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Asset Management Techniques Using
Smart Grid Sensors
Presented by:
Kevin Corcoran, Director - Product Line Management
Tollgrade Communications
© 2014 Tollgrade Communications, Inc.
Asset Management Monitoring
$49B Cumulative Global Market Through 2023
2
Asset Management Investment Key Drivers
Asset Management Objectives:
• Maximize asset utilization and lifetime, manage risks
• Timely maintenance and upgrades to meet demand and avoid
outages driven by equipment failures
Key Drivers:
• Reduce catastrophic events
• Maximize network performance and increase efficiency
• Reduce unplanned and planned outage costs
• Reduce truck rolls
• Condition-based rather than time-based maintenance
• Improved safety
3
Smart Grid Sensing Use Cases and Solutions
4
Coordination between departments
Enabled by insightful data and analytics
Operations
Engineering
Asset
Management
Smart Grid Sensor
Data & Analytics
North America Use Case Trends
Predictive Maintenance
Substation Monitoring
Cap Bank Monitoring
5
Preventative Maintenance
Use waveforms to prevent outages and respond to problems:
• Vegetation growth
• Failing underground cables
– 10 customer complaints of blinks over 2 months  3 troubleman visits, no
problem found  UG cable subsequently failed, 17 customers affected
– 6 fault current events logged. Could be leveraged to characterize and
troubleshoot root cause of complaints
Example of waveforms from failing underground cable
6
Preventative Maintenance
Multiple fault current events in short period of time - predictors
of potential faults and outages:
• Animal Contact
– Three 4kA fault current events over 2 weeks at same location
– Transformer fuse subsequently blew due to animal contact – 38 customers
interrupted
Example of animal contact at transformer
7
Substation Monitoring
• Identify & prevent transformer and circuit overloads
• Correct phase imbalance
• Improve planning with historical load profile data
• Eliminate truck rolls to read load at substations
• Record fault current events – leading indicators of failure
8
Substation Monitoring
• Smart grid sensors & data analytics
– Cost-effective alternative to traditional SCADA solutions
– Substation transformer loading
– Loading per circuit and per phase
– Nameplate overload event logging and alarming
9
Load Monitoring & Switching
• Load Switching – Better Visibility & Confidence
Problem:
– Tie points are often smaller gauge conductors without monitoring
– Transfer studies needed to determine risk of switching operation
– Without monitoring:
• Conservative estimates based on limited data
Solution:
– With cost-effective smart grid sensor monitoring & reports:
• Accurate real-time and historical data
• Improved confidence in approved switching orders
10
Capacitor Bank Issues
• Blown fuses go undetected for
months or years
• Tremendous O&M expense to
perform periodic inspections
• Installing a SCADA enabled
capacitor controller is a large
undertaking and expensive
11
Capacitor Bank Monitoring
Inductively powered sensors can alert utility in less than an hour when there is
a blown fuse – tremendous savings to O&M budget
12
Key Considerations to Evaluate Sensors
“From an asset manager’s perspective, this technology will
allow us to know immediately if there is a problem that is
easy to fix or if it is a serious problem that requires capital
investment.”
-- Ivano Laboricca, Vice President of Asset Management
Toronto Hydro
13
Key Considerations to Evaluate Sensors
• Ease of deployment:
– Weight, ease of install with hot stick
– Need for pole-mounted equipment, cabling, and 120V secondary power
• How is it powered and maintained:
– Inductively, batteries, solar panels?
– Remote configuration, firmware upgrades, and administrative
management tools
• Communications options:
– Cellular, wireless mesh, 3rd party radios/modems
• Data accuracy:
– Does it have a pre-packaged analytics package to filter out false-positives?
• Scalability:
– When thousands are deployed, will the architecture of the platform scale?
• Ease of integration into SCADA, Historian, and DMS:
– Has the sensor vendor been able to integrate with back-office systems?
How long did integration take?
14
Thank You!
For more information:
Email: kcorcoran@tollgrade.com or visit www.tollgrade.com
Substation Monitoring App Guide Cap Bank Monitoring App Guide Preventative Maintenance Whitepaper
15

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Tollgrade LightHouse Asset Management Techniques Using Smart Grid Sensors

  • 1. Asset Management Techniques Using Smart Grid Sensors Presented by: Kevin Corcoran, Director - Product Line Management Tollgrade Communications © 2014 Tollgrade Communications, Inc.
  • 2. Asset Management Monitoring $49B Cumulative Global Market Through 2023 2
  • 3. Asset Management Investment Key Drivers Asset Management Objectives: • Maximize asset utilization and lifetime, manage risks • Timely maintenance and upgrades to meet demand and avoid outages driven by equipment failures Key Drivers: • Reduce catastrophic events • Maximize network performance and increase efficiency • Reduce unplanned and planned outage costs • Reduce truck rolls • Condition-based rather than time-based maintenance • Improved safety 3
  • 4. Smart Grid Sensing Use Cases and Solutions 4 Coordination between departments Enabled by insightful data and analytics Operations Engineering Asset Management Smart Grid Sensor Data & Analytics
  • 5. North America Use Case Trends Predictive Maintenance Substation Monitoring Cap Bank Monitoring 5
  • 6. Preventative Maintenance Use waveforms to prevent outages and respond to problems: • Vegetation growth • Failing underground cables – 10 customer complaints of blinks over 2 months  3 troubleman visits, no problem found  UG cable subsequently failed, 17 customers affected – 6 fault current events logged. Could be leveraged to characterize and troubleshoot root cause of complaints Example of waveforms from failing underground cable 6
  • 7. Preventative Maintenance Multiple fault current events in short period of time - predictors of potential faults and outages: • Animal Contact – Three 4kA fault current events over 2 weeks at same location – Transformer fuse subsequently blew due to animal contact – 38 customers interrupted Example of animal contact at transformer 7
  • 8. Substation Monitoring • Identify & prevent transformer and circuit overloads • Correct phase imbalance • Improve planning with historical load profile data • Eliminate truck rolls to read load at substations • Record fault current events – leading indicators of failure 8
  • 9. Substation Monitoring • Smart grid sensors & data analytics – Cost-effective alternative to traditional SCADA solutions – Substation transformer loading – Loading per circuit and per phase – Nameplate overload event logging and alarming 9
  • 10. Load Monitoring & Switching • Load Switching – Better Visibility & Confidence Problem: – Tie points are often smaller gauge conductors without monitoring – Transfer studies needed to determine risk of switching operation – Without monitoring: • Conservative estimates based on limited data Solution: – With cost-effective smart grid sensor monitoring & reports: • Accurate real-time and historical data • Improved confidence in approved switching orders 10
  • 11. Capacitor Bank Issues • Blown fuses go undetected for months or years • Tremendous O&M expense to perform periodic inspections • Installing a SCADA enabled capacitor controller is a large undertaking and expensive 11
  • 12. Capacitor Bank Monitoring Inductively powered sensors can alert utility in less than an hour when there is a blown fuse – tremendous savings to O&M budget 12
  • 13. Key Considerations to Evaluate Sensors “From an asset manager’s perspective, this technology will allow us to know immediately if there is a problem that is easy to fix or if it is a serious problem that requires capital investment.” -- Ivano Laboricca, Vice President of Asset Management Toronto Hydro 13
  • 14. Key Considerations to Evaluate Sensors • Ease of deployment: – Weight, ease of install with hot stick – Need for pole-mounted equipment, cabling, and 120V secondary power • How is it powered and maintained: – Inductively, batteries, solar panels? – Remote configuration, firmware upgrades, and administrative management tools • Communications options: – Cellular, wireless mesh, 3rd party radios/modems • Data accuracy: – Does it have a pre-packaged analytics package to filter out false-positives? • Scalability: – When thousands are deployed, will the architecture of the platform scale? • Ease of integration into SCADA, Historian, and DMS: – Has the sensor vendor been able to integrate with back-office systems? How long did integration take? 14
  • 15. Thank You! For more information: Email: kcorcoran@tollgrade.com or visit www.tollgrade.com Substation Monitoring App Guide Cap Bank Monitoring App Guide Preventative Maintenance Whitepaper 15