Introduction to Vacon's compact range AC drives.

1. Vacon Compact AC Drives
Creating Perfect Harmony

2. Work with a supplier that is committed to
its OEM customers
Consider your current supplier. Are you
satisfied with all areas of co-operation?
Vacon has a proven track record in working
with OEM customers
Our products are designed with the needs of
the OEM in focus
For high volume customers we can also offer
customized solutions
Vacon is one of the fastest growing AC drives
manufacturers in the world. Founded in 1993
we have grown to one of the major players in
the business thanks to our good customers
and strong will co-operation
16/04/12 2

3. Global Sales, Support and Service
Vacon has developed its sales, support and service network to
support its customers in the best possible way – globally
We have a skilled drives dedicated service and support on all main
markets
All our main service centres offer 24/7 on-call service
16/04/12 3

4. Global Sales, Support and Service
Production and R&D Vacon PLC Vacon own sales offices Served by partner
16/04/12 4

5. Global Sales, Support and Service
Manufacturing
and R&D on three
continents
Production and R&D Vacon PLC Vacon own sales offices Served by partner
16/04/12 5

6. Global Sales, Support and Service
Manufacturing Vacon sales
and R&D on three offices in 27
continents countries
Production and R&D Vacon PLC Vacon own sales offices Served by partner
16/04/12 6

7. Global Sales, Support and Service
Manufacturing Vacon sales Service centers in
and R&D on three offices in 27 52 countries (including
continents countries partners)
Production and R&D Vacon PLC Vacon own sales offices Served by partner
16/04/12 7

8. Harmony in Products
16/04/12 8

9. Compact Range Product Philosophy
Efficient products that are suited for a
high variety of applications
Optimized to meet the needs of OEMs
served via Vacon and Vacon’s partner
network globally
Designed for a short installation and
setup time
All functionality that should be needed
is available built-in into the unit
16/04/12 9

10. Compact AC Product Overview
Vacon 10 Vacon 20 Vacon 20 Cold Plate
As Easy as possible Possibilities and Flexibility in cooling
performance
• Pumps & Fans • Conveyors • Textile machinery
• Conveyors • Packaging machines • Hoists and cranes
• Other speed control needs • Processing machines • Conveyors in demanding
• Washing machines environment
• Pumps & Fans • Compressors and heat pumps
• Other speed control needs
16/04/12 10

11. Vacon 10 – As Easy as possible
Easy access
terminals
IP21/ Customer Benefits:
Nema 1 options
(wall
mounting) •Short installation time
•Space saving design
Parameter
copying
Easy user
interface •Parameter copying
without main and quick without main power
power menu
Voltage MI1 MI2 MI3
110-120V (1~) - 0.75 kW 1.1kW
DIN rail Side by side
208-240V (1~) 0.55 kW 1.5 kW 2.2 kW
mounting mounting
208-240V 0.55 kW 1.5 kW 2.2 kW as standard possible
380-480V 0.75 kW 2.2 kW 5.5 kW
575-600V - - 0.75 - 5.5 kW
The Range The Features The Benefits
16/04/12 11

12. Vacon 20 – Possibilities and Performance
Wide power CanOpen,
range DeviceNet Customer Benefits:
>16A units Profibus DP,
choke as
option •Best possible
performance
Pulse train Easy user
•Optimum solution with
input interface customized application
+ parameter SW
copying
•Fast installation and
Voltage MI1 MI2 MI3 MI4 MI5
setup
110-120V (1~) - 0.75 kW 1.1kW - -
High IEC61131-3
208-240V (1~) 0.55 kW 1.5 kW 2.2 kW - - functionality
and
built-in
PLC functionality
•Full connectivity to
208-240V 0.55 kW 1.5 kW 2.2 kW 5.5 kW 7.5 kW
performance automation systems
380-480V 0.75 kW 2.2 kW 5.5 kW 11 kW 18.5 kW
575-600V - - 0.75 - 5.5 kW - -
The Range The Features The Benefits
16/04/12 12

13. Vacon 20 – Flexibility in Cooling
Cold plate Passive,
cooling Liquid or Customer Benefits:
concept other cooling
media
•Best possible cooling
performance
70°C ambient Fast-plug I/O
•Optimum solution with
temperature Connector customized application
rating SW
•Fast installation and
setup
Functional IEC61131-3
safety
built-in
built-in
PLC functionality
•Fast installation and
(STO, SIL2) cabling for OEMs
Voltage MS2 MS3
380-480V 3 kW 7.5 kW
The Range The Features The Benefits
16/04/12 13

14. Options and Solutions
16/04/12 14

15. Easy to Use Keypad
16/04/12 15

16. Easy to Use Keypad
Menu Indicators
16/04/12 16

17. Easy to Use Keypad
Menu Indicators Status Indicators
16/04/12 17

18. Easy to Use Keypad
Menu Indicators Status Indicators
Easy Change of
Control place
16/04/12 18

19. Easy to Use Keypad
Menu Indicators Status Indicators
Easy mobile
phone type of Easy Change of
navigation logic Control place
16/04/12 19

20. Menu Overview
16/04/12 20

21. Menu Overview
16/04/12 21

22. Menu Overview
16/04/12 22

23. Menu Overview
16/04/12 23

24. Menu Overview
16/04/12 24

25. Menu Overview
16/04/12 25

26. Menu Overview
16/04/12 26

27. Using The Parameter Copy Tools
The MCA or the magnetic Simply connect the copy tool Download settings to as
keypad can be used for to the drive and upload the many drives as you like
copying parameter settings settings to the MCA/Keypad.
MCA has a battery built-in. No power needed in the drive (if option board is mounted main power or 24V is needed)
16/04/12 27

28. Vacon Live PC Software
Drive Info
Vacon Live Main Window
Parameter Browser
Upload/Download Settings
Fault Diagnostic
Read Fault Codes
Monitoring
Control Toolbar
Control the drive with start/stop and speed
16/04/12 28

29. Comprehensive I/O as standard
Wide standard I/O configuration
– 2xAnalogue Inputs
– 6xDigital Inputs
– 1xAnalogue out
– 1xDigital out
– 2xRelay out
Easy programming of signals with DIP switches
Robust screw I/O terminals on all types.
– Vacon 20 Cold Plate has removable terminals
– Vacon 20 Cold Plate has all I/O on parallel multi-pin connector
Safe Torque Off in Vacon 20 CP
16/04/12 29

30. Comprehensive I/O as standard
16/04/12 30

31. Vacon 20 Option board support
Connectivity to all main fieldbus systems Option
Board
Function
Expansion of I/O and connection of sensors OPT-E3 Profibus DC (Screw terminals)
OPT-E5 Profibus DP (Sub-D terminals)
OPT-E6 CANOpen
OPT-E7 DeviceNet
OPT-CI Modbus/TCP *
OPT-CP ProfiNet *
OPT-CQ Ethernet/IP *
OPT-B2 2xRO+Thermistor *
OPT-B4 Galvanic isolation 1xAI+2xAO *
OPT-BF 1xAO, 1xDO, 1xRO *
MI1-MI3 Vacon 20 MI4- Vacon 20 Cold Plate
Option board kit Mounted inside drive Mounted inside drive OPT-BH PT100, PT1000 Ni1000, KTY84 *
* available 2012
16/04/12 31

32. Standard Options
Keypad door mounting Magnetic keypad mounting Micro Communications Adapter
kit for Vacon 20 for Vacon 20 Cold Plate (MCA) for Vacon 10 and Vacon 20
Built-in EMC filters USB connection cable for PC Flange mounting option
for Vacon 10 & Vacon 20 for Vacon 20 MI4 and MI5
16/04/12 32

33. Full Option List
16/04/12 33

34. Using Vacon 20 Cold Plate Drives
Gives completely new possibilities for Up to 70% 30%
OEMs to create advanced cooling of losses
to external
of losses
inside
solutions
heat sink enclosure
Extremely robust drive design. No fans
and no airflow needed around the drive
High ambient temperature rating for Example: Vacon 20 Cold Plate
the drive itself (+70°C) drive mounted in a sealed enclosure
Maximum ambient temperature for the
heat sink depends on its sizing
Available in sizes 0.75kW – 7.5kW
16/04/12 34

35. Cold Plate Heat Sink Selection
Heatsink selection example:
MS2 8A @ continuous load @ 40°C heat sink ambient temperature:
85°C - 40°C
RHSmax = ---------- - 0,014°C/W = 0,522 °C/W (maximum thermal R)
84 W
Select an heat sink with low enough thermal resistance and add a sufficient margin for
possible pollution and to compensate for heat sink internal thermal resistance from cold
plate area to the edges.
Example: +15% margin -> 0,522 °C/W x 0,85 -> Max. thermal R = 0,44 °C/W
Example: Heat sink selector @ www.birminghamaluminium.com
Thermal Resistance Junction to Cold plate:
(Assuming WLPF compound & standard thickness)
MS2 Rj = 0,014 °C/W
MS3 Rj = 0,0068 °C/W
TCPmax = 85°C
Calculating the maximum allowed thermal resistance
of the heat sink is done using the formula below:
Note !
If the ED of the application is less than 100% the heat loss and thus the needed heat sink will be smaller
Thermal compound between cold plate and heat sink is assumed to be used
Internal losses 33W. Verify that inside temperature of the enclosure will not exceed +70°C
16/04/12 35

36. Applying the Drives
16/04/12 36

37. General Specification
Supply voltage:
– Voltage tolerance -15%...+10%
– Frequency tolerance 45-66Hz
Output specification:
– Frequency 0…320Hz
– Resolution 0.01Hz
– Voltage 0…Uin (115V 2xUin)
– Continuous current IN at rated ambient temperature
– Overload:
1.5 x IN max. 1 min/10 min
Starting current 2 x IN max 2s/20s
16/04/12 37

38. General Specification
Enclosure class:
– IP20
– Vacon 20 MI4 and MI5 IP21
– MI1-MI5 drives Nema Type 1 with option kit
Control method:
– U/f or Sensorless Vector Speed Ctrl
– Switching frequency 1.5...16kHz
Default 4kHz, 575V 2kHz, Cold Plate 6kHz
– Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-5
– 30 % x TN with DC-braking. Dynamic flux braking available in all types
16/04/12 38

39. General Specification
Ambient temperature:
– MI1-5: -10…+50C
– Cold Plate models: -10…+70C
– MI1-3 side by side mounting: -10…+40C
Other:
– Coated PCBs as standard in all models
– Temperature controlled cooling fan in models with fan
Approvals:
– EN61800, C-Tick, Gost R, CB, CE, UL, cUL, IEC (not all versions, see unit nameplate for
more detailed approvals)
16/04/12 39

40. Features for Pumps and Fans
Local / Remote switchable
Built-in PID controller
Sleep mode functionality in PID
controller
Actual value display with scaling
to customer units
Prohibited frequency ranges
Flying start (catch spinning motor)
Pump dry-run / Fan belt
supervision
Motor thermal protection built-in
16/04/12 40

41. Features for Material handling
Control logic for mechanical brake
S-rounding of ramps
Automatic ramp switching (1 or 2)
dependent on output frequency
Adjustable DC-brake time at start/
stop
Motor potentiometer function
Cold-Plate cooling possible
Brake chopper as standard in 3-
phase units size 2 and bigger
16/04/12 41

42. Features for Conveyors & Packaging
Control logic for mechanical brake
Pulse train input (Vacon 20)
Motor stall protection
Flux braking for dynamic braking
without brake chopper
Brake chopper as standard in 3-
phase units size 2 and bigger
Safe Torque Off (Vacon 20 CP)
16/04/12 42

43. Features for Textile Machines
Cold Plate cooling possibility
– dust resistance passive cooling
Wide standard I/O
Built-in PID controller
8-Preset Speeds
RS-485 Modbus RTU as standard
Advanced programmability and
sequencing with built-in PLC
functionality according to
IEC61131-3
16/04/12 43

44. Other Functionality
Motor Id run for maximum control performance
Motor pre-heat/anti condensation functionality
Adjustable On/Off delays for relay outputs
Analogue and relay outputs are controllable via fieldbus
Automatic fault reset
Keypad parameter lock with password protection
16/04/12 44

45. Vacon Programming built-in PLC
Features Keypad & parameter lists
– To create customer specific drive – Full access to parameters
SW for Vacon 20 drives – Monitoring item
– Extremely flexible drive – Default settings
programming
Performance
– No extra runtime HW needed
– Cycle times 5ms, 10ms, 100ms and
Programming in IEC61131-3
1000ms
– Block diagram
– Structured text
– Ladder diagram
16/04/12 45

46. Vacon Programming built-in PLC
16/04/12 46

47. Examples Of Customer Projects
Air Handling Unit Fan Roof Top Fan Compressor drive
The standard Vacon 10 was The drive was used to improve Special mechanical version of
used to control the fan and the controllability of the fan. the Vacon 10 was created for a
optimize the energy efficiency. high volume customer.
Vacon delivered a drive to the
The Vacon 10 also reduced customer with tailored Customer specific ratings and
the noise level of the fan application SW to simplify the cooling concept. Tailor made
during normal operation use. The product was also SW for customer’s special need
branded according to customer
specification.
16/04/12 47

48. Summary
16/04/12 48

49. Summary
Vacon is dedicated to work with its OEMs to provide the best possible
drives solution
Vacon can provide global sales, support and service to support its
customers (or to the customer of the customer)
The Vacon Compact AC range consists of:
– Vacon 10 – As Easy as Possible
– Vacon 20 – Possibilities and Performance
– Vacon 20 Cold Plate – Flexibility in cooling
The products offer comprehensive functionality and options for all the
main applications where used
Software adaptation can be done using the Vacon Programming Tool
16/04/12 49

50. Presentation name / Author
16/04/12 50