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Thermal Conductivity
Measurement
for Metals
Thermal Conductivity
 What is thermal conductivity?
- It is the property of a material's ability to conduct heat.
- It is a transport property.i.e: It is indicative of energy transport
in a fluid or solid.
- In gases and liquids; energy transport takes place by
molecular motion.
- In solids, however, it is transported by free electrons.
q = - kA dT/dx
Where:
q: Heat transfer rate, Btu/hr or W.
A: Area through which the heat is transferred, ft2 or m2 .
dT/dx: Temperature gradient in the direction of the heat
transfer, ºF/ft or Cº/m.
k: Thermal conductivity, Btu/hr.ft. ºF or W/m.ºC
 Why to measure thermal conductivity?
- Like all thermal properties; it is essential for energy balance
calculations in heat transfer applications.
- Materials of high thermal conductivity are widely used in heat
sink applications and materials of low thermal conductivity are
used in thermal insulation.
- Values of thermal conductivity are already available in
tabular form in handbooks, but for new materials, it is
important to be familiar with measuring this property.
Hiltons Heat Conduction Apparatus
Procedure:
 Setup the apparatus as shown in the figure using the steel
sample.
 Measure the thickness and diameter of the sample and note
down the values.
 Lubricate the contact surfaces with a good thermal-
conducting lubricant or grease to minimize thermal contact
resistance.
 Switch on the instrument.
 Before turning heating or cooling, check all temperature
readings (at all points 1-8).
 If the apparatus is in equilibrium with the room air, all
temperature sensors should indicate the same temperature
except for the measurement errors.
 Record the readings.
 Connect the tube to the water supply, which connects the
cooler end of the apparatus to be cooled.
 Open the water supply so that enough water flows through the
cooler.
 Switch on the heater so that the power supplied is about 15 W.
An optimum heating power should be found so that the
relative lost to the surroundings by radiation and convection is
minimized.
 Even though we have covered the apparatus with plastic
insulation, it is not a perfect thermal insulator, so some
fraction of the heat supplied will be lost and the error in the
calculation will occur.
 Hook the temperature sensor connector to any one of the
temperature sensors on the hot side (number 1, 2, and 3 on the
Figure) and wait until the system reaches a steady state.
 Steady state means the temperature does not change with
respect to time. For example, if the temperature does not
change by more than 0.1° C we may assume the steady state is
reached.
 Record the readings for all the six locations (1, 2, and 3 on the
hot side and 6, 7, and 8 on the cold side).
 Plot the relation of T,X and get T4, T5 by extrapolation.
 Substitute in the equation above and get k for the sample
material.
References:
1- Experimental Methods for Engineers, Holman, 5th ed.
2- Files enclosed with this presentation, in Thermal Conductivity
folder in the drop box.
Thank you

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Thermal Conductivity Measurement for Metals.ppt

  • 2. Thermal Conductivity  What is thermal conductivity? - It is the property of a material's ability to conduct heat. - It is a transport property.i.e: It is indicative of energy transport in a fluid or solid. - In gases and liquids; energy transport takes place by molecular motion. - In solids, however, it is transported by free electrons.
  • 3. q = - kA dT/dx Where: q: Heat transfer rate, Btu/hr or W. A: Area through which the heat is transferred, ft2 or m2 . dT/dx: Temperature gradient in the direction of the heat transfer, ºF/ft or Cº/m. k: Thermal conductivity, Btu/hr.ft. ºF or W/m.ºC
  • 4.  Why to measure thermal conductivity? - Like all thermal properties; it is essential for energy balance calculations in heat transfer applications. - Materials of high thermal conductivity are widely used in heat sink applications and materials of low thermal conductivity are used in thermal insulation. - Values of thermal conductivity are already available in tabular form in handbooks, but for new materials, it is important to be familiar with measuring this property.
  • 6.
  • 7. Procedure:  Setup the apparatus as shown in the figure using the steel sample.  Measure the thickness and diameter of the sample and note down the values.  Lubricate the contact surfaces with a good thermal- conducting lubricant or grease to minimize thermal contact resistance.  Switch on the instrument.
  • 8.  Before turning heating or cooling, check all temperature readings (at all points 1-8).  If the apparatus is in equilibrium with the room air, all temperature sensors should indicate the same temperature except for the measurement errors.  Record the readings.  Connect the tube to the water supply, which connects the cooler end of the apparatus to be cooled.
  • 9.  Open the water supply so that enough water flows through the cooler.  Switch on the heater so that the power supplied is about 15 W. An optimum heating power should be found so that the relative lost to the surroundings by radiation and convection is minimized.  Even though we have covered the apparatus with plastic insulation, it is not a perfect thermal insulator, so some fraction of the heat supplied will be lost and the error in the calculation will occur.
  • 10.  Hook the temperature sensor connector to any one of the temperature sensors on the hot side (number 1, 2, and 3 on the Figure) and wait until the system reaches a steady state.  Steady state means the temperature does not change with respect to time. For example, if the temperature does not change by more than 0.1° C we may assume the steady state is reached.
  • 11.  Record the readings for all the six locations (1, 2, and 3 on the hot side and 6, 7, and 8 on the cold side).  Plot the relation of T,X and get T4, T5 by extrapolation.  Substitute in the equation above and get k for the sample material.
  • 12. References: 1- Experimental Methods for Engineers, Holman, 5th ed. 2- Files enclosed with this presentation, in Thermal Conductivity folder in the drop box.