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BACHELOR OF ENGINEERING
IN
PRODUCTION ENGINEERING
By
ABHINANDAN KUMAR
Under the guidance of
Prof. KAPIL DEV PRASAD
Department of Production Engineering
DEPARTMENT OF PRODUCTION ENGINEERING
BIRLA INSTITUTE OF TECHNOLOGY, MESRA, RACHI
2014
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The Contribution of Quality Management to the UK Economy
1. Report for the Chartered Quality Institute
and Chartered Management Institute
The contribution of
quality management
to the UK economy
This report was written and researched by the
Centre for Economics and Business Research (Cebr)
June 2012
2. This report was written and researched by Daniel
Solomon and Oliver Hogan from the Centre for
Economics and Business Research (Cebr)
The contribution of quality management to the UK economy | CQI and CMI
3. Contents
EXECUTIVE SUMMARY 02
Brief introduction
Key conclusions of the report
Synopsis of the findings
Estimated quantitative impacts on the economy 03
Overview of the report
1 INTRODUCTION AND METHODOLOGICAL OVERVIEW
1.1 Overview and aims of the report
1.2 A history of quality management
1.3 Structure of the report and overview of study methods
2 LITERATURE REVIEW: THE EFFECTS OF QUALITY MANAGEMENT ON BUSINESS OUTCOMES AND GDP 12
2.1 Literature review introduction
2.2 QM definition and preliminary discussion
2.3 Stock prices
2.4 Customer and user retention and satisfaction, and employee and volunteer satisfaction
2.5 Costs 14
2.6 Financial performance and profits
2.7 Organisational culture 17
2.8 Conclusions from the literature review 18
3 CASE STUDIES: REPORTED EFFECTS OF QUALITY MANAGEMENT ON BUSINESS OUTCOMES 22
3.1 Structure of the case studies
3.2 Manufacturing sector case studies 23
3.3 Defence engineering sector case studies 25
3.4 Engineering and construction sector case study 26
3.5 Legal services sector case studies 27
3.6 Business services sector case studies 29
3.7 Transport and telecommunications sector case studies 31
3.8 Voluntary sector case studies 33
3.9 Public sector case studies 35
3.10 Quality excellence body case study 36
4 SURVEY: REPORTED IMPACTS OF QUALITY MANAGEMENT ON BUSINESS OUTCOMES 40
4.1 Survey introduction
4.2 Survey results and discussion
4.3 Conclusions on the survey findings 42
5 MODEL: ESTIMATED IMPACTS OF QUALITY MANAGEMENT ON HEADLINE UK ECONOMIC INDICATORS 44
5.1 Introduction to the model
5.2 The modelling method, assumptions and limitations 45
5.3 Estimated QM impacts on real annual GDP
5.4 Estimated QM impacts on sectoral production technology 49
5.5 Estimated QM impacts on the Exchequer’s net tax receipts 50
5.6 Estimated QM impacts on employment 51
5.7 Model conclusion 52
6 CONCLUSION 56
6.1 Aims and structural overview of the report
6.2 Summary of the report’s findings
7 BIBLIOGRAPHY 58
CQI and CMI | The contribution of quality management to the UK economy 01
4. EXECUTIVE SUMMARY
Brief introduction study respondent’s data yielded a Profit RoI of 3:1, implying
This study by the Centre for Economics and Business Research that for every £1 spent on QM, profits increased by £3.
(Cebr) concludes that, not only has the effective application of Finally, one interview respondent, a quality excellence body,
quality management (QM) procedures already contributed to past reported that across 830 business services firms, investing
UK business and economic successes and that it will continue in QM programmes had reduced costs by £18 for every £1
to do so in the future, but that it could well provide an important spent. These impressive RoI findings indicate that if QM
foundation on which future business and institutional success programmes were instituted more widely, businesses would
could be built. Such success is vital to the task of returning the stand to benefit from net reductions in costs and net increases
UK to positive economic growth. in revenues and profits.
At the request of the Chartered Quality Institute (CQI) the Cebr These three conclusions are the final product of the combination
has investigated the economic impact of QM programmes, of primary and secondary data inputs provided through
through its effects on the productivity and success of organisations case studies (based on in-depth interviews), a survey of 120
in the private, public and voluntary sectors. organisations, and a review of the literature on business and
economic effects of QM.
The fruits of our lengthy investigation are contained within the
pages of this report, and summarised in this preamble. Our These three sources were generally coherent with each other.
investigations were carried out in accordance with the study’s Also, because they were independent their coherency indicates
twin research aims to, firstly, demonstrate and quantify the extent that the information they yielded is correct. That is, it is unlikely
to which more effective, intensive and longer-term use of QM that three independent data sources would all be incorrect in
systems and techniques create more productive and successful similar ways. This means that Cebr has every confidence in the
organisations and secondly, to show how this translates into three broad conclusions stated above.
positive effects on headline economic indicators.
Synopsis of the findings
Key conclusions of the report The literature review evidence suggests that effective QM
Overall, Cebr’s investigations of QM in the UK economy point to programmes can contribute to increases in share price, profit,
three broad conclusions: revenue and customer retention, as well as employee, customer
i. 5 nsofar as they have been implemented by organisations in the
I and user satisfaction. There was also a significant body of
different sectors of the economy, QM systems have already evidence indicating that QM programmes, particularly Lean
contributed substantially to the success of those organisations, programmes, reduce costs. This is especially relevant to public
judged against a wide array of metrics. Return on investment sector organisations1.
(RoI) data support this conclusion, indicating that businesses
can typically expect to make more from their QM systems The evidence reveals that QM mechanisms mitigate the cost of
than they spend implementing them. identifying and rectifying problems during or after production,
ii. 5 ia their impact on organisations’ outcomes, QM systems
V while raising those expenditures that are focussed on stopping
have, in aggregate, proven themselves important contributors problems before they occur. This cost rebalancing was found to
to the health of the UK macroeconomy. In other words, QM be associated with a reduction in overall costs.
programmes have already improved UK macroeconomic
outcomes significantly. The evidence also supports the contention that QM programmes
iii. 5 QM programmes were instituted more widely by
If often become effective with a lag, in that their most substantial
organisations in all sectors of the economy, these desirable impacts on an organisation’s economic outcomes can come
effects would become even more pronounced, to the several years after implementation2.
benefit of both the organisations individually and to the UK
economy as a whole. RoI data, estimated from a series of We also find, from the literature review evidence under scrutiny,
in-depth interviews, support this conclusion. Across a number that a precondition of a QM programme’s success is senior
interview respondents, the data indicated an average Revenue management’s active commitment to the programme in the first
RoI of 6:1, i.e. for every £1 spent on a QM programme, place.
revenues were increased by £6. They also indicated an
average Cost RoI of 16:1. This implies that for every £1 spent Responses to the survey questionnaire indicate that QM
on a QM programme, costs were reduced by £16. One case mechanisms were utilised primarily by businesses to control
02 The contribution of quality management to the UK economy | CQI and CMI
5. cost, and maintain or improve customer retention rates. QM These estimates are the outputs of a spreadsheet-based economic
programmes were also often found to be useful in justifying model which formulates estimates of QM’s effects on headline UK
premium pricing of goods and services. The survey results macroeconomic indicators by utilising the inputs provided by the
generally cohere with the literature. literature review, case studies and survey.
The case studies also tend to cohere with the literature when The cause-and-effect assumption upon which the model was
examining QM’s effects on outcomes for organisations in given predicated – that QM can improve the efficiency of individual
sectors. For instance, case study respondents from all sectors often organisations’ productive processes and that this can improve
identified that their organisation’s QM programme had helped to headline UK economic indicators – was, in turn, premised upon
control costs and/or raise customer retention or satisfaction. widespread conclusions derived from the literature review. As
However, the literature and case studies do not always agree. such, Cebr is satisfied that this assumption is sufficiently robust for
For example, responses to the case study questions in the legal the purposes of this investigation.
services industry suggest that QM mechanisms become effective
comparatively quickly in that sector, more rapidly in fact than in Overview of the report
other types of commerce or industry. In order to garner the research materials needed for such a report,
Cebr gathered primary evidence from three main sources. They
Estimated quantitative impacts on the economy were: (i) an exhaustive global and academic literature review;
Using inputs drawn from the aforementioned sources, Cebr’s (ii) an extensive survey of 120 pertinent organisations; and (iii)
bespoke economic model fulfils the second aim of the report by a quantity of relevant original high-level case studies attained
formulating estimates of QM’s impacts on headline UK economic through interviews.
indicators.
A working definition of quality management (which accords
The model formulates estimates for each year of the 2009-13 with the CQI’s most up-to-date interpretation) is adopted at the
study period, and for an average or typical year of that period. beginning of the literature review. This working definition then
As the completed year with the timeliest data, the model’s applies thematically throughout the report as a whole.
headlined estimates focus, consequently, on 2011. They are:
The study begins with an overview of the historical development
i. 5 GDP of QM. The historical overview itself commences with the
In 2011, Cebr estimates QM procedures contributed £86bn beginnings of modern quality management in armaments’
to Gross Domestic Product (GDP) in real terms (based on production during the First World War, when specialised quality
2009 pounds sterling).3 In other words, we estimate UK GDP managers first began to intercept defective items and had
would have been 6.02% lower than it really was in 2011, had them scrapped or reworked post-production. The subsequent
no QM procedures been in place in the economy. development of QM is then discussed through the prism of
the theorists contributing most to its systems and practice
Furthermore, if QM programmes had been rolled out as fully development, notably Shewhart, Deming and Juran. The
as possible throughout the UK economy then 2011 GDP discussion focuses on their application of statistical methods
might have been £46bn higher (in terms of real 2009 pounds). to quality, and the broader management and organisational
This estimate implies that, in 2011, had QM systems been principles they developed and refined.
implemented throughout the economy, GDP would have been
3.37% higher. Then, in light of US and British concerns over their international
competitiveness in the 1970s and 1980s, and building on growing
ii.5 EMPLOYMENT industrial and political opinion that the promotion of QM could
In 2011, Cebr estimates that QM procedures caused UK supply a desirable additional competitiveness, the introduction
economy-wide employment to be 1.43 million higher than it discusses the wholesale adoption of new QM techniques, such as
would otherwise have been. This means our economic model Kansei Engineering, Continuous Improvement and Lean.
estimates that UK employment would have been 4.94% lower The historical overview finishes by discussing the development
than it actually was in 2011, had no organisation in any sector of QM certificates – such as ISO 9001 and PQASSO – and the
of the economy had any QM procedures in place that year. benefit that organisations derive from them.
Moreover, if QM programmes had been instituted as fully The second part of the introduction explains that the report adopts a
as possible in all sectors of the UK economy, employment diverse set of methodologies: (i) a literature review; (ii) case studies;
in 2011 could have been higher than it actually was by (iii) a survey of 120 organisations; and (iv)the formulation of a new
455,000 jobs. This represents a forgone potential increase in bespoke economic model by Cebr, the purpose of which is to estimate
employment of 1.57%. the impacts of QM on headline UK macroeconomic indicators.
iii. 5 AX RECEIPTS TO THE EXCHEQUER
T The first three methodological stages are primarily focussed on
In 2011, QM procedures are estimated to have contributed achieving the report’s first aim, and constitute primary sources of
a minimum of £8.4bn (in terms of real 2009 pounds) to the data in their own right for use in the fourth stage.
Exchequer4.
The final methodology, Cebr’s new economic model of the impact
What is more, if QM programmes had been rolled out as fully of QM, uses the primary data inputs provided by the first three
as possible, in 2011 the Exchequer’s net tax takings would methodology stages to estimate the impact of QM mechanisms
have been nearly double that and might have been £8bn (in on headline UK macroeconomic indicators, thus achieving the
terms of real 2009 pounds) higher than they actually were. report’s second aim.
CQI and CMI | The contribution of quality management to the UK economy 03
6. The use of these different and independent methodologies makes organisation’s QM programme had reduced costs.
the report robust, in that it is not solely reliant upon any single data
input or methodological approach. Discussion points throughout The case study results are summarised in section 1.3. The case
the report note that the primary data sources are coherent with studies are grouped into sectors (such as business services,
each other and are mutually independent, further increasing Cebr’s manufacturing, public sector, etc) to enable their sectoral results
confidence in the robustness of the report’s findings. to be compared to the literature’s outline predictions and insights.
This enables Cebr to evaluate how typical of the literature each of
The literature review section of the report discusses the real- the specific case study-grouped sectors are.
world evidence of how QM systems causally affect the outcomes
of private sector businesses, and of public and voluntary sector The grouped sector structure of the case studies also enables
organisations. Effects on the following outcomes are examined: Cebr to highlight interesting points of departure, identifying areas
stock prices, profits, revenues, customer and employee where the QM experiences of specific sectors do not entirely
satisfaction, costs, customer retention and organisational culture. agree with the literature’s predictions.
The literature review finds that QM mechanisms tend to improve
all these metrics, although effects often occur with a lag. These points of departure suggest that, regarding a few specific
outcome metrics, QM programmes impact organisations in a
The main body of the literature review highlights that any one few specific sectors in a manner which is different to that which
QM programme can affect multiple outcomes both directly is predicted by the literature. For example, QM systems seem to
and indirectly, drawing linkages between QM’s effects on these achieve their effects more rapidly in the legal services sector than
different outcomes. the literature would predict. Overall, however, the case study
responses agree with the literature’s predictions across different
In the conclusion of the literature review, the different strands of sectors.
the discussion are brought together in two ways:
Speaking directly to business leaders, where a case study
Firstly, in relation to the analysis of a 1982 UK Government White respondent provided sufficient data, the RoI of his or her
Paper on QM’s potential contribution to the UK macroeconomy business’s QM programme was estimated. These RoI estimates
in the current economic context, Cebr concludes that, taken consistently indicated that businesses achieve gross monetary
together, the widespread implementation of QM procedures can: benefits, in terms of reduced costs or increased revenues and
(i) improve the UK’s international competitiveness; and (ii) boost profits, which far outweigh the cost of their QM programmes.
its rate of economic growth. Across those case study respondent businesses which provided
sufficient information, the data indicated an average Cost RoI of
Secondly, the literature’s discussions which link any one QM 16:1. This implies that for every £1 spent on a QM programme,
programme to changes in several outcomes are tied together in costs were reduced by £16. The data also indicated an average
the framework provided by Deming. In Out of the Crisis (1982) Revenue RoI of 6:1, ie for every £1 spent on a QM programme,
Deming reached the crucial insight that any one QM programme revenues were increased by £6.5 All case study respondents who
could bring about a “chain reaction,” by which the programme provided sufficient data were found to have derived positive RoI
directly and indirectly affects several business or organisational benefits from their QM programmes. The consistency of these RoI
outcomes. This insight is echoed throughout the literature. findings suggests that businesses will generally gain more from
their QM programmes than they spend on them.
Each subsequent section of the report focuses on a different
method of analysis. The analyses in these sections build logically A reassuringly high degree of coherency between the literature
on the results attained by the preceding sections. The overall review and case studies began to emerge and, indeed, in the
structure of the report is ultimately a product of the initial final analysis, the findings of the literature review, case studies
literature review, because: and survey (discussed below) were predominantly found to be
logically coherent and consequently consistent with each other.
i. The working definition of QM which the literature review The report then surveys 120 organisations, asking questions about
adopts defines the limits of the discussions and analyses the effects of QM on their outcomes. The survey data yield two
which take place in the remainder of the report. principal findings:
ii.5 he case studies and survey section are structured in such a
T
manner that their findings can be easily compared to those 1.5 M programmes often induce significant cost savings for
Q
of the literature review. This enabled Cebr to examine how businesses.
coherent the three primary data sources are with each other 2.5 M programmes are perceived to be a key driver of wider
Q
and thus ascertain, to a certain extent, how much confidence business success. Survey respondents reported their belief
can be placed in the report’s overall findings. Cebr found a that the successful implementation of QM programmes is
high degree of coherency between the three independent particularly important when working to retain customers, and
primary data sources, lending a high level of confidence to justify price premiums on goods and services.
the report’s final conclusions.
The survey findings are presented so that they can be compared
After the literature review, a series of 18 case studies is presented. to the literature review’s findings. The overall picture is one of
A summary of the structure of the case studies and an explanation agreement between the literature and survey findings.
of how they relate to the rest of the report is then given. The survey’s first finding is supported by several papers, which
The case study respondents answered questions as to how far QM found that the implementation of QM programmes, particularly
in their organisation had increased revenues, customer retention Lean programmes, drives down costs across institutions in all
and employee satisfaction. They also discussed how far their sectors. The second finding is given support by a large number
04 The contribution of quality management to the UK economy | CQI and CMI
7. of the papers under review. These papers find that a variety of
QM mechanisms have improved customer retention rates and
revenues, as well as overall financial performance. Because price
premia are a key driver of healthy revenues, these papers support
the second case study finding.
In summary, the findings of the literature review, case studies and
survey were predominantly found to be coherent with each other.
Because these sources were independent, this coherency provides
a strong indication that the data provided by the sources are
correct. It is extremely unlikely that three independent primary
data sources would all be incorrect in the same way.
As a consequence, Cebr has a high degree of confidence in the
report’s findings as they relate to QM’s efficacy in creating more
productive and successful organisations.
References
1. ee Cohen and Brand (1993) and the Scottish Executive
S
(2006) for discussions on Lean programmes’ particular
effectiveness in reducing public sector organisations’ costs.
2. mpirical investigations tend to agree that QM programmes
E
become effective with a lag, but disagree as to the length of this
lag. For example, Hannah (2011) finds that ISO 9001-certified
businesses’ asset returns become noticeably higher than those
of comparable businesses about two years after certification.
By contrast, Hendricks and Singhal (2001) find that QM
programmes tend to become effective with a lag of up to five
years.
3. he model yields’ estimates for each year from 2009-13 and all
T
other estimates are given in terms of real 2009 pounds; 2009
is the first year of the model. Presenting the estimates in this
manner strips out the effects of inflation, which reduces the real
buying-power of a pound in each subsequent year. Giving the
model’s annual estimates in terms of 2009 pounds makes the
estimates for each year directly comparable. Achieving direct
comparability in this manner – ie by presenting estimates in
terms of currency in the first year of the model – is standard
practice in multi-year empirical models.
4. axes on incomes are not included in these estimates.
T
5. nly one respondent provided data which enabled Cebr
O
to estimate a Profit RoI. Hence, no average Profit RoI was
estimated across different businesses. The Profit RoI was found
to be 3:1, implying that for every £1 spent on QM, profits
increased by £3.
CQI and CMI | The contribution of quality management to the UK economy 05
8. 1 INTRODUCTION AND METHODOLOGICAL OVERVIEW
1.1 Overview and aims of the report These new mechanisms were dependent on a statistical analysis
This report, commissioned by the Chartered Quality Institute of processes, but QM has since evolved to include a holistic
(CQI), details Cebr’s analysis of quality management’s (QM) toolkit that is applied in all sectors of the economy. Modern-day
contribution to the UK economy. This introduction provides QM mechanisms typically employ statistical process control
context for the rest of the report by summarising the evolution mechanisms, and emphasise management leadership and
of QM since its inception during the First World War. It then employee commitment to quality improvements.
describes the investigative methods used and the report’s
structure. The structure is such that the analysis of each section Noticing that poor-quality military equipment was contributing to
builds logically on the preceding sections. casualties, the belligerent governments instituted QM procedures
in their armaments factories. While these procedures were
The dual objectives of the research were to demonstrate and rudimentary by today’s standards, it is accepted that modern QM
quantify the extent to which more effective, intensive and systems materialised during the First World War. The procedures
longer-term use of QM systems and techniques: (i) creates created a number of quality inspectors who focussed on selecting
more productive and successful organisations by delivering which armaments did not meet required standards after they
demonstrable RoI value; and (ii) affects headline UK economic had been produced. These armaments were then reworked or
indicators. These aims are complementary but distinct, as are the scrapped.6 QM processes during the First World War were simpler
methods used to achieve them. The three investigative methods than those which came after because they focussed primarily on
used in the report - a literature review, case studies and a survey managing quality after production, as opposed to during it.
of 120 organisations – have focussed on achieving the first aim.
We then used a bespoke economic model to gather the evidence More advanced QM mechanisms came about in the mid-1920s
from the three investigative streams as inputs for the purpose when a statistician, Dr Walter Shewhart, formulated the first-ever
of estimating the effects of QM on headline UK economic statistical ‘control chart’ while working in manufacturing at the
indicators. Western Electric Company’s Bell Laboratories in the US. The
contribution of these charts was to quantify the extent to which
This report adopts the CQI’s definition of QM as its own working variation in the outputs of a productive process was caused by the
definition of QM. A short version of the definition is now given to production process itself, as opposed to being caused by factors
contextualise the discussion in this introduction. The full version outside the specified parameters of the process.
of the definition is given and discussed at the start of sub-section
2.2. Under the working definition, QM techniques: (i) are applied This gave the charts two principal functions: (i) they could be
across entire organisations and focus on meeting customer used to reduce variation in output quality which resulted from
requirements; (ii) facilitate the planning of product lifecycles and factors outside the productive process; and (ii) they could inform
delivery; and (iii) quantify all elements of productive processes to changes to productive processes in order to alter the quality of
drive continual improvements in quality. This working definition outputs. This innovation was the first attempt to determine how
of QM ensures that only those organisational practices that have a productive processes affected the quality of outputs, and to tie
prima facie right to be called QM are discussed in this report. the quality of outputs closely to productive processes. Previous
attempts to control output quality (during the First World War)
1.2 A history of quality management focussed largely on rejecting units post-production. Shewhart’s
The development of modern QM has been driven by the unique innovation was to use statistics to analyse and alter
innovations and ideas of notable individuals. These have altered productive processes with the aim of stopping defects before they
the way in which entire businesses manage quality, and have occurred in the first place.
led to radical changes in the business culture and practices
of entire countries. In particular, they have promoted the role During the inter-war and Second World War periods, Shewhart’s
of management and the active involvement of staff in driving ideas were built on by Deming, Dodge and Roming. While all
quality improvements. Modern QM began modestly during the of their contributions were important, we focus on Deming’s
First World War, when armaments were sent back for fixing or pre-eminent role. Deming realised that Shewhart’s methods could
discarded if they did not meet quality standards after they had be applied outside of manufacturing and provided four principal
been produced. By the mid-1920s, QM systems had shifted their innovations:
focus to analysing and altering productive processes, to stop
defects before they became apparent in finished products. This 1. explained that statistical sampling methods could be
He
reduced the need for post-production reworking or scrapping. used to inform QM processes and regulate the quality of
06 The contribution of quality management to the UK economy | CQI and CMI
9. outcomes.7 These techniques were applied by the United always outweigh the costs of its implementation, hence the title
States Government during the Second World War. of his book, Quality is Free. Crosby suggested that producing
some positive number of defective units did not need to be an
2. undertook a quantitative analysis of organisational
He inherent feature of any given productive process, maintaining that
structures to pinpoint the causes of quality failures. He it is possible to reduce defective units to nil, whilst still meeting
found that systemic weaknesses in productive systems and product specification and customer requirements. Crosby’s ideas
poor management processes had caused the majority of contributed to attempts by businesses in the USA to address the
quality failures – that is, he found that design flaws inherent issue of strong quality competition from Japanese businesses.
in the productive processes themselves often necessitated a Crosby’s main practical achievement was to realise substantial
disappointingly high proportion of defective units of output. reductions in defect rates whilst employed as the quality control
Deming also found that poor management had a similar manager of the Pershing Missile Programme.10
effect.
The 1982 UK Parliament White Paper entitled ‘Standards, Quality
3.
Based on these findings, he suggested that the onus was on and International Competitiveness’ noted that “success in world
management to remain committed to the rectification of markets increasingly depends on a supplier’s ability to satisfy
process failures, and to engender an environment in which customers on… quality.” Hence, the White Paper suggested that
workers – in whom he advocated vesting a key role in the QM the widespread implementation of QM systems by UK firms will
system – could flag up and rectify deficient processes. “strengthen its [the UK’s] international competitiveness.”
By increasing the total value, quality and quantity of exports, the
4.
The Plan-Do-Check-Act cycle. This is an iterative process in White Paper anticipated that the adoption of quality management
which an organisation: (i) Plans, by establishing the processes techniques would boost UK economic growth.
necessary to achieve its specified quality aims; (ii) Does, by
carrying out the process and producing the finished goods or Since then, QM has continued to develop and its techniques are
service while making sure to collect quantitative data on the now applied widely by private sector manufacturing and services
process and the quality of its outputs; (iii) Checks, through businesses and by public and third sector organisations. Modern
analysis of the data collected, identifying disjoints between QM techniques include:
the output quality desired in the planning phase and that
which was achieved in the doing phase; and (iv) Acts, by i. Kansei engineering: this technique aims to incorporate the
augmenting its processes in line with the data analysis to emotional and psychological requirements of the customer
move the quality of outputs closer to their desired level.8 into the features of a product or service. As such, Kansei
engineering uses statistical techniques to enable customers’
During the post-WWII period, Deming exerted a significant psychological requirements to inform product parameters.
influence on Japanese QM culture. Japanese industrialists were Statistical techniques are also used to refine productive
keen to use his ideas to re-grow their economy following defeat processes so that deviations from those parameters are
by the Allies. The application of Deming’s ideas contributed to minimised.
improvements in the quality of Japanese goods. Deming’s ideas
were encapsulated in his seminal work, Out of the Crisis and ii. Taguchi methods: a set of QM techniques focussing on
the Deming Prize was established in Japan in recognition of his product and service design quality. The rationale for these
unique contribution to QM. techniques was the belief that it is more cost-effective to
design products and services effectively than to correct defects
Following Deming, Juran (1951) made significant contributions during or after the production process.
to the theory and practice of QM.9 He highlighted that the quality
of a product or service should take account of the degree to iii. Six Sigma: this technique was developed by Motorola in
which it satisfies customer expectations, as opposed to purely 1986 and aims for the complete elimination of the causes
capturing the degree to which it satisfied technical specifications. of defects and product variation through the application of
He pioneered the ‘Costs of Poor Quality’ approach which allowed statistical methods. Six Sigma techniques have four principal
organisations to quantify the cost of quality failures, making QM characteristics: (i) they focus on quantifying the impact
achievements directly comparable across organisations. Like that process improvements have of financial returns; (ii)
Deming, Juran believed that workers had a key role to play in they emphasise the necessity of active leadership by senior
continuously driving quality improvements. Juran also exerted management to drive forward process improvements; (iii)
significant influence on Japanese QM culture. they seek to integrate human elements – eg workplace culture
and customer relations – and process elements – eg process
By the 1970s, the high quality of Japanese goods was beginning management and statistical analysis – to achieve process
to weigh down on markets in the USA, which were producing improvements; and (iv) they use a defined set of tools to
comparatively low quality products. It was in this context that improve processes in a sequential and consistent manner.11
Crosby wrote Quality is Free in 1979, emphasising the notion of From its beginnings in the manufacturing sector, Six Sigma
Zero Defects. is now applied widely in private sector services, and in the
public and third sectors.
Crosby maintained that it is possible to design and implement
processes which do not produce any defective outputs. He iv. ontinuous Improvement: this set of techniques emphasises
C
argued that this should be the aim of QM processes, maintaining an employee-led gradual improvement in productive
that allowing some positive proportion of goods or services techniques. This purports to deliver three principal benefits: (i)
produced to be defective actually encourages defects. He also ongoing incremental changes are unlikely to disrupt product
argued that the benefits of a robust QM programme almost or service production to the same extent as larger (such as
CQI and CMI | The contribution of quality management to the UK economy 07
10. RD-based) changes; (ii) they tend to be less expensive ii.
The Six Sigma certificate has its origins at Motorola in the
than changes arising from specific (such as RD or external 1970s, resulting from senior executive, Art Sundry’s criticisms
consultancy-based) QM initiatives, because such changes flow of the business’ quality procedures and standards. The term
from the day-to-day work of employees; and (iii) continuous Six Sigma is derived from a statistical condition under which
improvement mechanisms might identify improvements almost all units produced meet specifications – emphasising
which other QM techniques could have overlooked because a focus on solving quality problems through data analysis.
employees, being closer to the production process, might The Six Sigma certificate can be awarded to individuals in
identify improvements which management could miss, and all sectors according to their degree of proficiency with Six
because the process is employee-led.12 Sigma procedures and standards. For example, indicating
increasing degrees of competency, certificated individuals
v. Lean: this is a comprehensive set of QM techniques aimed are awarded the following titles: ‘Green Belts’, ‘Black Belts’,
at eliminating wasteful or inefficient steps in the production ‘Master Black Belts’ and ‘Champions’. These individuals
process of a good or service. The process also focuses on drive the implementation of a Six Sigma programme within
increasing the flow and synergies between steps, thereby an organisation. Six Sigma requires: (i) a drive to reduce
reducing their overall costs. Toyota was the first proponent process variability; (ii) the measurement and improvement
of Lean, defining the approach as having five principal of the characteristics of productive processes; (iii) senior
components: (i) specification of the value desired; (ii) management that actively drives forward improvements;
identification of the value stream and challenging the (iv) the attainment of quantifiable financial returns for any
wasteful steps; (iii) make the product flow continuously; (iv) Six Sigma project; and (v) a commitment to making quality
introducing pull between all steps; and (v) continuous falls decisions based on data analysis.17 Many different bodies
in the time and information needed to serve the customers.13 award Six Sigma certification, and certification requirements
Since then, authors have identified two principal aims of are subject to some variability depending on the awarding
Lean, now accepted as conventional wisdom, as being: (i) to body.18 For instance, the American Society for Quality requires
deliver consistent value to the customer while reducing the Black Belt applicants to demonstrate substantial practical
costs of productive processes, thereby raising profits; and (ii) experience in applying Six Sigma and to pass an exam.19
to increase the final value the customer receives.14 Other organisations, including Air Academy Associates,
Six Sigma Qualtec and Aveta Business Institute, also offer
Finally, in recognition of its importance, a large body of certification.20 Just like Motorola in the 1970s, many
QM certificates have evolved. In general, these certificates organisations certify their employees using procedures which
enable organisations and individuals to demonstrate that they are (at least partially) internal, while others outsource part
have achieved a level of proficiency in a given set of quality of the certification process. For instance, the International
management techniques. Interestingly, several case study Quality Federation provides Six Sigma exams for organisations
interviewees noted that the process of working to attain these to use in their internal certification procedures.
certificates improved their QM procedures (see the case studies
in section 4.) Three of the most widely applied certificates iii. he PQASSO certificate is widely applied in the voluntary
T
are now described here. These certificates were chosen, not sector.21 Under the PQASSO framework, a voluntary sector
as an exhaustive description of the current QM certification organisation may be awarded a Level 1, 2 or 3 certificate,
environment, but rather to capture some of what is a wide indicating basic proficiency, advanced proficiency and
spectrum of available QM certification techniques in terms of the outstanding performance, respectively, in 12 aspects of
sectors they apply to, their requirements, and whether they are quality. These are planning, governance, leadership and
awarded to individuals or organisations: management, user-centred service, managing people, learning
and development, managing money, managing resources,
i. The ISO 9001 certificate is applicable to organisations in the communications and promotion, working with others,
private, public and voluntary sectors. ISO 9001 is awarded monitoring and evaluation, and attaining results. To reach a
to an organisation, or some part of an organisation, by an particular level in a given aspect of quality, an organisation
independent certification body15, provided: (i) its quality policy must meet the relevant indicators for that level and plan for
is actively followed by all employees and is driven by senior necessary improvements. To attain PQASSO certification, a
management; (ii) its QM decisions are based on an analysis voluntary sector organisation undertakes a self-assessment
of relevant data and the QM system is subject to regular exercise which must then be independently verified by
review; (iii) it communicates with customers, ascertaining “PQASSO Quality Mark peer reviewers – members of the
their requirements via formal communication procedures, voluntary and community sector who are specially trained
and its QM systems are informed by these communications; and supported by Charities Evaluation Services to carry out
(iv) its QM policy is formally stated and linked to customer reviews of organisations against the PQASSO standards”.22
requirements; (v) product and service development is The external assessment is comprehensive, involving a review
rigorously planned and linked to QM procedures; and (vi) of documentation, interviews with staff and board members
the organisation regularly reviews its own performance and evidence gathering.23
via a system of internal audits, thereby alleviating past and
potential future QM problems. The certificate also requires From simple beginnings in the First World War armaments
that organisations document their quality policies, QM industry, and then as a purely statistical control methodology
procedures, QM verification and improvement procedures, in private sector manufacturing in the 1920s, QM has gradually
audit procedures and control procedures. For ISO 9001 to be expanded to influence management and worker practices and
awarded to an organisation, or some part of it, the certification culture. QM is now applied widely in all areas of the private,
body must be satisfied that it has achieved and maintained a public and third sectors and there has occurred a proliferation
high standard in all of the above areas.16 of QM techniques and certifications. Even at the level of entire
08 The contribution of quality management to the UK economy | CQI and CMI
11. nations, the effects of QM cannot be understated. The embrace of This allows Cebr to investigate how far real-world organisations’
QM was a key factor in Japan’s post-war economic recovery and, experiences cohere with the literature’s predictions. The case
in response to the dynamism QM lent to Japanese manufacturers studies will be grouped by sector and the extent to which each
relative to their own, Western economies saw little choice but sector’s case study results are consistent with the literature will be
to adopt QM practices and philosophies. For the UK, this report discussed.
aims to present evidence demonstrating the extent to which
the adoption of QM has: (i) improved public and private sector In cases where the case study respondent has provided
organisations’ outcomes; and (ii) has impacted on headline sufficient information, Cebr will endeavour to estimate his or
economy-wide indicators. her organisation’s RoI from QM.25 In all cases, Cebr found that
respondents’ companies had received significant RoI benefits
1.3 Structure of the report and overview of study methods from their QM programmes. They gained more in terms of
In order to achieve these objectives rigorously, the study adopted increased profits, increased revenues and reduced costs than
a diverse set of methodologies: a literature review; case studies; they spent on their QM systems. The consistency of these findings
a survey of 120 organisations; and the formulation of a bespoke means it is reasonable to infer that, as a general rule, private
economic model to estimate the effects of QM on headline UK sector companies can expect a positive RoI from their QM
economic indicators. The use of several methodologies means programmes, ie they can anticipate making more from their
that the report’s results are not wholly reliant on any single QM programmes than they spend implementing them.26
method of analysis, making them more robust. The literature
review, case studies and survey focus largely (although not The results of a survey of 120 organisations will then be
exclusively) on achieving the report’s first objective: analysing presented. These results show QM’s impact on the survey
the extent to which QM creates more productive and successful respondents’ organisations’ outcomes, naturally building on the
organisations. The model furthers the report’s second aim by literature review and case studies which analysed the same issue.
providing estimates of QM’s impact on headline UK economic The survey results will be compared with our findings from the
indicators. literature review and the case studies, thus providing another
measure of how far real-world organisations’ experiences agree
Each section of the report focuses on a different method of with our findings from these processes. Broadly, the literature and
analysis. The analysis in each subsequent section of the report survey results are mutually supportive of each other. However,
builds logically on the results presented in the preceding sections, there is one point picked up by the survey which the literature
and the overall structure of the report is ultimately a product of does not address, which is, that businesses may be underinvesting
the initial literature review. and under-incentivising QM.
The literature review adopts a working definition of QM (which The following are details of the construction of Cebr’s bespoke
applies to the literature review and to the report as a whole) economic model, which seeks to analyse QM’s effect on four
before discussing the findings of the literature review as to how key UK economic indicators: GDP; the efficiency of sectors’
QM has affected different outcomes. These outcomes cover: (i) productive technology; employment; and the Exchequer’s net
stock prices, (ii) customer and user retention and satisfaction, tax receipts.27 Detail of the model’s construction is reserved until
and employee and volunteer satisfaction; (iii) costs; (iv) financial nearer the end of the report, because it builds on the evidence
performance and profits; and (v) organisational culture. Using this base provided by the literature review, case studies and survey
outcomes-based structure, the literature review discusses how results. For now, five points should be noted:
the application of QM techniques has affected these outcomes in
the public, private and voluntary sectors. Linkages between QM’s i. The model sought to estimate the values headline UK
effect on the different outcomes are discussed throughout, and economic indicators would assume under two scenarios: the
general conclusions are drawn at the end of the literature review. first, if no institutions had implemented QM at all; the second,
if all institutions had implemented QM as fully as possible.
The remainder of the report builds on the literature review, The use of scenario-based analysis enables the model to
using it to inform the structure of the case studies and survey. estimate the effect QM has already had on the UK economy,
The results of the literature review are compared to those of the and the further benefits which could result if it were rolled out
case studies and survey, to determine the extent to which the more comprehensively.
three different elements of the evidence base are consistent.
Finally, Cebr’s bespoke economic model builds on these three ii.
The model attains these headline results by breaking the entire
elements, using the quantitative data they provide as inputs in economy down into eight broad sectors, analysing the effects
order to estimate the UK economy-wide impact of QM. The QM has on outcomes in each of these sectors, and then
model is not an evidence source in its own right. Rather, it is a aggregating the results.
tool of analysis which uses the evidence base provided by the
literature review, case studies and survey to estimate the effect of iii. he theory underlying this sector-based methodology,
T
QM on headline UK economic indicators.24 Cobb-Douglas production functions, is well-established in
the economic literature. The model estimates QM’s effect on
Following the literature review, the report moves on to consider sectoral production technology (as operationalised within the
the case studies that were formulated based on a process of in- Cobb-Douglas framework) and this feeds through into how
depth interviews that formed part of the research brief. Following QM affects the sectoral outcomes.
the objectives of the literature review, these case studies seek to
determine how QM techniques have affected the outcomes of iv.
The modelling estimates of interest are QM’s effects on UK
different organisations. The case study responses will be linked to economy-wide GDP, net tax receipts and employment. The
the literature by examining the extent to which they agree with it. model also provides estimates for how QM implementation
CQI and CMI | The contribution of quality management to the UK economy 09
12. has affected the production technology in each of the eight 18. Cordy and Coryea (2006), Champion’s Practical Six Sigma
sectors. Summary, Xlibris Corporation
19. Keller (2004), Six Sigma Demystified, McGraw Hill
v. Cebr’s bespoke economic model uses data from the 20. ebber and Wallace (2007), Quality Control for Dummies,
W
literature review, case studies and surveys as inputs to Aspen Publishing
formulate estimates of the UK economy-wide impact of QM 21. In previous iterations of the certificate, PQASSO was an
mechanisms. The model cannot, therefore, be thought of as a acronym for ‘practical quality assurance systems for small
source of empirical evidence in and of itself – rather, it uses organisations’. The current version of the certificate is
empirical evidence to estimate the effects of QM. Because the designed to apply to organisations of all sizes, not just small
model is reliant on these inputs, its accuracy as an estimation organisations. Hence, under the current version of the
tool is entirely dependent on the extent to which those inputs certificate, PQASSO does not stand for anything.
are themselves accurate. 22. Charities evaluation services, CES (n.d), ‘How to achieve the
PQASSO quality mark’, http://www.ces-vol.org.uk/index.
The report closes with a concluding section, in which we cfm?pg=331
summarise the report’s aims, methodological rationale, and 23. See the Charities Evaluation Services, CES (n.d), ‘About
principal findings. PQASSO’, http://www.ces-vol.org.uk/index.cfm?pg=172, for
more on this discussion.
References 24. he model’s findings will not be compared to those of the
T
6. Murray (1997), ‘Thinking about revolutions in military affairs’
literature review, case studies and survey. Such a comparison
and (anon, n.d.) Handbook for TQM and QCC – Volume 1. would be redundant because the model – being built on
7. Deming and Stephan (1940), ‘On a Least Squares
inputs from the literature review, case studies and survey –
Adjustment of a Sampled Frequency Table When the will cohere with them by construction. For the same reason,
Expected Marginal Totals are Known’, Annals of Mathematical the model’s estimates of the effects of QM on headline UK
Statistics, Vol 11, Number 4, pp. 427-444. economic indicators will be accurate insofar as the inputs
8. Moen and Norman (2011), ‘Evolution of the PDCA Cycle’ from the literature review, case studies and survey are correct.
(article). 25. his analysis of RoI does not relate directly to the literature
T
9. Juran (1951), Quality Control Handbook, McGraw Hill. Also review, because the literature does not focus directly on the
see, Juran (1964), Managerial Breakthrough, McGraw Hill. RoI of QM. The rationale underlying the organisation-level
10. he Pershing Missile was developed during the Pershing
T RoI analysis is to speak directly to businesses and non-private
Missile Programme, managed by the US Army Missile sector organisations, providing indicative examples of the
Command (MIMCOM). The Pershing Missile was in service benefits they might expect to see per pound invested in QM.
from the mid-1960s until 1991. Named after US General John 26. Cebr has estimated average RoIs using the case study data
Pershing, the rocket was a two-stage, solid fuel, medium-range (see this report’s Executive Summary and Conclusion). The
ballistic missile. It was used by the US army and West German business-specific RoI estimates which Cebr used to calculate
air force. these average RoIs varied significantly. Hence, we claim
11. nthony (2008), ‘pros and cons of Six Sigma: an academic
A with a middling degree of confidence that the magnitudes
perspective’, www.onesixsigma.com of these average RoI estimates are representative of a typical
12. mai (1986). Kaizen: The Key to Japan’s Competitive Success,
I company’s experience. However, the RoI estimates mean that
McGraw-Hill/Irwin Cebr is very confident that a typical company can expect to
13. oints iii and iv, when taken together, can be interpreted as
P gain more from implementing a QM programme than it costs
meaning that Lean programmes should introduce synergies them to implement it.
between the different steps of a productive process. An 27. his refers to QM’s effects on those net tax receipts which are
T
example is used to fix ideas. Suppose the first step in a derived from taxes and subsidies on products and production
productive process (A) is to make parts which are assembled only.
during a second step (B). The following synergy could be
introduced: workers from step B could ask their colleagues
in step A to give them parts in an order which makes
assembly easier. This would tailor step A to step B, lowering
B’s assembly costs and the overall costs of the production
process.
14. iker, (2004), The Toyota Way: 14 Management Principles
L
from the World’s Greatest Manufacturer, New York:
McGraw-Hill.
15. hese certification bodies derive their competence to issue
T
ISO 9001 certificates – ie they are accredited by independent
national accreditation bodies. Agreements between
certification and accreditation bodies ensure that ISO 9001
certificates are accepted globally.
16. lease see ISO (n.d.), ‘Management and leadership
P
standards’, http://www.iso.org/iso/iso_catalogue/
management_and_leadership_standards.htm for more on this
discussion.
17. nthony (2008), ‘Pros and cons of Six Sigma: an academic
A
perspective’, www.onesixsigma.com
10 The contribution of quality management to the UK economy | CQI and CMI
14. 2 ITERATURE REVIEW: THE EFFECTS OF QUALITY
L
MANAGEMENT ON BUSINESS OUTCOMES AND GDP
2.1 Literature review introduction This literature review and the report as a whole adopt the working
This literature review discusses the real-world evidence of how definition of QM used by the CQI itself: “Quality management is
QM systems causally affect the outcomes of private sector an organisation-wide approach to understanding precisely what
businesses, and of public and voluntary sector organisations. customers need, and consistently delivering accurate solutions
The section seeks to further Cebr’s first research objective, that is within budget and on time. QM techniques ensure the effective
to demonstrate and quantify the extent to which more effective, design of processes that verify customer needs, plan product
intensive and longer-term use of QM systems and techniques lifecycle and design, and produce and deliver the product or
creates more productive and successful organisations. service. Finally, QM techniques measure all process elements,
the analysis of performance and the continual improvement of
In concluding our findings from the literature review, the different the products, services and processes that deliver them to the
strands of the discussion are pieced together to suggest that the customer.” This definition provides a rigorous description of QM,
widespread implementation of QM procedures can: (i) improve facilitating Cebr in determining which organisational practices
the UK’s international competitiveness; and (ii) boost its rate of have a prima facie right to be referred to as QM. At the same
economic growth. This furthers Cebr’s second research objective, time, it is not unduly restrictive. The application of this definition
that is to examine how QM programmes, taken in aggregate, in the literature review and throughout the report ensures that the
affect headline UK economic indicators. report’s findings will be attributable only to those organisational
practices which the CQI defines as QM.
The review adopts a structure whereby QM’s effects on different
outcome metrics are examined, cutting across the public, private The following preliminary discussion highlights four difficulties
and voluntary sectors. QM’s effects on the following outcomes that occur throughout the discussions of QM in the literature.
are examined: (i) stock prices; (ii) customer and user retention These will not be referred to going forward, but the reader should
and satisfaction, and employee and volunteer satisfaction; (iii) be aware of them:
costs; (iv) financial performance and profits; and (v) organisational 1. While this report adopts a working definition of QM, there
culture. The linkages between QM’s effects on these outcomes is actually no single widely-agreed definition of QM used in
will be highlighted throughout the literature review. This structure industry or across the public or third sectors. This means that
was chosen for three reasons: the precise features of any given QM programme will be case-
i. here are linkages between QM’s effects on these different
T specific. A QM programme may take the form of a Six Sigma,
outcomes and this structure enables those linkages to be Kaizen, ISO 9001, Total Quality Management (TQM), Taguchi,
highlighted. Any one QM programme or award can directly Lean Manufacturing, Kansei Engineering or another, perhaps
affect a number of different outcomes for an organisation. bespoke, programme.
For instance, a single programme might affect both costs and 2. The causal effects of specific QM mechanisms are difficult to
customer retention. Furthermore, any given programme might tie down. For example, if a business experiences rising profits,
also have indirect effects. For example, a QM programme it is difficult to determine the extent to which the rise was due
could improve employee satisfaction and this, by making to its QM mechanism(s) or to changing market conditions.29
employees more productive, could go on to increase profits. Statistical articles are generally better at identifying QM’s
ii. Similar (although non-identical) outcome metrics are affected effects than non-statistical papers.
by QM across the public, private and voluntary sectors. The 3. There is often a gap in time, or ‘lag’, between the
similarity of these metrics across the different sectors means implementation of a QM programme and its effects on
that it is appropriate to examine QM’s effect on them by outcomes.
cutting across the different sectors. 4. Authors tend to focus on reporting cases in which QM
iii. ften, a given article or book examines the effect that a wide
O programmes have been successful. Hence, the literature may
range of QM practices have on specific outcomes.28 Hence, well exhibit some bias in favour of successful cases of QM
the literature does not lend itself to being broken down by implementation.
different types of QM system, but does lend itself to being
broken down by QM’s effects on outcomes. The 1982 UK Parliament White Paper entitled ‘Standards, Quality
and International Competitiveness’ noted that “success in world
2.2 QM definition and preliminary discussion markets increasingly depends on a supplier’s ability to satisfy
The literature review begins by adopting a working definition customers on… quality.” The White Paper concluded that if UK
of QM and caveats the analysis by highlighting the four main businesses implemented QM systems widely, this would increase
difficulties associated with discussions of QM. the UK’s international competitiveness and economic growth.
12 The contribution of quality management to the UK economy | CQI and CMI
15. The literature review discusses how QM systems causally affect Linked to Hendricks and Singhal’s work, for “ISO 9001 and
the outcomes of private sector businesses, and of public and the bottom line,” Hannah (2011) conducted a review of the
voluntary sector organisations. literature examining how the attainment of ISO 9001 certification
affected stock prices against a benchmark index.35 The paper
In concluding the literature review, the body of evidence is notes that “over a 10-year period, ISO 9001-certified companies
brought together in two ways. Firstly, there is a discussion about outperformed the market by more than 100%.”
the extent to which the literature reviewed, when taken as a
whole, supports the White Paper’s conclusion. Secondly, it is Hannah’s comparison, while providing a strong indication that
noted that the main body of the literature review examines how ISO 9001 lends businesses substantial benefits in terms of impact
QM programmes affect different outcomes, drawing linkages on stock prices, does not prove the point conclusively. It could
in cases where a QM programme has a significant impact on be the case that higher-quality firms, which would have attained
several outcomes at once. Building on the discussion of these comparatively high stock prices anyway, are also those who were
linkages, under the framework provided by Deming’s (1982) Out more likely to attain ISO 9001 certification. Hannah (2009) also
of the Crisis, the second part of the conclusion ties together the finds that the share price differential of ISO 9001-certified firms
discussions on how QM affects different organisational outcomes. and non-certified firms grows over time. This suggests that ISO
It does this by placing the discussions in the context of Deming’s 9001 becomes more effective the more time it has had to become
pivotal ‘chain reaction’ realisation.30 This shows that as well as embedded – ie it becomes more effective with a lag.
having an effect on the individual outcomes of an organisation
taken separately, a QM programme is likely to act on the entire IMD International (2003a) examined a selection of QM failures in
organisation, improving all its outcomes in step with each other. the consumer goods manufacturing sector. These tended to have
a significant and persistent impact on businesses’ bottom lines,
2.3 Stock prices even after the failure was remedied. In June 2000, tainted Snow
The literature presents compelling evidence that QM Brand milk made 14,000 people unwell over a two-month period.
mechanisms, when implemented effectively, have exerted upward The real value of the company (stock price) fell by one-third in
pressure on stock prices. Corroborating this, we also found that two weeks. The effects proved persistent. After the scare, the
QM failures can exert downward pressure on stock price. new Snow Brand president predicted: “It will take several years
before we become what we were [prior to the scare].” Whereas
Across all sectors, Hendricks and Singhal’s (2001) statistical Hendricks and Singhal found that QM programme success could
research examined the effects of the successful implementation induce long-term stock price increases, IMD International found
of Total Quality Management (TQM) programmes on 608 the reverse side of the coin; a QM failure can induce a long-term
businesses’ long run stock prices in North America for the period stock price fall. The Hendricks and Singhal and IMD International
1983-94.31 The long run stock price of a listed company can be findings logically cohere with each other.
considered a proxy for the net present value of its discounted
future cash flows – ie its real value.32 The authors proxied In the shipping services sector, Farhoomand (2004) examined
successful implementation of TQM programmes by a company Eurasia International’s application of TQM. Eurasia managed
through its winning of quality awards.33 Hendricks and Singhal ships owned by third parties and used TQM to “create value
compared the stock prices of businesses which successfully for… stockholders”. Eurasia’s TQM programme involved
implemented TQM measures (under this framework) against substantial management restructuring. Organisation-wide quality
similar businesses which did not.34 performance standards and a new triple monitoring system were
implemented. Within 10 years, Eurasia’s efforts were yielding
Hendricks and Singhal (2001) contains two main findings. First, “good financial results,” and benefitting stockholders.
during the post-implementation period, TQM implementation
was linked with increased long run stock price relative to 2.4 Customer and user retention and satisfaction, and employee
matched control businesses. The variable of interest was the and volunteer satisfaction
mean buy-and-hold abnormal returns (BHAR) long run stock The literature provides evidence that QM mechanisms, if correctly
price for the sampled TQM-implementing businesses (ie award instituted, exert upward pressure on customer and service user
winners). The BHAR is “the difference between the … [stock retention and employee satisfaction.
price] returns of the sample business [which implemented a
TQM programme] and its benchmark control business [which Farhoomand’s (2004) examination of TQM as applied by Eurasia
did not].” When sample businesses and controls were matched International, found that the company’s efforts induced “high
by industry only, the mean BHAR was 37.8% higher for the levels of customer retention and employee satisfaction.” Staff
sample businesses than for the matched businesses. When they turnover fell from 44% in 1994 to 1% in 2004.36 The case study
were matched by industry, business size and BM ratio, the mean provides strong, but not statistically conclusive, evidence that
BHAR difference was 44.7%. Second, during the implementation Eurasia’s TQM programme caused these tangible benefits.
period, successful TQM implementation was not found to be
linked to a stock price increase relative to matched control In the Australian manufacturing sector, Oliver and Qu (1999)
businesses. Ultimately, the authors concluded that successful examined the effects of QM systems that had been implemented
TQM programme implementation “does lead to improved long by firms certified under the AS/NZS 9000 standard. For the period
run financial performance,” but these results only materialise with 1992-96, they found that customer complaints had fallen for
a lag. Hendricks and Singhal’s (2001) use of advanced statistical 66.6% of the businesses which had introduced a QM system.
methods (comprehensively tested) mean that we can be confident This was partially due to QM reducing the reworking or scrapping
that TQM’s causal effects have been identified. of goods for 69.2% of businesses implementing it. Overall, the
introduction of QM systems decreased customer complaints
and increased customer satisfaction. Making the reasonable
CQI and CMI | The contribution of quality management to the UK economy 13
16. assumption that an existing customer is less likely to defect the user retention in the UK voluntary sector.40 The Centre’s
happier he or she is with the company’s product, Oliver and Qu report identified three mechanisms whereby the successful
(1999) suggests that winning AS/NZS 9000 certification also helps implementation of QM programmes improved volunteer and
businesses increase customer retention.37 employee satisfaction and service-user retention.41 PQASSO
was often found to have had a particularly marked impact.42
In the financial services sector, Reichheld and Sasser (1990) found The report concluded that:
that QM systems improved customer retention rates. They pointed i. QM increased opportunities for stakeholders to “work
to MBNA America (a credit card company) that undertook a together... to address issues of common concern,” fostering a
quality improvement drive for the period 1982-1990. By 1990, willingness to challenge ingrained practices. In particular, by
MBNA America’s customer defection rate had fallen to 5% versus increasing employees’ and volunteers’ ability to work together
a 10% industry average. Their case study-based paper does not to address common concerns, PQASSO increased workplace
rigorously prove that QM systems improve customer retention satisfaction.
rates, but it does provide convincing evidence to support the ii. QM systems improved service development and provision,
argument. but identifying causation proved difficult. Echoing others, one
organisation commented that “we now offer better services
Osseo-Asare et al (2007) examined how eight TQM practices [and] membership has increased by 50%, which we attribute
affected “academic quality improvement” in UK higher to… the PQASSO process.” Via improvements in service
education, using cross-sectional data drawn from 42 UK Higher provision, QM put upward pressure on service-user retention.
Educational Institutions (HEI). To the extent that TQM programmes iii. M certification increased organisations’ legitimacy
Q
improve the quality of academic outcomes, they will – it was with stakeholders (eg service users, fundraisers and local
assumed – have increased student satisfaction. All other things authorities). One respondent noted that PQASSO certification
being equal, this will have decreased the drop-out rate, increasing “has given us external credibility.” Bespoke QM mechanisms
student retention. Principally, Osseo-Asare et al found: were also commented on as having had a similar effect.
1. out of 42 HEIs... thought their QM practices were “highly
27 By increasing organisations’ perceived legitimacy, the
efficient” in the management of resources for achieving institution of QM mechanisms should exert upward pressure
academic quality improvement objectives. on customer and service-user retention, and employee and
2. of the 42 HEIs reported that “using relevant and reliable
19 volunteer satisfaction.
information” proved “‘highly’ or ‘very highly’ effective” in
improving academic quality outcomes. 2.5 Costs
3. of the HEIs responded that “efforts to empower staff” were
16 The literature identifies two ways in which the application of
“‘highly’ or ‘very highly’ effective” in improving academic QM mechanisms improves cost efficiency. They restructure
quality outcomes. organisations’ cost base, which feeds through into higher profits
4. reported that “efforts to meet and exceed stakeholder
13 for the private sector. They also reduce costs per unit of a good
needs” proved “‘highly’ or ‘very highly’ effective” in or service produced. The improvement of cost-efficiency by QM
improving academic quality outcomes. mechanisms is closely linked to profits, an issue which will be
explored here and in the next sub-section. There is some evidence
Osseo-Asare et al (2007) found evidence that UK HEI respondents that QM mechanisms reduce costs more effectively in the private
believe that TQM practices have improved academic quality. sector than in the public sector. Finally, because public sector
As a consequence, TQM procedures can be expected to have institutions do not have profits per se, costs are treated as their
increased student satisfaction and decreased student attrition.38 headline financial indicator. As such, QM’s effects on public
sector costs are discussed both in this sub-section and in the
Staying with the public sector, the Health Foundation (2006) and following sub-section, which focuses on financial performance
the Dr Foster Hospital Guide (2009) shift the focus to QM’s effects and profits.
on patient satisfaction in the NHS. Both found that patient health
and mortality monitoring mechanisms improved NHS care quality Across the private sector, Levine and Toffel (2010) used the
– the supposition being that this improved care quality went on results of a 1,000-firm Californian panel data study to identify
to increase patient satisfaction.39 The Health Foundation found the relationship between QM and “per worker accident costs,”
that “patients… want information about service quality so they by examining the effects of adopting ISO 9001 on this metric.43
can make informed choices” about where to seek healthcare. The Levine and Toffel’s results came from a rigorous application of
clinical monitoring mechanisms attain this information, which statistical methods.44 They attained two principal findings: Firstly,
patients then have access to. By providing information about at the time of adopting the ISO 9001 standard, businesses which
service quality, these mechanisms improve patient satisfaction. had adopted ISO 9001 had lower per worker injury costs than
The Dr Foster Hospital Guide found that “measuring and comparable firms which had not adopted the standard. In its
monitoring death rates has… driven improvements” in the NHS. own right, this finding does not indicate that ISO 9001 adoption
For example, in the case of Mid Staffordshire Hospital, the Guide caused reductions in worker accident costs, only that firms which
maintained that improved monitoring systems decreased the chose to adopt ISO 9001 were observed to have lower worker
“mortality ratio [from] more than 27% above average [to] 7% accident costs already. However, Levine and Toffel’s second
below average… in just two years.” By decreasing mortality ratios, finding does suggest that firms which adopted ISO 9001 were
clinical monitoring mechanisms will have improved patient more likely than comparable firms which had not adopted the
satisfaction in the NHS. standard to report no worker injuries or lower per worker injury
costs in the years following adoption. Overall, Levine and Toffel
In the voluntary sector, the Centre for Voluntary Action Research concluded that there was “limited support for [the hypothesis]
at Aston Business School used case studies to identify how that ISO 9001 adoption lowers [worker] injury rates and costs.”45
QM impacted volunteer and employee satisfaction and service But, if there is sufficient structural similarity between the UK and
14 The contribution of quality management to the UK economy | CQI and CMI