via key combination Liquid crystal display m e a s u r e d v a l u e 0 0 0 6 3 . 4 2 % █ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _ Controls and instrumentation The operating elements are located within the housing (exception: optional start button, can be operated from outside) and can be operated once the electronics cover is opened. The Silopilot can only be operated in the hazardous area with the covers closed! The system must be adjusted to the tank geometry before the first measurement procedure to avoid damage to the conveyor elements. Function of buttons Button(s) Meaning Oor V - Upwards navigation in the selection list - Edit the numerical values within a function Sor V - Downwards navigation in the selection list - Edit the numerical values within a function Xor Z - Navigation to the left within a function group F - Navigation to the right within a function group - Confirmation Oand F or Sand F Contrast setting for liquid crystal display - O and F increases the contrast - S and F reduces the contrast F - Starts measurement process (provided that the Silopilot is in the measured value display function) man. start Operating elements #
  • 16. 16 Silopilot T FMM20 Endress+Hauser With the help of the LC display, the configuration can be carried out using 3 buttons directly at the Silopilot. All device functions can be set by means of a menu-guided control system. The menu consists of function groups and functions. Application parameters can be read or set in the functions. When doing so, the user is guided through the complete commissioning procedure. m e a s u r e d v a l u e 0 0 0 6 3 . 4 2 % █ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _ m e a s u r e d v a l u e 0 0 0 6 3 . 4 2 % █ █ █ █ █ █ █ █ █ █ █ █ _ _ _ _ _ _ _ _ Label ↓ Position ↓ ↑ Bargraph ↑ Value ↑ Unit Selection list → Function groups → Functions Help text ↑ X F001 F002 F003 F004 F005FG00 FG01 FG02 FG03 FG04 FG05 FG06 FG07 F001 X X X F F F F O O S S ... ... g r o u p s e l e c t i o n √ b a s i c s e t u p i n p u t s a n d o u t p u t s m e a s u r e m e n t p a r a m . e m p t y c a l i b r . 0 0 1 2 0 . 0 0 0 f t d i s t a n c e f l a n g e t o m i n . f i l l i n g Local operation Local operation
  • 17. Silopilot T FMM20 Endress+Hauser 17 Safety instructions • Labeling: 0 II 1/2D IP67 T99°C • Certification number: BVS 05 ATEX E 049 Features of the ATEX version Designated use • The Silopilot T FMM20 can only be operated in the hazardous area with the housing closed. • The Silopilot T FMM20 approved to ATEX may only be repaired by the manufacturer. • The requirements laid down in EN 50281-1-2, for example relating to dust deposits and temperatures, must be observed. Installation instructions Zone 21 Zone 20 - Silopilot T FMM20 Installation instructions (ATEX) For details refer to XA425F-A/97/a3.
  • 18. 18 Silopilot T FMM20 Endress+Hauser Ordering information Ordering information for Silopilot T FMM20 10 Approval: A Non-hazardous area B ATEX II 1/2D IP67 T99°C Y Special version, to be specified 20 Housing: 1 Aluminum 2 Aluminum, coated 9 Special version, to be specified 30 Measurement range: 4 15 m, tape, stainless steel (301, modified) 5 32 m, tape, stainless steel (301, modified) 9 Special version, to be specified 40 Max. connection height; wiper: A 230 mm, aluminum/steel B 230 mm, stainless steel (304) C 500 mm, aluminum/steel D 500 mm, stainless steel (304) E 1000 mm, aluminum/steel F 1000 mm, stainless steel (304) Y Special version, to be specified 50 Power supply: 1 90 - 253 VAC, 50/60 Hz 3 20 - 28 VDC 9 Special version, to be specified 60 Output: A 0/4 - 20 mA + 2x relay, adjustable C 0/4 - 20 mA + 4x relay, adjustable Relay function: counting pulse, reset pulse, maintenance, run-up, upper limit position, alarm or measurement active Y Special version, to be specified 70 Ambient temperature: D Range -20 to +60°C E Range -40 to +60°C + heating (ATEX II 1/2D min. -35°C) F Range -20 to +60°C + extended climate resistance Y Special version, to be specified
  • 19. Silopilot T FMM20 Endress+Hauser 19 Ordering information for Silopilot T FMM20, continued 80 Process temperature: 1 Range -20 to +70°C 2 Range -20 to +150°C 9 Special version, to be specified 90 Sensing weight: A none B Steel C Stainless steel (316TI) D Steel + umbrella E Stainless steel (316TI) + umbrella G Medium bag N Plastic Y Special version, to be specified 100 Additional equipment: 1 Basic version 2 Window + start push button, extern 9 Special version, to be specified FMM20- Product designation The following restrictions apply to devices with ATEX approval: • Ambient temperature (70), option E: min. -35°C • Process temperature (80): only (1) • Sensing weights (90): only (A) to (G) • Additional fittings (100): only (1) Other restrictions: • Ambient temperature (70), option F: only in conjunction with coated housing • Process temperature (80), option 2: only sensing weight (A) to (G) • Process temperature (80), option 2: only wiper (C) to (F) All settings of the Silopilot T FMM20 can optionally be preset at the factory according to the customers requirements. When ordering, chose the relevant unit type (FMM20-*********9) and complete the form User-specific settings (ad048000en, preprint see next page), which has to accompany the order. Information on product over- view User-specific settings
  • 20. 20 Silopilot T FMM20 Endress+Hauser User-specific settings The order option for Silopilot T FMM20 with user-specific settings requires that all necessary parameters and options are mentioned. Whereever informations are missing, default values will be used. This completed form must be supplied with every order. Order code: FMM20 - Settings basic setup, display and system parameters 001 empty calibr. 003 full calibration 020 measurem. type 021 time interval 022 time unit 023 normal or short ________ m/ft/in ________ m/ft/in o single cycle o periodical ________ [022] o h o min. o normal o short 024 service interval 060 language 061 back to home 062 no. of decimals 080 tag no. 083 distance unit ____________ o English o Deutsch o Français o ニホソゴ ________ s (default: 100) o X o X.X o X.XX o X.XXX ______________ (max. 16 digits) o m o ft o in Settings inputs and current output 010 input 1 012 input 2 033 current range o not used o bolting o start measurement o not used o bolting o start measurement o 4-20 mA o 0-20 mA Settings relay outputs 014 relay 1 01A relay 2 01B relay 3 01C relay 4 o alarm o service interval o counter pulses o reset pulse o running up o top position o measuring o alarm o service interval o counter pulses o reset pulse o running up o top position o measuring o alarm o service interval o counter pulses o reset pulse o running up o top position o measuring o alarm o service interval o counter pulses o reset pulse o running up o top position o measuring 015 pulse value 016 pulse length 019 reset pulse ____________ (default: 1) ____________ ms (default: 50) ____________ ms (default: 300) Safety settings and linearization 040 output on alarm 041 output on alarm 042 safety distance 043 security distance 044 in security distance o MIN (0/3.6mA) o MAX (22mA) o hold o user-specific ________ mA ________ [083] ________ [083] o warning o alarm 045 in safety distance 050 level/volume 056 customer unit 057 max. scale o warning o alarm o level CU o ullage CU o level DU o ullage DU o % o kg o t o m3 o ft3 o m o ft o in ________ [056] Note: • The bold marked options are the default values. • Settings like ________ [123] relate to the option you select in function 123. ad048000en/01.07
  • 21. Silopilot T FMM20 Endress+Hauser 21 Technical data • Weight: approx. 10 kg without sensing weight or approx. 11.5 kg with sensing weight • Housing: Material: Aluminum Optional coating (RAL 5012, cover RAL 7035) • Wiper: Material: aluminum/steel or stainless steel (304) • Ambient temperature range: -20 to +60°C standard version -40 to +60°C with self-regulating heater, without ATEX certification -35 to +60°C with self-regulating heater, with ATEX certification • Dimensions of standard version [mm]: 300 x 260 x 225 [HxBxD] • Measuring tape - Material: stainless steel (301, modified) - Dimensions: 12 x 0.2 mm - Length: max. 32 m • Traction power: max. 150 N • Tape run-off speed: - min. 0.16 m/s - max. 0.25 m/s • Degree of protection: IP67 as per EN 60529 • Angle of inclination: max. 2° Mechanical
  • 22. 22 Silopilot T FMM20 Endress+Hauser Certificates and approvals The Silopilot T FMM20 device meets the statutory requirements of the EC Directives. By applying the CE mark, Endress+Hauser confirms that the device has passed the necessary tests. CE mark Other standards and guidelines • EN 60529 Degrees of protection through housing (IP code) • EN 61010-1 Protection measures for electrical equipment for measurement, control, regulation and laboratory procedures • EN 61326 Interference emission (Class B equipment) and interference immunity (Appendix A - Industry) • EN 50281-1-1 Electrical equipment for use in areas with combustible dust • Directive 89/336/EEC EMC Guideline • Directive 94/9/EC ATEX Guideline • AC version - Voltage: 90 - 253 VAC, 50/60 Hz - Power consumption: approx. 150 VA (device without heater) approx. 170 VA (device with optional heater) • DC version - Voltage: 20 - 28 VDC - Power consumption: approx. 150 VA (device without heater) approx. 170 VA (device with optional heater) • Inputs: active: input voltage range 12 – 24 VDC passive: contact load max. 5 mW Start pulse length: min. 200 ms • Outputs: - Current output 0/4 – 20 mA, active - Relay outputs, max. 250 VAC / 6 A - Optocoupler output (optional when 4 relays are selected), max. 30 VDC / 10 mA • Terminals: max. 2.5 mm2 Electrical
  • 23. Silopilot T FMM20 Endress+Hauser 23 Accessories Documentation Silopilot T FMM20 Operating Instructions for Silopilot T FMM20, BA334F/97/en Silopilot T FMM20 / Silopilot M FMM50 Safety Instructions for electrical apparatus for explosion-hazardous areas, XA425F-A/97/a3 Operating Instructions Safety Instructions The following accessories are available for the electromechanical level system Silopilot T FMM20: • Stainless steel protective hood 240 315 195 - Order No.: 71028956 - Material: stainless steel 304 (1.4301) - The delivery contains suitable mounting screws. • Aluminium protective hood 225 290 195 - Order No.: 71075962 - Material: aluminium - The delivery contains suitable mounting screws.
  • 24. 24 Silopilot T FMM20 Endress+Hauser International Head Quarter Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. 6 79576 Weil am Rhein Deutschland Tel. +49 76 21 9 75 02 Fax +49 76 21 9 75 34 5 www.endress.com info@ii.endress.com TI421F/97/en/03.09 InDesign 4.0.5 Subject to modification