1Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
TQM TOOLS-II
QUALITY FUNCTION DEPLOYMENT
TAGUCHI’S QUALITY LOSS FUNCTION
CONCLUSION
REFERENCES
2Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
QFD TEAM :
There are two types of teams namely
1.Team for designing a new product
2.Team for improving an existing product
BENEFITS OF QFD :
Improves Customer satisfaction
Creates focus on customer requirements
Uses competitive information effectively
Prioritizes resources
Identifies items that can be acted upon
3Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
3.Promotes Team Work
Based on consensus
Creates communication
Identifies actions
4.Provides Documentation
Documents rationale for design
Adds structure to the information
Adapts to changes (a living document)
4Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
5Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
THE STEPS IN BUILDING A HOUSE OF QUALITY ARE :
1.List Customer Requirements (WHAT’s)
2.List Technical Descriptors (HOW’s)
3.Develop a Relationship Matrix Between WHAT’s and HOW’s
4.Develop an Inter-relationship Matrix between HOW’s
5.Competitive Assessments
a.Customer Competitive Assessments
b.Technical Competitive Assessments
6.Develop Prioritized Customer Requirements
7.Develop Prioritized Technical Descriptors
6Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
TAGUCHI’S QUALITY LOSS FUNCTION
Taguchi’s Quality Loss Function concept combines cost, target and
variation in one metric with specifications being of secondary importance.
Taguchi has defined quality as the loss imparted to society from the time a
product is shipped. Societal losses include failure to meet customer
requirements, failure to meet ideal performance and harmful side effects.
CUSTOMERS PERCEIVE QUALITY AS MEETING THE TARGET RATHER THAN
JUST MEETING THE SPECIFICATIONS.
There are three common quality loss functions
1.Nominal - the - best.
2.Smaller - the - better.
3.Larger - the - better.
7Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
NOMINAL – THE – BEST :
Although Taguchi developed so many loss functions, many situations are
approximated by the quadratic function which is called the Nominal – the –
best type
8Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
In the Larger – the – better concept, the target value is ∞ (infinity),
which gives a zero loss. There are no negative values and the worst
case is at y = 0. Actually, larger – the – better is the reciprocal of smaller
– the – better. The performance characteristics in Larger – the – better
are bond strength of adhesives, welding strength etc
9Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
CONCLUSION
Discussed element is highly useful in the
1. Quality Function Deployment is a planning tool used to fulfill customer
expectations.
2. Quality Function Deployment focuses on customer expectations or
requirements, often referred to as voice of the customer.
10Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEE TQM TOOLS-II
REFERENCES:
1. Gilbert, G. (1992). “Quality Improvement in a
Defense Organization.” Public Productivity and Management Review, 16(1), 65-
75.
2. Hyde, A. (1992). “The Proverbs of Total Quality Management: Recharting the
Path to Quality Improvement in the Public Sector.” Public Productivity and 
Management Review, 16(1), 25-37.
3. Martin, L. (1993). “Total Quality Management in the Public Sector,” National 
Productivity Review, 10, 195-213.
4. Swiss, J. (1992). “Adapting TQM to Government.” Public Administration 
Review, 52, 356-362.
5. Tichey, N. (1983). Managing Strategic Change. New York: John Wiley & Sons.
6. Hill Stephen, 1991. “Why Quality Circles Failed but Total Quality Management
Might Succeed.” British Journal of Industrial Relations, 29(4), 541-568.
7. Ishikawa, K, 1985.What Is Total Quality Control? The Japanese Way.
Englewood Cliffs, New Jersey, Prentice- Hall.
8. Smith, AK, 1993. “Total Quality Management in the Public Sector.” Quality 
Progress, June 1993, 45-48.

Tqm tools ii

  • 1.
    1Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II TQM TOOLS-II QUALITY FUNCTION DEPLOYMENT TAGUCHI’S QUALITY LOSS FUNCTION CONCLUSION REFERENCES
  • 2.
    2Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II QFD TEAM : There are two types of teams namely 1.Team for designing a new product 2.Team for improving an existing product BENEFITS OF QFD : Improves Customer satisfaction Creates focus on customer requirements Uses competitive information effectively Prioritizes resources Identifies items that can be acted upon
  • 3.
    3Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II 3.Promotes Team Work Based on consensus Creates communication Identifies actions 4.Provides Documentation Documents rationale for design Adds structure to the information Adapts to changes (a living document)
  • 4.
  • 5.
    5Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II THE STEPS IN BUILDING A HOUSE OF QUALITY ARE : 1.List Customer Requirements (WHAT’s) 2.List Technical Descriptors (HOW’s) 3.Develop a Relationship Matrix Between WHAT’s and HOW’s 4.Develop an Inter-relationship Matrix between HOW’s 5.Competitive Assessments a.Customer Competitive Assessments b.Technical Competitive Assessments 6.Develop Prioritized Customer Requirements 7.Develop Prioritized Technical Descriptors
  • 6.
    6Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II TAGUCHI’S QUALITY LOSS FUNCTION Taguchi’s Quality Loss Function concept combines cost, target and variation in one metric with specifications being of secondary importance. Taguchi has defined quality as the loss imparted to society from the time a product is shipped. Societal losses include failure to meet customer requirements, failure to meet ideal performance and harmful side effects. CUSTOMERS PERCEIVE QUALITY AS MEETING THE TARGET RATHER THAN JUST MEETING THE SPECIFICATIONS. There are three common quality loss functions 1.Nominal - the - best. 2.Smaller - the - better. 3.Larger - the - better.
  • 7.
    7Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II NOMINAL – THE – BEST : Although Taguchi developed so many loss functions, many situations are approximated by the quadratic function which is called the Nominal – the – best type
  • 8.
    8Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II In the Larger – the – better concept, the target value is ∞ (infinity), which gives a zero loss. There are no negative values and the worst case is at y = 0. Actually, larger – the – better is the reciprocal of smaller – the – better. The performance characteristics in Larger – the – better are bond strength of adhesives, welding strength etc
  • 9.
    9Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II CONCLUSION Discussed element is highly useful in the 1. Quality Function Deployment is a planning tool used to fulfill customer expectations. 2. Quality Function Deployment focuses on customer expectations or requirements, often referred to as voice of the customer.
  • 10.
    10Prepared by: PURUSHOTHAMAN.R.,M.E.,M.B.A,AP/EEETQM TOOLS-II REFERENCES: 1. Gilbert, G. (1992). “Quality Improvement in a Defense Organization.” Public Productivity and Management Review, 16(1), 65- 75. 2. Hyde, A. (1992). “The Proverbs of Total Quality Management: Recharting the Path to Quality Improvement in the Public Sector.” Public Productivity and  Management Review, 16(1), 25-37. 3. Martin, L. (1993). “Total Quality Management in the Public Sector,” National  Productivity Review, 10, 195-213. 4. Swiss, J. (1992). “Adapting TQM to Government.” Public Administration  Review, 52, 356-362. 5. Tichey, N. (1983). Managing Strategic Change. New York: John Wiley & Sons. 6. Hill Stephen, 1991. “Why Quality Circles Failed but Total Quality Management Might Succeed.” British Journal of Industrial Relations, 29(4), 541-568. 7. Ishikawa, K, 1985.What Is Total Quality Control? The Japanese Way. Englewood Cliffs, New Jersey, Prentice- Hall. 8. Smith, AK, 1993. “Total Quality Management in the Public Sector.” Quality  Progress, June 1993, 45-48.