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THRESHING MACHINERY
THRESHING:
It is the process of detaching grains from the earheads or from the plants.
PRINCIPLE OF THRESHING:
 SOME IMPACT OR POUNDING IS GIVEN ON CROPS, THE
GRAINS ARE SEPARATED FROM PANICLES, COBS OR PODS.
 THE CROP MASS PASSES THROUGH A GAP BETWEEN DRUM
AND CONCAVE, WEARING OR RUBBING ACTION TAKES
PLACE
COMPONENTS OF THRESHING
MACHINES:
PERFORMANCE OF THRESHING:
i. Threshing efficiency
ii. Quality of threshing and
iii. Power required per unit mass of crop threshed.
THRESHING PERFORMANCES DEPEND ON,
a. CROP PARAMETERS AND
b. MACHINE PARAMETERS AND
c. OPERATING PARAMETERS
TYPES OF THRESHING CYLINDERS / DRUMS
I. PEG / SPIKE TOOTH
II. WIRE LOOP
III. RASP BAR
IV. ANGLE BAR
V. HAMMER MILL
1. Peg tooth / Spike tooth
 The spikes / peg teeth on the concave and cylinder are arranged that the cylinder teeth pass mildway
between the staggered teeth on the concave. The diameter of the cylinder ranges 300 to 450 mm and
length about 450 to 600 mm.
 Eg: Maize, Millets, etc
2.Wire Loop:
CYLINDER IS STUDDED WITH NUMBER OF WIRE LOOPS THROUGHOUT ITS
OUTER PERIPHERY. WIRE MESH TYPE CONCAVE IS PROVIDED AT THE
BOTTOM. THIS TYPE OF THRESHING DRUM IS SUITABLE FOR THRESHING
WHEAT AND PADDY
3.Rasp bar cylinder:
 CYLINDER HAS CORRUGATED BARS ROUND IT. THRESHING IS
ACCOMPLISHED BETWEEN CORRUGATED CYLINDER BARS AND
STATIONARY BARS OF THE CONCAVE PORTION.
 THE DRUM WILL HAVE A DIAMETER OF 300 TO 450 MM AND LENGTH
ABOUT 450 TO 750 MM. THE DRUM ROTATES AT A SPEED OF 550 TO 900
RPM.
 EX: PADDY THRESHER
4.Angle bar:
 CYLINDER IS EQUIPPED WITH ANGLE IRON BARS, HELICALLY FITTED
ON THE CYLINDER. THE BARS HAVE RUBBED PADS ON THEIR FACES.
 THE CLEARANCE BETWEEN CYLINDER AND CONCAVE UNIT AT THE
ENTRANCE IS FROM 13MM TO 19MM AND REDUCES TO 6 TO 9MM.
 THIS ANGLE BAR TYPE THRESHING CYLINDERS / DRUMS ARE
SUITABLE FOR THRESHING MILLETS.
5.Hammer mill type
 BEATERS ARE IN THE SHAPE OF HAMMER MILL. BEATERS ARE
ATTACHED WITH THE BEATER ARM AT THE TIP. BEATER ARMS ARE
RIGIDLY FIXED TO A HUB WHICH IS MOUNTED ON MAIN SHAFT.
 THIS TYPE OF THRESHING DRUM IS SUITABLE FOR MAIZE, SORGHUM,
ETC.,
TYPES OF THRESHER:
a) WHEAT THRESHER
b) PADDY THRESHER
c) GROUNDNUT THRESHER
d) MILLET THRESHER
e) SOYABEAN THRESHER
f) MULTICROP THRESHER
Wheat thresher:
AN EQUIPMENT USED FOR THRESHING OF WHEAT CROP WITH OR
WITHOUT BHUSA MAKING PROVISION.
Paddy thresher:
AN EQUIPMENT USED FOR THRESHING PADDY CROP.
Groundnut thresher
 AN EQUIPMENT USED FOR THRESHING OF GROUNDNUT.
 IT IS A SPIKE TOOTH TYPE THRESHER.
 USED TO REMOVE GROUNDNUT PODS FROM THE VINES.
Multicrop thresher:
 AN EQUIPMENT USED FOR MORE THAN ONE CROP WITH OR WITHOUT
MINOR ADJUSTMENT.
 IT CAN THRESH CROPS LIKE WHEAT, MOONG, PADDY, GRAIN,
SOYBEAN ETC.,
Thresher losses
1. BLOWER LOSS: THE PERCENTAGE OF GRAINS BLOWN BY
BLOWER ALONG WITH BHUSA WITH RESPECT TO TOTAL
GRAIN INPUT IN THE THRESHER BY WEIGHT.
2. SIEVE LOSS: THE PERCENTAGE OF HEALTHY GRAINS,
DROPPED FROM SIEVE WITH RESPECT TO HEALTHY
GRAINS, RECEIVED FROM THE THRESHER BY WEIGHT.
3. CYLINDER LOSS: THE PERCENTAGE OF UNTHRESHED
GRAIN FROM ALL OUTLETS WITH RESPECT TO TOTAL
GRAIN INPUT IN THE THRESHER BY WEIGHT.
4. VISIBLE DAMAGE LOSS: THE PERCENTAGE OF BROKEN
OR CRACKED GRAINS FROM ALL OUTLETS WITH RESPECT
TO TOTAL GRAIN INPUT IN THE THRESHER BY WEIGHT.
SAFE USE OF THRESHERS:
 ENSURE PROPER LIGHTING IN CASE THE MACHINE IS TO BE OPERATED
AT NIGHT, OTHERWISE POOR VISIBILITY MAY LEAD TO ACCIDENTS.
 KEEP THE WORK PLACE AND SURROUNDINGS OF THRESHER FREE OF
ALL KINDS OF OBSTRUCTIONS.
 DO NOT SMOKE OR LIGHT A FIRE NEAR A THRESHING YARD.
 DO NOT CROSS OVER THE FLAT BELT OR MOVE NEAR IT.
 KEEP A FIRST AID BOX HANDY FOR USE IN THE EVENT OF NEED.
THRESHING MACHINERY-1 and cylinders used in thresher.pptx

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THRESHING MACHINERY-1 and cylinders used in thresher.pptx

  • 2. THRESHING: It is the process of detaching grains from the earheads or from the plants. PRINCIPLE OF THRESHING:  SOME IMPACT OR POUNDING IS GIVEN ON CROPS, THE GRAINS ARE SEPARATED FROM PANICLES, COBS OR PODS.  THE CROP MASS PASSES THROUGH A GAP BETWEEN DRUM AND CONCAVE, WEARING OR RUBBING ACTION TAKES PLACE
  • 4. PERFORMANCE OF THRESHING: i. Threshing efficiency ii. Quality of threshing and iii. Power required per unit mass of crop threshed. THRESHING PERFORMANCES DEPEND ON, a. CROP PARAMETERS AND b. MACHINE PARAMETERS AND c. OPERATING PARAMETERS
  • 5. TYPES OF THRESHING CYLINDERS / DRUMS I. PEG / SPIKE TOOTH II. WIRE LOOP III. RASP BAR IV. ANGLE BAR V. HAMMER MILL
  • 6. 1. Peg tooth / Spike tooth  The spikes / peg teeth on the concave and cylinder are arranged that the cylinder teeth pass mildway between the staggered teeth on the concave. The diameter of the cylinder ranges 300 to 450 mm and length about 450 to 600 mm.  Eg: Maize, Millets, etc
  • 7. 2.Wire Loop: CYLINDER IS STUDDED WITH NUMBER OF WIRE LOOPS THROUGHOUT ITS OUTER PERIPHERY. WIRE MESH TYPE CONCAVE IS PROVIDED AT THE BOTTOM. THIS TYPE OF THRESHING DRUM IS SUITABLE FOR THRESHING WHEAT AND PADDY
  • 8. 3.Rasp bar cylinder:  CYLINDER HAS CORRUGATED BARS ROUND IT. THRESHING IS ACCOMPLISHED BETWEEN CORRUGATED CYLINDER BARS AND STATIONARY BARS OF THE CONCAVE PORTION.  THE DRUM WILL HAVE A DIAMETER OF 300 TO 450 MM AND LENGTH ABOUT 450 TO 750 MM. THE DRUM ROTATES AT A SPEED OF 550 TO 900 RPM.  EX: PADDY THRESHER
  • 9. 4.Angle bar:  CYLINDER IS EQUIPPED WITH ANGLE IRON BARS, HELICALLY FITTED ON THE CYLINDER. THE BARS HAVE RUBBED PADS ON THEIR FACES.  THE CLEARANCE BETWEEN CYLINDER AND CONCAVE UNIT AT THE ENTRANCE IS FROM 13MM TO 19MM AND REDUCES TO 6 TO 9MM.  THIS ANGLE BAR TYPE THRESHING CYLINDERS / DRUMS ARE SUITABLE FOR THRESHING MILLETS.
  • 10. 5.Hammer mill type  BEATERS ARE IN THE SHAPE OF HAMMER MILL. BEATERS ARE ATTACHED WITH THE BEATER ARM AT THE TIP. BEATER ARMS ARE RIGIDLY FIXED TO A HUB WHICH IS MOUNTED ON MAIN SHAFT.  THIS TYPE OF THRESHING DRUM IS SUITABLE FOR MAIZE, SORGHUM, ETC.,
  • 11. TYPES OF THRESHER: a) WHEAT THRESHER b) PADDY THRESHER c) GROUNDNUT THRESHER d) MILLET THRESHER e) SOYABEAN THRESHER f) MULTICROP THRESHER
  • 12. Wheat thresher: AN EQUIPMENT USED FOR THRESHING OF WHEAT CROP WITH OR WITHOUT BHUSA MAKING PROVISION.
  • 13. Paddy thresher: AN EQUIPMENT USED FOR THRESHING PADDY CROP.
  • 14. Groundnut thresher  AN EQUIPMENT USED FOR THRESHING OF GROUNDNUT.  IT IS A SPIKE TOOTH TYPE THRESHER.  USED TO REMOVE GROUNDNUT PODS FROM THE VINES.
  • 15. Multicrop thresher:  AN EQUIPMENT USED FOR MORE THAN ONE CROP WITH OR WITHOUT MINOR ADJUSTMENT.  IT CAN THRESH CROPS LIKE WHEAT, MOONG, PADDY, GRAIN, SOYBEAN ETC.,
  • 16. Thresher losses 1. BLOWER LOSS: THE PERCENTAGE OF GRAINS BLOWN BY BLOWER ALONG WITH BHUSA WITH RESPECT TO TOTAL GRAIN INPUT IN THE THRESHER BY WEIGHT. 2. SIEVE LOSS: THE PERCENTAGE OF HEALTHY GRAINS, DROPPED FROM SIEVE WITH RESPECT TO HEALTHY GRAINS, RECEIVED FROM THE THRESHER BY WEIGHT. 3. CYLINDER LOSS: THE PERCENTAGE OF UNTHRESHED GRAIN FROM ALL OUTLETS WITH RESPECT TO TOTAL GRAIN INPUT IN THE THRESHER BY WEIGHT. 4. VISIBLE DAMAGE LOSS: THE PERCENTAGE OF BROKEN OR CRACKED GRAINS FROM ALL OUTLETS WITH RESPECT TO TOTAL GRAIN INPUT IN THE THRESHER BY WEIGHT.
  • 17. SAFE USE OF THRESHERS:  ENSURE PROPER LIGHTING IN CASE THE MACHINE IS TO BE OPERATED AT NIGHT, OTHERWISE POOR VISIBILITY MAY LEAD TO ACCIDENTS.  KEEP THE WORK PLACE AND SURROUNDINGS OF THRESHER FREE OF ALL KINDS OF OBSTRUCTIONS.  DO NOT SMOKE OR LIGHT A FIRE NEAR A THRESHING YARD.  DO NOT CROSS OVER THE FLAT BELT OR MOVE NEAR IT.  KEEP A FIRST AID BOX HANDY FOR USE IN THE EVENT OF NEED.