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A.T.E. Enterprises Private Limited
V2.1 Mar 2018
The best technology for fleece fabrics
- Jingmei circular knitting -
2
About fleece fabric
▪ One of the oldest types of knitted fabric
▪ Warm, cozy, washable, easy to stitch and wear
▪ Fleece fabric can be produced with a variety of yarns such as cotton, polyester, and its
blends
▪ Various knit structures can be used in garment designs depending on the applications
▪ Fleecy, plush or pile surface effects can be developed during the finishing process
Applications include:
▪ Outer and warmth garments
▪ Track suits
▪ Jackets, pyjamas
▪ Blanket and quilts
▪ In linings and insulations
Types of fleece fabrics
▪ 2-thread fleece
▪ 3-thread fleece
▪ Micro fleece
3
Fleece fabric structures
▪ Fleece yarn fibres get entangled and
are indistinguishable from the face
yarn on the effect side, despite being
fed separately while knitting on
machines
▪ Technically known as three thread
fleece in circular knitting; uses three
types of knitted loops
▪ Variations in fabric can be achieved
on single jersey circular knitting
machines through the changes in the
knitting cams and needle
arrangements
▪ This illustration shows the most common three thread
fleece structure. the double yarns, i.e., the face yarn
and binding yarn, form a plain jersey structure, while
the fleece yarn is held by the face yarn. Floating
stitches of the fleece yarn over a span of three wales
from the fleecy loop.
▪ Other variations are created by varying the width of the
fleecy loop, or varying the location where the tie-in yarn
holds the fleecy yarn between two adjacent courses
4
Jingmei product range
Quanzhou Jingmei Machine Co., Ltd.
- wholly owned and supported by Santoni
5
Jingmei JXP-FC single jersey fleece machine
Unique technology, high performance machine for
production of three-thread fleece fabric with uniform
loops
6
3 thread fleece Jingmei JXP-FC single jersey fleece machine
Diameter in inches 30 32 34 36
Feeders/inch 3.0 3.0 3.0 3.0
Total number of
feeders
90 96 102 108
Gauge 18 to 24
Needle tracks 4 4 4 4
Jingmei JXP-FC single jersey fleece machine – specifications
Production example - JYF fleece
▪ 3 thread fleece: 20 gauge
▪ Fleece thread: Ne 10s combed cotton
▪ Face thread: Ne 30s - combed cotton
▪ Binding thread: Ne 30s - combed cotton
▪ Courses/cm: 11, unfinished gsm: 230
▪ Knitting structure: 30” diameter machine
▪ Production: 20 kg/h approx.
7
Features
▪ Replaceable cams for different stitches
▪ Rapid gauge changing
▪ Side creel with reserve pins
▪ Data acquisition system for machine control,
recording and displaying machine functions
(e.g. speed, operating hours, shift counter)
▪ Exchange cams for needle tracks
▪ Elastane plating device with special yarn
guide/roller
▪ Central adjustment for sinker cam plate
▪ Electronic needle control with load up stop
motion
▪ Moderate tension for the drive belts
▪ Reliable fabric take-down system
▪ Tubular and open width take down execution
Jingmei JXP-FC single jersey fleece machine – features & benefits
8
Benefits
▪ Completely closed cam tracks for high speed and
minimal needle wear during sustained operation
▪ Central loop length adjustment for fast and easy
changing of the fabric weight
▪ Centralised stitch adjustment system helps to
maintain uniform stitch length throughout the fabric
width
▪ Dust cleaning system keeps knitting area clean and
improves machine efficiency
▪ Constantly uniform and reproducible fabric tension
▪ Machine is easily convertible to single jersey
Jingmei JXP-FC single jersey fleece machine – features & benefits
9
▪ Very good insulation and wind resistance;
maintains warmth even under harsh climatic
conditions of temperatures below 20ºC
▪ Durable and versatile; can be used in different
applications
▪ Breathable; eliminate sweats quickly and is
comfortable to wear
▪ Water repellent fabric can also be produced
Advantages of fleece fabrics
10
THANK YOU

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The best technology for fleece fabrics – Jingmei circular knitting

  • 1. 1 A.T.E. Enterprises Private Limited V2.1 Mar 2018 The best technology for fleece fabrics - Jingmei circular knitting -
  • 2. 2 About fleece fabric ▪ One of the oldest types of knitted fabric ▪ Warm, cozy, washable, easy to stitch and wear ▪ Fleece fabric can be produced with a variety of yarns such as cotton, polyester, and its blends ▪ Various knit structures can be used in garment designs depending on the applications ▪ Fleecy, plush or pile surface effects can be developed during the finishing process Applications include: ▪ Outer and warmth garments ▪ Track suits ▪ Jackets, pyjamas ▪ Blanket and quilts ▪ In linings and insulations Types of fleece fabrics ▪ 2-thread fleece ▪ 3-thread fleece ▪ Micro fleece
  • 3. 3 Fleece fabric structures ▪ Fleece yarn fibres get entangled and are indistinguishable from the face yarn on the effect side, despite being fed separately while knitting on machines ▪ Technically known as three thread fleece in circular knitting; uses three types of knitted loops ▪ Variations in fabric can be achieved on single jersey circular knitting machines through the changes in the knitting cams and needle arrangements ▪ This illustration shows the most common three thread fleece structure. the double yarns, i.e., the face yarn and binding yarn, form a plain jersey structure, while the fleece yarn is held by the face yarn. Floating stitches of the fleece yarn over a span of three wales from the fleecy loop. ▪ Other variations are created by varying the width of the fleecy loop, or varying the location where the tie-in yarn holds the fleecy yarn between two adjacent courses
  • 4. 4 Jingmei product range Quanzhou Jingmei Machine Co., Ltd. - wholly owned and supported by Santoni
  • 5. 5 Jingmei JXP-FC single jersey fleece machine Unique technology, high performance machine for production of three-thread fleece fabric with uniform loops
  • 6. 6 3 thread fleece Jingmei JXP-FC single jersey fleece machine Diameter in inches 30 32 34 36 Feeders/inch 3.0 3.0 3.0 3.0 Total number of feeders 90 96 102 108 Gauge 18 to 24 Needle tracks 4 4 4 4 Jingmei JXP-FC single jersey fleece machine – specifications Production example - JYF fleece ▪ 3 thread fleece: 20 gauge ▪ Fleece thread: Ne 10s combed cotton ▪ Face thread: Ne 30s - combed cotton ▪ Binding thread: Ne 30s - combed cotton ▪ Courses/cm: 11, unfinished gsm: 230 ▪ Knitting structure: 30” diameter machine ▪ Production: 20 kg/h approx.
  • 7. 7 Features ▪ Replaceable cams for different stitches ▪ Rapid gauge changing ▪ Side creel with reserve pins ▪ Data acquisition system for machine control, recording and displaying machine functions (e.g. speed, operating hours, shift counter) ▪ Exchange cams for needle tracks ▪ Elastane plating device with special yarn guide/roller ▪ Central adjustment for sinker cam plate ▪ Electronic needle control with load up stop motion ▪ Moderate tension for the drive belts ▪ Reliable fabric take-down system ▪ Tubular and open width take down execution Jingmei JXP-FC single jersey fleece machine – features & benefits
  • 8. 8 Benefits ▪ Completely closed cam tracks for high speed and minimal needle wear during sustained operation ▪ Central loop length adjustment for fast and easy changing of the fabric weight ▪ Centralised stitch adjustment system helps to maintain uniform stitch length throughout the fabric width ▪ Dust cleaning system keeps knitting area clean and improves machine efficiency ▪ Constantly uniform and reproducible fabric tension ▪ Machine is easily convertible to single jersey Jingmei JXP-FC single jersey fleece machine – features & benefits
  • 9. 9 ▪ Very good insulation and wind resistance; maintains warmth even under harsh climatic conditions of temperatures below 20ºC ▪ Durable and versatile; can be used in different applications ▪ Breathable; eliminate sweats quickly and is comfortable to wear ▪ Water repellent fabric can also be produced Advantages of fleece fabrics