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*B0780EV* *B*
B0780EV
Rev B
September 25, 2018
Foxboro SCADA
SCD6000 Installation Guide
Schneider Electric, Foxboro, and Foxboro Evo are trademarks of Schneider Electric SE, its subsidiaries, and
affiliates.
All other brand names may be trademarks of their respective owners.
Copyright 2018 Schneider Electric.
All rights reserved.
SOFTWARE LICENSE AND COPYRIGHT INFORMATION
Before using the Schneider Electric Systems USA, Inc. supplied software supported by this docu-
mentation, you should read and understand the following information concerning copyrighted
software.
1. The license provisions in the software license for your system govern your obligations
and usage rights to the software described in this documentation. If any portion of
those license provisions is violated, Schneider Electric Systems USA, Inc. will no lon-
ger provide you with support services and assumes no further responsibilities for your
system or its operation.
2. All software issued by Schneider Electric Systems USA, Inc. and copies of the software
that you are specifically permitted to make, are protected in accordance with Federal
copyright laws. It is illegal to make copies of any software media provided to you by
Schneider Electric Systems USA, Inc. for any purpose other than those purposes men-
tioned in the software license.
iii
Contents
Figures..................................................................................................................................... v
Safety Information ................................................................................................................ vii
Preface.................................................................................................................................... ix
1. Overview of the SCD6000 ................................................................................................ 1
Configurations of the SCD6000 ............................................................................................... 1
SCD6000 IEC 61850 Gateway ............................................................................................ 2
SCD6000 Translator ............................................................................................................ 3
SCD6000 Controller ............................................................................................................ 4
SCD6000 with Electrobus I/O Expansion in an OptoNet Network ......................................... 5
Chassis of the SCD6000 ........................................................................................................... 6
SCD6000 Modules ................................................................................................................... 8
2. Installation and Upgrade Requirements for the SCD6000 .............................................. 11
System Requirements for Installing the SCD6000 .................................................................. 11
Pre-Installation Cybersecurity Requirements for the SCD6000 ............................................... 11
3. Setting Up the SCD6000 Equipment.............................................................................. 13
Unloading and Unpacking the Equipment .............................................................................. 13
Calculating Thermal Loading .................................................................................................. 13
Setting Up the Equipment ...................................................................................................... 14
Installing the Ten Slot File ................................................................................................. 14
Installing the Five, Three, and One Slot File ...................................................................... 15
Grounding the File ............................................................................................................. 17
Powering Up and Wiring the Modules .................................................................................... 19
Connecting Field Wiring to a Termination Assembly ........................................................ 20
Types of Termination Assembly Connections ............................................................... 23
I/O Wiring Guidelines (3.5 mm (0.14 in) Terminals) ........................................................ 23
Connecting Field I/O to a Termination Assembly ......................................................... 24
4. Installing the Software in the SCD6000.......................................................................... 27
Installing the RTU Software and Utilities ............................................................................... 27
Installing RTV ........................................................................................................................ 31
Installing RTU Station ............................................................................................................ 32
Installing the RTU Station Software Suite ............................................................................... 35
B0780EV – Rev B Contents
iv
Installing the RTU Station Database ............................................................................. 36
Installing the SALL Compiler ................................................................................................. 37
Validating Installation Files ..................................................................................................... 37
RTU Software and Utilities: ............................................................................................... 37
Foxboro RTV ..................................................................................................................... 37
Foxboro RTU Station ........................................................................................................ 38
Installing the SCD6000 Software ............................................................................................ 38
Loading the Software on an RTU ....................................................................................... 38
Loading the Software and Configuration Files Using RTV ................................................. 39
Installing RTU Connect Secure .............................................................................................. 40
5. Upgrading the Software in the SCD6000........................................................................ 43
Restoring the RTU Configuration ...................................................................................... 45
Recompiling SALL ............................................................................................................. 45
Recompiling SALL HLSI ................................................................................................... 45
Upgrading RTU Connect Secure ............................................................................................ 45
Using Online Help ................................................................................................................. 46
Post-Installation Checks .......................................................................................................... 47
v
Figures
1-1. SCD6000 IEC 61850 Gateway ..................................................................................... 2
1-2. SCD6000 Translator ..................................................................................................... 3
1-3. SCD6000 Controller .................................................................................................... 4
1-4. OptoNet Three Node Setup ......................................................................................... 5
1-5. 10 I/O Slot Chassis ....................................................................................................... 6
1-6. 5 I/O Slot Chassis ......................................................................................................... 6
1-7. 3 I/O Slot Chassis ......................................................................................................... 7
1-8. 1 I/O Slot Chassis ......................................................................................................... 7
1-9. Modules in SCD6000 ................................................................................................... 8
2-1. Application Executables for RTU Station Installation ................................................. 11
2-2. Application Executables for RTU Connect Secure Installation .................................... 12
3-1. Ten I/O Slot File Rear Mount Dimensions ................................................................. 14
3-2. Ten I/O Slot File Mount Pattern ................................................................................ 15
3-3. Five I/O Slot File Rear Mount Pattern and Dimensions .............................................. 15
3-4. Three I/O Slot File Rear Mount Dimensions .............................................................. 16
3-5. One I/O Slot Rear Mount Dimension and Pattern ..................................................... 16
3-6. File Earthing Procedure ............................................................................................... 18
3-7. External Power Supply and SCD6000 PSU Module Wiring ....................................... 20
3-8. Field Wiring to Termination Assembly Connections - I/O Modules ........................... 21
3-9. Field Wiring to Termination Assembly Connections - ACT Module .......................... 22
3-10. Screw Terminal Block ................................................................................................. 23
3-11. Ring Lug ..................................................................................................................... 23
4-1. User Account Control Window .................................................................................. 27
4-2. RTU Software and Utilities Installation Screen ........................................................... 28
4-3. RTU Software and Utilities - License Agreement ........................................................ 28
4-4. RTU Software and Utilities - Customer Information .................................................. 29
4-5. RTU Software and Utilities - Setup Type .................................................................... 29
4-6. RTU Software and Utilities - Custom Setup ............................................................... 30
4-7. User Account Control Settings Window ..................................................................... 31
4-8. RTV Installation Screen .............................................................................................. 31
4-9. User Account Control Settings Window ..................................................................... 32
4-10. RTU Station Installation Screen .................................................................................. 32
4-11. RTU Station - Choose Destination Location .............................................................. 33
4-12. RTU Station - Setup Type .......................................................................................... 34
4-13. User Account Control Window .................................................................................. 35
4-14. RTU Station Software Suite Installation Screen .......................................................... 36
4-15. Installing PostgreSQL Database .................................................................................. 37
4-16. RTU Connect Secure Executables ............................................................................... 41
4-17. User Account Control Window .................................................................................. 41
4-18. RTU Connect Secure - Choose Destination Location ................................................. 42
5-1. RTU Station - Back up Database ................................................................................ 44
5-2. userdatabackup.dat file ................................................................................................ 44
5-3. RTU Connect Secure Executables ............................................................................... 45
5-4. RTU Connect Secure - Back up Data ......................................................................... 46
B0780EV – Rev B Figures
vi
Safety Information
Important Information
Read these instructions carefully and look at the equipment to
become familiar with the device before trying to install, operate, ser-
vice, or maintain it. The following special messages may appear
throughout this manual or on the equipment to warn of potential
hazards or to call attention to information that clarifies or simplifies
a procedure.
The addition of either symbol to a "Danger" or
"Warning" safety label indicates that an electrical
hazard exists which will result in personal injury if
the instructions are not followed.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please Note
Electrical equipment should be installed, operated, serviced, and main-
tained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the con-
struction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.
ix
Preface
This document describes how to install the Foxboro SCD6000 and provides a detailed
description of the installation requirements for the module.
NOTE
The Station Computing Devices (SCD) (Foxboro SCD6000 and Foxboro
SCD5200) and the Remote Terminal Unit (RTU50 SVX) are generally referred to
as Foxboro remote devices in this document. The terms SCD6000, RTU50 SVX,
SCD5200, and RTU50 are used when referring to a particular device.
Who This Book Is For
This document contains detailed technical information useful for installation and maintenance
personnel. Only operators have access to power or reset the SCD6000 module.
Revision Information
Revision B includes these changes:
Chapter 1 “Overview of the SCD6000”
♦ Updated “SCD6000 Modules” on page 8 with the partnumbers of the modules
Chapter 2 “Installation and Upgrade Requirements for the SCD6000”
♦ Updated “System Requirements for Installing the SCD6000” on page 11
Chapter 3 “Setting Up the SCD6000 Equipment”
♦ Updated “Powering Up and Wiring the Modules” on page 19
♦ Updated Table 3-1
Chapter 4 “Installing the Software in the SCD6000”
♦ Added “Installing the RTU Software and Utilities” on page 27
WARNING
HAZARD OF ELECTRIC SHOCK OR POTENTIAL EQUIPMENT
DAMAGE
Unauthorized personnel should not access the internal components
of the SCD6000. Operate the equipment only as specified by the
manufacturer.
Failure to follow these instructions can result in death or serious
injury.
B0780EV – Rev B Preface
x
♦ Added “Installing RTV” on page 31
♦ Added “Installing RTU Station” on page 32
♦ Updated “Installing the RTU Station Software Suite” on page 35
♦ Updated “Installing RTU Connect Secure” on page 40
Chapter 5 “Upgrading the Software in the SCD6000”
♦ Added the chapter
Reference Documents
♦ Foxboro RTU Station User’s Guide (B0780DQ)
♦ Foxboro SCADA RTU50/SCD5200 to SCD6000 Migration Guide (B0780FA)
♦ SALL High Level Serial Interface (HLSI) User's Guide (B0780DM)
♦ Foxboro RTU Station Release Notes (B0780SB)
♦ Foxboro Remote Terminal Viewer Release Notes (B0780SD)
♦ Foxboro SCD6000 Hardware User’s Guide (B0780DW)
♦ Safety requirements for electrical equipment for measurement, control, and laboratory use -
Part 1: General requirements (IEC 61010-1, Third Edition 2010)
♦ Telecommunications Labelling (Customer Equipment and Customer Labelling) Notice
2001 as amended.
For the latest revisions of the documents, visit the Global Customer Support website at
https://pasupport.schneider-electric.com
List of Terms
A Amps
AC Alternating Current
ACT AC Transducer card
AI Analog Input
AO Analog Output
AWG American Wire Gauge
C Common
CE Compliance Europe
COPE CPU, OptoNet, Power Supply, and Ethernet combined board for the
SCD5200/SCD6000
DC Direct Current
DCB Dual Communications Board
Preface B0780EV – Rev B
xi
DCD Data Carrier Detect
DI Digital Input
DNP3 Distributed Network Protocol V3.00
DO Digital Output
EMC Electro Magnetic Compatibility
Foxboro Remote
Devices
Foxboro SCD6000, RTU50 SVX, and Foxboro SCD5200
HLSI High Level Serial Interface
Hz Hertz
IED Intelligent Electronic Device
I/O Input/Output
rms Root Mean Square
RTU Remote Terminal Unit
RTU50 A Foxboro Remote Terminal Unit product, formerly known as C50
Foxboro RTU
Station
Foxboro SCADA system configuration software, formerly known as
System Configurator
RTV Foxboro Remote Terminal Viewer
SCADA Supervisory Control And Data Acquisition
SCD Station Computing Device
SCD5200 A Foxboro SCADA Station Computing Device product
SCD6000 A Foxboro SCADA Station Computing Device product
SM System Manager
SUN System Use Notification
TA Termination Assembly
TX Transmit
V Volt
W Watt
B0780EV – Rev B Preface
xii
1
1. Overview of the SCD6000
The Foxboro SCD6000 requires software part number SY-1101207 Revision A or later. The
SCD6000 is configured using Foxboro RTU Station and diagnosed using Foxboro Remote
Terminal Viewer (RTV).
SCD6000 inherits the functionality of the compact Foxboro SCD5200. The CPU used in an
SCD6000 IEC 61850 Gateway, SCD6000 Translator, and SCD6000 Controller provides more
dynamic RAM for a higher concentration of IEC 61850, IEC 101, IEC 103, DNP3, Conitel,
and Modbus Intelligent Electronic Devices (IEDs).
The SCD6000 architecture allows a full spectrum of configurations, ranging from small single-
device stations to redundant input/output systems with redundant (duplicated and path diverse)
communication networks.
The CPU module supports:
♦ Specialized communication
♦ Local networking
♦ Application processing
♦ Integration of station devices and meters
The tools used to configure the SCD6000 are:
♦ Foxboro RTU Station
♦ Foxboro Remote Terminal Viewer
♦ Foxboro RTU Connect Secure
Configurations of the SCD6000
You can configure an SCD6000 as an IEC 61850 Gateway, SCD6000 Translator, or SCD6000
Controller. The configurations are described in:
♦ “SCD6000 IEC 61850 Gateway” on page 2
♦ “SCD6000 Translator” on page 3
♦ “SCD6000 Controller” on page 4
B0780EV – Rev B 1. Overview of the SCD6000
2
SCD6000 IEC 61850 Gateway
Figure 1-1 describes an SCD6000 configured as an IEC 61850 Client (Gateway), converting
DNP Master and DNP Slave. Protocols are connected using Ethernet ports or the SALL HLSI
User Serial Port. SCD6000 IEC 61850 Gateway includes both IEC 61850 Client and Server. You
can connect RTUs configured as SCD6000 IEC 61850 Gateway in an OptoNet network.
Figure 1-1. SCD6000 IEC 61850 Gateway
1. Overview of the SCD6000 B0780EV – Rev B
3
SCD6000 Translator
An SCD6000 configured as a translator allows translation of multiple low-level communications
protocols and physical media types to one or more high level protocols, for example, to an IEC
61850 object schema for integration with IEC 61850 control schemes. The SCD6000 Translator
includes both IEC 61850 Client and Server. You can connect RTUs configured as SCD6000
Translator in an OptoNet network.
Figure 1-2. SCD6000 Translator
B0780EV – Rev B 1. Overview of the SCD6000
4
SCD6000 Controller
An SCD6000 configured as controller consists of analog, digital, or fiber-optic communications
using multiple communications ports with each port using different communications protocols.
It supports intelligent I/O modules for high performance processing and distributed I/O
capability over a star optical network. An SCD6000 controller includes both IEC 61850 Client
and Server.
Figure 1-3. SCD6000 Controller
1. Overview of the SCD6000 B0780EV – Rev B
5
SCD6000 with Electrobus I/O Expansion in an
OptoNet Network
An example of the SCD6000 RTUs with 10 I/O Slot Chassis connected using OptoNet is shown
in Figure 1-4.
Figure 1-4. OptoNet Three Node Setup
B0780EV – Rev B 1. Overview of the SCD6000
6
Chassis of the SCD6000
The various chassis used in SCD6000 and their specifications are:
♦ 10 I/O Slot Chassis (Part number SY-2003098): This chassis has a 19-inch rack. It has
one processor slot and ten slots for I/O modules and communications modules as
shown in Figure 1-5.
Figure 1-5. 10 I/O Slot Chassis
♦ 5 I/O Slot Chassis (Part number SY-2003100): This chassis is 1/2 of the 19-inch rack.
It has one processor slot and five slots for I/O modules and communications modules
as shown in Figure 1-6.
Figure 1-6. 5 I/O Slot Chassis
1. Overview of the SCD6000 B0780EV – Rev B
7
♦ 3 I/O Slot Chassis (Part number SY-2003102): This chassis is 1/3 of the 19-inch rack.
It has one processor slot and three slots for I/O modules and communications
modules as shown in Figure 1-7.
Figure 1-7. 3 I/O Slot Chassis
♦ 1 I/O Slot Chassis (Part number SY-2003104): This chassis is 1/6 of the 19-inch rack.
It has one processor slot and one slot for an I/O module or a communications module
as shown in Figure 1-8.
Figure 1-8. 1 I/O Slot Chassis
B0780EV – Rev B 1. Overview of the SCD6000
8
SCD6000 Modules
SCD6000 consists of these modules:
♦ Main Processor Module (MPM)
♦ Power Supply Module (PSU)
♦ Communication Modules (Comms)
♦ Input/Output Modules (I/O)
Figure 1-9. Modules in SCD6000
♦ Main Processor Module (MPM): The types of the Main Processor Module and their
part numbers are:
Module Part Number
CPU, OptoNet, Power supply, and Ethernet (COPE) SY-60399001R
CPU, OptoNet, and Ethernet (COE) SY-60399002R
1. Overview of the SCD6000 B0780EV – Rev B
9
♦ Communication Modules (Comms): The types of the Communication Modules are:
♦ 8-Channel Serial Communication Module
♦ Dual Communication Boards
♦ Input/Output Modules (I/O): The types of the I/O modules are:
♦ Multi I/O
Module Partnumber
8-Channel Serial Communication Module SY-0399132R
Module Partnumber
Dual Communications Module V.28 CONITEL C2020/ C2025 (Master
and Slave)
SY-0399192R
Dual Communications Module V.28 DNP3 SY-0399194R1
1. These modules do not support SCD6000 software part number SY-1101207 Revision D or later.
Dual Communications Module Optical DNP3 SY-0399122R1
Dual Communications Module V.28 IEC 60870-5-101 SY-0399196R
Dual Communications Module Optical IEC 60870-5-103 SY-0399127R
64K Dual Communications Module V.11 DNP3 SY-0399163R1
64K Dual Communications Module V.11 DNP3 Master/Slave (ignores
DCD)
SY-0399224R1
Communications Module V.11 DNP3 Master/Slave RoHS Type 2 SY-0399225R2
2.
These modules support SCD6000 software part number SY-1101207 Revision D or later.
Communications Module V.28 DNP3 Master/Slave RoHS Type 2 SY-0399226R2
Communications Module Glass Optical DNP3 Master/Slave RoHS Type 2 SY-0399227R2
Module Partnumber
24 Digital Input (24V)/6 Analog Input/6 Pilot Relay Output Module SY-0399089R
24 Digital Input (48V)/6 Analog Input/6 Pilot Relay Output Module SY-0399096R
24 Digital Input (129V)/6 Analog Input/6 Pilot Relay Output Module SY-0399097R
24 Digital Input (24V)/6 Analog Input/8 Mini-Pilot Relay Output Module SY-0399088R
24 Digital Input (48V)/6 Analog Input/8 Mini-Pilot Relay Output Module SY-0399094R
24 Digital Input (129V)/6 Analog Input/8 Mini-Pilot Relay Output
Module
SY-0399095R
24 Digital Input (24V)/6 Analog Input/6 Pilot Relay Output Module SY-0399089R
B0780EV – Rev B 1. Overview of the SCD6000
10
♦ Analog Output
♦ Analog Input
♦ Digital Output
♦ Analog Digital Input
♦ AC Transducer
For more information, see the SCD6000 Hardware User’s Guide (B0780DW).
Module Partnumber
4 Analog Output Module SY-0399084R
Module Partnumber
20 Analog Input (1kV isolated) Module SY-0399085R
Module Partnumber
12 Digital (Relay) Output Module SY-0399086R
12 Magnetically Latched Relay Output Module SY-0399087R
8 x 10 Amp Digital (Relay) Output Module SY-0399136R
Module Partnumber
4 Isolated AI and 32 DI Input Board (Deep Wiring Channel) Module SY-0399222R
Module Partnumber
IOM 3 CT 4 PT Transducer - 1 Amp CT SY-0399140R
IOM 3 CT 4 PT Transducer - 5 Amp CT SY-0399142R
11
2. Installation and Upgrade
Requirements for the SCD6000
System Requirements for Installing the SCD6000
To install the SCD6000 product package and Foxboro RTU Connect Secure, you need:
♦ Windows® 7 (32-bit and 64-bit) or Windows® 10 (64-bit) Operating System
♦ Windows® Server 2008 R2 Standard (64-bit) or Windows Server® 2016 Operating
System
♦ 2GB RAM
♦ 4GB or more hard disk space
♦ CPU with 2.8GHz or a faster processor
Pre-Installation Cybersecurity Requirements for the
SCD6000
Check these before installing the SCD6000:
♦ System hardware, software, and documentation required to complete the installation
is available.
♦ You have Administrator privileges to install the SCD6000 product package and
Foxboro RTU Connect Secure.
♦ The software installation files are digitally signed.
♦ The RTU Station Suite and the RTU Connect Secure Software Suite have the media
release documents and the necessary application executables as shown in Figure 2-1
and Figure 2-2.
Figure 2-1. Application Executables for RTU Station Installation
B0780EV – Rev B 2. Installation and Upgrade Requirements for the SCD6000
12
Figure 2-2. Application Executables for RTU Connect Secure Installation
We recommend that you use the Microsoft® Baseline Security Analyzer (MBSA) tools to define
baselines and detect changes in Windows systems. MBSA helps detect operating system security
threats. Use MBSA to record a history of the security changes made on the system. Before
installing any software or OS package on a system, run MBSA. Run MBSA again after installing
the software or any patches. This practice provides historical change data and helps identify any
gaps. Follow the suggestions offered by MBSA and archive the change log reports. You can
download MBSA from https://www.microsoft.com/en-in/download/details.aspx?id=7558.
13
3. Setting Up the SCD6000
Equipment
This chapter describes setting up the hardware equipment and powering up the modules of the
SCD6000.
Unloading and Unpacking the Equipment
The SCD6000 units are designed to withstand vibration and jolts normally encountered during
shipping and installation. However, avoid extreme jolts and vibration. We recommend that you
complete the major movements before unpacking the units.
Before you unpack the equipment, check these:
1. Check the exterior of the shipping carton for obvious damage. Any noticeable damage
should be indicated in the shipper's bill of lading.
2. Verify that the equipment received is the same as described in the bill of lading.
3. Remove shipping straps, shipping shroud, and other packing materials such as
polyethylene bags and styrofoam cushioning materials.
If the unit is to be shipped from the present site, save the packing materials for
reuse.
4. If the unit is attached to a skid, remove the shipping hardware and hold-down bolts
used to fasten the unit to the skid. Separate the skid from the unit.
5. Verify that the appropriate interconnecting cables are present by comparing the cable
part numbers and the quantities with those listed in the bill of lading.
Calculating Thermal Loading
The amount of heat each SCD6000 dissipates is not the same. The heat dissipated affects the
chassis in the 19-inch rack. The values for allowable heat dissipation within the rack depend on
the external temperature. To determine whether the total equipment selected for mounting in a
rack exceeds these values, add the power dissipation values for the power supplies and the modules
to be mounted in the rack. For more information, see the Foxboro SCD6000 Hardware User’s
Guide (B0780DW). Verify the heat dissipation and power consumption values against the version
of the hardware that you use.
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
14
Setting Up the Equipment
To install the SCD6000, mount the chassis into a 19-inch rack. Mount the 19-inch rack on the
floor or on a wall and configure the power, ground, earth, and I/O connections.
Installing the Ten Slot File
You can install the Ten slot file on a 19-inch rack or you can rear-mount it. To rear-mount the slot
file, relocate the mounting angle brackets from the front to the rear.
Figure 3-1. Ten I/O Slot File Rear Mount Dimensions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Keep high voltage main power cables (those carrying 30 Vrms or
greater or 60 V dc or greater) separate from low voltage signal cables
(those carrying less than 30 Vrms, or less than 60 V dc).
Failure to follow these instructions will result in death or serious
injury.
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
15
Figure 3-2. Ten I/O Slot File Mount Pattern
Installing the Five, Three, and One Slot File
The Five, Three, and One slot files are rear-mounted because they are not wide enough to fit into
a 19-inch rack.
Figure 3-3. Five I/O Slot File Rear Mount Pattern and Dimensions
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
16
Figure 3-4. Three I/O Slot File Rear Mount Dimensions
Figure 3-5. One I/O Slot Rear Mount Dimension and Pattern
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
17
Grounding the File
Ground the file properly to avoid damage. File mounting bolts may not provide adequate ground.
Use a 2.5 mm2
(50/0.25 mm) (13 AWG) grounding wire and run it directly to the protective
ground bar.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
A hazardous (higher than normal) voltage may be present. Only authorized
personnel should access this module.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ELECTRIC SHOCK OR POTENTIAL EQUIPMENT DAMAGE
• Unauthorized personnel should not access the internal components
of the SCD6000.
• Operate the equipment only as specified by the manufacturer.
• If you do not follow the guidelines, the protection provided by the
equipment can be compromised.
Failure to follow these instructions can result in death or serious injury.
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
18
Figure 3-6. File Earthing Procedure
NOTE
Logic 0 V is connected to the file frame through the backplane. Therefore, logic 0 V
is grounded.
NOTICE
POTENTIAL DATA LOSS AND EQUIPMENT DAMAGE
Do not use the isolated shield bar separately grounded and an
alternate non-isolated protective ground bar type installation for the
SCD6000. Connect the SCD6000 to a protective ground bar. Do not
use the dual bar configuration as this is not a preferred arrangement
for High Frequency EMC performance.
Failure to follow these instructions can result in equipment
damage.
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
19
Powering Up and Wiring the Modules
Figure 3-7 shows the field wiring between the external power supply and the SCD6000 Power
Supply Module.
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
20
Figure 3-7. External Power Supply and SCD6000 PSU Module Wiring
Connect the input power terminals to the external power supply. You can use the loop power
terminals to provide power supply to another SCD6000. The Common (C) and the Closed (NC)
terminals are disconnected if a system failure or power failure is detected. Use the Control
(CTRL) and Isolate (ISOL) terminals to provide 15V control voltage on the backplane. For more
information, see “Chapter 3, Power Supply Module” in the SCD6000 Hardware User’s Guide
(B0780DW).
Connecting Field Wiring to a Termination Assembly
A Control and Control Isolate Terminals
Connect these terminals to connect the relay control voltage
onto the backplane. Alternatively, you can wire a remote
switch to these terminals to control the isolation of relay
power. The maximum load is 1A to 15V. Breaking this
connection might prevent Digital (Relay) Outputs from
operating.
B Relay Terminals for indicating a detected system failure
When power is disconnected or when the SCD6000 detects
an error, the Common (C) to Normally Closed (NC)
terminals are disconnected.
C Loop Power Terminals
Loop power terminals route the input power back out to
terminals 3 and 4. Avoid multiple wires in one terminal.
D External Power Supply Unit
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install and remove the cables, wiring, modules, and other replaceable
components only in a nonhazardous area when the RTU is powered
off.
Failure to follow these instructions will result in death or serious
injury.
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
21
Field wiring and I/O modules are connected to each other using Termination Assemblies (TAs) as
shown in Figure 3-8. The cover of the Termination Assembly provides details about the wiring
that you need to connect to the screw terminals.
Figure 3-8. Field Wiring to Termination Assembly Connections - I/O Modules
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
22
Figure 3-9. Field Wiring to Termination Assembly Connections - ACT Module
Field wiring attaches to the screw terminals on a Termination Assembly. The signals and/or the
voltage levels a TA handles depends on the type of I/O modules in the SCD6000. For more
information on the I/O modules and their specifications, see “Chapter 7, Input/Output
Modules” and “Chapter 8, 3 Phase AC Transducer Modules” in the Foxboro SCD6000 Hardware
User’s Guide (B0780DW).
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
23
Types of Termination Assembly Connections
Termination Assemblies can connect to a stranded wire, stranded wire with ferrules, solid wire,
and ring lug type connectors for wiring interconnection flexibility and meeting specific
application requirements. The types of Termination Assembly terminal blocks are shown in
Figure 3-10 and Figure 3-11.
Figure 3-10. Screw Terminal Block
Figure 3-11. Ring Lug
I/O Wiring Guidelines (3.5 mm (0.14 in) Terminals)
Table 3-1. I/O Wiring Guidelines
Terminal pitch
Solid conductor size 0.14 mm2 – 1.5mm2(28-16 AWG)
Stranded conductor size 0.14 mm2
– 1.5mm2
(28-16 AWG)
Stranded with ferrule (with plastic collar) 0.25 mm2 – 0.5mm2(28-16 AWG)
Stranded with ferrule (without plastic collar) 0.25 mm2 – 1.5mm2(23-16 AWG)
Multiple (2) solid conductor 0.14 mm2
– 0.5mm2
(28-20 AWG)
Multiple (2) stranded conductor 0.14 mm2 – 0.75mm2(28-18 AWG)
Multiple (2) stranded with TWIN ferrules
(with plastic collar)
0.5mm2(20 AWG)
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
24
Connecting Field I/O to a Termination Assembly
Before making the field I/O connections, check the different types of field wiring, safety
regulations, and the types of signals which each I/O module can handle. To verify, see the latest
version of the Foxboro SCD6000 RoHS Input/Output Modules (PSS 31H-8K1R).
Check these before you connect field I/O to a Termination Assembly:
♦ The Termination Assembly can handle the input and/or output signal
♦ The channels on the Termination Assembly that each field wire should connect to
Multiple (2) stranded with ferrules (without
plastic collar)
0.25 mm2 – 0.34mm2(23-22 AWG)
Stripping length 7mm (0.28 in)
Screw torque 0.22Nm – 0.25Nm (1.95 Lb-in – 2.21 Lb-in)
Screwdriver size 0.4 mm x 2.5 mm (0.016 in x 0.098 in)
Cable tie width through termination assembly
base side wall
Up to 3.5mm (0.14 in)
Maximum wire size for a bundle of 50 wires
inside one closed termination assembly
♦ 0.5mm2 (20 AWG), 50 x 0.5mm2
(20 AWG)
♦ 1.0 mm2
(17 AWG) (for SY-0399222R),
50 x 1.0mm2 (17 AWG)
Shielded drain wire termination To signal ground bar at enclosure entry point:
Wire segregation We recommend that the analog I/O signal wires
be physically separated from status input and
relay output wiring within ducting internal to
the enclosure
Table 3-1. I/O Wiring Guidelines (Continued)
3. Setting Up the SCD6000 Equipment B0780EV – Rev B
25
To connect field I/O to a Termination Assembly:
1. Route the field wires from the associated I/O devices into the enclosure containing the
SCD6000 I/O modules, and then to the appropriate termination assembly.
2. Slip the exposed end of each field wire into its appropriate screw terminal and tighten
by turning the associated screw clockwise until the terminal makes firm contact with
the wire.
The screw terminals and their designators are shown in Figure 3-9. For termination
assemblies with an analog input module, attach the inline resistor assembly to the
termination assembly if required.
The screw terminals for connection to an external power source are separate from
the screw terminals for field wiring on the termination assembly.
The screw terminals for daisy chaining of an external power source are separate from
the screw terminals for field wiring on the termination assembly.
3. Plug one end of the appropriate termination cable into its connector on the
termination assembly. Turn both the screw connectors clockwise until the cable is
fastened to tighten the termination cable.
NOTICE
POTENTIAL EQUIPMENT DAMAGE
Do not apply more than 4.4 to 5.3 in/lb (0.5 to 0.6 Nm) tightening
torque on the screw terminals.
Failure to follow these instructions can result in equipment
damage.
NOTICE
POTENTIAL EQUIPMENT DAMAGE
Do not apply more than three inch-pound (0.34Nm) tightening torque
on the screw connectors.
Failure to follow these instructions can result in equipment
damage.
B0780EV – Rev B 3. Setting Up the SCD6000 Equipment
26
27
4. Installing the Software in the
SCD6000
This chapter describes how to install the RTU Station Software Suite and the Foxboro RTU
Connect Secure Suite in an SCD6000. The RTU Station Software Suite consists of these items:
♦ RTU Software and Utilities
♦ Remote Terminal Viewer
♦ RTU Station
Installing the RTU Software and Utilities
NOTE
You must have Administrator privileges to install the software.
1. Load the CDROM into the CDROM drive. The User Account Control window is
displayed.
Figure 4-1. User Account Control Window
2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the RTU
Software and Utilities checkbox.
Click SCD6000 Release Note to view the SCD6000 Software Release Notes.
B0780EV – Rev B 4. Installing the Software in the SCD6000
28
Figure 4-2. RTU Software and Utilities Installation Screen
3. Click Install. The Foxboro RTU Software and Utilities installation begins.
4. On the Install Shield Wizard for Foxboro RTU Software and Utilities, click Next.
5. On the License Agreement window, select I accept the terms in the license
agreement and click Next.
Figure 4-3. RTU Software and Utilities - License Agreement
6. On the Customer Information window, enter the necessary details and click Next.
4. Installing the Software in the SCD6000 B0780EV – Rev B
29
If you want to install the application only for you, select Only for me. Or else, select
Anyone who uses this computer.
Figure 4-4. RTU Software and Utilities - Customer Information
7. On the Setup Type window, select Complete to install all the program features or
select Custom to select the program features you want to install and click Next.
Figure 4-5. RTU Software and Utilities - Setup Type
B0780EV – Rev B 4. Installing the Software in the SCD6000
30
If you select Custom Setup, on the Custom Setup window, click Change to change
the destination folder of the installed files. Click Space to check the disk space you
need for the installation.
Figure 4-6. RTU Software and Utilities - Custom Setup
8. On the Ready to Install the Program window, click Install. The installation
continues.
9. On the InstallShield Wizard Completed window, click Finish. The Foxboro RTU
Software and Utilities are installed.
4. Installing the Software in the SCD6000 B0780EV – Rev B
31
Installing RTV
1. Load the CDROM into the CDROM drive. The User Account Control window is
displayed.
Figure 4-7. User Account Control Settings Window
2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the Remote
Terminal Viewer (RTV) checkbox.
Click RTV Release Note to view the RTV Release Notes.
Figure 4-8. RTV Installation Screen
3. Click Install. RTV installation begins.
4. On the Install Shield Wizard, click Next. The installation continues.
B0780EV – Rev B 4. Installing the Software in the SCD6000
32
5. On the InstallShield Wizard Completed window, click Finish. Foxboro RTV is
installed.
Installing RTU Station
1. Load the CDROM into the CDROM drive. The User Account Control window is
displayed.
Figure 4-9. User Account Control Settings Window
2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the RTU
Station checkbox.
Click RTU Station Release Note to view the RTU Station Release Notes.
Figure 4-10. RTU Station Installation Screen
4. Installing the Software in the SCD6000 B0780EV – Rev B
33
3. Click Install. Foxboro RTU Station installation begins. Click Next on the
InstallShield Wizard window to continue the installation.
4. On the Choose Destination Location window, click Next to continue with the
installation.
If you want to change the folder in which the installation files are stored, click
Browse.
Figure 4-11. RTU Station - Choose Destination Location
5. On the Setup Type window, select the Setup type you want and click Next.
If you select Foxboro Evo RTU Station with PostgreSQL type installation, the setup
installs the RTU Station application and its Database backend. We recommend that
you select this setup.
If you select Foxboro Evo RTU Station without PostgreSQL type installation,
manually install the RTU Station database after installing the RTU Station
application. For information about installing the RTU Station database, see
“Installing the RTU Station Database” on page 36.
B0780EV – Rev B 4. Installing the Software in the SCD6000
34
Figure 4-12. RTU Station - Setup Type
The RTU Station installation continues.
6. Click Finish on the InstallShield Wizard Complete window to complete the
installation.
4. Installing the Software in the SCD6000 B0780EV – Rev B
35
Installing the RTU Station Software Suite
Installing the RTU Station Software Suite includes installing the RTU Software and Utilities,
RTV, and RTU Station.
1. Load the CDROM into the CDROM drive. The User Account Control Settings
window is displayed.
Figure 4-13. User Account Control Window
2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. All the checkboxes
are selected by default.
Click:
♦ SCD6000 Release Note to view the SCD6000 Software Release Notes
♦ SCD5200 Release Note to view the SCD5200 Software Release Notes
♦ RTV Release Note to view the RTV Software Release Notes
♦ RTU Station Release Note to view the RTU Station Software Release Notes
B0780EV – Rev B 4. Installing the Software in the SCD6000
36
Figure 4-14. RTU Station Software Suite Installation Screen
To continue installing the RTU Station Software Suite, click Install. The rest of the procedure is
the sum of installing the RTU Software and Utilities, RTV, and RTU Station.
Installing the RTU Station Database
If you select Foxboro Evo RTU Station without PostgreSQL type of installation on the Setup
Type window, manually install the RTU database after installing the RTU Station application.
1. Navigate to the Cygwin folder in the RTU Station installer path.
NOTE
The version of the PostgreSQL database must be compatible with the RTU Station
software that you are installing. To check the compatibility, see the
Foxboro RTU Station Release Notes (B0780SB).
2. Using the command prompt, navigate to the Scripts folder in the RTU Station
installer path.
3. Execute these bash scripts as shown in Figure 4-15:
a. ./install_services.sh --stop-postgres
b. ./install_services.sh --uninstall-postgres
c. ./database_maintenance.sh --killdb
d. ./install_database.sh --initdb
e. ./install_services.sh --install-postgres
f. ./install_services.sh --start-postgres
g. ./installdatabase.sh --create-rootdb
h. ./install_database.sh --create-syscfg
4. Installing the Software in the SCD6000 B0780EV – Rev B
37
i. ./install_database.sh --upgrade-syscfg
Figure 4-15. Installing PostgreSQL Database
Installing the SALL Compiler
Install the SALL compiler to compile the SALL logic in RTU Station. For more information, see
the SCD6000/RTU50 SVX SALL Compiler Installation Guide (B0780DX).
Validating Installation Files
After installing the SCD6000 package, verify whether these installation files are available in the
paths given here.
RTU Software and Utilities:
♦ The RTU software (.Z and .Dll) in the C drive
♦ The Embedded firmware binaries along with old binaries in C:Program Files
(x86)FoxboroEmbedded Firmware folder
♦ The Release Notes along with previous release notes in C:Program Files
(x86)FoxboroRelease Notes folder
♦ idfc.dll, sall.dll, riaf.dll, sallhlsi.exe, cfg_crc.exe, FileChecksum.exe, flt2int.exe and
SSwitch.exe in C:Program Files (x86)FoxboroUtilities folder. idfc.dll, sall.dll,
riaf.dll, sallhlsi.exe, FileChecksum.exe, and SSwitch.exe have to be digitally signed
♦ RTU software Release Notes in Start-->All programs-->Foxboro-->release notes
♦ Latest release notes along with previous release notes and shortcut keys in
C:UsersPublicDesktopFoxboro Release Notes
♦ Installed RTU software name with latest RTU software part number in Control
PanelProgramsPrograms and Features
Foxboro RTV
♦ RTV shortcut key to open the application
♦ All the versions of the RTV Release Notes in C:Program Files
(x86)FoxboroRelease Notes folder
♦ rtv.exe and win32com.dll in C:Program Files (x86)FoxboroRemote Terminal
Viewer has to be digitally signed. Click rtv.exe to open the RTV application
♦ Mcn.dll in C:Program Files (x86)FoxboroRemote Terminal ViewerutilsMcn has
to be digitally signed
B0780EV – Rev B 4. Installing the Software in the SCD6000
38
♦ RTV Release Notes in Start-->All programs-->Foxboro-->release notes
♦ RTV application shortcut key in Start-->All programs-->Foxboro to open the
application
♦ RTV Release Notes shortcut key to open the document in
C:UsersPublicDesktopFoxboro Evo Release Notes
♦ The installed RTV application named with the RTV part number in Control
PanelProgramsPrograms and Features
If you open the RTV application, click help and select about, the RTU diagnostic utility window
has to open with the part number of RTV.
Foxboro RTU Station
♦ RTU Station shortcut key created on the Desktop
♦ All the versions of the RTU Station Release Notes in C:Program Files
(x86)FoxboroRelease Notes folder
♦ IDFC.dll in a folder named with the RTU Software part number in C:Program Files
(x86)FoxboroRTU StationutilsCalcsRTU_IDF. The file has to be digitally signed.
♦ The buildsal folder in a folder named with the RTU Software part number in
C:Program Files (x86)FoxboroRTU StationutilsCalcsRTU_SALL. sall.dll and
sallhlsi.exe have to be digitally signed
♦ Mcn.dll in C:Program Files (x86)FoxboroRTU StationMcn. The file has to be
digitally signed
♦ launcher.exe in C:Program Files (x86)FoxboroRTU Station has to be digitally
signed. Double click launcher.exe to open the RTU Station application
♦ RTU Station Release Notes in Start-->All programs-->Foxboro-->release notes
♦ RTU Station application shortcut key in Start-->All programs-->Foxboro to open the
application
♦ Shortcut key for the RTU Station Release Notes in
C:UsersPublicDesktopFoxboro Release Notes
♦ The installed RTU Station application named with the RTU Station part number in
Control PanelProgramsPrograms and Features
If you open the RTU Station application, click help and select about, the RTU configuration
utility window has to open with latest part number of RTU Station.
Installing the SCD6000 Software
Install the RTU software and utilities onto your workstation. Then, use RTV to download the
RTU software to the RTU flash memory.
Loading the Software on an RTU
If the RTU has a default configuration that the factory provides, enter the IP address of the
channel configured in the default configuration. This keeps the workstation in the same domain
as the channel. If you do not have the default configuration details:
1. Keep the RTU in manual bootstrap mode using the Reset button on the RTU.
4. Installing the Software in the SCD6000 B0780EV – Rev B
39
2. Connect a LAN cable between the workstation PC and the RTU diagnostic channel
(Channel C).
3. Connect to the RTU through RTV using the default IP address, 192.168.1.2. The
workstation should be in the same domain as the default IP address of the RTU in
manual bootstrap mode.
The RTU software consists of two files:
♦ 1101207x.z: The base software file that provides the core RTU software functionality)
♦ 1101207x.dll: A library of loadable modules that provide various communications
protocols
(x is the version of the RTU software)
These files must be present in the RTU flash memory (with the same filename but different
extensions) to run the RTU successfully. During boot time, the RTU software performs a series of
checks to verify that the .z and .dll files match each other. The files do not load if they do not
match.
You can load the RTU software into the flash memory of an RTU using RTV. For more
information, see “Loading the Software and Configuration Files Using RTV” on page 39.
The TCP/IP and DNP File Transfer Agent connection options for RTV are only available if a
suitable configuration file and software are already running on the RTU. For a new RTU or one
without a suitable configuration running, use only the direct serial connection option.
If you start an RTU without any existing RTU software files, it defaults to bootstrap mode. The
bootstrap mode allows ethernet diagnostic communications from the RTV.
For further information on how to configure and operate the RTU, refer to the documents on the
Foxboro RTU Product Documentation CD (Part Number: SY-2005654 Revision Y). You can
also refer to the User Documentation CD Release Notes (B0780SA) for the list of reference
documents and their latest versions.
Loading the Software and Configuration Files Using RTV
SCD6000 supports configuration files only in plain text format. To load the software files and the
configuration files to an RTU using RTV:
1. Start the RTV using either the desktop icon or the Start Menu entry created by the
installation program.
The New Connection dialog box is displayed.
2. Select the communications medium (TCP/IP or DNP3 File Transfer Agent), and
enter the appropriate settings for the selected communications medium.
You can provide a name and save the settings for future use.
3. Click OK. RTV is connected to the RTU.
4. On RTV, click File System.
5. In the File System window, click Download on the right pane.
A file selection dialog box is displayed. By default, the software files are in the C:
directory. The configuration files are available in the location where you save them.
6. Select the files needed and click Open.
7. Name each of the files to be stored in the RTU's flash memory.
B0780EV – Rev B 4. Installing the Software in the SCD6000
40
Select the Keep source file names checkbox to use the existing names for all files.
8. Click OK to download the software.
9. After the download is complete, make the newly selected RTU software files active.
In the File System window, select:
♦ The 1101207_x.z file from either the Software 1 or Software 2 dropdown list.
♦ The .cfg file from either the Configuration 1 or Configuration 2 dropdown list.
♦ The .elf files corresponding to the .cfg file from the Calc 1, Calc 2, and Calc 3
dropdown lists.
10. Click Commit and restart the RTU using the Reset option in the File menu.
NOTE
If you do not select the calculation files that correspond to the appropriate
configuration file and click Commit, the configuration does not work properly.
11. On the New Connection window of RTV, enter the IP address of the channel
configured in the downloaded configuration file to connect to the RTU. You can
connect to the RTU using either Channel A, B, or C.
For SCD6000 devices, diagnostic access is enabled by default and diagnostic commu-
nication through a dedicated diagnostic channel (Channel C).
NOTE
When the SCD6000 RTU is in auto bootstrap mode, the diagnostic
communication is through the Last Good IP address that the RTU was
communicating with previously. In case of unavailability of the Last Good IP,
Default IP Address 192.168.1.2 is used for diagnostic communication.
Installing RTU Connect Secure
Install the Foxboro RTU Connect Secure application on your workstation from the RTU
Connect Secure Suite CDROM.
NOTE
You must have Administrator privileges to install RTU Connect Secure.
To install the application:
1. Load the CDROM into the workstation. A folder with the application executables is
displayed.
4. Installing the Software in the SCD6000 B0780EV – Rev B
41
Figure 4-16. RTU Connect Secure Executables
2. Right-click setup.exe and click Run as administrator.
3. The User Account Control Settings window is displayed. Click Yes.
Figure 4-17. User Account Control Window
4. On the Foxboro RTU Connect Secure - InstallShield Wizard, click Next.
5. On the Destination Folder screen, click Next. You can see the default destination on
the screen.
B0780EV – Rev B 4. Installing the Software in the SCD6000
42
Figure 4-18. RTU Connect Secure - Choose Destination Location
6. On the Ready to Install the Program window, click Install. The installation begins.
7. Click Finish on the InstallShieldWizard to complete the installation.
After installation, an item is added to the Start menu and a desktop icon is created for
Foxboro RTU Connect Secure. The default installation paths are:
♦ C:Program FilesFoxboroRTU Connect Secure for Windows 32-bit
♦ C:Program Files(X86) FoxboroRTU Connect Secure for Windows 7 (64-bit),
Windows 10 (64-bit), Windows Server 2008 (64-bit), and Windows Server 2016 (64-
bit)
where C is the drive letter of the Windows home drive.
After installing RTU Connect Secure, verify that these files are digitally signed:
♦ seccfg.exe in C:Program FilesFoxboroRTU Connect Secure
♦ Mcn.dll in C:Program FilesFoxboroRTU Connect SecureUtilsMcn
To enable user authentication in RTU using a Security Configuration File (.scf), see the
Foxboro RTU Connect Secure User’s Guide (B0780DP).
43
5. Upgrading the Software in the
SCD6000
You can upgrade the RTU Station Software Suite or the individual applications. We recommend
that you upgrade the whole suite and not the individual applications. Upgrading individual
applications might lead to compatibility issues.
NOTE
When you upgrade to a later version of the software, some registries may remain on
the workstation PC. We recommend that you back up the required files, uninstall
the existing version of the software completely and install the later version of the
software. For information on backing up the database, see “Backing up the
Configuration Database” in the Foxboro RTU Station User’s Guide (B0780DQ).
To upgrade the RTU Station Software Suite:
1. Copy the connections.dat file from the RTV installation folder and paste it in a
location that is different from the installation directory
2. Back up the .z, .dll, and the .cfg files. Rename the files to:
♦ $safe.z
♦ $safe.dll
♦ $safe.cfg
3. Download the renamed files to the RTU file system.
4. Back up the SALL and SALL HLSI output files in a location that is different from the
installation directory.
5. Install the new version of the RTU Station Software Suite. For installation
instructions, see “Installing the RTU Station Software Suite” on page 35.
6. You are prompted to back up the existing database. Click Yes to back up the existing
database.
NOTICE
POTENTIAL DATA LOSS
If the firmware upgrade is not successful, use the renamed files to
bring the RTU online after the upgrade. If you do not back up the .z,
.dll and the.cfg files, you will lose your RTU configuration.
Failure to follow these instructions can result in data loss.
B0780EV – Rev B 5. Upgrading the Software in the SCD6000
44
Figure 5-1. RTU Station - Back up Database
The database is stored as a userdatabackup.dat file and a window with the location of
the file is displayed after the backup is complete.
Figure 5-2. userdatabackup.dat file
7. Restore the database from the userdatabackup.dat file. For information on how to do
this, see “Restoring the Configuration Database” section in the Foxboro RTU Station
User’s Guide (B0780DQ).
8. Generate the .cfg file with the upgraded firmware. For more information, see
“Restoring the RTU Configuration” on page 45.
9. Commit the RTU with the latest .z, .dll, and .cfg files.
10. Copy the connections.dat file in the new installation path of the RTV.
11. Reboot the system.
12. Bring the RTU online with the upgraded configuration files.
NOTICE
POTENTIAL DATA LOSS
Back up the existing data before you upgrade the RTU Station Suite. If
you click No or if the upgrade is not successful, you will lose your data.
Failure to follow these instructions can result in data loss.
5. Upgrading the Software in the SCD6000 B0780EV – Rev B
45
If the firmware upgrade is not successful, use these files:
♦ $safe.z
♦ $safe.dll
♦ $safe.cfg
Restoring the RTU Configuration
1. Open Foxboro RTU Station.
2. Right-click RTUs or Optonet and click Import CFG File.
3. Select SCD6000 from the RTU Type drop-down.
4. Browse to the backup configuration file and click Apply.
5. After the CFG import is successful, from the Unit Details window, select the current
firmware.
6. Click Generate CFG file to generate the configuration file.
Recompiling SALL
1. Recompile SALL with the upgraded firmware.
2. Generate the ELF file.
Recompiling SALL HLSI
To recompile SALL HLSI output file with the upgraded firmware:
1. In the SALL HLSI output file (.pdf file), modify CALCTYPE_H_VERSION ! value
to the current version.
2. Recompile SALL HLSI.
Upgrading RTU Connect Secure
NOTE
Before upgrading, we recommend that you back up the required files, uninstall the
existing version of the software completely, and install the later version of the
software.
1. Load the CDROM into the workstation. A folder with the application executables is
displayed.
Figure 5-3. RTU Connect Secure Executables
2. Right-click setup.exe and click Run as administrator.
B0780EV – Rev B 5. Upgrading the Software in the SCD6000
46
3. On the introductory screen, click Install.
4. You are prompted to back up existing data. On the dialog box, click Yes.
Figure 5-4. RTU Connect Secure - Back up Data
RTU Connect Secure creates a backup of the existing database. The backup file
backup_seccfg.sql is created and saved in the installation directory.
5. Click Finish on the InstallShield Wizard.
6. Reboot your system.
7. Launch Foxboro RTU Connect Secure.
8. From the Database menu, select Restore Database.
9. Enter the path to the backup file in the File Path field. The database is restored from
this file.
Using Online Help
We recommend that you use Internet Explorer version 11 or later as your default browser to use
the online Help for RTU Station, RTV, and Connect Secure. Change the browser settings for the
Help page to refresh and display properly:
1. Go to the Internet Explorer browser settings and click Internet Options.
2. On the General tab, click Tabs.
The Tabbed Browsing Settings window is displayed.
3. In the Open links from other programs in section, select the current tab or window
and click OK.
NOTICE
POTENTIAL DATA LOSS
Back up the existing data before you upgrade Foxboro RTU Connect
Secure. If you click No or if the upgrade is not successful, your data is
lost.
Failure to follow these instructions can result in data loss.
5. Upgrading the Software in the SCD6000 B0780EV – Rev B
47
Post-Installation Checks
Check these after installing the RTU Station and the RTU software:
♦ User Account Settings is set to High for the RTU tools to launch
♦ All the users have passwords to access RTU Station. RTU Station does not launch if
you have an empty password
Schneider Electric Systems USA, Inc.
38 Neponset Avenue
Foxborough, MA 02035-2037
United States of America
www.schneider-electric.com
Global Customer Support
https://pasupport.schneider-electric.com

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toaz.info-schneider-electric-foxboro-evo-scd6000-installation-guide-pr_91ec489b4a70e17167e5b3f458b10fc4.pdf

  • 1. *B0780EV* *B* B0780EV Rev B September 25, 2018 Foxboro SCADA SCD6000 Installation Guide
  • 2. Schneider Electric, Foxboro, and Foxboro Evo are trademarks of Schneider Electric SE, its subsidiaries, and affiliates. All other brand names may be trademarks of their respective owners. Copyright 2018 Schneider Electric. All rights reserved. SOFTWARE LICENSE AND COPYRIGHT INFORMATION Before using the Schneider Electric Systems USA, Inc. supplied software supported by this docu- mentation, you should read and understand the following information concerning copyrighted software. 1. The license provisions in the software license for your system govern your obligations and usage rights to the software described in this documentation. If any portion of those license provisions is violated, Schneider Electric Systems USA, Inc. will no lon- ger provide you with support services and assumes no further responsibilities for your system or its operation. 2. All software issued by Schneider Electric Systems USA, Inc. and copies of the software that you are specifically permitted to make, are protected in accordance with Federal copyright laws. It is illegal to make copies of any software media provided to you by Schneider Electric Systems USA, Inc. for any purpose other than those purposes men- tioned in the software license.
  • 3. iii Contents Figures..................................................................................................................................... v Safety Information ................................................................................................................ vii Preface.................................................................................................................................... ix 1. Overview of the SCD6000 ................................................................................................ 1 Configurations of the SCD6000 ............................................................................................... 1 SCD6000 IEC 61850 Gateway ............................................................................................ 2 SCD6000 Translator ............................................................................................................ 3 SCD6000 Controller ............................................................................................................ 4 SCD6000 with Electrobus I/O Expansion in an OptoNet Network ......................................... 5 Chassis of the SCD6000 ........................................................................................................... 6 SCD6000 Modules ................................................................................................................... 8 2. Installation and Upgrade Requirements for the SCD6000 .............................................. 11 System Requirements for Installing the SCD6000 .................................................................. 11 Pre-Installation Cybersecurity Requirements for the SCD6000 ............................................... 11 3. Setting Up the SCD6000 Equipment.............................................................................. 13 Unloading and Unpacking the Equipment .............................................................................. 13 Calculating Thermal Loading .................................................................................................. 13 Setting Up the Equipment ...................................................................................................... 14 Installing the Ten Slot File ................................................................................................. 14 Installing the Five, Three, and One Slot File ...................................................................... 15 Grounding the File ............................................................................................................. 17 Powering Up and Wiring the Modules .................................................................................... 19 Connecting Field Wiring to a Termination Assembly ........................................................ 20 Types of Termination Assembly Connections ............................................................... 23 I/O Wiring Guidelines (3.5 mm (0.14 in) Terminals) ........................................................ 23 Connecting Field I/O to a Termination Assembly ......................................................... 24 4. Installing the Software in the SCD6000.......................................................................... 27 Installing the RTU Software and Utilities ............................................................................... 27 Installing RTV ........................................................................................................................ 31 Installing RTU Station ............................................................................................................ 32 Installing the RTU Station Software Suite ............................................................................... 35
  • 4. B0780EV – Rev B Contents iv Installing the RTU Station Database ............................................................................. 36 Installing the SALL Compiler ................................................................................................. 37 Validating Installation Files ..................................................................................................... 37 RTU Software and Utilities: ............................................................................................... 37 Foxboro RTV ..................................................................................................................... 37 Foxboro RTU Station ........................................................................................................ 38 Installing the SCD6000 Software ............................................................................................ 38 Loading the Software on an RTU ....................................................................................... 38 Loading the Software and Configuration Files Using RTV ................................................. 39 Installing RTU Connect Secure .............................................................................................. 40 5. Upgrading the Software in the SCD6000........................................................................ 43 Restoring the RTU Configuration ...................................................................................... 45 Recompiling SALL ............................................................................................................. 45 Recompiling SALL HLSI ................................................................................................... 45 Upgrading RTU Connect Secure ............................................................................................ 45 Using Online Help ................................................................................................................. 46 Post-Installation Checks .......................................................................................................... 47
  • 5. v Figures 1-1. SCD6000 IEC 61850 Gateway ..................................................................................... 2 1-2. SCD6000 Translator ..................................................................................................... 3 1-3. SCD6000 Controller .................................................................................................... 4 1-4. OptoNet Three Node Setup ......................................................................................... 5 1-5. 10 I/O Slot Chassis ....................................................................................................... 6 1-6. 5 I/O Slot Chassis ......................................................................................................... 6 1-7. 3 I/O Slot Chassis ......................................................................................................... 7 1-8. 1 I/O Slot Chassis ......................................................................................................... 7 1-9. Modules in SCD6000 ................................................................................................... 8 2-1. Application Executables for RTU Station Installation ................................................. 11 2-2. Application Executables for RTU Connect Secure Installation .................................... 12 3-1. Ten I/O Slot File Rear Mount Dimensions ................................................................. 14 3-2. Ten I/O Slot File Mount Pattern ................................................................................ 15 3-3. Five I/O Slot File Rear Mount Pattern and Dimensions .............................................. 15 3-4. Three I/O Slot File Rear Mount Dimensions .............................................................. 16 3-5. One I/O Slot Rear Mount Dimension and Pattern ..................................................... 16 3-6. File Earthing Procedure ............................................................................................... 18 3-7. External Power Supply and SCD6000 PSU Module Wiring ....................................... 20 3-8. Field Wiring to Termination Assembly Connections - I/O Modules ........................... 21 3-9. Field Wiring to Termination Assembly Connections - ACT Module .......................... 22 3-10. Screw Terminal Block ................................................................................................. 23 3-11. Ring Lug ..................................................................................................................... 23 4-1. User Account Control Window .................................................................................. 27 4-2. RTU Software and Utilities Installation Screen ........................................................... 28 4-3. RTU Software and Utilities - License Agreement ........................................................ 28 4-4. RTU Software and Utilities - Customer Information .................................................. 29 4-5. RTU Software and Utilities - Setup Type .................................................................... 29 4-6. RTU Software and Utilities - Custom Setup ............................................................... 30 4-7. User Account Control Settings Window ..................................................................... 31 4-8. RTV Installation Screen .............................................................................................. 31 4-9. User Account Control Settings Window ..................................................................... 32 4-10. RTU Station Installation Screen .................................................................................. 32 4-11. RTU Station - Choose Destination Location .............................................................. 33 4-12. RTU Station - Setup Type .......................................................................................... 34 4-13. User Account Control Window .................................................................................. 35 4-14. RTU Station Software Suite Installation Screen .......................................................... 36 4-15. Installing PostgreSQL Database .................................................................................. 37 4-16. RTU Connect Secure Executables ............................................................................... 41 4-17. User Account Control Window .................................................................................. 41 4-18. RTU Connect Secure - Choose Destination Location ................................................. 42 5-1. RTU Station - Back up Database ................................................................................ 44 5-2. userdatabackup.dat file ................................................................................................ 44 5-3. RTU Connect Secure Executables ............................................................................... 45 5-4. RTU Connect Secure - Back up Data ......................................................................... 46
  • 6. B0780EV – Rev B Figures vi
  • 7. Safety Information Important Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, ser- vice, or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a "Danger" or "Warning" safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury.
  • 8. Please Note Electrical equipment should be installed, operated, serviced, and main- tained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the con- struction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
  • 9. ix Preface This document describes how to install the Foxboro SCD6000 and provides a detailed description of the installation requirements for the module. NOTE The Station Computing Devices (SCD) (Foxboro SCD6000 and Foxboro SCD5200) and the Remote Terminal Unit (RTU50 SVX) are generally referred to as Foxboro remote devices in this document. The terms SCD6000, RTU50 SVX, SCD5200, and RTU50 are used when referring to a particular device. Who This Book Is For This document contains detailed technical information useful for installation and maintenance personnel. Only operators have access to power or reset the SCD6000 module. Revision Information Revision B includes these changes: Chapter 1 “Overview of the SCD6000” ♦ Updated “SCD6000 Modules” on page 8 with the partnumbers of the modules Chapter 2 “Installation and Upgrade Requirements for the SCD6000” ♦ Updated “System Requirements for Installing the SCD6000” on page 11 Chapter 3 “Setting Up the SCD6000 Equipment” ♦ Updated “Powering Up and Wiring the Modules” on page 19 ♦ Updated Table 3-1 Chapter 4 “Installing the Software in the SCD6000” ♦ Added “Installing the RTU Software and Utilities” on page 27 WARNING HAZARD OF ELECTRIC SHOCK OR POTENTIAL EQUIPMENT DAMAGE Unauthorized personnel should not access the internal components of the SCD6000. Operate the equipment only as specified by the manufacturer. Failure to follow these instructions can result in death or serious injury.
  • 10. B0780EV – Rev B Preface x ♦ Added “Installing RTV” on page 31 ♦ Added “Installing RTU Station” on page 32 ♦ Updated “Installing the RTU Station Software Suite” on page 35 ♦ Updated “Installing RTU Connect Secure” on page 40 Chapter 5 “Upgrading the Software in the SCD6000” ♦ Added the chapter Reference Documents ♦ Foxboro RTU Station User’s Guide (B0780DQ) ♦ Foxboro SCADA RTU50/SCD5200 to SCD6000 Migration Guide (B0780FA) ♦ SALL High Level Serial Interface (HLSI) User's Guide (B0780DM) ♦ Foxboro RTU Station Release Notes (B0780SB) ♦ Foxboro Remote Terminal Viewer Release Notes (B0780SD) ♦ Foxboro SCD6000 Hardware User’s Guide (B0780DW) ♦ Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements (IEC 61010-1, Third Edition 2010) ♦ Telecommunications Labelling (Customer Equipment and Customer Labelling) Notice 2001 as amended. For the latest revisions of the documents, visit the Global Customer Support website at https://pasupport.schneider-electric.com List of Terms A Amps AC Alternating Current ACT AC Transducer card AI Analog Input AO Analog Output AWG American Wire Gauge C Common CE Compliance Europe COPE CPU, OptoNet, Power Supply, and Ethernet combined board for the SCD5200/SCD6000 DC Direct Current DCB Dual Communications Board
  • 11. Preface B0780EV – Rev B xi DCD Data Carrier Detect DI Digital Input DNP3 Distributed Network Protocol V3.00 DO Digital Output EMC Electro Magnetic Compatibility Foxboro Remote Devices Foxboro SCD6000, RTU50 SVX, and Foxboro SCD5200 HLSI High Level Serial Interface Hz Hertz IED Intelligent Electronic Device I/O Input/Output rms Root Mean Square RTU Remote Terminal Unit RTU50 A Foxboro Remote Terminal Unit product, formerly known as C50 Foxboro RTU Station Foxboro SCADA system configuration software, formerly known as System Configurator RTV Foxboro Remote Terminal Viewer SCADA Supervisory Control And Data Acquisition SCD Station Computing Device SCD5200 A Foxboro SCADA Station Computing Device product SCD6000 A Foxboro SCADA Station Computing Device product SM System Manager SUN System Use Notification TA Termination Assembly TX Transmit V Volt W Watt
  • 12. B0780EV – Rev B Preface xii
  • 13. 1 1. Overview of the SCD6000 The Foxboro SCD6000 requires software part number SY-1101207 Revision A or later. The SCD6000 is configured using Foxboro RTU Station and diagnosed using Foxboro Remote Terminal Viewer (RTV). SCD6000 inherits the functionality of the compact Foxboro SCD5200. The CPU used in an SCD6000 IEC 61850 Gateway, SCD6000 Translator, and SCD6000 Controller provides more dynamic RAM for a higher concentration of IEC 61850, IEC 101, IEC 103, DNP3, Conitel, and Modbus Intelligent Electronic Devices (IEDs). The SCD6000 architecture allows a full spectrum of configurations, ranging from small single- device stations to redundant input/output systems with redundant (duplicated and path diverse) communication networks. The CPU module supports: ♦ Specialized communication ♦ Local networking ♦ Application processing ♦ Integration of station devices and meters The tools used to configure the SCD6000 are: ♦ Foxboro RTU Station ♦ Foxboro Remote Terminal Viewer ♦ Foxboro RTU Connect Secure Configurations of the SCD6000 You can configure an SCD6000 as an IEC 61850 Gateway, SCD6000 Translator, or SCD6000 Controller. The configurations are described in: ♦ “SCD6000 IEC 61850 Gateway” on page 2 ♦ “SCD6000 Translator” on page 3 ♦ “SCD6000 Controller” on page 4
  • 14. B0780EV – Rev B 1. Overview of the SCD6000 2 SCD6000 IEC 61850 Gateway Figure 1-1 describes an SCD6000 configured as an IEC 61850 Client (Gateway), converting DNP Master and DNP Slave. Protocols are connected using Ethernet ports or the SALL HLSI User Serial Port. SCD6000 IEC 61850 Gateway includes both IEC 61850 Client and Server. You can connect RTUs configured as SCD6000 IEC 61850 Gateway in an OptoNet network. Figure 1-1. SCD6000 IEC 61850 Gateway
  • 15. 1. Overview of the SCD6000 B0780EV – Rev B 3 SCD6000 Translator An SCD6000 configured as a translator allows translation of multiple low-level communications protocols and physical media types to one or more high level protocols, for example, to an IEC 61850 object schema for integration with IEC 61850 control schemes. The SCD6000 Translator includes both IEC 61850 Client and Server. You can connect RTUs configured as SCD6000 Translator in an OptoNet network. Figure 1-2. SCD6000 Translator
  • 16. B0780EV – Rev B 1. Overview of the SCD6000 4 SCD6000 Controller An SCD6000 configured as controller consists of analog, digital, or fiber-optic communications using multiple communications ports with each port using different communications protocols. It supports intelligent I/O modules for high performance processing and distributed I/O capability over a star optical network. An SCD6000 controller includes both IEC 61850 Client and Server. Figure 1-3. SCD6000 Controller
  • 17. 1. Overview of the SCD6000 B0780EV – Rev B 5 SCD6000 with Electrobus I/O Expansion in an OptoNet Network An example of the SCD6000 RTUs with 10 I/O Slot Chassis connected using OptoNet is shown in Figure 1-4. Figure 1-4. OptoNet Three Node Setup
  • 18. B0780EV – Rev B 1. Overview of the SCD6000 6 Chassis of the SCD6000 The various chassis used in SCD6000 and their specifications are: ♦ 10 I/O Slot Chassis (Part number SY-2003098): This chassis has a 19-inch rack. It has one processor slot and ten slots for I/O modules and communications modules as shown in Figure 1-5. Figure 1-5. 10 I/O Slot Chassis ♦ 5 I/O Slot Chassis (Part number SY-2003100): This chassis is 1/2 of the 19-inch rack. It has one processor slot and five slots for I/O modules and communications modules as shown in Figure 1-6. Figure 1-6. 5 I/O Slot Chassis
  • 19. 1. Overview of the SCD6000 B0780EV – Rev B 7 ♦ 3 I/O Slot Chassis (Part number SY-2003102): This chassis is 1/3 of the 19-inch rack. It has one processor slot and three slots for I/O modules and communications modules as shown in Figure 1-7. Figure 1-7. 3 I/O Slot Chassis ♦ 1 I/O Slot Chassis (Part number SY-2003104): This chassis is 1/6 of the 19-inch rack. It has one processor slot and one slot for an I/O module or a communications module as shown in Figure 1-8. Figure 1-8. 1 I/O Slot Chassis
  • 20. B0780EV – Rev B 1. Overview of the SCD6000 8 SCD6000 Modules SCD6000 consists of these modules: ♦ Main Processor Module (MPM) ♦ Power Supply Module (PSU) ♦ Communication Modules (Comms) ♦ Input/Output Modules (I/O) Figure 1-9. Modules in SCD6000 ♦ Main Processor Module (MPM): The types of the Main Processor Module and their part numbers are: Module Part Number CPU, OptoNet, Power supply, and Ethernet (COPE) SY-60399001R CPU, OptoNet, and Ethernet (COE) SY-60399002R
  • 21. 1. Overview of the SCD6000 B0780EV – Rev B 9 ♦ Communication Modules (Comms): The types of the Communication Modules are: ♦ 8-Channel Serial Communication Module ♦ Dual Communication Boards ♦ Input/Output Modules (I/O): The types of the I/O modules are: ♦ Multi I/O Module Partnumber 8-Channel Serial Communication Module SY-0399132R Module Partnumber Dual Communications Module V.28 CONITEL C2020/ C2025 (Master and Slave) SY-0399192R Dual Communications Module V.28 DNP3 SY-0399194R1 1. These modules do not support SCD6000 software part number SY-1101207 Revision D or later. Dual Communications Module Optical DNP3 SY-0399122R1 Dual Communications Module V.28 IEC 60870-5-101 SY-0399196R Dual Communications Module Optical IEC 60870-5-103 SY-0399127R 64K Dual Communications Module V.11 DNP3 SY-0399163R1 64K Dual Communications Module V.11 DNP3 Master/Slave (ignores DCD) SY-0399224R1 Communications Module V.11 DNP3 Master/Slave RoHS Type 2 SY-0399225R2 2. These modules support SCD6000 software part number SY-1101207 Revision D or later. Communications Module V.28 DNP3 Master/Slave RoHS Type 2 SY-0399226R2 Communications Module Glass Optical DNP3 Master/Slave RoHS Type 2 SY-0399227R2 Module Partnumber 24 Digital Input (24V)/6 Analog Input/6 Pilot Relay Output Module SY-0399089R 24 Digital Input (48V)/6 Analog Input/6 Pilot Relay Output Module SY-0399096R 24 Digital Input (129V)/6 Analog Input/6 Pilot Relay Output Module SY-0399097R 24 Digital Input (24V)/6 Analog Input/8 Mini-Pilot Relay Output Module SY-0399088R 24 Digital Input (48V)/6 Analog Input/8 Mini-Pilot Relay Output Module SY-0399094R 24 Digital Input (129V)/6 Analog Input/8 Mini-Pilot Relay Output Module SY-0399095R 24 Digital Input (24V)/6 Analog Input/6 Pilot Relay Output Module SY-0399089R
  • 22. B0780EV – Rev B 1. Overview of the SCD6000 10 ♦ Analog Output ♦ Analog Input ♦ Digital Output ♦ Analog Digital Input ♦ AC Transducer For more information, see the SCD6000 Hardware User’s Guide (B0780DW). Module Partnumber 4 Analog Output Module SY-0399084R Module Partnumber 20 Analog Input (1kV isolated) Module SY-0399085R Module Partnumber 12 Digital (Relay) Output Module SY-0399086R 12 Magnetically Latched Relay Output Module SY-0399087R 8 x 10 Amp Digital (Relay) Output Module SY-0399136R Module Partnumber 4 Isolated AI and 32 DI Input Board (Deep Wiring Channel) Module SY-0399222R Module Partnumber IOM 3 CT 4 PT Transducer - 1 Amp CT SY-0399140R IOM 3 CT 4 PT Transducer - 5 Amp CT SY-0399142R
  • 23. 11 2. Installation and Upgrade Requirements for the SCD6000 System Requirements for Installing the SCD6000 To install the SCD6000 product package and Foxboro RTU Connect Secure, you need: ♦ Windows® 7 (32-bit and 64-bit) or Windows® 10 (64-bit) Operating System ♦ Windows® Server 2008 R2 Standard (64-bit) or Windows Server® 2016 Operating System ♦ 2GB RAM ♦ 4GB or more hard disk space ♦ CPU with 2.8GHz or a faster processor Pre-Installation Cybersecurity Requirements for the SCD6000 Check these before installing the SCD6000: ♦ System hardware, software, and documentation required to complete the installation is available. ♦ You have Administrator privileges to install the SCD6000 product package and Foxboro RTU Connect Secure. ♦ The software installation files are digitally signed. ♦ The RTU Station Suite and the RTU Connect Secure Software Suite have the media release documents and the necessary application executables as shown in Figure 2-1 and Figure 2-2. Figure 2-1. Application Executables for RTU Station Installation
  • 24. B0780EV – Rev B 2. Installation and Upgrade Requirements for the SCD6000 12 Figure 2-2. Application Executables for RTU Connect Secure Installation We recommend that you use the Microsoft® Baseline Security Analyzer (MBSA) tools to define baselines and detect changes in Windows systems. MBSA helps detect operating system security threats. Use MBSA to record a history of the security changes made on the system. Before installing any software or OS package on a system, run MBSA. Run MBSA again after installing the software or any patches. This practice provides historical change data and helps identify any gaps. Follow the suggestions offered by MBSA and archive the change log reports. You can download MBSA from https://www.microsoft.com/en-in/download/details.aspx?id=7558.
  • 25. 13 3. Setting Up the SCD6000 Equipment This chapter describes setting up the hardware equipment and powering up the modules of the SCD6000. Unloading and Unpacking the Equipment The SCD6000 units are designed to withstand vibration and jolts normally encountered during shipping and installation. However, avoid extreme jolts and vibration. We recommend that you complete the major movements before unpacking the units. Before you unpack the equipment, check these: 1. Check the exterior of the shipping carton for obvious damage. Any noticeable damage should be indicated in the shipper's bill of lading. 2. Verify that the equipment received is the same as described in the bill of lading. 3. Remove shipping straps, shipping shroud, and other packing materials such as polyethylene bags and styrofoam cushioning materials. If the unit is to be shipped from the present site, save the packing materials for reuse. 4. If the unit is attached to a skid, remove the shipping hardware and hold-down bolts used to fasten the unit to the skid. Separate the skid from the unit. 5. Verify that the appropriate interconnecting cables are present by comparing the cable part numbers and the quantities with those listed in the bill of lading. Calculating Thermal Loading The amount of heat each SCD6000 dissipates is not the same. The heat dissipated affects the chassis in the 19-inch rack. The values for allowable heat dissipation within the rack depend on the external temperature. To determine whether the total equipment selected for mounting in a rack exceeds these values, add the power dissipation values for the power supplies and the modules to be mounted in the rack. For more information, see the Foxboro SCD6000 Hardware User’s Guide (B0780DW). Verify the heat dissipation and power consumption values against the version of the hardware that you use.
  • 26. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 14 Setting Up the Equipment To install the SCD6000, mount the chassis into a 19-inch rack. Mount the 19-inch rack on the floor or on a wall and configure the power, ground, earth, and I/O connections. Installing the Ten Slot File You can install the Ten slot file on a 19-inch rack or you can rear-mount it. To rear-mount the slot file, relocate the mounting angle brackets from the front to the rear. Figure 3-1. Ten I/O Slot File Rear Mount Dimensions DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Keep high voltage main power cables (those carrying 30 Vrms or greater or 60 V dc or greater) separate from low voltage signal cables (those carrying less than 30 Vrms, or less than 60 V dc). Failure to follow these instructions will result in death or serious injury.
  • 27. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 15 Figure 3-2. Ten I/O Slot File Mount Pattern Installing the Five, Three, and One Slot File The Five, Three, and One slot files are rear-mounted because they are not wide enough to fit into a 19-inch rack. Figure 3-3. Five I/O Slot File Rear Mount Pattern and Dimensions
  • 28. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 16 Figure 3-4. Three I/O Slot File Rear Mount Dimensions Figure 3-5. One I/O Slot Rear Mount Dimension and Pattern
  • 29. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 17 Grounding the File Ground the file properly to avoid damage. File mounting bolts may not provide adequate ground. Use a 2.5 mm2 (50/0.25 mm) (13 AWG) grounding wire and run it directly to the protective ground bar. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH A hazardous (higher than normal) voltage may be present. Only authorized personnel should access this module. Failure to follow these instructions will result in death or serious injury. WARNING HAZARD OF ELECTRIC SHOCK OR POTENTIAL EQUIPMENT DAMAGE • Unauthorized personnel should not access the internal components of the SCD6000. • Operate the equipment only as specified by the manufacturer. • If you do not follow the guidelines, the protection provided by the equipment can be compromised. Failure to follow these instructions can result in death or serious injury.
  • 30. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 18 Figure 3-6. File Earthing Procedure NOTE Logic 0 V is connected to the file frame through the backplane. Therefore, logic 0 V is grounded. NOTICE POTENTIAL DATA LOSS AND EQUIPMENT DAMAGE Do not use the isolated shield bar separately grounded and an alternate non-isolated protective ground bar type installation for the SCD6000. Connect the SCD6000 to a protective ground bar. Do not use the dual bar configuration as this is not a preferred arrangement for High Frequency EMC performance. Failure to follow these instructions can result in equipment damage.
  • 31. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 19 Powering Up and Wiring the Modules Figure 3-7 shows the field wiring between the external power supply and the SCD6000 Power Supply Module.
  • 32. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 20 Figure 3-7. External Power Supply and SCD6000 PSU Module Wiring Connect the input power terminals to the external power supply. You can use the loop power terminals to provide power supply to another SCD6000. The Common (C) and the Closed (NC) terminals are disconnected if a system failure or power failure is detected. Use the Control (CTRL) and Isolate (ISOL) terminals to provide 15V control voltage on the backplane. For more information, see “Chapter 3, Power Supply Module” in the SCD6000 Hardware User’s Guide (B0780DW). Connecting Field Wiring to a Termination Assembly A Control and Control Isolate Terminals Connect these terminals to connect the relay control voltage onto the backplane. Alternatively, you can wire a remote switch to these terminals to control the isolation of relay power. The maximum load is 1A to 15V. Breaking this connection might prevent Digital (Relay) Outputs from operating. B Relay Terminals for indicating a detected system failure When power is disconnected or when the SCD6000 detects an error, the Common (C) to Normally Closed (NC) terminals are disconnected. C Loop Power Terminals Loop power terminals route the input power back out to terminals 3 and 4. Avoid multiple wires in one terminal. D External Power Supply Unit DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Install and remove the cables, wiring, modules, and other replaceable components only in a nonhazardous area when the RTU is powered off. Failure to follow these instructions will result in death or serious injury.
  • 33. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 21 Field wiring and I/O modules are connected to each other using Termination Assemblies (TAs) as shown in Figure 3-8. The cover of the Termination Assembly provides details about the wiring that you need to connect to the screw terminals. Figure 3-8. Field Wiring to Termination Assembly Connections - I/O Modules
  • 34. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 22 Figure 3-9. Field Wiring to Termination Assembly Connections - ACT Module Field wiring attaches to the screw terminals on a Termination Assembly. The signals and/or the voltage levels a TA handles depends on the type of I/O modules in the SCD6000. For more information on the I/O modules and their specifications, see “Chapter 7, Input/Output Modules” and “Chapter 8, 3 Phase AC Transducer Modules” in the Foxboro SCD6000 Hardware User’s Guide (B0780DW).
  • 35. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 23 Types of Termination Assembly Connections Termination Assemblies can connect to a stranded wire, stranded wire with ferrules, solid wire, and ring lug type connectors for wiring interconnection flexibility and meeting specific application requirements. The types of Termination Assembly terminal blocks are shown in Figure 3-10 and Figure 3-11. Figure 3-10. Screw Terminal Block Figure 3-11. Ring Lug I/O Wiring Guidelines (3.5 mm (0.14 in) Terminals) Table 3-1. I/O Wiring Guidelines Terminal pitch Solid conductor size 0.14 mm2 – 1.5mm2(28-16 AWG) Stranded conductor size 0.14 mm2 – 1.5mm2 (28-16 AWG) Stranded with ferrule (with plastic collar) 0.25 mm2 – 0.5mm2(28-16 AWG) Stranded with ferrule (without plastic collar) 0.25 mm2 – 1.5mm2(23-16 AWG) Multiple (2) solid conductor 0.14 mm2 – 0.5mm2 (28-20 AWG) Multiple (2) stranded conductor 0.14 mm2 – 0.75mm2(28-18 AWG) Multiple (2) stranded with TWIN ferrules (with plastic collar) 0.5mm2(20 AWG)
  • 36. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 24 Connecting Field I/O to a Termination Assembly Before making the field I/O connections, check the different types of field wiring, safety regulations, and the types of signals which each I/O module can handle. To verify, see the latest version of the Foxboro SCD6000 RoHS Input/Output Modules (PSS 31H-8K1R). Check these before you connect field I/O to a Termination Assembly: ♦ The Termination Assembly can handle the input and/or output signal ♦ The channels on the Termination Assembly that each field wire should connect to Multiple (2) stranded with ferrules (without plastic collar) 0.25 mm2 – 0.34mm2(23-22 AWG) Stripping length 7mm (0.28 in) Screw torque 0.22Nm – 0.25Nm (1.95 Lb-in – 2.21 Lb-in) Screwdriver size 0.4 mm x 2.5 mm (0.016 in x 0.098 in) Cable tie width through termination assembly base side wall Up to 3.5mm (0.14 in) Maximum wire size for a bundle of 50 wires inside one closed termination assembly ♦ 0.5mm2 (20 AWG), 50 x 0.5mm2 (20 AWG) ♦ 1.0 mm2 (17 AWG) (for SY-0399222R), 50 x 1.0mm2 (17 AWG) Shielded drain wire termination To signal ground bar at enclosure entry point: Wire segregation We recommend that the analog I/O signal wires be physically separated from status input and relay output wiring within ducting internal to the enclosure Table 3-1. I/O Wiring Guidelines (Continued)
  • 37. 3. Setting Up the SCD6000 Equipment B0780EV – Rev B 25 To connect field I/O to a Termination Assembly: 1. Route the field wires from the associated I/O devices into the enclosure containing the SCD6000 I/O modules, and then to the appropriate termination assembly. 2. Slip the exposed end of each field wire into its appropriate screw terminal and tighten by turning the associated screw clockwise until the terminal makes firm contact with the wire. The screw terminals and their designators are shown in Figure 3-9. For termination assemblies with an analog input module, attach the inline resistor assembly to the termination assembly if required. The screw terminals for connection to an external power source are separate from the screw terminals for field wiring on the termination assembly. The screw terminals for daisy chaining of an external power source are separate from the screw terminals for field wiring on the termination assembly. 3. Plug one end of the appropriate termination cable into its connector on the termination assembly. Turn both the screw connectors clockwise until the cable is fastened to tighten the termination cable. NOTICE POTENTIAL EQUIPMENT DAMAGE Do not apply more than 4.4 to 5.3 in/lb (0.5 to 0.6 Nm) tightening torque on the screw terminals. Failure to follow these instructions can result in equipment damage. NOTICE POTENTIAL EQUIPMENT DAMAGE Do not apply more than three inch-pound (0.34Nm) tightening torque on the screw connectors. Failure to follow these instructions can result in equipment damage.
  • 38. B0780EV – Rev B 3. Setting Up the SCD6000 Equipment 26
  • 39. 27 4. Installing the Software in the SCD6000 This chapter describes how to install the RTU Station Software Suite and the Foxboro RTU Connect Secure Suite in an SCD6000. The RTU Station Software Suite consists of these items: ♦ RTU Software and Utilities ♦ Remote Terminal Viewer ♦ RTU Station Installing the RTU Software and Utilities NOTE You must have Administrator privileges to install the software. 1. Load the CDROM into the CDROM drive. The User Account Control window is displayed. Figure 4-1. User Account Control Window 2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the RTU Software and Utilities checkbox. Click SCD6000 Release Note to view the SCD6000 Software Release Notes.
  • 40. B0780EV – Rev B 4. Installing the Software in the SCD6000 28 Figure 4-2. RTU Software and Utilities Installation Screen 3. Click Install. The Foxboro RTU Software and Utilities installation begins. 4. On the Install Shield Wizard for Foxboro RTU Software and Utilities, click Next. 5. On the License Agreement window, select I accept the terms in the license agreement and click Next. Figure 4-3. RTU Software and Utilities - License Agreement 6. On the Customer Information window, enter the necessary details and click Next.
  • 41. 4. Installing the Software in the SCD6000 B0780EV – Rev B 29 If you want to install the application only for you, select Only for me. Or else, select Anyone who uses this computer. Figure 4-4. RTU Software and Utilities - Customer Information 7. On the Setup Type window, select Complete to install all the program features or select Custom to select the program features you want to install and click Next. Figure 4-5. RTU Software and Utilities - Setup Type
  • 42. B0780EV – Rev B 4. Installing the Software in the SCD6000 30 If you select Custom Setup, on the Custom Setup window, click Change to change the destination folder of the installed files. Click Space to check the disk space you need for the installation. Figure 4-6. RTU Software and Utilities - Custom Setup 8. On the Ready to Install the Program window, click Install. The installation continues. 9. On the InstallShield Wizard Completed window, click Finish. The Foxboro RTU Software and Utilities are installed.
  • 43. 4. Installing the Software in the SCD6000 B0780EV – Rev B 31 Installing RTV 1. Load the CDROM into the CDROM drive. The User Account Control window is displayed. Figure 4-7. User Account Control Settings Window 2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the Remote Terminal Viewer (RTV) checkbox. Click RTV Release Note to view the RTV Release Notes. Figure 4-8. RTV Installation Screen 3. Click Install. RTV installation begins. 4. On the Install Shield Wizard, click Next. The installation continues.
  • 44. B0780EV – Rev B 4. Installing the Software in the SCD6000 32 5. On the InstallShield Wizard Completed window, click Finish. Foxboro RTV is installed. Installing RTU Station 1. Load the CDROM into the CDROM drive. The User Account Control window is displayed. Figure 4-9. User Account Control Settings Window 2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. Select the RTU Station checkbox. Click RTU Station Release Note to view the RTU Station Release Notes. Figure 4-10. RTU Station Installation Screen
  • 45. 4. Installing the Software in the SCD6000 B0780EV – Rev B 33 3. Click Install. Foxboro RTU Station installation begins. Click Next on the InstallShield Wizard window to continue the installation. 4. On the Choose Destination Location window, click Next to continue with the installation. If you want to change the folder in which the installation files are stored, click Browse. Figure 4-11. RTU Station - Choose Destination Location 5. On the Setup Type window, select the Setup type you want and click Next. If you select Foxboro Evo RTU Station with PostgreSQL type installation, the setup installs the RTU Station application and its Database backend. We recommend that you select this setup. If you select Foxboro Evo RTU Station without PostgreSQL type installation, manually install the RTU Station database after installing the RTU Station application. For information about installing the RTU Station database, see “Installing the RTU Station Database” on page 36.
  • 46. B0780EV – Rev B 4. Installing the Software in the SCD6000 34 Figure 4-12. RTU Station - Setup Type The RTU Station installation continues. 6. Click Finish on the InstallShield Wizard Complete window to complete the installation.
  • 47. 4. Installing the Software in the SCD6000 B0780EV – Rev B 35 Installing the RTU Station Software Suite Installing the RTU Station Software Suite includes installing the RTU Software and Utilities, RTV, and RTU Station. 1. Load the CDROM into the CDROM drive. The User Account Control Settings window is displayed. Figure 4-13. User Account Control Window 2. Click Yes. The Foxboro Evo RTU CD-ROM screen is displayed. All the checkboxes are selected by default. Click: ♦ SCD6000 Release Note to view the SCD6000 Software Release Notes ♦ SCD5200 Release Note to view the SCD5200 Software Release Notes ♦ RTV Release Note to view the RTV Software Release Notes ♦ RTU Station Release Note to view the RTU Station Software Release Notes
  • 48. B0780EV – Rev B 4. Installing the Software in the SCD6000 36 Figure 4-14. RTU Station Software Suite Installation Screen To continue installing the RTU Station Software Suite, click Install. The rest of the procedure is the sum of installing the RTU Software and Utilities, RTV, and RTU Station. Installing the RTU Station Database If you select Foxboro Evo RTU Station without PostgreSQL type of installation on the Setup Type window, manually install the RTU database after installing the RTU Station application. 1. Navigate to the Cygwin folder in the RTU Station installer path. NOTE The version of the PostgreSQL database must be compatible with the RTU Station software that you are installing. To check the compatibility, see the Foxboro RTU Station Release Notes (B0780SB). 2. Using the command prompt, navigate to the Scripts folder in the RTU Station installer path. 3. Execute these bash scripts as shown in Figure 4-15: a. ./install_services.sh --stop-postgres b. ./install_services.sh --uninstall-postgres c. ./database_maintenance.sh --killdb d. ./install_database.sh --initdb e. ./install_services.sh --install-postgres f. ./install_services.sh --start-postgres g. ./installdatabase.sh --create-rootdb h. ./install_database.sh --create-syscfg
  • 49. 4. Installing the Software in the SCD6000 B0780EV – Rev B 37 i. ./install_database.sh --upgrade-syscfg Figure 4-15. Installing PostgreSQL Database Installing the SALL Compiler Install the SALL compiler to compile the SALL logic in RTU Station. For more information, see the SCD6000/RTU50 SVX SALL Compiler Installation Guide (B0780DX). Validating Installation Files After installing the SCD6000 package, verify whether these installation files are available in the paths given here. RTU Software and Utilities: ♦ The RTU software (.Z and .Dll) in the C drive ♦ The Embedded firmware binaries along with old binaries in C:Program Files (x86)FoxboroEmbedded Firmware folder ♦ The Release Notes along with previous release notes in C:Program Files (x86)FoxboroRelease Notes folder ♦ idfc.dll, sall.dll, riaf.dll, sallhlsi.exe, cfg_crc.exe, FileChecksum.exe, flt2int.exe and SSwitch.exe in C:Program Files (x86)FoxboroUtilities folder. idfc.dll, sall.dll, riaf.dll, sallhlsi.exe, FileChecksum.exe, and SSwitch.exe have to be digitally signed ♦ RTU software Release Notes in Start-->All programs-->Foxboro-->release notes ♦ Latest release notes along with previous release notes and shortcut keys in C:UsersPublicDesktopFoxboro Release Notes ♦ Installed RTU software name with latest RTU software part number in Control PanelProgramsPrograms and Features Foxboro RTV ♦ RTV shortcut key to open the application ♦ All the versions of the RTV Release Notes in C:Program Files (x86)FoxboroRelease Notes folder ♦ rtv.exe and win32com.dll in C:Program Files (x86)FoxboroRemote Terminal Viewer has to be digitally signed. Click rtv.exe to open the RTV application ♦ Mcn.dll in C:Program Files (x86)FoxboroRemote Terminal ViewerutilsMcn has to be digitally signed
  • 50. B0780EV – Rev B 4. Installing the Software in the SCD6000 38 ♦ RTV Release Notes in Start-->All programs-->Foxboro-->release notes ♦ RTV application shortcut key in Start-->All programs-->Foxboro to open the application ♦ RTV Release Notes shortcut key to open the document in C:UsersPublicDesktopFoxboro Evo Release Notes ♦ The installed RTV application named with the RTV part number in Control PanelProgramsPrograms and Features If you open the RTV application, click help and select about, the RTU diagnostic utility window has to open with the part number of RTV. Foxboro RTU Station ♦ RTU Station shortcut key created on the Desktop ♦ All the versions of the RTU Station Release Notes in C:Program Files (x86)FoxboroRelease Notes folder ♦ IDFC.dll in a folder named with the RTU Software part number in C:Program Files (x86)FoxboroRTU StationutilsCalcsRTU_IDF. The file has to be digitally signed. ♦ The buildsal folder in a folder named with the RTU Software part number in C:Program Files (x86)FoxboroRTU StationutilsCalcsRTU_SALL. sall.dll and sallhlsi.exe have to be digitally signed ♦ Mcn.dll in C:Program Files (x86)FoxboroRTU StationMcn. The file has to be digitally signed ♦ launcher.exe in C:Program Files (x86)FoxboroRTU Station has to be digitally signed. Double click launcher.exe to open the RTU Station application ♦ RTU Station Release Notes in Start-->All programs-->Foxboro-->release notes ♦ RTU Station application shortcut key in Start-->All programs-->Foxboro to open the application ♦ Shortcut key for the RTU Station Release Notes in C:UsersPublicDesktopFoxboro Release Notes ♦ The installed RTU Station application named with the RTU Station part number in Control PanelProgramsPrograms and Features If you open the RTU Station application, click help and select about, the RTU configuration utility window has to open with latest part number of RTU Station. Installing the SCD6000 Software Install the RTU software and utilities onto your workstation. Then, use RTV to download the RTU software to the RTU flash memory. Loading the Software on an RTU If the RTU has a default configuration that the factory provides, enter the IP address of the channel configured in the default configuration. This keeps the workstation in the same domain as the channel. If you do not have the default configuration details: 1. Keep the RTU in manual bootstrap mode using the Reset button on the RTU.
  • 51. 4. Installing the Software in the SCD6000 B0780EV – Rev B 39 2. Connect a LAN cable between the workstation PC and the RTU diagnostic channel (Channel C). 3. Connect to the RTU through RTV using the default IP address, 192.168.1.2. The workstation should be in the same domain as the default IP address of the RTU in manual bootstrap mode. The RTU software consists of two files: ♦ 1101207x.z: The base software file that provides the core RTU software functionality) ♦ 1101207x.dll: A library of loadable modules that provide various communications protocols (x is the version of the RTU software) These files must be present in the RTU flash memory (with the same filename but different extensions) to run the RTU successfully. During boot time, the RTU software performs a series of checks to verify that the .z and .dll files match each other. The files do not load if they do not match. You can load the RTU software into the flash memory of an RTU using RTV. For more information, see “Loading the Software and Configuration Files Using RTV” on page 39. The TCP/IP and DNP File Transfer Agent connection options for RTV are only available if a suitable configuration file and software are already running on the RTU. For a new RTU or one without a suitable configuration running, use only the direct serial connection option. If you start an RTU without any existing RTU software files, it defaults to bootstrap mode. The bootstrap mode allows ethernet diagnostic communications from the RTV. For further information on how to configure and operate the RTU, refer to the documents on the Foxboro RTU Product Documentation CD (Part Number: SY-2005654 Revision Y). You can also refer to the User Documentation CD Release Notes (B0780SA) for the list of reference documents and their latest versions. Loading the Software and Configuration Files Using RTV SCD6000 supports configuration files only in plain text format. To load the software files and the configuration files to an RTU using RTV: 1. Start the RTV using either the desktop icon or the Start Menu entry created by the installation program. The New Connection dialog box is displayed. 2. Select the communications medium (TCP/IP or DNP3 File Transfer Agent), and enter the appropriate settings for the selected communications medium. You can provide a name and save the settings for future use. 3. Click OK. RTV is connected to the RTU. 4. On RTV, click File System. 5. In the File System window, click Download on the right pane. A file selection dialog box is displayed. By default, the software files are in the C: directory. The configuration files are available in the location where you save them. 6. Select the files needed and click Open. 7. Name each of the files to be stored in the RTU's flash memory.
  • 52. B0780EV – Rev B 4. Installing the Software in the SCD6000 40 Select the Keep source file names checkbox to use the existing names for all files. 8. Click OK to download the software. 9. After the download is complete, make the newly selected RTU software files active. In the File System window, select: ♦ The 1101207_x.z file from either the Software 1 or Software 2 dropdown list. ♦ The .cfg file from either the Configuration 1 or Configuration 2 dropdown list. ♦ The .elf files corresponding to the .cfg file from the Calc 1, Calc 2, and Calc 3 dropdown lists. 10. Click Commit and restart the RTU using the Reset option in the File menu. NOTE If you do not select the calculation files that correspond to the appropriate configuration file and click Commit, the configuration does not work properly. 11. On the New Connection window of RTV, enter the IP address of the channel configured in the downloaded configuration file to connect to the RTU. You can connect to the RTU using either Channel A, B, or C. For SCD6000 devices, diagnostic access is enabled by default and diagnostic commu- nication through a dedicated diagnostic channel (Channel C). NOTE When the SCD6000 RTU is in auto bootstrap mode, the diagnostic communication is through the Last Good IP address that the RTU was communicating with previously. In case of unavailability of the Last Good IP, Default IP Address 192.168.1.2 is used for diagnostic communication. Installing RTU Connect Secure Install the Foxboro RTU Connect Secure application on your workstation from the RTU Connect Secure Suite CDROM. NOTE You must have Administrator privileges to install RTU Connect Secure. To install the application: 1. Load the CDROM into the workstation. A folder with the application executables is displayed.
  • 53. 4. Installing the Software in the SCD6000 B0780EV – Rev B 41 Figure 4-16. RTU Connect Secure Executables 2. Right-click setup.exe and click Run as administrator. 3. The User Account Control Settings window is displayed. Click Yes. Figure 4-17. User Account Control Window 4. On the Foxboro RTU Connect Secure - InstallShield Wizard, click Next. 5. On the Destination Folder screen, click Next. You can see the default destination on the screen.
  • 54. B0780EV – Rev B 4. Installing the Software in the SCD6000 42 Figure 4-18. RTU Connect Secure - Choose Destination Location 6. On the Ready to Install the Program window, click Install. The installation begins. 7. Click Finish on the InstallShieldWizard to complete the installation. After installation, an item is added to the Start menu and a desktop icon is created for Foxboro RTU Connect Secure. The default installation paths are: ♦ C:Program FilesFoxboroRTU Connect Secure for Windows 32-bit ♦ C:Program Files(X86) FoxboroRTU Connect Secure for Windows 7 (64-bit), Windows 10 (64-bit), Windows Server 2008 (64-bit), and Windows Server 2016 (64- bit) where C is the drive letter of the Windows home drive. After installing RTU Connect Secure, verify that these files are digitally signed: ♦ seccfg.exe in C:Program FilesFoxboroRTU Connect Secure ♦ Mcn.dll in C:Program FilesFoxboroRTU Connect SecureUtilsMcn To enable user authentication in RTU using a Security Configuration File (.scf), see the Foxboro RTU Connect Secure User’s Guide (B0780DP).
  • 55. 43 5. Upgrading the Software in the SCD6000 You can upgrade the RTU Station Software Suite or the individual applications. We recommend that you upgrade the whole suite and not the individual applications. Upgrading individual applications might lead to compatibility issues. NOTE When you upgrade to a later version of the software, some registries may remain on the workstation PC. We recommend that you back up the required files, uninstall the existing version of the software completely and install the later version of the software. For information on backing up the database, see “Backing up the Configuration Database” in the Foxboro RTU Station User’s Guide (B0780DQ). To upgrade the RTU Station Software Suite: 1. Copy the connections.dat file from the RTV installation folder and paste it in a location that is different from the installation directory 2. Back up the .z, .dll, and the .cfg files. Rename the files to: ♦ $safe.z ♦ $safe.dll ♦ $safe.cfg 3. Download the renamed files to the RTU file system. 4. Back up the SALL and SALL HLSI output files in a location that is different from the installation directory. 5. Install the new version of the RTU Station Software Suite. For installation instructions, see “Installing the RTU Station Software Suite” on page 35. 6. You are prompted to back up the existing database. Click Yes to back up the existing database. NOTICE POTENTIAL DATA LOSS If the firmware upgrade is not successful, use the renamed files to bring the RTU online after the upgrade. If you do not back up the .z, .dll and the.cfg files, you will lose your RTU configuration. Failure to follow these instructions can result in data loss.
  • 56. B0780EV – Rev B 5. Upgrading the Software in the SCD6000 44 Figure 5-1. RTU Station - Back up Database The database is stored as a userdatabackup.dat file and a window with the location of the file is displayed after the backup is complete. Figure 5-2. userdatabackup.dat file 7. Restore the database from the userdatabackup.dat file. For information on how to do this, see “Restoring the Configuration Database” section in the Foxboro RTU Station User’s Guide (B0780DQ). 8. Generate the .cfg file with the upgraded firmware. For more information, see “Restoring the RTU Configuration” on page 45. 9. Commit the RTU with the latest .z, .dll, and .cfg files. 10. Copy the connections.dat file in the new installation path of the RTV. 11. Reboot the system. 12. Bring the RTU online with the upgraded configuration files. NOTICE POTENTIAL DATA LOSS Back up the existing data before you upgrade the RTU Station Suite. If you click No or if the upgrade is not successful, you will lose your data. Failure to follow these instructions can result in data loss.
  • 57. 5. Upgrading the Software in the SCD6000 B0780EV – Rev B 45 If the firmware upgrade is not successful, use these files: ♦ $safe.z ♦ $safe.dll ♦ $safe.cfg Restoring the RTU Configuration 1. Open Foxboro RTU Station. 2. Right-click RTUs or Optonet and click Import CFG File. 3. Select SCD6000 from the RTU Type drop-down. 4. Browse to the backup configuration file and click Apply. 5. After the CFG import is successful, from the Unit Details window, select the current firmware. 6. Click Generate CFG file to generate the configuration file. Recompiling SALL 1. Recompile SALL with the upgraded firmware. 2. Generate the ELF file. Recompiling SALL HLSI To recompile SALL HLSI output file with the upgraded firmware: 1. In the SALL HLSI output file (.pdf file), modify CALCTYPE_H_VERSION ! value to the current version. 2. Recompile SALL HLSI. Upgrading RTU Connect Secure NOTE Before upgrading, we recommend that you back up the required files, uninstall the existing version of the software completely, and install the later version of the software. 1. Load the CDROM into the workstation. A folder with the application executables is displayed. Figure 5-3. RTU Connect Secure Executables 2. Right-click setup.exe and click Run as administrator.
  • 58. B0780EV – Rev B 5. Upgrading the Software in the SCD6000 46 3. On the introductory screen, click Install. 4. You are prompted to back up existing data. On the dialog box, click Yes. Figure 5-4. RTU Connect Secure - Back up Data RTU Connect Secure creates a backup of the existing database. The backup file backup_seccfg.sql is created and saved in the installation directory. 5. Click Finish on the InstallShield Wizard. 6. Reboot your system. 7. Launch Foxboro RTU Connect Secure. 8. From the Database menu, select Restore Database. 9. Enter the path to the backup file in the File Path field. The database is restored from this file. Using Online Help We recommend that you use Internet Explorer version 11 or later as your default browser to use the online Help for RTU Station, RTV, and Connect Secure. Change the browser settings for the Help page to refresh and display properly: 1. Go to the Internet Explorer browser settings and click Internet Options. 2. On the General tab, click Tabs. The Tabbed Browsing Settings window is displayed. 3. In the Open links from other programs in section, select the current tab or window and click OK. NOTICE POTENTIAL DATA LOSS Back up the existing data before you upgrade Foxboro RTU Connect Secure. If you click No or if the upgrade is not successful, your data is lost. Failure to follow these instructions can result in data loss.
  • 59. 5. Upgrading the Software in the SCD6000 B0780EV – Rev B 47 Post-Installation Checks Check these after installing the RTU Station and the RTU software: ♦ User Account Settings is set to High for the RTU tools to launch ♦ All the users have passwords to access RTU Station. RTU Station does not launch if you have an empty password
  • 60. Schneider Electric Systems USA, Inc. 38 Neponset Avenue Foxborough, MA 02035-2037 United States of America www.schneider-electric.com Global Customer Support https://pasupport.schneider-electric.com