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Updates to Good Manufacturing Practices
Recent, current and future changes
Matt Davis
Senior Inspector
Manufacturing Quality Branch
August 2019
Overview
Updates to TGA Guidance
Adoption of PE009-14
Changes in version 14
Future updates to the PIC/S GMPs
ARCS – August 2019 1
Updates to TGA Guidance
• PE009-13, the PIC/S guide to GMP for medicinal products: TGA interpretation and
expectations for demonstrating compliance
• Release for supply of medicines
General GMP Guidance
• Ongoing stability testing for listed and complementary medicines
• Process validation for listed and complementary medicines
• Product Quality Reviews (PQRs) for listed and complementary medicines
• Sampling and testing for listed and complementary medicines
• Supplier assessment, approval and qualification for listed and complementary
medicines
Listed & Complementary Medicines
ARCS – August 2019 2
Updates to TGA Guidance
• Sunscreen manufacturing: demonstrating compliance with the PIC/S Guide to
GMP PE009-13
• Manufacture of sterile radiopharmaceuticals labelled with fluorine-18
• Manufacture of medicinal cannabis for supply under 'approved access' provisions
• Medicinal gases and good manufacturing practice (GMP)
Specific Dosage forms
ARCS – August 2019 3
MQB Adoption Timeline for PE009-14
TIWGG Members:
Accord
Australia New Zealand Industrial Gas Association (ANZIGA)
Active Pharmaceutical Ingredient Manufacturer's Association of
Australia (APIMAA)
Complementary Medicines Australia (CMA)
Consumer Healthcare Products Australia (formerly ASMI)
Generic and Biosimilar Medicines Association (GBMA)
Medicines Australia (MA).
- 3 Months
•Notification for industry
•Main changes table
•Adoption strategy
•Deficiency reporting
DD MMM 202?
•Adopt New GMP
Guide
•Publish Q&A for GMP
+6 months + 12 months Ongoing
Assess &
establish
Implement Full Compliance
12m Transition Period
April 2019
•Gap Analysis
TIWGG
4
PE009-14 Chapter 3 – Premises and Equipment
• Additional guidance on Cross-contamination
• Quality Risk Management principles should be used to
assess and control the risks.
• Dedicated facilities are required when:
– the risk cannot be adequately controlled by operational
and/ or technical measures,
– scientific data from the toxicological evaluation does not support a controllable
risk (e.g. allergenic potential from highly sensitising materials such as beta-
lactams) or
– relevant residue limits, derived from the toxicological evaluation, cannot be
satisfactorily determined by a validated analytical method.
ARCS – August 2019 5
PE009-14 Chapter 5 – Production – Cross Contamination (1)
• Quality Risk Management process… should be used to assess and
control the cross-contamination risks presented by the products
manufactured.
• Technical Measures:
– Dedicated processes, equipment and facilities;
– Use of closed systems, barrier, isolator, single-use technologies;
– Dust extraction, air-locks, pressure cascades;
– Clean-in-place, ease of cleaning considered in process/equipment
design
• Organisational Measures:
– Campaign operation, campaign washing, cleaning verification;
– Gown management, waste management, spill management;
– Detailed cleaning records and instructions, continued oversight of
compliance.
ARCS – August 2019 6
PE009-14 Chapter 5 – Production – Starting Materials
• Selection, qualification, approval and maintenance of suppliers of starting materials, together with
their purchase and acceptance, should be documented as part of the pharmaceutical quality system.
• Staff involved in these activities should have a current knowledge of the suppliers, the supply chain and
the associated risks involved.
• Active Substances
– Supply chain traceability established and associated risks formally assessed
and periodically verified.
– Audits should be carried out at the manufacturers and distributors of active
substances…audits should be of an appropriate duration and scope to ensure
that a full and clear assessment of GMP is made.
– The holder of the manufacturing authorisation shall verify such compliance
either by himself/herself or through an entity acting on his/her behalf under
a contract.
• Excipients
– formalised quality risk assessment (PI 045-1)
ARCS – August 2019 7
PE009-14 Chapter 8 – Complaints & Product Recall
• Defined requirements for Personnel and Organisation within the PQS
• Procedures for handling and investigating complaints including possible
quality defects
• Investigation and decision making
• Root cause analysis and CAPA
• Product Recalls and risk-reducing actions
• Reflects URPTG requirements
ARCS – August 2019 8
PE009-14 Annex 17– RTRT & Parametric Release
• Real Time Release Testing (RTRT) (ICH Q8 Q&A)
• Control of critical parameters and relevant material attributes are
authorised as an alternative to routine end-product testing of
active substances and/or finished products.
• RTRT may apply to any stage in the manufacturing process and to
any type of finished products or active substances, including their
intermediates.
• Real time measurement of CPP(s) as a predictor of compliance with
CQA.
• Thorough understanding of critical material attributes.
• Well defined control strategy: QRM, validation, change control,
training, etc
ARCS – August 2019 9
PE009-14 Annex 17– RTRT & Parametric Release
• Parametric Release – terminally sterilised products
• Updates to text providing clarification of existing requirements.
• Detailed guidance regarding the scope of the sterility assurance
program.
• Additional emphasis on Quality Risk Management.
• Guidance for pre-sterilisation bioburden testing and controls, and
consideration of heat-resistant organisms.
• Well defined control strategy: QRM, validation, change control,
training, etc
ARCS – August 2019 10
Future PIC/S GMP Updates
Annex 1 – Sterile
Medicinal Products
Annex 2A/2B - Advanced
Therapy Medicinal
Products & Biological
substances and products
Annex 11 Computerised
Systems & Chapter 4
Annex 13 –
Investigational Medicinal
Products
Annex 16 - Certification
by the Authorised Person
and Batch Release
Annex 21 – Importation
ARCS – August 2019 11
Summary
• TGA Guidance documents available on TGA website
• TGA has commenced reviews of PE009-14 and will continue to work with industry
on adoption of future changes
• Several changes in the pipeline
• Get involved!
– EMA/EC Feedback
– TGA/TIWGG Feedback
12
Updates to Good Manufacturing Practices - Recent, current and future changes

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Updates to Good Manufacturing Practices - Recent, current and future changes

  • 1. Updates to Good Manufacturing Practices Recent, current and future changes Matt Davis Senior Inspector Manufacturing Quality Branch August 2019
  • 2. Overview Updates to TGA Guidance Adoption of PE009-14 Changes in version 14 Future updates to the PIC/S GMPs ARCS – August 2019 1
  • 3. Updates to TGA Guidance • PE009-13, the PIC/S guide to GMP for medicinal products: TGA interpretation and expectations for demonstrating compliance • Release for supply of medicines General GMP Guidance • Ongoing stability testing for listed and complementary medicines • Process validation for listed and complementary medicines • Product Quality Reviews (PQRs) for listed and complementary medicines • Sampling and testing for listed and complementary medicines • Supplier assessment, approval and qualification for listed and complementary medicines Listed & Complementary Medicines ARCS – August 2019 2
  • 4. Updates to TGA Guidance • Sunscreen manufacturing: demonstrating compliance with the PIC/S Guide to GMP PE009-13 • Manufacture of sterile radiopharmaceuticals labelled with fluorine-18 • Manufacture of medicinal cannabis for supply under 'approved access' provisions • Medicinal gases and good manufacturing practice (GMP) Specific Dosage forms ARCS – August 2019 3
  • 5. MQB Adoption Timeline for PE009-14 TIWGG Members: Accord Australia New Zealand Industrial Gas Association (ANZIGA) Active Pharmaceutical Ingredient Manufacturer's Association of Australia (APIMAA) Complementary Medicines Australia (CMA) Consumer Healthcare Products Australia (formerly ASMI) Generic and Biosimilar Medicines Association (GBMA) Medicines Australia (MA). - 3 Months •Notification for industry •Main changes table •Adoption strategy •Deficiency reporting DD MMM 202? •Adopt New GMP Guide •Publish Q&A for GMP +6 months + 12 months Ongoing Assess & establish Implement Full Compliance 12m Transition Period April 2019 •Gap Analysis TIWGG 4
  • 6. PE009-14 Chapter 3 – Premises and Equipment • Additional guidance on Cross-contamination • Quality Risk Management principles should be used to assess and control the risks. • Dedicated facilities are required when: – the risk cannot be adequately controlled by operational and/ or technical measures, – scientific data from the toxicological evaluation does not support a controllable risk (e.g. allergenic potential from highly sensitising materials such as beta- lactams) or – relevant residue limits, derived from the toxicological evaluation, cannot be satisfactorily determined by a validated analytical method. ARCS – August 2019 5
  • 7. PE009-14 Chapter 5 – Production – Cross Contamination (1) • Quality Risk Management process… should be used to assess and control the cross-contamination risks presented by the products manufactured. • Technical Measures: – Dedicated processes, equipment and facilities; – Use of closed systems, barrier, isolator, single-use technologies; – Dust extraction, air-locks, pressure cascades; – Clean-in-place, ease of cleaning considered in process/equipment design • Organisational Measures: – Campaign operation, campaign washing, cleaning verification; – Gown management, waste management, spill management; – Detailed cleaning records and instructions, continued oversight of compliance. ARCS – August 2019 6
  • 8. PE009-14 Chapter 5 – Production – Starting Materials • Selection, qualification, approval and maintenance of suppliers of starting materials, together with their purchase and acceptance, should be documented as part of the pharmaceutical quality system. • Staff involved in these activities should have a current knowledge of the suppliers, the supply chain and the associated risks involved. • Active Substances – Supply chain traceability established and associated risks formally assessed and periodically verified. – Audits should be carried out at the manufacturers and distributors of active substances…audits should be of an appropriate duration and scope to ensure that a full and clear assessment of GMP is made. – The holder of the manufacturing authorisation shall verify such compliance either by himself/herself or through an entity acting on his/her behalf under a contract. • Excipients – formalised quality risk assessment (PI 045-1) ARCS – August 2019 7
  • 9. PE009-14 Chapter 8 – Complaints & Product Recall • Defined requirements for Personnel and Organisation within the PQS • Procedures for handling and investigating complaints including possible quality defects • Investigation and decision making • Root cause analysis and CAPA • Product Recalls and risk-reducing actions • Reflects URPTG requirements ARCS – August 2019 8
  • 10. PE009-14 Annex 17– RTRT & Parametric Release • Real Time Release Testing (RTRT) (ICH Q8 Q&A) • Control of critical parameters and relevant material attributes are authorised as an alternative to routine end-product testing of active substances and/or finished products. • RTRT may apply to any stage in the manufacturing process and to any type of finished products or active substances, including their intermediates. • Real time measurement of CPP(s) as a predictor of compliance with CQA. • Thorough understanding of critical material attributes. • Well defined control strategy: QRM, validation, change control, training, etc ARCS – August 2019 9
  • 11. PE009-14 Annex 17– RTRT & Parametric Release • Parametric Release – terminally sterilised products • Updates to text providing clarification of existing requirements. • Detailed guidance regarding the scope of the sterility assurance program. • Additional emphasis on Quality Risk Management. • Guidance for pre-sterilisation bioburden testing and controls, and consideration of heat-resistant organisms. • Well defined control strategy: QRM, validation, change control, training, etc ARCS – August 2019 10
  • 12. Future PIC/S GMP Updates Annex 1 – Sterile Medicinal Products Annex 2A/2B - Advanced Therapy Medicinal Products & Biological substances and products Annex 11 Computerised Systems & Chapter 4 Annex 13 – Investigational Medicinal Products Annex 16 - Certification by the Authorised Person and Batch Release Annex 21 – Importation ARCS – August 2019 11
  • 13. Summary • TGA Guidance documents available on TGA website • TGA has commenced reviews of PE009-14 and will continue to work with industry on adoption of future changes • Several changes in the pipeline • Get involved! – EMA/EC Feedback – TGA/TIWGG Feedback 12

Editor's Notes

  1. Lots of things happened previously to 2015 2013 consultation was in relation to adoption of PE009-11 and rolling adoption of the guide as iot is released. We did not progress at that point. Activities to Date: Initial gap analysis and consultation performed in 2013 – did not progress Gap analysis PE009-8 vs PE 009-13 (Dec 2015) Industry consultation via TIWGG (Q4 2016) PIC/S issue PE009-13 (Jan 2017) Q&A drafting (March 2017) Phased adoption strategy (March 2017) Internal communications underway 3 Phase Project Plan devised and maintained Identifies all major process steps, resources and impacted documents/entities
  2. Control strategy: A planned set of controls, derived from current product and process understanding that ensures process performance and product quality. The controls can include parameters and attributes related to drug substance and drug product materials and components, facility and equipment operating conditions, in-process controls, finished product specifications, and the associated methods and frequency of monitoring and control. RTRT The ability to evaluate and ensure the quality of in-process and/or final product based on process data, which typically include a valid combination of measured material attributes and process controls. (ICH Q8)
  3. Ax1 - Scope Additional areas (other than sterile medicinal products) where the general principles of the annex can be applied. Specific guidance for new technologies Cleanroom design, classification and monitoring Media fills 6K comments Ax2 Current PIC/S all biological medicines + ATMP EU removed ATMP therefore PIC/S following 2A – ATMP 2B biological medicines Ax11/ch 4 – DI. Ax13 – EU changed due to GCP directive CT regulation is Annex 13 of EUDRALEX 4 - PIC/S will be updated, Step 2 PIC/S adoption process – waiting on EU/ centralised database Ax 16 – in progress (TGA led) going to step 2 of PIC/S adoption process. Ax 21 – in draft, importation, testing requirements/release for imported goods.