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© 2019 URENCO Limited
URENCO
Next Generation Fuels and
U-Battery Small Modular Reactor
David D D Fletcher
Head of Business Development
URENCO Enrichment Company Limited
2
© 2019 URENCO Limited
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© 2019 URENCO Limited
Discussion Points
1. How will the front-end nuclear fuel cycle evolve?
2. What are the challenges?
3. URENCO Capability
4. Introduction to U-Battery – Small Modular Reactor
5. Closing Remarks
3
© 2019 URENCO Limited
Today’s front-end nuclear fuel cycle
LWR fuels
LEU-UO2-ZircAlloy
4
© 2019 URENCO Limited
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© 2019 URENCO Limited
LWR fuels
LEU-UO2-ZircAlloy
Deconversion/H2M
• U-metal
• U-oxides
• U-salts
Storage & transport
• Cylinders
• Overpacks
• Class 7 shipping
• Insurance
Fuel fabrication
Higher enrichment
HA-LEU ~19.75%
Enrichment
LEU+ Plus (5~10%)
Test & research
reactors
Molten salt
reactors
Lead cooled
reactors
Fast breeder
reactors
Sodium fast
reactors
HTRs
Gen-III
Reactor uprates
SMRs
Micro-SMRs
TRISO fuel
• UCO
• U02
• Uranium nitride
• Uranium silicide
ATF high density fuel pellets
• U-Silicide
• U-Nitride
• Chromium doped U02
• FCM ceramic fuel
Fabricated TRISO
• Prismatic block
• Pebble bed
ATF cladding systems
• Chromium coating
• Silicon-carbide cladding
Metallic fuel
• Lightbridge Zr-U Alloy
• U-Molybdenum
Liquid fuels
• Molten salts
• Aqueous uranyl salt solutions
RepU
Existing UO2 fuel pellets
• ~5.95% enrichment
Next generation fuel pathways
4
National
regulator(s)
Operational
criticality & safety
Site licensing
cat-II facility
DOE programme
accident tolerant fuel
5
© 2019 URENCO Limited
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© 2019 URENCO Limited
The future nuclear fuel supply chain
Existing nuclear fuel supply chain
Mining Conversion Enrichment Fabrication Back EndU3O8
0.711%
UF6
<5%
LEU
UO2
Spent
fuel
LWR reactors
UO2 / ZircAlloy fuels
Fabrication
0.711%
UF6
<5%
LEU
Next Generation Fuels
TRISO,
Uranium Nitride,
Uranium Silicide,
U-metal Alloys
UF4 Salts
Gen III+, ATFs
SMRs, GenIV,
Advanced Reactors
Research & Test Reactors
Gaps in the Future Nuclear Fuel Supply Chain
Enrichment
5%-20%
LEU+/HA-LEU
U-metal
U-oxide
U-salts
Higher
Enrichment
Deconversion
Transport
Package
6
© 2019 URENCO Limited
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© 2019 URENCO Limited
Discussion Points
1. How will the front-end nuclear fuel cycle evolve?
2. What are the challenges?
3. URENCO Capability
4. U-Battery – Small Modular Reactor
5. Closing Remarks
7
© 2019 URENCO Limited
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© 2019 URENCO Limited
The HA-LEU Community
High Assay Low Enriched Uranium (HA-LEU) & LEU+
• HA-LEU refers to enrichment in the range of 5.0% to 19.99% U235
• URENCO uses the term LEU+ to refer to UF6 enriched above the current 5% limit
for civil nuclear production subject to regulatory approval
A broad community of users will benefit from HA-LEU & LEU+
• Operators of existing LWRs seeking improvements in reactor economics through
higher burn-up rates and extended operating cycles
• The introduction of Accident Tolerant Fuels (ATF) improved economics
• Gen IV and other advanced reactor designs
• Advanced fuel designs
• Research and test reactors
• Producers of targets for medical isotope production
Fuel solutions are needed across the full span of HA-LEU enrichments.
• Some ‘clumping’ may develop in the ranges of:
6.0% - 8.0% U235; 13.0 -16.0% U235; and at 19.75% U235
8
© 2019 URENCO Limited
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© 2019 URENCO Limited
HA-LEU fuel cycle requirements
A sustainable HA-LEU fuel cycle includes three fundamental capabilities:
1. Higher Enrichment Facility
• to produce HA-LEU in the form of uranium hexafluoride (UF6) up to 19.75%
2. Deconversion Facility
• to (de)convert HA-LEU UF6 into U-metal, U-oxides and/or U-salts
3. Fabrication Facilities
• to manufacture the specific fuel types required by the various reactor designs
Packaging and transportation solutions are also required
• A certified transport package (cylinder and protective overpack) will need to be
developed to store and transport production volumes of HA-LEU as UF6
9
© 2019 URENCO Limited
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© 2019 URENCO Limited
Discussion Points
1. How will the front-end nuclear fuel cycle evolve?
2. What are the challenges?
3. URENCO Capability
4. U-Battery – Small Modular Reactor
5. Closing Remarks
10
Almelo, The Netherlands
Capacity: 5,300 tSW/year
Gronau, Germany
Capacity: 4,000 tSW/year
10
URENCO – A Global Supplier 18,800 tSW/year
Capenhurst, UK
Capacity: 4,600 tSW/year
Eunice, USA
Capacity: 4,900 tSW/year
Head Office
Stoke Poges, United Kingdom
11
© 2019 URENCO Limited
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© 2019 URENCO Limited
Potential HA-LEU enrichment at
URENCO sites
• There are no treaty considerations or restrictions associated with HA-LEU production
in Europe or the US.
• URENCO’s existing advanced gas centrifuges are capable of producing the full span
of HA-LEU enrichments without further development or testing.
• We estimate that if detailed design, site permits, and contractor selection were
undertaken in parallel with the regulatory licensing process, we could construct,
commission and start-up a HA-LEU production unit within 24 months of regulatory
licensing approval.
12
© 2019 URENCO Limited
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© 2019 URENCO Limited
• On February 5, 2019 URENCO USA
Inc. announced its capability in the
provision of high assay low enriched
uranium (HA-LEU), for civil, peaceful
applications in existing and new power
plants as well as for research, test and
medical isotopes facilities.
• URENCO is now exploring the
construction of a dedicated HA-LEU unit
at its UUSA facility.
• Further activity at UUSA is underway to
support the near-term delivery of slightly
greater than 5% U235 enrichments for
existing light water reactors interested in
higher burn-up rates and/or extended
operating cycles.
URENCO USA Inc. announcement
+++++ PRESS RELEASE +++++
13
© 2019 URENCO Limited
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© 2019 URENCO Limited
Discussion Points
1. How will the front-end nuclear fuel cycle evolve?
2. What are the challenges?
3. URENCO USA Inc. – The National Enrichment Facility
4. U-Battery – Small Modular Reactor
5. Closing Remarks
U-Battery – Micro Modular Reactor
14
At a glance:
• Single unit - produces 10MWt which can be delivered in a CoGen configuration with up to 4MWe electricity or
750 °C process heat.
• Gas cooled - Helium in primary circuit, Nitrogen in secondary circuit (no water).
• High integrity TRISO fuel - enables simplicity of design.
• Construction - Adaptable modular configuration to meet local needs. It can be installed above or below ground.
• Flexible - Installation can be single or in multiple units.
Key to layout
1. Turbine Generator
2. Heat Exchanger
3. Reactor pressure Vessel
4. Maintenance Floor
5. Fuel Cartridge Store
6. Fuel Store Ventilation
7. Fuel Handling Facility
8. Control Room
U-Battery – Markets & Applications
15
Remote
Locations
Heavy
Industry
Nuclear
Backup
Specific
Purposes
Initial Strategic
Markets
U-Battery – Intrinsically Safe Fuel
16
High Level Entity-Relationship Diagram
17
• IP owner
• Develops reactor design
for construction and
operation
• Manages major
component
manufacturers , supply
chain and fabricator
• Completes GDA
1.1 Reactor Vendor
• Special Purpose Vehicle
• Initiates and leads
projects
1.2 Project Developer
• Lifetime O&M
• Holds license to operate
1.3 Operator
• Risk Capital
• Debt + Equity
3.1 External
Investor
• Project Finance
3.2 Investment
Bank
• Market stimulus
• Funding
• Guarantees
• Commitment to GDA
programme
2.1 Government
• GDA approval
2.2 Nuclear
Regulator*
• Nuclear site licence
2.2 Nuclear
Regulator*
• Factory assembly
5.1 Fabricator
• Civil construction
• EC&I installation
5.2 EPC Contractor
1.0 U-Battery
Operating Company(s)
2.0 UK Government /
Regulatory
3.0 Investment
4.0 Supply Chain
5.0 Reactor Build
6.0. URENCO Fuel Supply
7.0 Customer
Roles:
URENCO Interest
• PPA
• Electricity +
Process Heat
7.1 Off-Grid
• Desalination
• Hydrogen
Generation
7.3 Applications
• Utility CfD
• Embedded
generation
7.2 On-Grid
• Component parts
suppliers
4.2 Supply Chain
4.1 Major Component
Manufacturers
• RPV
• Heat Exchanger(s)
• Turbine/Generator Set
• Recuperator etc …
• TRISO fuel particles
• Fuel Compacts
• Fuel Rods
6.1 Fuel Fabricator
• HA-LEU 19.75% UF6
6.3 Uranium
Enrichment
• U-metal, Oxides & Salts
6.2 Deconversion
18
© 2019 URENCO Limited
18
© 2019 URENCO Limited
Discussion Points
1. How will the front-end nuclear fuel cycle evolve?
2. What are the challenges?
3. URENCO USA Inc. – The National Enrichment Facility
4. U-Battery – Small Modular Reactor
5. Closing Remarks
19
© 2019 URENCO Limited
19
© 2019 URENCO Limited
Closing Remarks
1. It is imperative that the enrichment, deconversion and fabrication
facilities - and the concordant packaging solutions - be developed
on concurrent schedules
2. Regulatory resources are required to support the licensing
framework needed for the development of a HA-LEU fuel cycle
3. The timing of front-end fuel cycle development for next generation
fuels must match the forecast aggregate demand of advanced
reactor vendors coming to market
4. Companies making investments in HA-LEU facilities need to be
sufficiently assured of a reasonable and necessary economic
return
5. There is a role for national Governments and NGOs to both
stimulate and facilitate this exciting next phase in the growth of
the nuclear industry
© 2019 URENCO Limited
Thank You
For additional information on URENCO’s Next Generation Fuels
or U-Battery SMR, please contact:
David D D Fletcher
Head of Business Development
e: david.fletcher@urenco.com
t: +44 (0)1753 660 770

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Напрацювання компанії Urenco по вдосконаленню реакторів та палива

  • 1. © 2019 URENCO Limited URENCO Next Generation Fuels and U-Battery Small Modular Reactor David D D Fletcher Head of Business Development URENCO Enrichment Company Limited
  • 2. 2 © 2019 URENCO Limited 2 © 2019 URENCO Limited Discussion Points 1. How will the front-end nuclear fuel cycle evolve? 2. What are the challenges? 3. URENCO Capability 4. Introduction to U-Battery – Small Modular Reactor 5. Closing Remarks
  • 3. 3 © 2019 URENCO Limited Today’s front-end nuclear fuel cycle LWR fuels LEU-UO2-ZircAlloy
  • 4. 4 © 2019 URENCO Limited 4 © 2019 URENCO Limited LWR fuels LEU-UO2-ZircAlloy Deconversion/H2M • U-metal • U-oxides • U-salts Storage & transport • Cylinders • Overpacks • Class 7 shipping • Insurance Fuel fabrication Higher enrichment HA-LEU ~19.75% Enrichment LEU+ Plus (5~10%) Test & research reactors Molten salt reactors Lead cooled reactors Fast breeder reactors Sodium fast reactors HTRs Gen-III Reactor uprates SMRs Micro-SMRs TRISO fuel • UCO • U02 • Uranium nitride • Uranium silicide ATF high density fuel pellets • U-Silicide • U-Nitride • Chromium doped U02 • FCM ceramic fuel Fabricated TRISO • Prismatic block • Pebble bed ATF cladding systems • Chromium coating • Silicon-carbide cladding Metallic fuel • Lightbridge Zr-U Alloy • U-Molybdenum Liquid fuels • Molten salts • Aqueous uranyl salt solutions RepU Existing UO2 fuel pellets • ~5.95% enrichment Next generation fuel pathways 4 National regulator(s) Operational criticality & safety Site licensing cat-II facility DOE programme accident tolerant fuel
  • 5. 5 © 2019 URENCO Limited 5 © 2019 URENCO Limited The future nuclear fuel supply chain Existing nuclear fuel supply chain Mining Conversion Enrichment Fabrication Back EndU3O8 0.711% UF6 <5% LEU UO2 Spent fuel LWR reactors UO2 / ZircAlloy fuels Fabrication 0.711% UF6 <5% LEU Next Generation Fuels TRISO, Uranium Nitride, Uranium Silicide, U-metal Alloys UF4 Salts Gen III+, ATFs SMRs, GenIV, Advanced Reactors Research & Test Reactors Gaps in the Future Nuclear Fuel Supply Chain Enrichment 5%-20% LEU+/HA-LEU U-metal U-oxide U-salts Higher Enrichment Deconversion Transport Package
  • 6. 6 © 2019 URENCO Limited 6 © 2019 URENCO Limited Discussion Points 1. How will the front-end nuclear fuel cycle evolve? 2. What are the challenges? 3. URENCO Capability 4. U-Battery – Small Modular Reactor 5. Closing Remarks
  • 7. 7 © 2019 URENCO Limited 7 © 2019 URENCO Limited The HA-LEU Community High Assay Low Enriched Uranium (HA-LEU) & LEU+ • HA-LEU refers to enrichment in the range of 5.0% to 19.99% U235 • URENCO uses the term LEU+ to refer to UF6 enriched above the current 5% limit for civil nuclear production subject to regulatory approval A broad community of users will benefit from HA-LEU & LEU+ • Operators of existing LWRs seeking improvements in reactor economics through higher burn-up rates and extended operating cycles • The introduction of Accident Tolerant Fuels (ATF) improved economics • Gen IV and other advanced reactor designs • Advanced fuel designs • Research and test reactors • Producers of targets for medical isotope production Fuel solutions are needed across the full span of HA-LEU enrichments. • Some ‘clumping’ may develop in the ranges of: 6.0% - 8.0% U235; 13.0 -16.0% U235; and at 19.75% U235
  • 8. 8 © 2019 URENCO Limited 8 © 2019 URENCO Limited HA-LEU fuel cycle requirements A sustainable HA-LEU fuel cycle includes three fundamental capabilities: 1. Higher Enrichment Facility • to produce HA-LEU in the form of uranium hexafluoride (UF6) up to 19.75% 2. Deconversion Facility • to (de)convert HA-LEU UF6 into U-metal, U-oxides and/or U-salts 3. Fabrication Facilities • to manufacture the specific fuel types required by the various reactor designs Packaging and transportation solutions are also required • A certified transport package (cylinder and protective overpack) will need to be developed to store and transport production volumes of HA-LEU as UF6
  • 9. 9 © 2019 URENCO Limited 9 © 2019 URENCO Limited Discussion Points 1. How will the front-end nuclear fuel cycle evolve? 2. What are the challenges? 3. URENCO Capability 4. U-Battery – Small Modular Reactor 5. Closing Remarks
  • 10. 10 Almelo, The Netherlands Capacity: 5,300 tSW/year Gronau, Germany Capacity: 4,000 tSW/year 10 URENCO – A Global Supplier 18,800 tSW/year Capenhurst, UK Capacity: 4,600 tSW/year Eunice, USA Capacity: 4,900 tSW/year Head Office Stoke Poges, United Kingdom
  • 11. 11 © 2019 URENCO Limited 11 © 2019 URENCO Limited Potential HA-LEU enrichment at URENCO sites • There are no treaty considerations or restrictions associated with HA-LEU production in Europe or the US. • URENCO’s existing advanced gas centrifuges are capable of producing the full span of HA-LEU enrichments without further development or testing. • We estimate that if detailed design, site permits, and contractor selection were undertaken in parallel with the regulatory licensing process, we could construct, commission and start-up a HA-LEU production unit within 24 months of regulatory licensing approval.
  • 12. 12 © 2019 URENCO Limited 12 © 2019 URENCO Limited • On February 5, 2019 URENCO USA Inc. announced its capability in the provision of high assay low enriched uranium (HA-LEU), for civil, peaceful applications in existing and new power plants as well as for research, test and medical isotopes facilities. • URENCO is now exploring the construction of a dedicated HA-LEU unit at its UUSA facility. • Further activity at UUSA is underway to support the near-term delivery of slightly greater than 5% U235 enrichments for existing light water reactors interested in higher burn-up rates and/or extended operating cycles. URENCO USA Inc. announcement +++++ PRESS RELEASE +++++
  • 13. 13 © 2019 URENCO Limited 13 © 2019 URENCO Limited Discussion Points 1. How will the front-end nuclear fuel cycle evolve? 2. What are the challenges? 3. URENCO USA Inc. – The National Enrichment Facility 4. U-Battery – Small Modular Reactor 5. Closing Remarks
  • 14. U-Battery – Micro Modular Reactor 14 At a glance: • Single unit - produces 10MWt which can be delivered in a CoGen configuration with up to 4MWe electricity or 750 °C process heat. • Gas cooled - Helium in primary circuit, Nitrogen in secondary circuit (no water). • High integrity TRISO fuel - enables simplicity of design. • Construction - Adaptable modular configuration to meet local needs. It can be installed above or below ground. • Flexible - Installation can be single or in multiple units. Key to layout 1. Turbine Generator 2. Heat Exchanger 3. Reactor pressure Vessel 4. Maintenance Floor 5. Fuel Cartridge Store 6. Fuel Store Ventilation 7. Fuel Handling Facility 8. Control Room
  • 15. U-Battery – Markets & Applications 15 Remote Locations Heavy Industry Nuclear Backup Specific Purposes Initial Strategic Markets
  • 17. High Level Entity-Relationship Diagram 17 • IP owner • Develops reactor design for construction and operation • Manages major component manufacturers , supply chain and fabricator • Completes GDA 1.1 Reactor Vendor • Special Purpose Vehicle • Initiates and leads projects 1.2 Project Developer • Lifetime O&M • Holds license to operate 1.3 Operator • Risk Capital • Debt + Equity 3.1 External Investor • Project Finance 3.2 Investment Bank • Market stimulus • Funding • Guarantees • Commitment to GDA programme 2.1 Government • GDA approval 2.2 Nuclear Regulator* • Nuclear site licence 2.2 Nuclear Regulator* • Factory assembly 5.1 Fabricator • Civil construction • EC&I installation 5.2 EPC Contractor 1.0 U-Battery Operating Company(s) 2.0 UK Government / Regulatory 3.0 Investment 4.0 Supply Chain 5.0 Reactor Build 6.0. URENCO Fuel Supply 7.0 Customer Roles: URENCO Interest • PPA • Electricity + Process Heat 7.1 Off-Grid • Desalination • Hydrogen Generation 7.3 Applications • Utility CfD • Embedded generation 7.2 On-Grid • Component parts suppliers 4.2 Supply Chain 4.1 Major Component Manufacturers • RPV • Heat Exchanger(s) • Turbine/Generator Set • Recuperator etc … • TRISO fuel particles • Fuel Compacts • Fuel Rods 6.1 Fuel Fabricator • HA-LEU 19.75% UF6 6.3 Uranium Enrichment • U-metal, Oxides & Salts 6.2 Deconversion
  • 18. 18 © 2019 URENCO Limited 18 © 2019 URENCO Limited Discussion Points 1. How will the front-end nuclear fuel cycle evolve? 2. What are the challenges? 3. URENCO USA Inc. – The National Enrichment Facility 4. U-Battery – Small Modular Reactor 5. Closing Remarks
  • 19. 19 © 2019 URENCO Limited 19 © 2019 URENCO Limited Closing Remarks 1. It is imperative that the enrichment, deconversion and fabrication facilities - and the concordant packaging solutions - be developed on concurrent schedules 2. Regulatory resources are required to support the licensing framework needed for the development of a HA-LEU fuel cycle 3. The timing of front-end fuel cycle development for next generation fuels must match the forecast aggregate demand of advanced reactor vendors coming to market 4. Companies making investments in HA-LEU facilities need to be sufficiently assured of a reasonable and necessary economic return 5. There is a role for national Governments and NGOs to both stimulate and facilitate this exciting next phase in the growth of the nuclear industry
  • 20. © 2019 URENCO Limited Thank You For additional information on URENCO’s Next Generation Fuels or U-Battery SMR, please contact: David D D Fletcher Head of Business Development e: david.fletcher@urenco.com t: +44 (0)1753 660 770

Editor's Notes

  1. Now like to discuss how URENCO can address the High Assay LEU requirements of the Advanced Reactor community.
  2. We are all familiar with today’s established front-end nuclear fuel cycle and the role of enrichment as a “toll-service” to the industry. This is dominated by fuels for Light Water Reactors: Low Enriched Uranium up to 5%; Uranium Oxide fuel pellets; and Zirconium Alloy fuel rods and assemblies. This paradigm is changing and post Fukushima the industry may be forced to change.
  3. Key Message: The industry is evolving with technology innovation underway. However, there is uncertainty as to which path it will follow. Reactors: Many different reactor types: Small Modular Reactors; High Temperature Reactors; and Fast Breeder Reactors. Let’s not forget power uprates for the existing fleet of Light water Reactors and the introduction of Accident Tolerant Fuels. Fuel: The different reactor types each have a range of fuel options. Supply Chain: There is therefore, a requirement for the front-end supply chain to adapt and evolve. Government, Licensing & Regulation: The regulatory environment will also have to adapt and change.
  4. Key Message: There is a requirement for two additional steps in the nuclear supply chain: Higher Enrichment Facility – 5% to 20% UF6 Deconversion Facility – to convert UF6 to U-metal, U-Oxide and U-Salts as a precursor to the fabrication of the Next Generation of fuels.
  5. Now like to discuss how URENCO can address the High Assay LEU requirements of the Advanced Reactor community.
  6. Now like to discuss how URENCO can address the High Assay LEU requirements of the Advanced Reactor community.
  7. Key Message: No barriers in terms of Treaties, Technology or Licensing to prevent URENCO from meeting the needs of the industry.
  8. Now like to discuss how URENCO can address the High Assay LEU requirements of the Advanced Reactor community.
  9. June 2016: Collaboration agreement with Polish National Centre for Nuclear Research November 2016: Master Task Agreement and MoU with Canadian Nuclear Laboratories March 2017: Vendor Design Review launch with Canadian Nuclear Safety Commission May 2017: Collaboration agreement with Japan Atomic Energy Agency July 2017: Approval to incorporate by URENCO Board October 2017: MoU with Bruce Power
  10. Now like to discuss how URENCO can address the High Assay LEU requirements of the Advanced Reactor community.