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Truelok was founded in 2000 in the State of California with the main objective of
manufacturing Face Seal and Mini Weld Fittings to cater High Purity Gas Delivery
Systems for the semiconductor industry. In 2005, compression tube fittings were added to
the product line. In 2012, High Purity Diaphragm & Bellows Valves and Instrumentation
Valves were added. Currently in process of adding Pressure Gauges in to the product line
Face Seal & Mini Weld Fittings
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Why use Face Seal & Mini Weld Fittings?
Face Seal Fittings (VCR* Styled) & Mini Weld Fittings provide:
• Fully orbital welded gas delivery system for High Purity applications in the semi
conductor industry.
• The assembly between two tube connections is made by using a gasket between the two
torrid of the Face Seal Glands. The gasket is compressed by holding the male nut or body
hex with a wrench and turning the female nut (1/8 turn after finger tight position)
*VCR and Swagelok are registered trade marks of Swagelok Company.
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Standard Material: SS 316L
• Other Materials such as AOD/VAR, VIM/VAR Available
• Material Specification conforms to following standards:
ASME-SA182, ASME-SA479, ASME A262
• Material is annealed to a minimum temperature of 1900 °F
• Material is free from mercury contamination
• I.D. Surface Finish as low as 5 Ra (EP only)
• Standard & Electro polished Grade Components
• The Surface Finish verified by profilometer
• High resolution microscopes are used to ensure burr-free
weld stubs
Key Specifications of the Face Seal & Mini
Weld Fittings
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Applications of Face Seal & Mini Weld Fittings
Face Seal Fittings (VCR* styled) and Mini Weld fittings are extensively
used in:
• High Purity Gas Delivery Systems
• Gas Control Cabinets
• Gas Filters and Purifiers
• High Purity Valves and Pressure Gauges
• Pressure and Flow Control Devices
• Instrumentation, such as O2 and moisture analyzers, to certify the
Purity of Gases
*VCR is a registered trade marks of Swagelok Company.
Custom Fittings
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Custom Design Fittings
Applications
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• High Purity End Caps for Gas Purifiers and Gas Filters
• Extra Long Glands for Gas Regulators and Gas Analyzers
• Mini Glands for Aerospace
•Reducing Union for Gas Delivery Systems
• Blind Glands with Grooves for Aerospace
• High Flow Connectors for Gas Regulators
Welded Bodies and Assemblies
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Standard welded assemblies and custom designed assemblies
• Lead time for standard welded bodies 3-5days
• Standard Material of components is SS316L , also available in SS316L-VAR
•Welded bodies with EP finish as well as Non-EP finish available
Welded Rotating
Tee
Welded Male
Connector
Welded Rotating
Elbow
Welded Rotating
Cross
High Purity Springless Diaphragm Valves
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Key Features-High purity Spring-less
Diaphragm Valves
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Designed for Ultrahigh Purity Applications
• SS316L and SS316L VAR Body
• Electro Polished Wetted Surfaces
• Face Seal & Tube Butt Weld Connections
• Manual or Pneumatic Actuation
•Fully Contained PCTFE Seat Design
• Highly Resistant to Swelling & Contamination
• Excellent Helium Leak Test Performance
• Minimal Particle Generation
• Optimal Design for Long Cycle Life
Specifications
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Low Pressure High Pressure
Manual
Actuators
Pneumatic
Actuators
Manual
Actuators
Pneumatic
Actuators
Cv Value 0.27 0.27 0.20 0.20
Orifice Size 0.18 in. (4.0mm) 0.18 in. (4.0mm) 0.16in. (4.0mm) 0.16in. (4.0mm)
Max. Working Pressure Vacuum to 250psig (17bar) Vacuum to 3,045psig (210bar)
Actuation Pressure 60-120psig (4.1~8.2bar) 70-120psig (4.8~8.2bar)
Burst Pressure 3200 psig (220bar) 12,200 psig (840bar)
Max. Working Temp. -10~150°F(-23~65°C) -10~150°F(-23~65°C)
Internal Leakage Allowance (He)
Test Pressure ≤1x10-2
Torr
≤1x10-9
atm• cc/sec ≤1x10-9
atm• cc/sec
External Leakage Allowance(He)
Test Pressure ≤1x10-2
Torr
≤1x10-9
atm• cc/sec ≤1x10-9
atm• cc/sec
Particle Inspection (Non EP,EP)
Pressure:60~80psi N2 Gas
Sample Volume: 1 CFM
0.1µm and Larger
No Count No Count
High Purity Spring-less Diaphragm Valves
(Manual)
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Materials of Construction
Name Material
Body 316L Stainless Steel
Seat PCTFE
Diaphragm Elgiloy
Support Diaphragm Elgiloy
Upper Assembly
Stem 304 Stainless Steel
O-Ring FKM
Bonnet 304 Stainless Steel
Bonnet Nut 304 Stainless Steel
Handle Aluminum
High Purity Spring-less Diaphragm Valves
(Pneumatic)
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Materials of Construction
Name Material
Body 316L SS
Seat PCTFE
Diaphragm Elgiloy
Support Diaphragm Elgiloy
Thrust Pad 304 SS
Bonnet 304 SS
Actuator Assembly
Bonnet Nut 304 SS
Piston Aluminum
O-Ring FKM
Cylinder Aluminum
Coil Spring 304 SS
Cylinder Cap Aluminum
Key Features of Check Valve (CV Series)
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• 316L SS body material, for improved corrosion resistance
• All-welded design provides reliable containment of system fluid
• Conservative panel space
• Noise free operations
• Assembled and packaged in certified clean room.
• Available in 1/4’’, 3/8’’ and 1/2” face seal connections
Ratings Cv Series
Pressure Up to 3000 psi
Temperature 14 °F (-10 °C) to 176 °F(80 °C)
Flow Coefficient(Cv) From 0.55 to 0.7
External Leakage Allowance(He)
Test Pressure ≤1x10-2
Torr
, Holding time ≥ 1min
1x10-9
atm• cc/sec
Specifications
Manual Bellows Sealed Valves
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Minimum dead space
• Installation can be made either panel-mount or bottom-mount
• Handle with open/close indicator is standardized
• Available in Electropolished (≤5Ra) and Non Electropolished(≤10Ra)
Size 1/4’’ 3/8”,1/2” 3/4”
Cv Value 0.36 1.1 2.6
Orifice Size
0.18 in
(4.5mm)
0.31 in
(8mm)
0.47 in (12mm)
Max. Working Pressure 145psi (10 bar)
Max. Working Temp. PCTFE : -10°C~80°C / PI : -10°C~150°C
Internal Leakage Allowance (He), Test Pressure ≤1x10-2
Torr 3.95x10-9
atm.cc/sec
External Leakage Allowance (He), Test Pressure ≤1x10-2
Torr
3.95x10-9
atm.cc/sec
Particle Inspection (Non EP & EP) ,Pressure:60~80psi N2 Gas
Sample Volume: 1 CFM ,0.1µm and Larger
No Count
Specifications
Pneumatic Bellows Sealed Valve Features
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Reduced inner capacity
• Electro polished, DI water cleaned, assembled, tested and packaged in a certified clean room
• Minimal contamination of Moisture, Oxygen and Hydrocarbon
• Permanently heat code laser marked material traceable to original mill certificate of test
Specifications
Size 1/4’’ 3/8”,1/2”
Cv Value 0.36 1.1
Orifice Size 0.18 in (4.5mm) 0.31 in (8mm)
Max. Working Pressure 145psi (10 bar) 145psi (10 bar)
Max. Working Temp. -10°C~80°C -10°C~80°C
Internal Leakage Allowance (He), Test Pressure ≤1x10-2
Torr 3.95x10-9
atm.cc/sec
External Leakage Allowance (He), Test Pressure ≤1x10-2
Torr 3.95x10-9
atm.cc/sec
Particle Inspection (Non EP, EP) ,Pressure:60~80psi N2 Gas
Sample Volume: 1 CFM ,0.1µm and Larger
No Count
Double Ferrule Compression Tube Fittings
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Double Ferrule Compression Tube Fittings Features
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
• Cost Effective & Reliable Solution to making leak-free tube connections
• Two Ferrule Mechanism
• Leak-free & Torque-free Connections
• Standard Material SS316
• ASTM A-479 ( SS316 bar stock) and ASTM A-182 (SS 316 forging)
• Four Precision Components that make up a Compression Tube Fittings Connections:
1)Body, 2)Front Ferrule, 3)Back Ferrule & 4)Nut
Compression Tube Fittings
Applications
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Truelok Compression Tube Fittings are extensively used in a variety of industrial
applications such as:
• Semi Conductor Manufacturing
• Instrumentation Industry
• Gas Delivery Systems
• Pressure and Flow Control Devices
• Aerospace
• Chemical Processing
• Biotechnology & Pharmaceutical
• Petrochemical/Oil & Gas
• Power generation (gas delivery to the turbine generators)
Instrumentation Ball & Needle Valves
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
One-Piece Instrumentation Ball Valves
Material of Construction
•Body Material: SS316
• Handle: Nylon
• Packing: PTFE
• On-off and Switching Flow Paths
• Working Pressure up to 3000 psig (206 bar)
• Working Temperature 50°F to 150°F (10°C to 65°C)
• Flow Coefficient (Cv) 0.15-2.00
• Each Ball valve is tested with nitrogen at 1000 psi (69 bar)
for proof and burst
• Maximum allowable leakage across seat is 0.1 std cc/min
Specifications
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
One-Piece Instrumentation Ball Valves
Materials of Construction
No. Description Material
1 Handle Nylon6 +ADC6
2 Set Screw 304 SS
3 Packing Adapter 316 SS/ A276
4 Packing Ring 316 SS
5 Gland Packing PTFE
6 Packing Arm 316 SS
7 Upper Seat PTFE
8 Stem 316 SS/A276
9 Lower Seat PTFE
10 Panel Nut 316 SS
11 Retainer 1 316 SS
12 Retainer 2 316 SS
13 Body 316 SS/A479
14 Front Ferrule 316 SS/A276
15 Back Ferrule 316 SS/A276
16 Female Nut 316 SS/A276
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Material of Construction
• Compact Design
• Body Material: SS316
• Handle: Phenolic
• Packing: PTFE
•Working Pressure up to 5000 psig (344 bar)
• Working Temperature -65 to 450°F (-53 to 232°C)
• Flow Coefficient (Cv) 0.09-0.73
• Each Ball valve is tested with nitrogen at 1000 psi (69 bar).
• Maximum allowable leakage across seat is 0.1 std cc/min.
Integral-Bonnet Needle Valves Features
Specifications
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Integral-Bonnet Needle Valves
Materials Of Construction
No. Description Material
1 Handle
Round Handle
Phenolic with
brass insert
Bar Handle A6061
2 Set Screw 316 SS
3 Handle pin (Bar Handle) 316 SS
4 Packing Nut 316 SS/ A276
5 Packing Gland 316 SS
6 Upper Packing PTFE
7 Lower Packing PTFE
8 Lower Gland 316 SS
9 Panel Nut 316 SS
10 Stem
VEE Tip
316 SS/A276Regulating
Tip
11 Body 316 SS/A182
12 Front Ferrule 316 SS/A276
13 Back Ferrule 316 SS/A276
14 Female Nut 316 SS/A276
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Toggle Valves Series (TG1,TG2,TG3)
•Compact Design
•Opens & Closes Quickly
• Variety of End Connections
• Straight or Angle Pattern
Series
Orifice
Size(in)
Working Pressure psig (bar)
TG1 0.079
300(20.6)
TG2 0.126
TG3 0.252 200(13.7)
Specifications
Temperature Rating :-20 to 200° F(-28 to 93°C)
Material of Construction
Body: SS 316
Stem: SS 316
O-Ring: Fluorocarbon FKM
Spring: 631SS
Handle: Nylon
Panel Nut: SS 304
Stem Tip: PTFE
Features
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Specification
Maximum Working Pressure:
Up to 6000 psig (413 bar) @ 100 ºF (37 ºC)
Cracking Pressure:1/3 psig (0.03 bar) to 25 psig (1.80 bar)
Working Temperature Range:-10ºF(-23ºC) to 375ºF(190 ºF)
Flow Coefficient(Cv): 0.67 – 4.7
Series Orifice Size(in) Cv
Max Pressure
Rating psig (bar)
CHV1 0.189 0.67 6000 (413)
CHV2 0.307 1.8 6000 (413)
CHV3 0.0.591 4.7 5000 (344)
Pressure Rating:
Material of Construction
Inlet Body: SS 316
Outlet Body: SS 316
O-Ring: Fluorocarbon FKM
Poppet Stopper: 316 SS/A276
Spring: 316 SS/A479
Backup Ring: PTFE
Check Valve (CHV Series)
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Pressure Rating:
Pressure Relief Valves
RV(Low pressure series )
•Service up to 300 psig (20.6 bar) at 70ºF (20ºC)
•Set pressure range:10 psig (0.68 bar) to 225 psig (15.5 bar)
•Installed spring is for full set pressure range
RH (High Pressure series)
•Service up to 6000 psig (413 bar) at 70ºF (20ºC)
•Set pressure range:50 psig (3.4 bar) to 6000 psig (413 bar)
•Multiple springs for a selection of set pressure ranges. Set pressure range is
identified by spring color provided on the valve band
Set Pressure Rating
Spring Designator Spring Color Set Pressure Range psig(bar)
A Blue 50 to 350 (3.4 to 24.1)
B Yellow 350 to 750 (24.1 to 51.7)
C Purple 750 to 1500 (51.7 to 103)
D Orange 1500 to 2250 (103 to 155)
E Brown 2250 to 3000 (155 to 206)
F White 3000 to 4000 (206 to 275)
G Red 4000 to 5000 (275 to 344)
H Green 5000 to 6000 (344 to 413)
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Manufacturing Process and Quality Control
Machining & Polishing:
• Fittings/Valves are manufactured on High Precision CNC machines
• Mechanical Polishing and Surface Finishing are carried out by trained professionals – where
each component achieves a high quality internal finish (as low as 5 Ra)
• The Surface Finish is verified using a profilometer
• High resolution microscopes are used to ensure burr-free weld stubs
Silver Plating:
• The internal threads of female nuts are Silver Plated and Cleaned using selective chemicals to
retain proper level of plating
Electro polishing:
• Electro-Polished (EP) components are also available for high purity applications. It improves surface conditions by forming a
corrosion resistant layer of chromium oxide. After Electro-polishing, all surfaces are passivated to remove free iron
• Both the processes are verified for chromium to iron ratio, oxide thickness, defect analysis and physical appearance
• Truelok®
EP components meet the following criteria:
• Chromium to Iron r ation > 1.5*
• Chromium Oxide to Iron Oxide ratio: >1.5*
• Oxide Thickness: 20 A**
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Manufacturing Process and Quality Control
Surface Finish of High Purity Fittings/Valves:
Standard Surface Finish is less than 10 Ra (compared to industrial average of 15 Ra), while surface Finish of
Electro Polished components 5 Ra or less (industrial average 10 Ra)
Cleaning:
Only biodegradable, phosphate & alkaline free cleaners are used
Components undergo ultrasonic washings and then pass through a multistage temperature controlled DI
water rinsing system
Packing:
On final inspection, components are packed in a Clean room under an inert environment, in accordance with
semiconductor industry standards
*Electron Spectroscopy for chemical analysis (ESCA) in accordance with, but not limited to, SEMASPEC
90120403B
**Auger Electron Spectroscopy (AES) based on SEMASPEC 9012057
cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
Truelok®
Advantages
QUALITY
Meet or exceed the quality standards of other US brands
COMPATABILITY
Interchangeable and Intermixable with Fittings offered by other US brands
LEAD TIME
Most Standard Fittings are shipped in 1 working day
Custom Designed Fittings: 3 to 5 weeks
QUANTITY
No restriction on low quantity orders
COST BENEFIT
Up to 20% less expensive than other US brands
THANK YOU
www.truelok.uscMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A.

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Truelok Valves & Fittings

  • 1. Truelok was founded in 2000 in the State of California with the main objective of manufacturing Face Seal and Mini Weld Fittings to cater High Purity Gas Delivery Systems for the semiconductor industry. In 2005, compression tube fittings were added to the product line. In 2012, High Purity Diaphragm & Bellows Valves and Instrumentation Valves were added. Currently in process of adding Pressure Gauges in to the product line
  • 2. Face Seal & Mini Weld Fittings cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
  • 3. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Why use Face Seal & Mini Weld Fittings? Face Seal Fittings (VCR* Styled) & Mini Weld Fittings provide: • Fully orbital welded gas delivery system for High Purity applications in the semi conductor industry. • The assembly between two tube connections is made by using a gasket between the two torrid of the Face Seal Glands. The gasket is compressed by holding the male nut or body hex with a wrench and turning the female nut (1/8 turn after finger tight position) *VCR and Swagelok are registered trade marks of Swagelok Company.
  • 4. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Standard Material: SS 316L • Other Materials such as AOD/VAR, VIM/VAR Available • Material Specification conforms to following standards: ASME-SA182, ASME-SA479, ASME A262 • Material is annealed to a minimum temperature of 1900 °F • Material is free from mercury contamination • I.D. Surface Finish as low as 5 Ra (EP only) • Standard & Electro polished Grade Components • The Surface Finish verified by profilometer • High resolution microscopes are used to ensure burr-free weld stubs Key Specifications of the Face Seal & Mini Weld Fittings
  • 5. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Applications of Face Seal & Mini Weld Fittings Face Seal Fittings (VCR* styled) and Mini Weld fittings are extensively used in: • High Purity Gas Delivery Systems • Gas Control Cabinets • Gas Filters and Purifiers • High Purity Valves and Pressure Gauges • Pressure and Flow Control Devices • Instrumentation, such as O2 and moisture analyzers, to certify the Purity of Gases *VCR is a registered trade marks of Swagelok Company.
  • 6. Custom Fittings cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
  • 7. Custom Design Fittings Applications cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • High Purity End Caps for Gas Purifiers and Gas Filters • Extra Long Glands for Gas Regulators and Gas Analyzers • Mini Glands for Aerospace •Reducing Union for Gas Delivery Systems • Blind Glands with Grooves for Aerospace • High Flow Connectors for Gas Regulators
  • 8. Welded Bodies and Assemblies cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Standard welded assemblies and custom designed assemblies • Lead time for standard welded bodies 3-5days • Standard Material of components is SS316L , also available in SS316L-VAR •Welded bodies with EP finish as well as Non-EP finish available Welded Rotating Tee Welded Male Connector Welded Rotating Elbow Welded Rotating Cross
  • 9. High Purity Springless Diaphragm Valves cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
  • 10. Key Features-High purity Spring-less Diaphragm Valves cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Designed for Ultrahigh Purity Applications • SS316L and SS316L VAR Body • Electro Polished Wetted Surfaces • Face Seal & Tube Butt Weld Connections • Manual or Pneumatic Actuation •Fully Contained PCTFE Seat Design • Highly Resistant to Swelling & Contamination • Excellent Helium Leak Test Performance • Minimal Particle Generation • Optimal Design for Long Cycle Life
  • 11. Specifications cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Low Pressure High Pressure Manual Actuators Pneumatic Actuators Manual Actuators Pneumatic Actuators Cv Value 0.27 0.27 0.20 0.20 Orifice Size 0.18 in. (4.0mm) 0.18 in. (4.0mm) 0.16in. (4.0mm) 0.16in. (4.0mm) Max. Working Pressure Vacuum to 250psig (17bar) Vacuum to 3,045psig (210bar) Actuation Pressure 60-120psig (4.1~8.2bar) 70-120psig (4.8~8.2bar) Burst Pressure 3200 psig (220bar) 12,200 psig (840bar) Max. Working Temp. -10~150°F(-23~65°C) -10~150°F(-23~65°C) Internal Leakage Allowance (He) Test Pressure ≤1x10-2 Torr ≤1x10-9 atm• cc/sec ≤1x10-9 atm• cc/sec External Leakage Allowance(He) Test Pressure ≤1x10-2 Torr ≤1x10-9 atm• cc/sec ≤1x10-9 atm• cc/sec Particle Inspection (Non EP,EP) Pressure:60~80psi N2 Gas Sample Volume: 1 CFM 0.1µm and Larger No Count No Count
  • 12. High Purity Spring-less Diaphragm Valves (Manual) cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Materials of Construction Name Material Body 316L Stainless Steel Seat PCTFE Diaphragm Elgiloy Support Diaphragm Elgiloy Upper Assembly Stem 304 Stainless Steel O-Ring FKM Bonnet 304 Stainless Steel Bonnet Nut 304 Stainless Steel Handle Aluminum
  • 13. High Purity Spring-less Diaphragm Valves (Pneumatic) cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Materials of Construction Name Material Body 316L SS Seat PCTFE Diaphragm Elgiloy Support Diaphragm Elgiloy Thrust Pad 304 SS Bonnet 304 SS Actuator Assembly Bonnet Nut 304 SS Piston Aluminum O-Ring FKM Cylinder Aluminum Coil Spring 304 SS Cylinder Cap Aluminum
  • 14. Key Features of Check Valve (CV Series) cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • 316L SS body material, for improved corrosion resistance • All-welded design provides reliable containment of system fluid • Conservative panel space • Noise free operations • Assembled and packaged in certified clean room. • Available in 1/4’’, 3/8’’ and 1/2” face seal connections Ratings Cv Series Pressure Up to 3000 psi Temperature 14 °F (-10 °C) to 176 °F(80 °C) Flow Coefficient(Cv) From 0.55 to 0.7 External Leakage Allowance(He) Test Pressure ≤1x10-2 Torr , Holding time ≥ 1min 1x10-9 atm• cc/sec Specifications
  • 15. Manual Bellows Sealed Valves cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Minimum dead space • Installation can be made either panel-mount or bottom-mount • Handle with open/close indicator is standardized • Available in Electropolished (≤5Ra) and Non Electropolished(≤10Ra) Size 1/4’’ 3/8”,1/2” 3/4” Cv Value 0.36 1.1 2.6 Orifice Size 0.18 in (4.5mm) 0.31 in (8mm) 0.47 in (12mm) Max. Working Pressure 145psi (10 bar) Max. Working Temp. PCTFE : -10°C~80°C / PI : -10°C~150°C Internal Leakage Allowance (He), Test Pressure ≤1x10-2 Torr 3.95x10-9 atm.cc/sec External Leakage Allowance (He), Test Pressure ≤1x10-2 Torr 3.95x10-9 atm.cc/sec Particle Inspection (Non EP & EP) ,Pressure:60~80psi N2 Gas Sample Volume: 1 CFM ,0.1µm and Larger No Count Specifications
  • 16. Pneumatic Bellows Sealed Valve Features cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Reduced inner capacity • Electro polished, DI water cleaned, assembled, tested and packaged in a certified clean room • Minimal contamination of Moisture, Oxygen and Hydrocarbon • Permanently heat code laser marked material traceable to original mill certificate of test Specifications Size 1/4’’ 3/8”,1/2” Cv Value 0.36 1.1 Orifice Size 0.18 in (4.5mm) 0.31 in (8mm) Max. Working Pressure 145psi (10 bar) 145psi (10 bar) Max. Working Temp. -10°C~80°C -10°C~80°C Internal Leakage Allowance (He), Test Pressure ≤1x10-2 Torr 3.95x10-9 atm.cc/sec External Leakage Allowance (He), Test Pressure ≤1x10-2 Torr 3.95x10-9 atm.cc/sec Particle Inspection (Non EP, EP) ,Pressure:60~80psi N2 Gas Sample Volume: 1 CFM ,0.1µm and Larger No Count
  • 17. Double Ferrule Compression Tube Fittings cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
  • 18. Double Ferrule Compression Tube Fittings Features cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us • Cost Effective & Reliable Solution to making leak-free tube connections • Two Ferrule Mechanism • Leak-free & Torque-free Connections • Standard Material SS316 • ASTM A-479 ( SS316 bar stock) and ASTM A-182 (SS 316 forging) • Four Precision Components that make up a Compression Tube Fittings Connections: 1)Body, 2)Front Ferrule, 3)Back Ferrule & 4)Nut
  • 19. Compression Tube Fittings Applications cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Truelok Compression Tube Fittings are extensively used in a variety of industrial applications such as: • Semi Conductor Manufacturing • Instrumentation Industry • Gas Delivery Systems • Pressure and Flow Control Devices • Aerospace • Chemical Processing • Biotechnology & Pharmaceutical • Petrochemical/Oil & Gas • Power generation (gas delivery to the turbine generators)
  • 20. Instrumentation Ball & Needle Valves cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us
  • 21. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us One-Piece Instrumentation Ball Valves Material of Construction •Body Material: SS316 • Handle: Nylon • Packing: PTFE • On-off and Switching Flow Paths • Working Pressure up to 3000 psig (206 bar) • Working Temperature 50°F to 150°F (10°C to 65°C) • Flow Coefficient (Cv) 0.15-2.00 • Each Ball valve is tested with nitrogen at 1000 psi (69 bar) for proof and burst • Maximum allowable leakage across seat is 0.1 std cc/min Specifications
  • 22. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us One-Piece Instrumentation Ball Valves Materials of Construction No. Description Material 1 Handle Nylon6 +ADC6 2 Set Screw 304 SS 3 Packing Adapter 316 SS/ A276 4 Packing Ring 316 SS 5 Gland Packing PTFE 6 Packing Arm 316 SS 7 Upper Seat PTFE 8 Stem 316 SS/A276 9 Lower Seat PTFE 10 Panel Nut 316 SS 11 Retainer 1 316 SS 12 Retainer 2 316 SS 13 Body 316 SS/A479 14 Front Ferrule 316 SS/A276 15 Back Ferrule 316 SS/A276 16 Female Nut 316 SS/A276
  • 23. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Material of Construction • Compact Design • Body Material: SS316 • Handle: Phenolic • Packing: PTFE •Working Pressure up to 5000 psig (344 bar) • Working Temperature -65 to 450°F (-53 to 232°C) • Flow Coefficient (Cv) 0.09-0.73 • Each Ball valve is tested with nitrogen at 1000 psi (69 bar). • Maximum allowable leakage across seat is 0.1 std cc/min. Integral-Bonnet Needle Valves Features Specifications
  • 24. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Integral-Bonnet Needle Valves Materials Of Construction No. Description Material 1 Handle Round Handle Phenolic with brass insert Bar Handle A6061 2 Set Screw 316 SS 3 Handle pin (Bar Handle) 316 SS 4 Packing Nut 316 SS/ A276 5 Packing Gland 316 SS 6 Upper Packing PTFE 7 Lower Packing PTFE 8 Lower Gland 316 SS 9 Panel Nut 316 SS 10 Stem VEE Tip 316 SS/A276Regulating Tip 11 Body 316 SS/A182 12 Front Ferrule 316 SS/A276 13 Back Ferrule 316 SS/A276 14 Female Nut 316 SS/A276
  • 25. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Toggle Valves Series (TG1,TG2,TG3) •Compact Design •Opens & Closes Quickly • Variety of End Connections • Straight or Angle Pattern Series Orifice Size(in) Working Pressure psig (bar) TG1 0.079 300(20.6) TG2 0.126 TG3 0.252 200(13.7) Specifications Temperature Rating :-20 to 200° F(-28 to 93°C) Material of Construction Body: SS 316 Stem: SS 316 O-Ring: Fluorocarbon FKM Spring: 631SS Handle: Nylon Panel Nut: SS 304 Stem Tip: PTFE Features
  • 26. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Specification Maximum Working Pressure: Up to 6000 psig (413 bar) @ 100 ºF (37 ºC) Cracking Pressure:1/3 psig (0.03 bar) to 25 psig (1.80 bar) Working Temperature Range:-10ºF(-23ºC) to 375ºF(190 ºF) Flow Coefficient(Cv): 0.67 – 4.7 Series Orifice Size(in) Cv Max Pressure Rating psig (bar) CHV1 0.189 0.67 6000 (413) CHV2 0.307 1.8 6000 (413) CHV3 0.0.591 4.7 5000 (344) Pressure Rating: Material of Construction Inlet Body: SS 316 Outlet Body: SS 316 O-Ring: Fluorocarbon FKM Poppet Stopper: 316 SS/A276 Spring: 316 SS/A479 Backup Ring: PTFE Check Valve (CHV Series)
  • 27. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Pressure Rating: Pressure Relief Valves RV(Low pressure series ) •Service up to 300 psig (20.6 bar) at 70ºF (20ºC) •Set pressure range:10 psig (0.68 bar) to 225 psig (15.5 bar) •Installed spring is for full set pressure range RH (High Pressure series) •Service up to 6000 psig (413 bar) at 70ºF (20ºC) •Set pressure range:50 psig (3.4 bar) to 6000 psig (413 bar) •Multiple springs for a selection of set pressure ranges. Set pressure range is identified by spring color provided on the valve band Set Pressure Rating Spring Designator Spring Color Set Pressure Range psig(bar) A Blue 50 to 350 (3.4 to 24.1) B Yellow 350 to 750 (24.1 to 51.7) C Purple 750 to 1500 (51.7 to 103) D Orange 1500 to 2250 (103 to 155) E Brown 2250 to 3000 (155 to 206) F White 3000 to 4000 (206 to 275) G Red 4000 to 5000 (275 to 344) H Green 5000 to 6000 (344 to 413)
  • 28. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Manufacturing Process and Quality Control Machining & Polishing: • Fittings/Valves are manufactured on High Precision CNC machines • Mechanical Polishing and Surface Finishing are carried out by trained professionals – where each component achieves a high quality internal finish (as low as 5 Ra) • The Surface Finish is verified using a profilometer • High resolution microscopes are used to ensure burr-free weld stubs Silver Plating: • The internal threads of female nuts are Silver Plated and Cleaned using selective chemicals to retain proper level of plating Electro polishing: • Electro-Polished (EP) components are also available for high purity applications. It improves surface conditions by forming a corrosion resistant layer of chromium oxide. After Electro-polishing, all surfaces are passivated to remove free iron • Both the processes are verified for chromium to iron ratio, oxide thickness, defect analysis and physical appearance • Truelok® EP components meet the following criteria: • Chromium to Iron r ation > 1.5* • Chromium Oxide to Iron Oxide ratio: >1.5* • Oxide Thickness: 20 A**
  • 29. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Manufacturing Process and Quality Control Surface Finish of High Purity Fittings/Valves: Standard Surface Finish is less than 10 Ra (compared to industrial average of 15 Ra), while surface Finish of Electro Polished components 5 Ra or less (industrial average 10 Ra) Cleaning: Only biodegradable, phosphate & alkaline free cleaners are used Components undergo ultrasonic washings and then pass through a multistage temperature controlled DI water rinsing system Packing: On final inspection, components are packed in a Clean room under an inert environment, in accordance with semiconductor industry standards *Electron Spectroscopy for chemical analysis (ESCA) in accordance with, but not limited to, SEMASPEC 90120403B **Auger Electron Spectroscopy (AES) based on SEMASPEC 9012057
  • 30. cMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A. www.truelok.us Truelok® Advantages QUALITY Meet or exceed the quality standards of other US brands COMPATABILITY Interchangeable and Intermixable with Fittings offered by other US brands LEAD TIME Most Standard Fittings are shipped in 1 working day Custom Designed Fittings: 3 to 5 weeks QUANTITY No restriction on low quantity orders COST BENEFIT Up to 20% less expensive than other US brands
  • 31. THANK YOU www.truelok.uscMAX-2000, Inc. 4295 E Jurupa St, Unit 114, Ontario, CA 91761 U.S.A.