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SteriSense®
The Ultimate
Electronic
Bowie Dick Test
Peace of Mind
SteriSense is a brand new and innovative device for
Electronic Bowie Dick Tests that is unmatched in
accuracy, performance and reliability.
SteriSense provides you with the ultimate peace of
mind, by ensuring that your Steam Sterilizer functions
in accordance with current norms and is sterilizing as
expected.
The Ultimate
Electronic Bowie Dick Test
Verification of
critical sterilization
parameters
beyond traditional
methods
ISO 11140-4
Compliant
Tested by 3rd Party
Test Institute
Why use SteriSense®
Instead of
Traditional Indicators?
Unlike traditional chemical indicators, where you
subjectively decide according to a change in color,
SteriSense provides a much more in-depth verifica-
tion of critical sterilization parameters, eliminating
any guess work. The SteriSense software also
automatically generates and stores printable reports,
ensuring electronic documentation of the process.
In summary, by using the SteriSense for full para-
metric release you gain the following advantages:
•	 Economically efficient with high test volumes
•	 Improved safety - objective results that eliminate
the risk of false or grey zone readings
•	 Additional critical information - checks performed
according to ISO 17665
•	 Easy to store, retrieve and compare the data
from a database - convenient and safe method
that eliminates the need for guessing
•	 Time stamps included to increase reliability
User-Friendly
SteriSense is extremely easy to use and requires only
little training to operate. With just a single click in the
software, the SteriSense measuring device will start to
measure and record data. Once the Bowie Dick Test
Program has ended, the device is simply placed back in
the reader station where the software automatically
processes the data and provides a test result. All test
results are saved electronically and can be presented in
accessible reports with audit trails – simple and easy!
Why use SteriSense®
Instead of
Other Electronic Bowie Dick Test Devices?
SteriSense is by far the most compact Electronic
Bowie Dick Test on the market. The Process Challenge
Device (PCD) has the unique feature of being replace-
able, which allows the user to run several test cycles
in a sequence with very limited need for cooling. This
reduces the amount of time and investments spent on
unnecessary backup devices. The replaceable PCD
feature is patent pending.
•	 Ultra-compact size
•	 Highly user-friendly software
•	 Advanced sterilization analysis
•	 Environmentally friendly process
•	 Up to 1,000 test cycles between each calibration
S T E R I S E N S E I P A G E 3
SteriSense®
Measuring Device
A SteriSense measuring device consists of three main
parts.
Process Challenge Device (PCD)
The PCD has been specially designed to reflect the
reference method originally developed by Dr. J. Bowie
and J. Dick in the 1960’s. The function of the PCD is to
“challenge” the steam penetration of a steam sterilizer
in accordance with EN ISO 11140-4. Between tests, the
PCD needs to be cooled down to ambient temperature
(approx. 90 minutes), which is why it is a big advantage
that the device can easily be disassembled from the
body (logger) and be changed with a spare. Due to the
PCD design, SteriSense is also able to check for the
presence of non-condensable gases (NCG).
SteriSense®
Triple Sensor
1.	 A temperature sensor that measures inside the
PCD
2.	 A second temperature sensor that measures the
ambient temperature in the sterilization chamber
3.	 A pressure sensor that measures the ambient
pressure value within the chamber
SteriSense®
Data Logger
The SteriSense data logger is designed to store data
during the daily routine control of a steam sterilizer,
which, by many sterilizer-manufactures, is referred to as
a Bowie Dick Test Program.
The data logger contains a battery with enough capacity
to run 1,000 test cycles of 30 min. The data logger itself
is based on Ellab’s 3rd
generation of the well-known
TrackSense®
Pro data loggers.
SteriSense®
Single Reader Station
The highly compact reader station is used to start and
read the SteriSense data logger. Much like the data
logger, the reader station is based on Ellab’s 3rd
generation of the TrackSense Pro reader stations, which
enables fast and secure data transmissions.
Save time by
changing the
PCD between
your test cycles
User-friendly & Comprehensive
Software Package
How to use the SteriSense®
System
Step 1	 Place the SteriSense measuring device in
the reader station and open the SteriSense
Software
Step 2	 Start the logger by clicking on “Start” and edit
the sample number if necessary
Step 3	 Place the SteriSense measuring device
inside the steam sterilizer and start the Bowie
Dick Test Program
Step 4	 After the test program has completed, place
the SteriSense measuring device back in the
reader station to read the data
The result of the test will either pass or fail, which will
appear on the screen shortly after the data has been
processed. The test results will be stored in the
software and be included in an automatically generated
PDF report.
Utilize the full Potential of SteriSense®
You have the option of utilizing SteriSense to perform
even more complex analysis than a simple routine
control, like:
•	 Be part of validation studies with Ellab Track-
Sense Data loggers*
•	 Use for batch control during sterilization processes*
•	 Perform a vacuum leak test*
•	 Perform a check after the sterilizer has undergone
service
*Will require the software package ValSuite®
Medical
The software
is almost
autonomous
Absolute Compliance
When compared to traditional methods, the SteriSense
provides far more insight into critical sterilization
parameters than previously possible. The standard
report showcases all the results from the optional
‘checks’ performed by the software. When using the
standard settings, a routine control test will be
performed in accordance with EN ISO 17665.
SteriSense has been tested by a 3rd party certified
test institute to comply with the reference method
originally developed by Dr. J. Bowie and J. Dick, using
a test procedure described in EN ISO 11140-4.
When analyzing data, the SteriSense software can
perform the following “checks”:
EN ISO 17665
1.	 Phase detection (default)
2.	 Holding time (default)
3. Equilibration time (default)
4.	 Maximum temperature deviation (default)
EN ISO 11140-4
5.	 Air removal phase (optional)
6.	 Heating phase (optional)
7. Drying phase (optional)
Advanced Check
8.	 Dilution factor calculation (optional)
Place the SteriSense measuring device in the reader
station and open the SteriSense Software. Define a unique
Session Name.
Press Start to activate the SteriSense measuring device,
and place the device inside the steam sterilizer.
After the test program has completed, place the SteriSense
measuring device back in the reader station to read the
data.
The result of the test will either pass or fail, which will
appear on the screen shortly after the data has been
processed.
Detailed performance information and time stamps are
included to increase reliability.
The test results will be stored in the software and be
included in an automatically generated PDF report.
S T E R I S E N S E I P A G E 5

Purchase
excl. Service Plan

Purchase
incl. Service Plan

Subscription
Plan
Ownership
of equipment   Calibration and
battery change
Ad hoc
 
Service and Repairs Ad hoc
 
Maximum number of test cycles
between calibration
1,000
(recommended)
1,000 1,000
Designed With
Your Needs in Mind
Purchase or Subscription?
We know our customers have different needs, which
is why we have made three options available to
choose from when investing in a SteriSense system.
1. Purchase Excl. Service Plan
This is the most straight forward option. You buy
the equipment and get full ownership and control of
when to calibrate and conduct service. Ellab recom-
mends a maximum of 1,000 test cycles or 12 months
between each calibration (whichever comes first).
2. Purchase Incl. Service Plan
In addition to buying the equipment with full owner-
ship, this option includes an all-inclusive service plan.
The service plan ensures that Ellab performs calibra-
tion and service after 1,000 test cycles or after 12
months of use (whichever comes first). The factory
warranty is also extended as part of this service plan.
3. Subscription Plan*
If you prefer complete peace of mind and wish to
avoid an up-front investment, this is the perfect plan.
You only need to focus on testing. Just before 12
months or 1,000 test cycles of use, Ellab will send
you a pre-qualified replacement device with updated
calibrations and a new battery. With this plan, you
have access to a fully functional device all 365 days
of the year.
*The Subscribtion Plan is not available in all countries
Different solutions
for different
customer needs
S T E R I S E N S E I P A G E 7
Technical Specifications
SteriSense Unit
ISO Standard Compliance: 11140-4:2007 type B1, 134 °C
3rd Party Test Institute: SAL GmbH
Type of Sterilizers: Steam Sterilizers / Autoclaves qualified for sterilization at
+134 °C according to EN 285 (volume larger than 60 L) and
EN ISO 17665 (moist heat autoclaves)
Measuring Principle: Sensor Type:
Sensor Type: Strain Gauge / Pt1000 Temperature
Temperature Measuring Range: 0 to +140 °C (Calibrated +25 to +140 °C)
Temperature Accuracy: +25 to +140 °C: ± 0.05 °C
Pressure Measuring Range: 10 mBar to 6 Bar
Accuracy: ± 0.25% Full Scale (± 15 mBar)
Logger Housing Material: 316L Stainless Steel
PCD Housing Material: PEEK
Operating Temperature: -20 to +150 °C
Operating Pressure: 0.001 mBar to 10 Bar ABS
Diameter: 25 mm
Length: 125 mm including PCD (30 mm)
Weight with Battery: 240 g
Memory Capacity: 40,000 Data Points / 10,000 Samples
Minimum Sample Rate: 1 Second
Maximum Sample Rate: 24 Hours
Intrinsically Safe: Ex II1GD ia IIC T3 Ga, -55 °C ≤ Tamb ≤ +105 °C
Time Accuracy: ± 5 Seconds per 24 Hours
Battery: TSP 150L Battery
Expected Battery Lifetime: 1,000 Tests / 500 Hours (at +134 °C with Sample Rate of 1 Sec)
Up to 1,000 test
cycles between
each calibration
Ellab
Ellab A/S
Trollesmindealle 25
DK-3400 Hilleroed
Denmark
contact@ellab.com
www.ellab.com
Publ.no.7500_E/20190507
Ellab has been your validation partner since 1949, offering wireless data loggers
and thermocouple systems for thermal validation processes.
We serve both small and large companies within the Pharmaceutical, Medical and Food
industries. We have solutions for many applications such as sterilization, freeze drying,
heat tunnels, pasteurization and many more.
Ellab develops unique and innovative solutions based on input from close interactions
and dialogues with our customers. Our goal is to help our customers overcome chal-
lenges and increase their productivity by providing reliable and efficient solutions that
are supported by a responsive and competent service team.
Ellab has a long tradition and dedication for delivering the highest performance and
quality in our industry. Our user-friendly, flexible thermal validation and monitoring
solutions are recognized and used by thousands of customers worldwide.
Ellab A/S is ISO 9001 & ATEX IEC 80079-34 certified. Our calibration laboratories are
accredited according to ISO 17025 by DANAK under registration no. 520.

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The Ultimate Electronic Bowie Dick Test from Ellab

  • 2. Peace of Mind SteriSense is a brand new and innovative device for Electronic Bowie Dick Tests that is unmatched in accuracy, performance and reliability. SteriSense provides you with the ultimate peace of mind, by ensuring that your Steam Sterilizer functions in accordance with current norms and is sterilizing as expected. The Ultimate Electronic Bowie Dick Test Verification of critical sterilization parameters beyond traditional methods ISO 11140-4 Compliant Tested by 3rd Party Test Institute Why use SteriSense® Instead of Traditional Indicators? Unlike traditional chemical indicators, where you subjectively decide according to a change in color, SteriSense provides a much more in-depth verifica- tion of critical sterilization parameters, eliminating any guess work. The SteriSense software also automatically generates and stores printable reports, ensuring electronic documentation of the process. In summary, by using the SteriSense for full para- metric release you gain the following advantages: • Economically efficient with high test volumes • Improved safety - objective results that eliminate the risk of false or grey zone readings • Additional critical information - checks performed according to ISO 17665 • Easy to store, retrieve and compare the data from a database - convenient and safe method that eliminates the need for guessing • Time stamps included to increase reliability User-Friendly SteriSense is extremely easy to use and requires only little training to operate. With just a single click in the software, the SteriSense measuring device will start to measure and record data. Once the Bowie Dick Test Program has ended, the device is simply placed back in the reader station where the software automatically processes the data and provides a test result. All test results are saved electronically and can be presented in accessible reports with audit trails – simple and easy! Why use SteriSense® Instead of Other Electronic Bowie Dick Test Devices? SteriSense is by far the most compact Electronic Bowie Dick Test on the market. The Process Challenge Device (PCD) has the unique feature of being replace- able, which allows the user to run several test cycles in a sequence with very limited need for cooling. This reduces the amount of time and investments spent on unnecessary backup devices. The replaceable PCD feature is patent pending. • Ultra-compact size • Highly user-friendly software • Advanced sterilization analysis • Environmentally friendly process • Up to 1,000 test cycles between each calibration
  • 3. S T E R I S E N S E I P A G E 3 SteriSense® Measuring Device A SteriSense measuring device consists of three main parts. Process Challenge Device (PCD) The PCD has been specially designed to reflect the reference method originally developed by Dr. J. Bowie and J. Dick in the 1960’s. The function of the PCD is to “challenge” the steam penetration of a steam sterilizer in accordance with EN ISO 11140-4. Between tests, the PCD needs to be cooled down to ambient temperature (approx. 90 minutes), which is why it is a big advantage that the device can easily be disassembled from the body (logger) and be changed with a spare. Due to the PCD design, SteriSense is also able to check for the presence of non-condensable gases (NCG). SteriSense® Triple Sensor 1. A temperature sensor that measures inside the PCD 2. A second temperature sensor that measures the ambient temperature in the sterilization chamber 3. A pressure sensor that measures the ambient pressure value within the chamber SteriSense® Data Logger The SteriSense data logger is designed to store data during the daily routine control of a steam sterilizer, which, by many sterilizer-manufactures, is referred to as a Bowie Dick Test Program. The data logger contains a battery with enough capacity to run 1,000 test cycles of 30 min. The data logger itself is based on Ellab’s 3rd generation of the well-known TrackSense® Pro data loggers. SteriSense® Single Reader Station The highly compact reader station is used to start and read the SteriSense data logger. Much like the data logger, the reader station is based on Ellab’s 3rd generation of the TrackSense Pro reader stations, which enables fast and secure data transmissions. Save time by changing the PCD between your test cycles
  • 4. User-friendly & Comprehensive Software Package How to use the SteriSense® System Step 1 Place the SteriSense measuring device in the reader station and open the SteriSense Software Step 2 Start the logger by clicking on “Start” and edit the sample number if necessary Step 3 Place the SteriSense measuring device inside the steam sterilizer and start the Bowie Dick Test Program Step 4 After the test program has completed, place the SteriSense measuring device back in the reader station to read the data The result of the test will either pass or fail, which will appear on the screen shortly after the data has been processed. The test results will be stored in the software and be included in an automatically generated PDF report. Utilize the full Potential of SteriSense® You have the option of utilizing SteriSense to perform even more complex analysis than a simple routine control, like: • Be part of validation studies with Ellab Track- Sense Data loggers* • Use for batch control during sterilization processes* • Perform a vacuum leak test* • Perform a check after the sterilizer has undergone service *Will require the software package ValSuite® Medical The software is almost autonomous Absolute Compliance When compared to traditional methods, the SteriSense provides far more insight into critical sterilization parameters than previously possible. The standard report showcases all the results from the optional ‘checks’ performed by the software. When using the standard settings, a routine control test will be performed in accordance with EN ISO 17665. SteriSense has been tested by a 3rd party certified test institute to comply with the reference method originally developed by Dr. J. Bowie and J. Dick, using a test procedure described in EN ISO 11140-4. When analyzing data, the SteriSense software can perform the following “checks”: EN ISO 17665 1. Phase detection (default) 2. Holding time (default) 3. Equilibration time (default) 4. Maximum temperature deviation (default) EN ISO 11140-4 5. Air removal phase (optional) 6. Heating phase (optional) 7. Drying phase (optional) Advanced Check 8. Dilution factor calculation (optional)
  • 5. Place the SteriSense measuring device in the reader station and open the SteriSense Software. Define a unique Session Name. Press Start to activate the SteriSense measuring device, and place the device inside the steam sterilizer. After the test program has completed, place the SteriSense measuring device back in the reader station to read the data. The result of the test will either pass or fail, which will appear on the screen shortly after the data has been processed. Detailed performance information and time stamps are included to increase reliability. The test results will be stored in the software and be included in an automatically generated PDF report. S T E R I S E N S E I P A G E 5
  • 6.  Purchase excl. Service Plan  Purchase incl. Service Plan  Subscription Plan Ownership of equipment   Calibration and battery change Ad hoc   Service and Repairs Ad hoc   Maximum number of test cycles between calibration 1,000 (recommended) 1,000 1,000 Designed With Your Needs in Mind Purchase or Subscription? We know our customers have different needs, which is why we have made three options available to choose from when investing in a SteriSense system. 1. Purchase Excl. Service Plan This is the most straight forward option. You buy the equipment and get full ownership and control of when to calibrate and conduct service. Ellab recom- mends a maximum of 1,000 test cycles or 12 months between each calibration (whichever comes first). 2. Purchase Incl. Service Plan In addition to buying the equipment with full owner- ship, this option includes an all-inclusive service plan. The service plan ensures that Ellab performs calibra- tion and service after 1,000 test cycles or after 12 months of use (whichever comes first). The factory warranty is also extended as part of this service plan. 3. Subscription Plan* If you prefer complete peace of mind and wish to avoid an up-front investment, this is the perfect plan. You only need to focus on testing. Just before 12 months or 1,000 test cycles of use, Ellab will send you a pre-qualified replacement device with updated calibrations and a new battery. With this plan, you have access to a fully functional device all 365 days of the year. *The Subscribtion Plan is not available in all countries Different solutions for different customer needs
  • 7. S T E R I S E N S E I P A G E 7 Technical Specifications SteriSense Unit ISO Standard Compliance: 11140-4:2007 type B1, 134 °C 3rd Party Test Institute: SAL GmbH Type of Sterilizers: Steam Sterilizers / Autoclaves qualified for sterilization at +134 °C according to EN 285 (volume larger than 60 L) and EN ISO 17665 (moist heat autoclaves) Measuring Principle: Sensor Type: Sensor Type: Strain Gauge / Pt1000 Temperature Temperature Measuring Range: 0 to +140 °C (Calibrated +25 to +140 °C) Temperature Accuracy: +25 to +140 °C: ± 0.05 °C Pressure Measuring Range: 10 mBar to 6 Bar Accuracy: ± 0.25% Full Scale (± 15 mBar) Logger Housing Material: 316L Stainless Steel PCD Housing Material: PEEK Operating Temperature: -20 to +150 °C Operating Pressure: 0.001 mBar to 10 Bar ABS Diameter: 25 mm Length: 125 mm including PCD (30 mm) Weight with Battery: 240 g Memory Capacity: 40,000 Data Points / 10,000 Samples Minimum Sample Rate: 1 Second Maximum Sample Rate: 24 Hours Intrinsically Safe: Ex II1GD ia IIC T3 Ga, -55 °C ≤ Tamb ≤ +105 °C Time Accuracy: ± 5 Seconds per 24 Hours Battery: TSP 150L Battery Expected Battery Lifetime: 1,000 Tests / 500 Hours (at +134 °C with Sample Rate of 1 Sec) Up to 1,000 test cycles between each calibration
  • 8. Ellab Ellab A/S Trollesmindealle 25 DK-3400 Hilleroed Denmark contact@ellab.com www.ellab.com Publ.no.7500_E/20190507 Ellab has been your validation partner since 1949, offering wireless data loggers and thermocouple systems for thermal validation processes. We serve both small and large companies within the Pharmaceutical, Medical and Food industries. We have solutions for many applications such as sterilization, freeze drying, heat tunnels, pasteurization and many more. Ellab develops unique and innovative solutions based on input from close interactions and dialogues with our customers. Our goal is to help our customers overcome chal- lenges and increase their productivity by providing reliable and efficient solutions that are supported by a responsive and competent service team. Ellab has a long tradition and dedication for delivering the highest performance and quality in our industry. Our user-friendly, flexible thermal validation and monitoring solutions are recognized and used by thousands of customers worldwide. Ellab A/S is ISO 9001 & ATEX IEC 80079-34 certified. Our calibration laboratories are accredited according to ISO 17025 by DANAK under registration no. 520.