© 2016 Aras aras.com
Taking Manufacturing Process Planning to the
Next Level
Maya Cariyappa
© 2016 Aras aras.com
Agenda
 Solution Overview
▫ Challenges
▫ Aras Manufacturing Process Planning – Key Use Cases
 Demo
 Benefits
 Q&A
© 2016 Aras aras.com
The Challenge
 Disconnected Engineering / Manufacturing data and processes
▫ Manual MBOM authoring
▫ No EBOM / MBOM reconciliation
▫ No MBOM / Process Plan synchronization
▫ No Process Plan / Work Instruction integration
▫ Huge traceability gaps
▫ Unmanaged manufacturing data everywhere
▫ Archaic, manual authoring environments
Aras Confidential aras.com
Aras Manufacturing Process Planning
© 2015 Aras aras.com5
 Manufacturing Process Planning [MPP] is a new Aras application built
from the ground up to address:
▫ Integration of manufacturing data and processes in PLM
▫ Graphical Process Plan, MBOM and Work Instruction authoring
▫ EBOM / MBOM reconciliation
 Expected availability: May 2016
Key Use Case: Process Planning
 Version controlled Process Plans
▫ With Operations, Steps
▫ Consume Parts
▫ Utilize Resources
▫ Reference Documents, Skills, etc.
▫ Produced Parts / Assemblies
 Concurrent Work Instruction authoring
▫ Synchronize Process Plan elements with instructions
▫ Include text, media and tabular content
▫ Publish to PDF or web
© 2015 Aras aras.com6
Key Use Case: Manufacturing BOMs
 Version controlled MBOM derived from EBOM
1. Drag & drop restructuring
2. Concurrent Process Plan and MBOM creation
3. Transaction based MBOM creation via MCO [Future]
 EBOM/MBOM reconciliation
▫ Real-time, automatic reconciliation indicators
▫ Report EBOM parts not consumed in MBOM and vice versa
▫ Account for Quantity Split, Increase, phantoms, etc.
 Plant-specific MBOMs (and Process Plans)
© 2015 Aras aras.com7
Why create an MBOM?
Aras Confidential aras.com8
Door Assembly
Frame Assembly
Hinge
Vertical Frame
Knob
Door
Hardware Assembly
Horizontal Frame
Latch
2
2
6
EBOM
(As-Designed)
MBOM
(As-Planned)
Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin
6
Hinge
Hinge
Concurrent Process Plan/MBOM
Aras Confidential aras.com9
Process Plan Door Rt
OP10 OP20
OP20
Process Plan Door Lt
OP10Hinge
Knob
Door Slab
Hinge
Latch
Door Slab
Door Rt
Door Lt
Process Plan
Consumed Parts
Process Plan Door Assembly
OP10 OP20 OP30 OP40Door Lt
Pin
Door Rt
Frame Assembly
Door Assembly
Produced Part
OP10
OP10 OP20
Process Plan Vertical Frame Lt
OP20Hinge
Vertical Frame
Hinge
Vertical Frame
Vertical Frame Rt
Vertical Frame Lt
Process Plan Vertical Frame Rt
OP10 OP20 OP30
Vertical Frame Rt
Vertical Frame Lt
Frame AssemblyProcess Plan Frame Assembly
Horizontal
Concurrent Process Plan/MBOM
Aras Confidential aras.com10
Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin
6
Hinge
Hinge
Aras Manufacturing Process Planning
Demo
© 2013 Aras aras.com11
© 2016 Aras aras.com
© 2016 Aras aras.com
Process Plan Tree
Work
Instruction
Workbench
Process Plan View
© 2016 Aras aras.com
MBOM
Workbench
Reconciliation
Status
MBOM View
© 2016 Aras aras.com
EBOM
Reconciliation
Status
EBOM View
Benefits
 Bridge the gap between engineering and manufacturing
▫ Eliminate error-prone manual processes
▫ Prevent time consuming and costly EBOM/MBOM conflicts
 Synchronize Process Plans, MBOMs and Work Instructions
▫ Start anywhere, switch between views
▫ Changes are reflected across all three views
 Preserve As-Designed to As-Planned Traceability
▫ Automatic reconciliation
▫ Manufacturing view of EBOM, Engineering view of MBOM
Aras Confidential aras.com

Taking Manufacturing Process Planning to the Next Level

  • 1.
    © 2016 Arasaras.com
  • 2.
    Taking Manufacturing ProcessPlanning to the Next Level Maya Cariyappa © 2016 Aras aras.com
  • 3.
    Agenda  Solution Overview ▫Challenges ▫ Aras Manufacturing Process Planning – Key Use Cases  Demo  Benefits  Q&A © 2016 Aras aras.com
  • 4.
    The Challenge  DisconnectedEngineering / Manufacturing data and processes ▫ Manual MBOM authoring ▫ No EBOM / MBOM reconciliation ▫ No MBOM / Process Plan synchronization ▫ No Process Plan / Work Instruction integration ▫ Huge traceability gaps ▫ Unmanaged manufacturing data everywhere ▫ Archaic, manual authoring environments Aras Confidential aras.com
  • 5.
    Aras Manufacturing ProcessPlanning © 2015 Aras aras.com5  Manufacturing Process Planning [MPP] is a new Aras application built from the ground up to address: ▫ Integration of manufacturing data and processes in PLM ▫ Graphical Process Plan, MBOM and Work Instruction authoring ▫ EBOM / MBOM reconciliation  Expected availability: May 2016
  • 6.
    Key Use Case:Process Planning  Version controlled Process Plans ▫ With Operations, Steps ▫ Consume Parts ▫ Utilize Resources ▫ Reference Documents, Skills, etc. ▫ Produced Parts / Assemblies  Concurrent Work Instruction authoring ▫ Synchronize Process Plan elements with instructions ▫ Include text, media and tabular content ▫ Publish to PDF or web © 2015 Aras aras.com6
  • 7.
    Key Use Case:Manufacturing BOMs  Version controlled MBOM derived from EBOM 1. Drag & drop restructuring 2. Concurrent Process Plan and MBOM creation 3. Transaction based MBOM creation via MCO [Future]  EBOM/MBOM reconciliation ▫ Real-time, automatic reconciliation indicators ▫ Report EBOM parts not consumed in MBOM and vice versa ▫ Account for Quantity Split, Increase, phantoms, etc.  Plant-specific MBOMs (and Process Plans) © 2015 Aras aras.com7
  • 8.
    Why create anMBOM? Aras Confidential aras.com8 Door Assembly Frame Assembly Hinge Vertical Frame Knob Door Hardware Assembly Horizontal Frame Latch 2 2 6 EBOM (As-Designed) MBOM (As-Planned) Horizontal Vertical Frame - Rt 3 3 3 3 Vertical Frame Vertical Frame - Lt Door Assembly Frame Assembly Door - Rt Vertical Frame Door Slab Hinge Latch Door Slab Hinge Door - Lt Knob Pin 6 Hinge Hinge
  • 9.
    Concurrent Process Plan/MBOM ArasConfidential aras.com9 Process Plan Door Rt OP10 OP20 OP20 Process Plan Door Lt OP10Hinge Knob Door Slab Hinge Latch Door Slab Door Rt Door Lt Process Plan Consumed Parts Process Plan Door Assembly OP10 OP20 OP30 OP40Door Lt Pin Door Rt Frame Assembly Door Assembly Produced Part OP10 OP10 OP20 Process Plan Vertical Frame Lt OP20Hinge Vertical Frame Hinge Vertical Frame Vertical Frame Rt Vertical Frame Lt Process Plan Vertical Frame Rt OP10 OP20 OP30 Vertical Frame Rt Vertical Frame Lt Frame AssemblyProcess Plan Frame Assembly Horizontal
  • 10.
    Concurrent Process Plan/MBOM ArasConfidential aras.com10 Horizontal Vertical Frame - Rt 3 3 3 3 Vertical Frame Vertical Frame - Lt Door Assembly Frame Assembly Door - Rt Vertical Frame Door Slab Hinge Latch Door Slab Hinge Door - Lt Knob Pin 6 Hinge Hinge
  • 11.
    Aras Manufacturing ProcessPlanning Demo © 2013 Aras aras.com11
  • 12.
    © 2016 Arasaras.com
  • 13.
    © 2016 Arasaras.com Process Plan Tree Work Instruction Workbench Process Plan View
  • 14.
    © 2016 Arasaras.com MBOM Workbench Reconciliation Status MBOM View
  • 15.
    © 2016 Arasaras.com EBOM Reconciliation Status EBOM View
  • 16.
    Benefits  Bridge thegap between engineering and manufacturing ▫ Eliminate error-prone manual processes ▫ Prevent time consuming and costly EBOM/MBOM conflicts  Synchronize Process Plans, MBOMs and Work Instructions ▫ Start anywhere, switch between views ▫ Changes are reflected across all three views  Preserve As-Designed to As-Planned Traceability ▫ Automatic reconciliation ▫ Manufacturing view of EBOM, Engineering view of MBOM Aras Confidential aras.com