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H LED | Customer technical manual | EN | 0160301 | 1D |
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CUSTOMER TECHNICAL MANUAL - EN
H LED
H LED | Customer technical manual | EN | 0160301 | 1D |
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Copyright
All rights reserved. This document may not be copied, adapted or
translated without prior written permission, except as permitted under
copyright law.
© Copyright Maquet S.A.
Subject to technical changes.
The illustrations and technical specifications provided in this manual
may, on account of future product developments, differ slightly from
the actual product supplied.
01.04.2011 | Ed1D
H LED | Customer technical manual | EN | 0160301 | 1D |
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CONTENTS
1	 Symbols used in this manual 	 |	 4
2	 Quality standards compliance 	 |	 5
2.1	 Certification of MAQUET SA’s quality system 	 |	 5
2.2	 Reference standards	 |	 5
2.3	 CE Marking	 |	 5
3	 General specifications	 |	 6
4	 Cleaning / Disinfection / Sterilisation 	 |	 7
4.1	 Cleaning and disinfecting the surgical light	 |	 7
4.2	 Cleaning and sterilising the handles	 |	 8
5	 General maintenance	 |	 10
5.1	 Preventive maintenance 	 |	 10
5.2	 Basic maintenance	 |	 10
6	 Maintenance kits	 |	 12
6.1	 H LED 700/500/300 kits	 |	 12
6.2	 H LED 700/500 kits	 |	 13
6.3	 H LED 700 kits	 |	 14
6.4	 H LED 500 kits	 |	 16
6.5	 H LED 300 kits	 |	 17
6.6	 BPS kits	 |	 18
6.7	 Special HLD 500/700 HD lighthead kits	 |	 18
6.8	 WPS kits	 |	 19
6.9	 S suspension kits	 |	 19
6.10 SA suspension kits	 |	 20
6.11	Spare parts and consumables	 |	 21
6.12	Maintenance tools (OPM)	 |	 21
7	 Drawings and parts lists	 |	 22
7.1	 S Suspension	 |	 22
7.2	 SA suspension	 |	 30
7.3	 Spring arms	 |	 38
7.4	 H LED 700 forks	 |	 42
7.5	 H LED 500 forks	 |	 52
7.6	 H LED 300 fork	 |	 62
7.7	 H LED 700 lighthead	 |	 66
7.8	 H LED 500 lighthead	 |	 82
7.9	 H LED 300 lighthead	 |	 94
8	 Electrical connections (WPS power supply)	 |	104
8.1	 Installation diagrams	 |	106
8.2	 Recommended cable cross-section	 |	106
8.3	 Battery packs: capacity and charge times	 |	107
8.4	 Layout diagram of PRISMAVISION on SD suspension	 |	108
8.5	 Layout diagram of PRISMAVISION on HD suspension	 |	109
8.6	 Layout diagram of ORCHIDE camera on HD suspension	 |	110
9	 Communication protocol	 |	111
9.1	 Subject	 |	111
9.2	 RS485 Diagram	 |	111
9.3	 Wiring	 |	111
9.4	 Protocol	 |	112
10	 Faultfinding	 |	115
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1	 SYMBOLS USED IN THIS MANUAL
Symbols Meaning
Mandatory
May affect patient or user safety
F
Recommendation
Risk of damage to device or accessories
CElabel
The device bears the CE mark and complies with the requirements of
European directive 93/42/EEC relating to medical devices
Medical Equipment
classification for electric shocks, mechanical hazards and fire risks in
accordance with the standard UL 60601-1, IEC 60601-2-41 and
CSA C22.2 No. 601-M90
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LNE/G-MED certifies that the quality system developed by Maquet SA for design,
implementation, sales, installation and after-sales service of surgical lights complies with the
requirements of the following international standards:
ISO 9001 version 20008
NF EN ISO 13485 version 2004
Compliance with the requirements of Council Directive 93/42/EEC of 14 June 1993 concerning
medical devices has been assessed as described in Annex VII of the Directive. H LED surgical
lights are class I devices as described in Annex IX of Directive 93/42/EEC.
2	 QUALITY STANDARDS COMPLIANCE
2.1	 CERTIFICATION OF MAQUET SA’S QUALITY SYSTEM
2.2	 CE MARKING
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3	 GENERAL SPECIFICATIONS
(IN ACCORDANCE WITH STANDARD IEC 60 601-2-41 AND IEC 60601-1)
Specifications Unit H LED 700 H LED 500 H LED 300
Main light
Nominal illumination (Ec) lx
130 000
± 10% (*)
110 000
± 10% (*)
100 000
± 10% (*)
Diameter d10
cm
(inches)
26 (10.2)
± 10%
24 (9.5)
± 10%
18 (7)
± 10%
Diameter d50
cm
(inches)
14 (5.5)
± 10%
13 (5.1)
± 10%
10 (3.9)
± 10%
Diameter d50/d10
cm
(inch)
 0,5 (0.2)  0,5 (0.2)  0,5 (0.2)
Illumination depth
cm
(inches)
120 (47.2)
± 10%
120 (47.2)
± 10%
100 (39.4)
± 10%
Colour temperature (Ra) K
4 200
± 15%
4 200
± 15%
4 200
± 15%
Colour rendering index N/A 95 ± 5 95 ± 5 95 ± 5
Shadowdilution
With one mask % 77 56 28
With two masks % 56 44 44
At base of tube % 84 100 100
With one mask,
at base of tube
% 61 56 28
With two masks, at
base of tube
% 45 44 44
Radiant energy
mW.m-2
.
lx-1
3,6 ± 10% 3,6 ± 10% 3,6 ± 10%
Irradiance (Ee) W/m2
468 ± 10% 396 ± 10% 396 ± 10%
Ambient light
Illumination lux  500  500  500
Others specifications
Degree of protection
against harmful ingress of
water
- Ordinary
Methods of sterilization or
disinfection
- See Section 4
Mode of operation - Continuous operation
(*) Guaranteed minimum HLD 700: 100; HLD 500: 100; HLD 300: 100
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4	 CLEANING / DISINFECTION / STERILISATION
Users must contact their hospital's sanitary specialists. The recommended products and
procedures must be applied. Should there be any doubt concerning the compatibility of active
agents to be used, contact the local Maquet customer service department.
4.1	 CLEANING AND DISINFECTING THE SURGICAL LIGHT
Check that the power is switched off and the light has cooled down before starting cleaning.
RECOMMENDATION
F
4.1.1	 GENERAL INSTRUCTIONS CONCERNING CLEANING, DISINFECTION AND
SAFETY
Remove the sterilisable handles.
Wipe the equipment with a cloth moistened with a surface cleaner. Follow the manufacturer's
dilution, application time, and temperature recommendations.
Use a cloth to rinse the unit with clean water and wipe dry.
Wipe evenly with a cloth moistened with disinfectant. Follow the manufacturer's
recommendations.
Remove residues (in particular products containing aldehydes, quaternary ammonium or
surfactants) by wiping with a cloth dipped in clean water.
Wipe with a dry cloth.
Make sure no liquid residue is left on the device after cleaning.
4.1.2	 EXAMPLES OF RECOMMENDED PRODUCTS
Produit GETINGE USA: TEC QUAT 256.
Produits ANIOS: SURFA’SAFE, 0.5% HEXANIOS G + R, ANIOSYME P.L.A., SALVANIOS
pH10, ANIOS DDSH.
Produits Schülke  Mayr: ANTIFECT PLUS.
4.1.3	 EXAMPLES OF PROHIBITED PRODUCTS
Solutions containing glutaraldehyde, phenol, iodine, bleach, alcohol or chloride ions must
not be used.
Fumigation methods are unsuitable for disinfecting the unit and must not be used.
WARNING!
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1 A non-enzyme-based detergent is recommended. Enzymatic detergents
may damage the handles. Never soak the handles in these detergents for
prolonged periods. Rinse thoroughly.
4.2	 CLEANING AND STERILISING THE HANDLES
4.2.1	 BEFORE CLEANING
Use a soft cloth immediately after use to wipe away soiling from the handle surface.
Store handles in a place that keeps them moist to make further cleaning easier.
Take care to store them in such a way that the inside does not get soiled.
4.2.2	 CLEANING
Immerse the handles in a detergent solution.1
Soak for 15 minutes to allow the solution to act, then clean by hand with a soft brush and a
lint-free cloth.
During cleaning, check regularly that the handles are fully clean and that no soiling remains
on the inside or outside.
If any soiling remains, repeat cleaning or use an ultrasonic cleaning process.
Rinsing: Rinse thoroughly in clean water to completely eliminate the detergent solution.
Drying: Wipe with a clean lint-free cloth.
4.2.3	 DISINFECTION
Handles may be disinfected by machine (e.g. Getinge) and rinsed at a maximum temperature
of 93°.
Typical recommended cycles:
Step Temperature Time
Pre-wash 18 - 35°C 60 sec
Wash 46 - 50°C 5 min
Neutralisation 41 - 43°C 30 sec
Wash 2 24 - 28°C 30 sec
Rinse 92 - 93°C 10 min
Dry 20 min
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1 This handle is made of a porous material.
2 Possible sterilisation bag suppliers:
Medical Action Industries
SBW Medical
Baxter International
3 For air removal and faster drying.
4.2.4	 STERILISATION
Countries Sterilisation
cycle
Temperature
[ °C ]
Time
[min]
Drying
[ min ]
USA  Canada Prevacuum1
132 - 135 10 16
France
ATNC (Prion)
(Prevacuum)
134 18
Other countries Prevacuum1
Comply with national regulations
After cleaning, the handles must be steam sterilised as set out below:
Check that each handle is clean before continuing the process.
Wrap the handles with sterilisation wrapper material (double wrapper or equivalent). Handles
may also be placed in paper or plastic sterilisation bags2
, for easier identification and reuse.
Place the handles on steriliser trays with the opening downwards.3
Package with biological and/or chemical indicators for monitoring the sterilisation process, in
accordance with applicable regulations.
Run the sterilisation cycle according to the steriliser manufacturer's instructions.
To ensure correct sterilisation do not allow any soiling to penetrate inside the handle.
With the above sterilisation parameters:
	 - video sterilisable handles (PRV CFF and ZOOM) are guaranteed for up to 50 uses,
	- non-video sterilisable handles are guaranteed for up to 350 uses
Dispose of sterilisable handles in the same way as other hazardous products in a hospital
environment.
RECOMMENDATION
F
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5	 GENERAL MAINTENANCE
5.1	 PREVENTIVE MAINTENANCE
To preserve your surgical light's original performance and reliability, annual maintenance and
inspections should be performed as follows:
By a MAQUET technician or MAQUET-approved distributor during the guarantee period.
By a MAQUET technician or MAQUET-approved distributor or by the hospital's technical
maintenance department outside the guarantee period. (Contact your dealer to arrange the
required technical training.)
5.2	 BASIC MAINTENANCE
Daily checks (user)
Check the lightheads for chipped paint, impact marks
and any other damage.
Check the stability/drift of the main arms and the spring
arms.
Check that the spring arm remains in position.
Three checkpoints: bottom, middle, top.
Check whether the sterilisable handle clicks and locks in
place correctly; replace it if not.
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Check whether the green LED lights up when the
lighthead is turned on.
Check whether the LEDs operate correctly.
Check whether the system switches correctly between
Surgical light/Ambient light and Standard mode/AIM
mode (if option installed).
Monthly checks
(H LED power supply units with battery backup only)
Check the lightheads for chipped paint, impact marks
and any other damage.
Check whether the backup power supply turns on and
the light operates correctly if a power cut were to occur.
LED is orange (see page 18).
!
The surgical light is a high-intensity light
source. Do not look directly into it.
The operation and safety of the device may be affected by the removal of certain
components during servicing operations. For example: For example:
When servicing the electrical power supply,
When servicing the suspension arms and balance system.
Contact the authorised Maquet after-sales service department for this type of inspection.
WARNING!
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6	 MAINTENANCE KITS
6.1	 H LED 700/500/300 KITS
Description Quantity Part number
PWD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x6 countersunk head screw, A2 stainless steel, ISO 14581
  Keypad protective film
1
2
1
3 683 29 555
M10x100 brake (L: 20 mm), 700/500/300 fork 5 683 01 046
3-track DF input cable for HLD 700/500/300 5 683 01 071
3-track SF input cable for HLD 700/500/300 5 683 01 073
PWD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300
  4AT 250V fuses for control board
  20A/250V/6.3x32 fuses for bypass board and Powerline module
  15A/250V/6.3x32 fuses for control board
  8AT/250V/6.3x32 fuses for filter board
10
10
10
10
3 683 65 555
Sleeve interface S/A
  Camera-sleeve interface
  Captive screw
  Sleeve friction washer S/A
1
1
1
3 675 27 555
HLD snap ring retaining plate kit
  HLD retaining plate
  M3x8 ULF screw, A2 stainless steel
  Underside sleeve spacer
1
2
2
3 683 43 555
HLD 753 fork tube caps (grey, 3 pieces)
  Fork tube cap RAL 5013 3
3 684 01 555
PWD/HLD 700/500/300 control board kit
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
  HLD 300-500-700 control board
  Hexagonal spacer MF M3 L: 10 mm
1
4
1
4
3 683 86 555
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6.2	 H LED 700/500 KITS
Description Quantity Part number
PWD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x6 countersunk head screw, A2 stainless steel, ISO 14581
  Keypad protective film
1
2
1
3 683 29 555
HLD single fork video cable 5 683 50 504
HLD double fork video cable 5 683 50 505
M10x100 brake (L: 14 mm), lighthead 5 683 01 096
M10x100 brake (L: 20 mm), fork 5 683 01 046
SF bushing kit - PowerLED 700/500
  Acrobat 3000 spring arm end piece - PWL
  M6x8 FHC screw, A2 stainless steel, DIN 7991
  M12x100 brake (L: 13 mm)
1
4
2
3 683 01 997
HLD kit: fork keypad protective film
  Keypad protective film 10
3 683 31 555
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6.3	 H LED 700 KITS
Description Quantity Part number
PWD/HLD 700 EVO T4K peripheral LED module kit
  HLED TK4 HD peripheral LED board
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
3 683 37 555
PWD/HLD 700 EVO T4K centre LED module kit
  HLED TK4 HD centre LED board
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
3 683 39 555
PWD 700 EVO/HLD 700 EVO central lens kit
  Centre lens module
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
3 683 40 555
PWD 700/HLD 700 EVO peripheral lens kit
  Peripheral lens module
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
3 683 41 555
HLD underside kit
  M3x6 countersunk head screw, A2 stainless steel, ISO 14581
  Outer underside
  Centrre underside
4
1
1
3 683 05 555
HLD LED endo kit
  Ambient LED circuit
  Ambient lens module
  Screw, EJOT Delta PT 30x8 WN 1452, stainless steel A2-70
  Ambient cable
1
1
4
1
3 683 10 998
PowerLED/HLD cable kit
  Video cable
  Peripheral cable 1
  Peripheral cable 2
  Peripheral cable 3
  Peripheral cable 4
  Centre LED circuit cable
1
1
1
1
1
1
3 683 12 555
HLD 700EVO outer handle kit
  HLD handle
  Handle support boss
  Screw, EJOT PT WN 1452 K50X20, zinc-plated white
1
3
3
6
3 683 47 555
PowerLED head detection kit
  M3x12 slotted cheese head screw, nylon
  Sharp GP2YOD02YK sensor board + connector
2
1
3 683 09 555
HLD 700 EVO peripheral cover kit with seals
  Outer shell
  Right outer cover seal
  Left outer cover seal
1
1
1
3 683 08 998
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Description Quantity Part number
SF Fork S/A standard HLD/HLD700
  SF fork SHAFT
 3-track SF input cable
  M4x8 cheese head screw, A2 stainless steel, ISO 14580
  SF fork
  M5x25 hexalobular socket cheese head screw, A2 stainless steel
  SF shaft
  M5x45 CHC screw, stainless steel
  M5x10 hexalobular socket cheese head screw, A2 stainless steel
  Fork control keypad
  M3x6 countersunk head screw, A2 stainless steel, ISO 14581
  Keypad protective film
1
1
2
1
3
1
3
2
1
2
1
3 683 02 998
DF Fork S/A standard HLD/HLD700
  SF shaft
  3-track SF input cable
  M4x30 hexalobular socket cheese head screw, stainless steel
  Washer Z 4, A2 stainless steel E27611
  Cam spring
  SF fork
  M5x25 hexalobular socket cheese head screw, A2 stainless steel
  SF fork shaft
  M5x45 hexalobular socket cheese head screw, stainless steel
  M5x10 hexalobular socket cheese head screw, A2 stainless steel
  Fork control keypad
  M3x6 countersunk head screw, A2 stainless steel, ISO 14581
  Keypad protective film
1
1
2
2
2
1
3
1
3
2
1
2
1
3 683 06 998
PWD 700 lighthead snap ring kit (5 pieces)
  Snap ring 5
3 683 33 555
HLD 700 EVO centre cover kit
  Centre shell
  Centre cover/wing seal
  M3x8 ULF screw, A2 stainless steel
1
1
3
3 683 12 998
HLD 700 seal kit
  HLD centre peripheral seal 
  HLD centre cover/wing seal
  HLD grip seal
  Inner seal
1
1
1
1
3 683 46 555
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6.4	 H LED 500 KITS
Description Quantity Part number
HLD 500 ambient LED module kit
  Plastic screw, CV Torx 1452, 3x8, stainless steel
  RAL 5013 ambient module
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
  PWD 500 ambient LED cable
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
4
1
4
1
3
3 683 05 998
HLD 500 lens kit
  Lens module
  M3x25 hexalobular socket cheese head screw, A2 stainless
steel
1
3
3 683 23 555
HLD 500 seal kit
  RAL 5013 beam seal
  RAL 5013 edge seal (Type 6)
1
1
3 683 45 555
PWD 500 underside kit
  PWD 500 thermoformed underside
  M3x8 hexalobular socket cheese head screw, stainless steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
6
6
3 683 25 555
HLD/HLD 500 EVO T4K LED module kit
  500 N E2 T4K board
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 35 555
PWD 500 lighthead snap ring kit
  Snap ring 5
3 683 27 555
HLD 500 lighthead outer handle kit
  HLD 500 handle
  SCREW, EJOT PT WN1451 K50X12 grey org steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
4
4
3 683 44 555
Kit of four LED cables - PWD 500 5 683 50 502
HLD 500 cover kit with beam seal
  HLD pad-printed shell
  RAL 5013 beam seal
1
1
3 683 04 998
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Description Quantity Part number
HLD 300 ambient module kit
  PWD 300 ambient module S/A
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 15 998
HLD 500/300 lighthead snap ring kit
  Snap ring 5
3 683 27 555
K3 K4 peripheral lens kit for PWD 300
  Machined outer lens module - PWD 300
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
1
3 683 50 555
K3 K4 centre lens kit for PWD 300
  Machined centre lens module - PWD 300
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 51 555
HLD 300 K4 peripheral LED module kit
  W HD PWD 300 peripheral LED board
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 54 555
PWD 300 K4 centre LED module kit
  HLD 300 HD centre LED board
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 55 555
HLD 300 seal kit
  RAL 5013 beam seal - HLD 300
  Outer seal RAL 5013 - HLD 300
1
1
3 683 80 555
PWD 300 underside kit
  PWD 300 machined underside
  M3x8 hexalobular socket cheese head screw, stainless steel
1
1
3 683 58 555
HLD 300 cover kit with beam seal
  HLD 300 injection-moulded plastic shell
  RAL 5013 beam seal - HLD 300
1
1
3 683 16 998
PWD 300 cable kit
  Kit of four control LED cables - PWD 300
  Centre module cable - PWD 300
1
1
3 683 60 555
HLD lighthead sterile handle bracket kit
  HANAU handle plate
  HANAU handle plate
  Complete BLUE 80 handle bracket kit
  Safety disc 4 DIN 6799
  Handle button spring
  BLUE 80 handle bracket kit
  Bold o.d= 8,00 l= 39,00 1.4571
  M4x25 CHC screw, A2 stainless steel
  X'TEN sleeve washer
  Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel
  Sleeve friction washer S/A
1
1
1
1
1
1
1
2
1
3
2
3 683 42 555
HLD 300 handle bezel kit
  HLD 300 bezel - RAL 5013
  Captive screw
1
3
3 683 17 998
6.5	 H LED 300 KITS
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6.6	 BPS KITS
Complete ceiling-mounted BPS kit
  Power supply for ceiling/wall-mounted BPS-S
  24V kit for ceiling-mounted BPS-S
  230V AC kit for ceiling-mounted BPS-S
  External tooth lock washer
  AZ 4 washer, zinc-plated steel 27618
  M5x12 CHC screw, A2 stainless steel
  M4x6 CHC screw, EF 8.8 black steel, DIN 912
  Ceiling supply mount - PWD 300
  HU M5 nut, A2 stainless steel, E27411
  Double rubber clamp
1
1
1
4
4
2
4
1
2
1
3 683 69 555
24V and 230V cable kit - Ceiling-mounted BPS
  24V kit for ceiling-mounted BPS-S
  230V AC kit for ceiling-mounted BPS-S
1
1
3 683 70 555
Fastener/hardware kit for ceiling-mounted BPS
  External tooth lock washer
  AZ 4 washer, zinc-plated steel 27618
  M5x12 CHC screw, A2 stainless steel
  M4x6 CHC screw, EF 8.8 black steel, DIN 912
  Ceiling supply mount - PWD 300
  HU M5 nut, A2 stainless steel, E27411
  Double rubber clamp
4
4
2
4
1
2
1
3 683 71 555
24V and 230V cable kit - Wall-mounted BPS
  24V kit for wall-mounted BPS-S
  230V AC kit for wall-mounted BPS-S
1
1
3 683 72 555
Cover kit for wall-mounted BPS
  Wall box cover - PWD 300
  M5x8 ULF screw, stainless steel A2E27128
1
2
3 683 73 555
6.7	 SPECIAL HLD 500/700 HD LIGHTHEAD KITS
Description Quantity Part number
Extensino arm-brush HD video cable 1 5 677 05 113
Rotor HD video cable 1 5 677 05 114
9P video SF HLD cable 1 5 677 05117
ORCHIDE HD zoom camera 1 5 677 02 904
PWD300-500-700 HD control board kit
M3x8 hexalobular socket cheese head screw, stainless steel
Hexagonal spacer MF M3 L: 10 mm
HLD 700-500-300 control board
1
1
4
1
3 683 86 555
HD cable kit DF fork + lighthead V2 1 3 683 88 555
HD camera video cable 1 5 677 05 122
9P video DF PWD cable 1 5 677 05 121
PWD/HLD HD single fork kit + lighthead cables V2 1 3 683 89 555
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Description Quantity Part number
Cover kit for ceiling-mounted surgical light
 Cover
  S suspension cover retaining flange
  M5x16 set screw, flat end
1
1
2
3 675 23 555
Suspension tube screw kit
  M5x12 FHC screw 12
3 675 24 555
Cover kit for double ceiling-mounted suspension
  Double S suspension bottom cover
  FZ screw, ISO 7046
2
2
3 675 25 555
Wall mounting kit
  Wall bracket cover
  Wall bracket cover, section 2
1
1
3 675 26 555
Extension arm kit
  Two-part cover
  S suspension circlip washer
  Shaft circlip (dia. 32 mm)
2
2
3 675 20 555
6.8	 WPS KITS
6.9	 S SUSPENSION KITS
Description Quantity Part number
WPS HLD/PWD toroidal transformer 5 683 02 001
HLD/PWD WPS filter board + bridge rectifier 5 683 02 002
HLD/PWD WPS10 PSU BOARD 5 683 02 022
HLD/PWD WPS20 PSU BOARD 5 683 02 023
HLD/PWD ceiling module 5 683 70 038
HLD/PWD remote keypad 5 683 02 036
HLD/PWD WPS580 charger board 5 683 70 039
HLD/PWD WPS12 backup board 5 683 02 024
HLD/PWD WPS22 double backup board 5 683 02 025
PWD/HLED bypass board 5 683 02 037
HLD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300
  4AT 250V fuses for control board
  20A/250V/6.3x32 fuses for bypass board and Powerline module
  15A/250V/6.3x32 fuses for control board
  8AT/250V/6.3x32 fuses for filter board
10
10
10
10
3 683 65 555
H LED | Customer technical manual | EN | 0160301 | 1D |
| 20 |
6.10	 SA SUSPENSION KITS
Description Quantity Part number
Kit cables video HD (1600 mm)
Platinum support contact on spring
Cable arm SA  1600 9P
Saw th eco-fix m5x10 steel zingue
Saw chc m 4 x 25 stainless steel
Slice Z 4 stainless steel A2 E27611
Spring of cam
1
1
1
2
2
2
3 683 84 555
Kit cables 3 tracks (1600 mm)
Platinumsupport contact
Cable arm SA  1600-3P
Saw TH eco-fix M5X10 steel zingue
Saw CHc M 4 X 6 stainless steel A2 DIN 912
1
1
1
2
3 683 85 555
Kit ring of sliding
Sliding ring Suspension SA
Slice DEF 4NF E 27-627
Saw TFB M 4 X 10 stainless steel
1
1
1
3 978 03 555
Kit ring 1/2 of sliding
Sliding half-ring Suspension SA
Slice DEF 4NF E 27-627
Saw TFB M 4 X 10 stainless steel
1
1
1
3 978 05 555
Kit of adaptation adapter
Adapter for fixation on tube Hanau
Saw low CHc head M 6 X 20 first-class steel	
Saw low CHc head M 6 X 12 first-class steel
1
6
6
5 679 14 999
Kit saw brake Suspension SA (5 units)	
Brake M12X100 LG 28 mm
5 3 678 02 555
Kit saw brake
Brake M12X100 LG 24 mm
Brake M12X100 LG 13 mm
3
2
3 150 02 555
Kit saw brake
Brake M12X100 LG 24 mm
Brake M12X100 LG 17 mm
3
2
3 150 07 555
H LED | Customer technical manual | EN | 0160301 | 1D |
| 21 |
6.11	 SPARE PARTS AND CONSUMABLES
6.11.1	 H LED 700
Description Quantity Part number
PWD/HLD 700 Evolution T4K peripheral LED module kit 1 3 683 37 555
PWD/HLD 700 Evolution T4K centre LED module kit 1 3 683 39 555
Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543
Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974
Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975
ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001
ECL Net – 500 ml spray 1 6 062 01 002
6.11.2	 H LED 500
Description Quantity Part number
HLD/HLD 500 Evolution T4K LED module kit 1 3 683 35 555
Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543
Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974
Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975
ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001
ECL Net – 500 ml spray 1 6 062 01 002
6.11.3	 H LED 300
Description Quantity Part number
HLD 300 K4 peripheral LED module kit 1 3 683 54 555
HLD 300 K4 centre LED module kit 1 3 683 55 555
Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543
ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001
ECL Net – 500 ml spray 1 6 062 01 002
6.12	 MAINTENANCE TOOLS (OPM)
Description Quantity Part number
OPM 039 Photometer 1 5 720 34 999
OPM 059 Multimeter M 54 RMS 1 5 720 59 999
Diagnostic case 1 5 720 81 999
H LED | Customer technical manual | EN | 0160301 | 1D |
| 22 |
PARTS LIST 1	 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
	 5 675 01 282
No. Part number Description Qty
1
2
3
3 675 23 555 Cover kit for ceiling-mounted surgical light
 Cover
  S suspension cover retaining flange
  M5x16 set screw, flat end
1
1
2
4
3 675 24 555 Suspension tube screw kit
  M5x12 FHC screw 12
5 Ceiling-mounted surgical light flange 1
6 S suspension tube 1
7 End piece for single S suspension 1
8 Cable grommet 1
9 Connecting block 1
10 External tooth lock washer M4 stainless steel 4
11 Ring terminal JST, dia. 4 mm 3
12 Cable clamp 1
13 M3x14 CBL Z screw 2
14 M4x11 CBL Z screw 3
15 Cable 1
16 Earth label 2
17 Allen wrench 82 3 1
18 Product code label 1
19 Ondal 3-track females rotating contact 1
20 End fitting cover 1
21 M4 square nut 1
22 M4x12 set screw 1
23 Thick circlip washer 1
24 Tab washer 1
25 Shaft circlip, dia. 32 mm 1
26 Connecting block label 1
27 Hm M4 nut 2
28 M4x28 CBL Z screw 1
29 M3x8 F screw 1
30 Cable grommet screws 1
7	 DRAWINGS AND PARTS LISTS
7.1	 S SUSPENSION
H LED | Customer technical manual | EN | 0160301 | 1D |
| 23 |
drawing 1	 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
11
1
12
9
13
5
10
26
17
2818
15
16
14
27
2
3
4
19
20
24
25
30
29
22
21
23
6
8
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 24 |
PARTS LIST 2	 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
	 5 675 01 281
No. Part number Description Qty
1
2
3
3 675 23 555 Cover kit for ceiling-mounted surgical light
 Cover
  S suspension cover retaining flange
  M5x16 set screw, flat end
1
1
2
4
3 675 24 555 Suspension tube screw kit
  M5x12 FHC screw 12
5
6
3 675 25 555 Cover kit for double ceiling-mounted suspension
  Double S suspension bottom cover
  FZ screw, ISO 7046
2
2
7 Ceiling-mounted surgical light flange 1
8 S suspension tube 1
9 End piece for double S suspension 1
10 S suspension circlip washer 2
11 Connecting block 2
12 External tooth lock washer M4 stainless steel -
ARD602420408
6
13 Ring terminal JST, dia. 4 mm 4
14 Wire clamp 4
15 M3x14 CBL Z screw 8
16 M4x20 CBL Z screw 4
17 M4x11 CBL Z screw 2
18 Neg. wire 2
19 Earth label 3
20 Allen wrench 82 3 1
21 Product code label 1
22 Connecting block label 2
23 Hm M4 nut 2
24 M4x28 CBL Z screw 1
25 Ondal 3-track female rotating contact 2
26 M3x8 F screw 2
27 Tab washer 2
28 Shaft circlip (dia. 32 mm) 2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 25 |
drawing 2	 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
17
1
7
11
12
2
14
15
3
16 23
13
19
24202122
18
4
28
2725
26
9
8
5
10
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 26 |
PARTS LIST 3	 WALL-MOUNTED S SUSPENSION
	 5 675 01 283
No. Part number Description Qty
1
2
3 675 26 555 Wall mounting kit
  Wall bracket cover
  Wall bracket cover, section 2
1
1
3 Welded wall bracket 1
4 End fitting cover 1
5 Wide anchor washer 1
6 Suspension circlip washer 1
7 Thick circlip washer 1
8 Shaft circlip (dia. 32 mm) 1
9 Ondal 3-track female rotating contact 1
10 M3x8 F screw 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 27 |
drawing 3	 WALL-MOUNTED S SUSPENSION
12
6
4
5
9
10
7
8
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 28 |
PARTS LIST 4	 SPRING ARM FOR SINGLE S SUSPENSION
	 5 675 01 285
drawing 4	 SPRING ARM FOR SINGLE S SUSPENSION
No. Part number Description Qty
1
2
3
3 675 20 555 Extension arm kit
  Two-part cover
  S suspension circlip washer
  Shaft circlip (dia. 32 mm)
2
2
2
4 Welded extension arm 1
5 Contact mount 2
6 Ondal 3-track male rotating contact 2
7 Wire clamp 2
8 M3x10 pan head screw - DIN 7985-4.8 8
5
4
2
3
7
8
6
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 29 |
PARTS LIST 5	 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION
	 5 675 01 284
drawing 5	 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION
7
4
3
2
5
6
8 1
No. Part number Description Qty
1
2
3
3 675 20 555 Extension arm kit
  Two-part cover
  S suspension circlip washer
  Shaft circlip (dia. 32 mm)
2
2
2
4 Welded extension arm 1
5 Contact mount 2
6 Ondal 3-track male rotating contact 2
7 Wire clamp 2
8 M3x10 pan head screw - DIN 7985-4.8 8
H LED | Customer technical manual | EN | 0160301 | 1D |
| 30 |
PARTS LIST 6	 SA SUSPENSION ANCHOR POINT
	 5 680 51 999
7.2	 SA SUSPENSION
No. Part number Description Qty
5 680 51 999 Reinforced flange
1 Ceiling plate 1
2 Tapered washer 16-32-3.4 6
3 High-strength washer, 17-40.6 6
4 Z16 washer 6
5 Hu M16 nuts, 10.9 grade 14
6 Flange 1
7 Suspension tube (1065 to 2165)
Refer to the installation recommendations
for information on clearances
1
8 Flat cover - 2 pieces (ECL 1011) 1
9 Flat cover - 2 pieces (ECL 1012) 1
10 Curved cover - 1 piece (ECL 1013) 1
11 Curved cover - 1 piece (ECL 1013) 1
12 Tube seal dia. 130 mm 1
13 Seal for ceiling-mounted surgical light cover 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 31 |
drawing 6	 SA SUSPENSION ANCHOR POINT
1
2
5
6
4
3
5
13
8
12
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 32 |
PARTS LIST 7	 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
No. Part number Description Qty
1 M6x12 CHC cheese head screw 6
2 Three-arm shaft 1
3 Slip ring, Ø 50, 3 tracks 1
4 Slip ring, Ø 50, 5 BNC tracks 1
5 Pin 2
6 Spring lock washer 2
7 Circlip 4
8 Ball bearing 3
9 Self-locking slotted nut 1
10 Video bumper 1
11 Bottom stop 1
12 Mx14 CHC screw 3
13 Grower washer 3
14 M12x100 brake 6
15 GPN cap 3
16 Brush, Ø 50, 3 tracks + connector 1
17 M4x10 TH eco-fix screw 2
18 Contact mounting plate 2
19 M4x10 CHC screw 4
20 Half sliding ring 1
21 Washer 3
22 M4x10 TFB screw 3
23 Cover 3
24 Brush, Ø 50, 5 tracks + connector 1
25 End cap for spring arm 2
26 Drawn cup needle roller bearing 6
27 Pin 4
28 M12x100 brake 6
29 M6x8 FHC screw 12
30 End cap for spring arm with stop 1
31 Sliding ring 2
32 Hanau tube fastening retrofit kit 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 33 |
drawing 7	 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
2
6
10
19
28
29
18
1
3
5
14
8
6
4
5
14
8
7
7
7
14
8
23
17
13 12
11
9
15
15
15
22
20
31
31
16
17
24
21
2221
2221
2625
2630
32
H LED | Customer technical manual | EN | 0160301 | 1D |
| 34 |
PARTS LIST 8	 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
No. Part number Description Qty
1 M6x12 CHC cheese head screw 6
2 Three-arm shaft 1
3 Slip ring, Ø 50, 3 tracks 1
4 Slip ring, Ø 50, 8 tracks 1
5 Pin 2
6 Spring lock washer 2
7 Circlip 4
8 Ball bearing 3
9 Self-locking slotted nut 1
10 Video bumper 1
11 Bottom stop 1
12 Mx14 CHC screw 3
13 Grower washer 3
14 M12x100 brake 6
15 GPN cap 3
16 Brush, Ø 50, 3 tracks + connector 1
17 M4x10 TH eco-fix screw 2
18 Contact mounting plate 1
19 M4x10 CHC screw 4
20 Half sliding ring 1
21 Washer 1
22 M4x10 TFB screw 3
23 Cover 3
24 Brush, Ø 50, 8 tracks + connector 1
25 End cap for spring arm 2
26 Drawn cup needle roller bearing 6
27 Pin 4
28 M12x100 brake 6
29 M6x8 FHC screw 12
30 End cap for spring arm with stop 1
31 Sliding ring 2
32 Hanau tube fastening retrofit kit 1
34 Contact mounting plate rotating on spring 1
35 Cam spring 2
36 Z4 washer 2
37 Screw CHc M6x20 2
38 MAQUET label 6
39 HD label 2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 35 |
2
6
10
16
28
29
18
1
3
5
14
8
6
4
5
14
8
7
7
7
14
8
23
17
13 12
11
9
15
15
15
22
20
31
31
16
17
24
21
2221
2221
2625
2630
32
39
39
39
39
39
39 38
38
34
35
36
37
19
24
drawing 8	 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
H LED | Customer technical manual | EN | 0160301 | 1D |
| 36 |
PARTS LIST 9	 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
No. Part number Description Qty
1 M6x12 CHC cheese head screw 6
2 Double-arm shaft 1
4 Slip ring, Ø 50, 8 tracks 1
5 Pin 1
6 Spring lock washer 1
7 Circlip 4
8 Ball bearing 4
9 Slotted nut, self-locking 1
10 Video bumper 1
11 Bottom stop 1
12 Mx14 CHC screw 3
13 Grower washer 3
3 678 02 555 Kit saw brake SA Suspension (5 units) 1
14 M12x100 brake 4
15 GPN cap 2
19 M4x10 CHC screw 2
3 978 05 555 Kit ring 1/2 of sliding 1
20 Half sliding ring SA Suspension 1
21 Washer 1
22 M4x10 TFB screw 1
3 978 03 555 Kit ring of sliding 1
31 Sliding ring 1
21 Washer 1
22 M4x10 TFB screw 1
23 Cover 2
25 End cap for spring arm 1
26 Drawn cup needle roller bearing 4
27 Pin 2
3 150 07 555 Kit saw brake 1
28 M12x100 brake. Length: 0,67 inch 2
29 M6x8 FHC screw 8
30 End cap for spring arm with stop 1
32 5 679 14 999 Hanau tube fastening retrofit kit 1
3 683 84 555 Kit cables HD video (62,8 inch) 1
17 M4x10 TH eco-fix screw 1
24 Brush, Ø 50, 9 tracks + connector / Length : 62.8 inch 1
34 Contact mounting plate rotating on spring 1
35 Cam spring 2
36 Z4 washer 2
37 M4x25 CHC screw 2
38 MAQUET label 4
39 HD label 2
3 150 02 555 Kit saw brake 1
40 M12x100 brake. Length: 0,51 mm 2
3 683 85 555 Kit cables 3 tracks (62,8 inch) not drawing 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 37 |
drawing 9	 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
2
6
10
28
29
1
4
5
14
8
7
7
14
8
13 12
11
9
15
15
22
20
31
17
24
21
27 2221
262530
32
39
38
34
35
36
1924
37
40
23
H LED | Customer technical manual | EN | 0160301 | 1D |
| 38 |
PARTS LIST 9	 ACROBAT 2000 DF SPRING ARM
7.3	 SPRING ARMS
No. Part number Description Qty
1
2
3
4
5
6
7
3 678 25 555 DF spring arm side covers
  DF right cover
  DF left cover
  Lighthead left cover
  Lighthead right cover
  Adjustment screw cap
  Suspension left cover
  Suspension right cover
1
1
1
1
1
1
1
8 Flanged cover washer 2
9 M3x16 screw
10 3 678 32 555 Snap ring 1
11
12
3 678 35 555 Retaining ring kit BR AC 2000 DF
  Retaining ring
  M3x8 screw
1
1
13 Washer, dia. 32 mm, 3x39 mm, thickness 0.5 mm 1
14 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 1
15
16
17
560 53 311 Metal half-rings BR AC 2000 DF
  Metal half-ring 1
  Metal half-ring 2
  Metal half-ring 3
2
1
1
Arm codes: 5 679 10 901
5 678 01 115
5 679 10 910
5 679 10 972
5 679 10 973
5 679 10 974
H LED | Customer technical manual | EN | 0160301 | 1D |
| 39 |
2
8
4
5
17
3
8
9
9
8
14
13
7
616
15
8
9
11
10
1512
1
9
drawing 10	 ACROBAT 2000 DF SPRING ARM
H LED | Customer technical manual | EN | 0160301 | 1D |
| 40 |
PARTS LIST 10	 ACROBAT 2000 SF SPRING ARM
drawing 11	 ACROBAT 2000 SF SPRING ARM
1
2
4
3
8
9
9
8
6
5
7
11
10
No. Part number Description Qty
1
2
3 678 28 555 Side cover S/A for SF spring-loaded arm
  SF right cover
  SF left cover
1
1
3 Lighthead left cover 1
4 Lighthead right cover 1
5 Washer, dia. 32 mm, 3x3 mm, thickness 0.5 mm 1
6 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 1
7 3 678 29 555 SF spring arm brake screw 1
8
9
10
11
3 678 27 555 Metal half-rings for SF arm
  Flanged cover washer
  M3x16 screw
  Metal half-ring 1
  Metal half-ring 2
  Adjustment tools (not shown)
2
2
1
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 41 |
PARTS LIST 11	 ONDASPACE SF SPRING ARM
drawing 12	 ONDASPACE SF SPRING ARM
No. Part number Description Qty
1
3 681 30 555 Clip + screw kit for DF/SF spring arm
  Circlip
  Screw (not shown)
2
3
5
3 683 01 900 Cover/snap ring/brake kit
  Side covers
  Snap ring
 Brake
2
1
1
3
4
5
3 681 33 555 Snap ring/ring/brake kit for SF spring arm
  Snap ring
  Retaining ring
 Brake
1
1
1
6
7
3 150 21 555 Metal cover kit for SF/DF spring arm
  Metal cover 1
  Metal cover 2
1
3
2
3
2
5
7
6
1
4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 42 |
PARTS LIST 12	 H LED 700 3-TRACK SF FORK
	 5 683 01 801
7.4	 H LED 700 FORKS
drawing 13	 H LED 700 3-TRACK SF FORK
	
7
13
5
7
6
8
1
101223411
100
No. Part number Description Qty
1 Painted SF fork 1
2 RAL 9016 lighthead shaft 1
3
4
11
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x6 hexalobular socket countersunk head screw, stainless steel
  Keypad protective film
1
2
1
5 5 683 01 073 HLD 3-track single fork cable 1
6 Cam spring 2
7 Z4 washer, stainless steel 2
8 M4x30 hexalobular socket cheese head screw, stainless steel 2
9 M5x25 hexalobular socket cheese head screw, stainless steel 3
10 M5x10 hexalobular socket cheese head screw, stainless steel 2
12 M5x25 hexalobular socket cheese head screw, stainless steel 3
13 SF shaft 1
100 3 683 02 998 Complete HLD/HLD 700 STD SF fork S/A 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 43 |
PARTS LIST 13	 H LED 700 VIDEO SF FORK
	 5 683 70 803
drawing 14	 H LED 700 VIDEO SF FORK
No. Part number Description Qty
1 SF shaft 1
2 5 683 50 504 Single fork video cable 1
3 M4x30 hexalobular socket cheese head screw, stainless steel 2
4 Z4 washer, stainless steel 2
5 Cam spring 2
6 SF fork 1
7 M5x25 hexalobular socket cheese head screw, stainless steel 3
8 M5x45 hexalobular socket cheese head screw, stainless steel 3
9 M5x10 hexalobular socket cheese head screw, stainless steel 2
10 SF fork shaft 1
11
12
13
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x6 hexalobular socket countersunk head screw, stainless steel
  Keypad protective film
1
2
1
7
10
1
2
4
5
3
6
98111213
H LED | Customer technical manual | EN | 0160301 | 1D |
| 44 |
PARTS LIST 14	 HLD 700 HD VIDEO SF FORK
	 5 683 20 803
No. Part number Description Qty
1 SF shaft 1
3 M4x30 hexalobular socket cheese head screw, stainless steel 2
4 Z4 washer, stainless steel 2
5 Cam spring 2
6 SF fork 1
7 M5x25 hexalobular socket cheese head screw, stainless steel 3
8 M5x45 hexalobular socket cheese head screw, stainless steel 3
9 M5x10 hexalobular socket cheese head screw, stainless steel 2
10
11
12
3 683 29 555 Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
M3x6 hexalobular socket countersunk head screw, stainless steel
Lexan panel protective film
1
1
2
1
13 SF fork shaft 1
3 683 89 555 Kit SF fork HD cable + lighthead V2 1
2 5 677 05 133 PWD SF fork HD cable 1
5 677 05 122 HD video lighthead cable (not drawing) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 45 |
drawing 15	 HLD 700 HD VIDEO SF FORK
7
1
2
4
5
3
6
12 11 10 13 8 9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 46 |
PARTS LIST 15	 H LED 700 3-TRACK DF FORK
5 683 01 803
No. Part number Description Qty
1 2-bearing DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 DF 2000 fork end piece 1
4 M4x8 hexalobular socket cheese head screw, stainless steel 2
5
M5x25 hexalobular socket countersunk head screw,
stainless steel 3
6 M5x10 hexalobular socket cheese head screw, stainless steel 4
7 SF fork 1
8 Double fork shaft, 2 bearings 1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel 3
10 M5x45 hexalobular socket cheese head screw, stainless steel 3
11
12
13
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
14 M10x100 brake (L: 20 mm) 1
15 SF fork shaft 1
16 5 683 01 071 3-track DF input cable 1
17 Bearing thrust washer 2
18 Adjusting ring (22 x 30 x 0.5 mm) 1
19 Waved elastic washer 10
20 M20x1 slotted nut 1
100 3 683 06 998 Complete PWD/HLD 700 STD DF fork S/A 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 47 |
drawing 16	 H LED 700 3-TRACK DF FORK
5
16
3
4
1
2 6 2 9 8
7
6
17181920 17
14
13 12 11 15 10
100
H LED | Customer technical manual | EN | 0160301 | 1D |
| 48 |
PARTS LIST 16	 H LED 700 VIDEO DF FORK
5 683 70 805
No. Part number Description Qty
1 2-bearing DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 DF 2000 fork end piece 1
4 M4x30 hexalobular socket cheese head screw, stainless steel 2
5
M5x25 hexalobular socket countersunk head screw,
stainless steel 3
6 M5x10 hexalobular socket cheese head screw, stainless steel 4
7 SF fork 1
8 Double fork shaft, 2 bearings 1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel 3
10 M5x45 hexalobular socket cheese head screw, stainless steel 3
11
12
13
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
14 M10x100 brake (L: 20 mm) 1
15 SF fork shaft 1
16 (*) 5 683 50 505 Double fork video cable (*) 1
17 Z4 washer, stainless steel 2
18 Cam spring 2
19 Bearing thrust washer 2
20 Adjusting ring (22 x 30 x 0.5 mm) 1
21 Waved elastic washer 10
22 M20x1 slotted nut 1
100 3 683 11 998 Complete PWD 700 video DF fork S/A 1
13
3 683 31 555 Kit of 10 Lexan stickers
Keypad protective film
1
1
(*) Order the kit of 10 Lexan stickes, ref. 3 683 31 555, with double fork video cable, ref. 5
683 50 555
RECOMMENDATION
F
H LED | Customer technical manual | EN | 0160301 | 1D |
| 49 |
drawing 17	 H LED 700 VIDEO DF FORK
5
14
3
4
1
7
6
8926
222 21 20 19
19
16
17
18
13 12 11
15 10
100
H LED | Customer technical manual | EN | 0160301 | 1D |
| 50 |
PARTS LIST 17	 HLD 700 HD VIDEO DF FORK
5 683 20 801
No. Part number Description Qty
1 2-bearing DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 DF 2000 fork end piece 1
4 M4x30 hexalobular socket cheese head screw, stainless steel 2
5 M5x25 hexalobular socket cheese head screw, stainless steel 3
6 M5x10 hexalobular socket cheese head screw, stainless steel 4
7 SF fork 1
8 Double fork shaft, 2 bearings 1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel 3
10 M5x45 hexalobular socket cheese head screw, stainless
steel
3
11
12
13
3 683 29 555 Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
M3x6 hexalobular socket countersunk head screw,
stainless steel
Lexan panel protective film
1
1
2
1
14 Brake M10X00 Length 20 mm 1
15 SF fork shaft 1
17 Z4 washer, stainless steel 2
18 Cam spring 1
19 Bearing thrust washer 2
20 Shim ring 22X30X0.5 1
21 Waved elastic washer 10
22 Slotted nut M20X1 1
3 683 88 555 DF fork HD cable + lighthead PWD/HLD V2 1
16 5 677 05 121 PWD DF fork HD cable 1
5 677 05 122 HD video lighthead cable (not drawing) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 51 |
drawing 18	 HLD 700 HD VIDEO DF FORK
5
3
16
17
18
4
1
22 21 20 19 2 26
14
19 9 8
7
13 12 11 15 10 6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 52 |
PARTS LIST 18	 H LED 500 3-TRACK SF FORK
5 683 50 205
7.5	 H LED 500 FORKS
drawing 19	 H LED 500 3-TRACK SF FORK
No. Part number Description Qty
1 RAL 9016 lighthead shaft 1
2 Painted SF fork 1
3
8
4
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x6 hexalobular socket countersunk head screw, stainless steel
  Keypad protective film
1
2
1
5 5 683 01 073 3-track SF input cable 1
6 M5x25 hexalobular socket cheese head screw, stainless steel 3
7 M4x8 hexalobular socket cheese head screw, stainless steel 2
9 M5x45 hexalobular socket cheese head screw, stainless steel 3
10 SF shaft 1
11 M5x10 hexalobular socket cheese head screw, stainless steel 2
6
11
5
7
2
91384
10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 53 |
PARTS LIST 19	 H LED 500 VIDEO SF FORK
5 683 50 206
drawing 20	 H LED 500 VIDEO SF FORK
No. Part number Description Qty
1 Painted SF fork 1
2 RAL 9016 lighthead shaft 1
3
4
11
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
5 5 683 50 504 Single fork video cable 1
6 Cam spring 2
7 Z4 washer, stainless steel 2
8 M4x30 hexalobular socket cheese head screw, stainless steel 2
9 M5x25 hexalobular socket cheese head screw, stainless steel 3
10 M5x10 hexalobular socket cheese head screw, stainless steel 2
12 M5x45 hexalobular socket cheese head screw, stainless steel 3
13 SF shaft 1
411 3 2
1
8
6
7
5
9
12 10
13
H LED | Customer technical manual | EN | 0160301 | 1D |
| 54 |
PARTS LIST 20	 H LED 500 VIDEO HD SF FORK
5 683 20 802
No. Part number Description Qty
1 Painted SF fork 1
2 RAL 9016 lighthead shaft 1
3
4
11
3 683 29 555 Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
Countersunk head screw Torx ISO 14581 - M3X6, A2-70
stainless steel
Lexan panel protective film
1
1
2
1
6 Cam spring 2
7 Z washer NF E 25513 M4 (Ø4.3xØ8x0.8), A2 stainless steel 2
8 Socket cheese head screw Torx ISO 14580 M4X12 zinc-plat-
ed steel CL8.8
2
9 Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
10 Socket cheese head screw Torx ISO 14580 M5X10 A2-70
stainless steel
2
12 Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
13 Shaft A. 2000 SF 3 tracks  DF 3  5 tracks - PWD 1
3 683 89 555 SF fork HD cable kit + lighthead V2 1
5 5 677 05 133 PWD SF fork HD cable 1
5 677 05 122 HD video lighthead cable (not drawing) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 55 |
drawing 21	 H LED 500 VIDEO HD SF FORK
10123411
9
13
1
5
7
6
8
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 56 |
PARTS LIST 21	 H LED 500 3-TRACK DF FORK
5 683 20 207
No. Part number Description Qty
1 Painted DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 DF 2000 fork end piece 1
4 5 683 01 071 3-track DF input cable 1
5 M4x8 cheese head screw, stainless steel 2
6 M5x25 cheese head screw, stainless steel 3
7 Low-profile pan head screw - M5×10 stainless steel 4
8 Painted SF fork 1
9 Double fork shaft, 2 bearings 1
10 M5x16 countersunk head screw, stainless steel 3
11 Bearing thrust washer 2
12 Adjusting ring (22x30x0.5 mm) 1
13 Waved elastic washer 10
14 M20x1 slotted nut 1
15 RAL 9016 lighthead shaft 1
16 M5x45 cheese head screw, stainless steel 3
17
18
19
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
20 M10x100 brake (L: 20 mm) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 57 |
drawing 22	 H LED 500 3-TRACK DF FORK
6
14
3
4
5
1
8
2 7 2 913 12 11 20 11 10
19 18 17 15 16 7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 58 |
PARTS LIST 22	 H LED 500 VIDEO DF FORK
5 683 20 208
No. Part number Description Qty
1 2-bearing DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 DF 2000 fork end piece 1
4 M4x30 hexalobular socket cheese head screw, stainless steel 2
5 M5x25 hexalobular socket cheese head screw, stainless steel 3
6 M5x10 hexalobular socket cheese head screw, stainless steel 4
7 SF fork 1
8 Double fork shaft, 2 bearings 1
9 M5x16 hexalobular socket cheese head screw, stainless steel 3
10 M5x45 hexalobular socket cheese head screw, stainless steel 3
11
12
13
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
14 M10x100 brake (L: 20 mm) 1
15 SF fork shaft 1
16 5 683 50 505 Double fork video cable 1
17 Z4 washer, stainless steel 2
18 Cam spring 2
19 Bearing thrust washer 2
20 Adjusting ring (22x30x0.5 mm) 1
21 Waved elastic washer 10
22 M20x1 slotted nut 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 59 |
drawing 23	 H LED 500 VIDEO DF FORK
5
14
3
4
1
7
2
6 2 9 8
6
16
17
18
22 21 20 19
19
13 12 11
15 10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 60 |
PARTS LIST 23	 HLD 500 HD VIDEO DF FORK
5 683 20 800
No. Part number Description Qty
1 Painted DF fork 1
2 Drawn cup needle roller bearing HK 2212 (Ø22XØ28X12) 2
3 Shaft A. 2000 SF 3 tracks  DF 3  5 tracks - PWD 1
4 Socket cheese head screw Torx ISO 14580 M4X12 zinc-
plated steel CL8.8
2
6 Z washer NF E 25513 M4 (Ø4.3XØ8X0.8) A2 stainless steel 2
7 Cam spring 2
8 Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
9 Socket cheese head screw Torx ISO 14580 M5X10 A2-70
stainless steel
4
10 Painted SF fork 1
11 PWD 300 shaft A2000 1
12 Countersunk head screw Torx ISO 14581 M5X12, A2-70
stainless steel
3
13 Bearing thrust washer 2
14 Adjusting washer DIN988-Ø22XØ30X0.5 1
15 Waved elastic washer 10
16 Slotted nut, selc-locking, M20X1 Zinc-plated steel 1
17 RAL 9016 lighthead shaft 1
18 Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
19
20
21
3 683 29 555 Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
Countersunk head screw Torx ISO 14581 - M3X6, A2-70
stainless steel
Lexan panel protective film
1
1
2
1
22 Brake M10×100 Length 20 mm 1
3 683 885 55 DF fork HD cable + PWD/HLD V2 lighthead 1
5 5 677 05 121 PWD DF fork HD cable 1
5 677 05 122 HD video lighthead cable (not drawing) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 61 |
drawing 24	 HLD 500 HD VIDEO DF FORK
8
3
1
16 15 14 13 2 9 2 13 12 11
10
918192021
5
6
7
4
22
17
H LED | Customer technical manual | EN | 0160301 | 1D |
| 62 |
PARTS LIST 24	 H LED 300 3-TRACK SF FORK
5 683 30 205
7.6	 H LED 300 FORK
No. Part number Description Qty
1 RAL 9016 lighthead shaft 1
2 Painted SF fork 1
3
8
4
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
5 5 683 01 073 3-track SF input cable 1
6 M5x25 hexalobular socket cheese head screw, stainless steel 3
7 M4x8 hexalobular socket cheese head screw, stainless steel 2
9 M5x45 hexalobular socket cheese head screw, stainless steel 3
10 M5x10 hexalobular socket cheese head screw, stainless steel 2
11 Shaft A. 2000 SF 3 tracks  DF 3  5 tracks - HLD 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 63 |
drawing 25	 H LED 300 3-TRACK SF FORK
6
11
5
7
2
91384 10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 64 |
PARTS LIST 25	 H LED 300 3-TRACK DF FORK
	 5 683 30 207
No. Part number Description Qty
1 Painted DF fork 1
2 Drawn cup needle roller bearing HK 2212 2
3 Shaft A. 2000 SF 3 tracks  DF 3  5 tracks - HLD 1
4 5 683 01 071 3-track DF input cable 1
5 M4x8 hexalobular socket cheese head screw, stainless steel 2
6 M5x25 hexalobular socket cheese head screw, stainless steel 3
7 M5x10 hexalobular socket cheese head screw, stainless steel 4
8 Painted SF fork 1
9 Double fork shaft, 2 bearings 1
10 M5x16 hexalobular socket countersunk head screw,
stainless steel
3
11 Bearing thrust washer 2
12 Adjusting ring (22 x 30 x 0.5 mm) 1
13 Waved elastic washer 10
14 M20x1 slotted nut 1
15 RAL 9016 lighthead shaft 1
16 M5x45 hexalobular socket cheese head screw, stainless steel 3
17
18
19
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
 M3x6 hexalobular socket countersunk head screw,
stainless steel
  Keypad protective film
1
2
1
20 M10x100 brake (L: 20 mm) 1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 65 |
6
3
4
5
1
8
927211121314
19 18 17 15 16 7
20 11 10
drawing 26	 H LED 300 3-TRACK DF FORK
	 5 683 30 207
H LED | Customer technical manual | EN | 0160301 | 1D |
| 66 |
No. Part number Description Qty
1 HLD 700 Evolution frame (RAL 9016) 1
2 Drawn cup needle roller bearing HK 2212 1
3 IGUS straight bushing GSm 3034 20 1
4 M5x10 hexalobular socket cheese head screw, stainless steel 5
5 M10x100 brake (L: 14 mm) 1
6 Cover fastening bracket 7
7 3 683 43 555 HLD snap ring retaining plate kit
  HLED retaining plate
  Underside sleeve spacer
  M3x8 ULF screw, A2 stainless steel
1
2
2
8
9
10
3 683 86 555 HLD/HLD 700/500/300 control board kit
  Hexagonal spacer MF M3 L: 10 mm 
  HLD 300-500-700 control board 
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
11 Cam mounting plate 1
12 Display ring 1
13 Serrated spring lock washer, M3, stainless steel 3
14 3 683 08 998 HLED700 EVO peripheral cover kit with seals
(see p. 78)
1
15
16
17
3 683 05 555 HLD underside kit
  Outer underside
  Centrre underside
  M3x6 countersunk head screw, stainless steel, ISO 14581
1
1
4
18
19
20
21
3 683 46 555 HLED 700 seal kits
  HLED inner seal
  HLED centre cover/wing seal
  HLED centre peripheral seal
  HLED grip seal
1
1
1
1
22 External tooth lock washer 3 stainless steel 4
23
24
3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit
  HLED T4K HD peripheral LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
25
24
3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit
  Peripheral lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
26
24
3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit
  HLED TK4 HD centre LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
27
24
3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit
  Centre lens module
  M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
28 5 683 01 820 HLD sterile handle S/A 1
PARTS LIST 26	 H LED 700 LIGHTHEAD WITH AIM MODE
7.7	 H LED 700 LIGHTHEAD
H LED | Customer technical manual | EN | 0160301 | 1D |
| 67 |
8
26
27
24
12
16
28
15
17
20
18
21
11
4
1
2
3
4
5
6
14
29
19
17
30
23
25
24
17
13
22
31
32
33
10
9
7
drawing 27	 H LED 700 LIGHTHEAD WITH AIM MODE
H LED | Customer technical manual | EN | 0160301 | 1D |
| 68 |
PARTS LIST 26 (CONTINUED) 	 H LED 700 LIGHTHEAD WITH AIM MODE
No. Part number Description Qty
29
19
3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO
  Centre shell
  Centre cover/wing seal
  M3x8 ULF screw, A2 stainless steel (not shown)
1
1
3
30
3 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)
  Snap ring 5
31 Shim for sensor 8
32
33
3 683 09 555 POWERLED head detection kit
  Sharp 2Y0D02 sensor + connector
  M3x12 slotted cheese head screw, nylon
1
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 69 |
DRAWING 26 (CONTINUED)	 H LED 700 LIGHTHEAD WITH AIM MODE
8
26
27
24
12
16
28
15
17
20
18
21
11
4
1
2
3
4
5
6
14
29
19
17
30
23
25
24
17
13
22
31
32
33
10
9
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 70 |
PARTS LIST 27	 H LED 700 LIGHTHEAD
No. Part number Description Qty
1 HLD 700 Evolution frame (RAL 9016) 1
2 Drawn cup needle roller bearing HK 2212 1
3 IGUS straight bushing GSm 3034 20 1
4 M5x10 hexalobular socket cheese head screw, stainless steel 5
5 M10x100 brake (L: 14 mm) 1
6 Cover fastening bracket 7
7 3 683 43 555 HLD snap ring retaining plate kit
  HLED retaining plate
  Underside sleeve spacer
  M3x8 ULF screw, A2 stainless steel
1
2
2
8
9
10
3 683 86 555 PWD/HLD 700/500/300 control board kit
  Hexagonal spacer MF M3 L: 10 mm 
  HLD 300-500-700 control board 
 M3x8 hexalobular socket extra low cheese head screw, stainless steel
4
1
4
11 Cam mounting plate 1
12 Display ring 1
13 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 3
14 3 683 08 998 HLED700 EVO peripheral cover kit with seals
(see p. 78) 1
15
16
17
3 683 05 555 HLD underside kit
  Outer underside
  Centrre underside
  M3x6 countersunk head screw, stainless steel, ISO 14581
1
1
4
18
19
20
21
3 683 46 555 HLED 700 seal kits
  HLED inner seal
  HLED centre cover/wing seal
  HLED centre peripheral seal
  HLED grip seal
1
1
1
1
22
23
3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit
  HLED T4K HD peripheral LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
24
23
3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit
  Peripheral lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
25
23
3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit
  HLED TK4 HD centre LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
26
23
3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit
  Centre lens module
 M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
27 5 683 01 820 HLD sterile handle S/A 1
28
19
3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO
  Centre shell
  Centre cover/wing seal
  M3x8 ULF screw, A2 stainless steel (not shown)
1
1
3
29
3 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)
  Snap ring 5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 71 |
drawing 28	 H LED 700 LIGHTHEAD
6
17
13
18
25
26
23
12
16
27
15
17
20
18
21
23
24
22
29
17
19
28
14
5
4
3
2
1
11
4
8
7
10
9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 72 |
PARTS LIST 28	 H LED 700 OUTER COVER
drawing 29	 H LED 700 OUTER COVER
2 3
4
5
9
7
1
6
8
No. Part number Description Qty
1
2
3
3 683 08 998 HLED 700 EVO peripheral cover kit with seal
  Outer shell
  HLED right outer cover seal
  HLED left outer cover seal
1
1
1
4
5 683 47 555 HLED 700 outer handle kit
  HLED handle
  Handle support boss
  Screw, EJOT PT WN 1452 K50X20, zinc-plated white
1
3
3
6
5 M3x8 hexalobular socket cheese head screw, stainless steel 4
6 Serrated spring lock washer, M5, stainless steel 6
7 M3x6 countersunk head screw, stainless steel 4
8 Plastic screw, EJOT WIN 1461 50x12 6
9 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 73 |
PARTS LIST 29	 H LED 700 AMBIENT LEDS
drawing 30	 H LED 700 AMBIENT LEDS
No. Part number Description Qty
3 683 10 998 HLD LED endo kit 1
1   Ambient cable 1
2   Ambient lens module 1
3   Ambient LED circuit 1
4   Screw, EJOT, Delta PT 30x8 WN1452, stainlesssteel A2-70 4
4
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 74 |
PARTS LIST 30	 VIDEO CONNECTOR
drawing 31	 VIDEO CONNECTOR
No. Part number Description Qty
1 Male video connector washer 1
2 Video cable 1
3 M washer, dia. 3 mm 1
4 Screw, EJOT Delta PT 30x8 WN 5452 3
5 External tooth lock washer D3 2
5
4
2
3
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 75 |
PARTS LIST 31	 HD VIDEO CONNECTOR S/A
drawing 32	 HD VIDEO CONNECTOR S/A
No. Part number Description Qty
1 Male video connector washer 1
3 External tooth lock washer DIN 6798 A M3 A2 stainless steel 2
4 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2
3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 1
2 5 677 05 122 HD camera video cable 1
3 683 89 555 HD cables kit SF fork + cupola V2 1
2 5 677 05 122 HD camera video cable 1
1
2
3
4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 76 |
PARTS LIST 32	 H LED 700/500/300 RETAINING PLATE
drawing 33	 H LED 700/500/300 RETAINING PLATE
No. Part number Description Qty
1
2
3
3 683 43 555 HLD snap ring retaining plate kit
  HLED retaining plate
  Underside sleeve spacer
  M3x8 ULF screw, A2 stainless steel
1
2
2
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 77 |
PARTS LIST 33	 H LED 700 LED AND LENS BOARD
DRAWING 33	 H LED 700 LED AND LENS BOARD
No. Part number Description Qty
1 HLD 700 Evolution frame (RAL 9016) 1
2
6
3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit
  HLED T4K HD peripheral LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
3
6
3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit
  Peripheral lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
4
6
3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit
  HLED TK4 HD centre LED board
  M3x25 hexalobular socket cheese head screw, stainless steel
1
4
5
3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit
  Centre lens module
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
4
1
2
3
6
4
5
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 78 |
PARTS LIST 34	 H LED 700 KEYPAD
DRAWING 34	 H LED 700 KEYPAD
No. Part number Description Qty
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit 1
1   Fork control keypad 1
2   M3x8 FHC screw, stainless steel 2
3   Keypad protective film 1
1
2
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 79 |
PARTS LIST 35	 H LED 700 CONTROL BOARD
DRAWING 35	 H LED 700 CONTROL BOARD
No. Part number Description Qty
1 HLD 700 Evolution frame (RAL 9016) 1
2
3
4
3 683 86 555 HLD/HLD 700/500/300 control board kit
  HLD 300-500-700 control board
  Hexagonal spacer MF M3 L: 10 mm  
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
4
4
5
3 683 12 555 POWERLED cable kit
  Video cable
  Peripheral cable 1
  Peripheral cable 2
  Peripheral cable 3
  Peripheral cable 4
  Centre LED circuit cable
1
1
1
1
1
1
4
2
3
1
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 80 |
PARTS LIST 36
DRAWING 36	 H LED 700 HANDLE
No. Part number Description Qty
1 5 675 01 253 Devon  DeRoyal adapter 1
2 - Devon handle 1
3 5 675 03 945 PAL V4 zoom lens camera 1
4 3 672 03 974 Pack of 5 sterilisable handles, zoom lens camera 5
5 3 683 42 555 HLD lighthead sterile handle bracket kit 1
3 675 27 555 Sleeve interface S/A
6 3 690 10 543 Pack of 3 sterilisable handles, standard HLD 5
7 5 672 03 952
5 675 03 953
PAL V4 fixed focal camera
NTSC V4 fixed focal camera
1
1
8 3 672 03 975 Sterilisable handle for CFF camera 5
9 5 677 02 904 HD camera 1
10 3 672 03 974 Sterilisable handle for HD camera 5
1 3 7
2 4 8
5
6
9
10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 81 |
H LED | Customer technical manual | EN | 0160301 | 1D |
| 82 |
PARTS LIST 37	 H LED 500 LIGHTHEAD
7.8	 H LED 500 LIGHTHEAD
No. Part number Description Qty
1 RAL 9016 painted beam 1
2 IGUS straight bushing GSm-3034-20 1
3 Drawn cup needle roller bearing HK 2212 1
4 M5x10 cheese head screw, stainless steel 5
5 Machined frame 1
6 M8x25 pan head screw, stainless steel 1
7 Serrated spring lock washer, M8, stainless steel 1
8 M6x25 countersunk head screw, stainless steel 2
9
11
3 683 23 555 PWD 500 lens kit
  Lens module
 M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
10
11
3 683 35 555 HLD/HLED500 EVO T4K LED module kit
  500 N E2 T4K HD board
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
3
12 3 683 05 998 PWD 500 ambient LED module kit
  RAL 5013 ambient module
  PWD 500 ambient LED cable
  Plastic screw, CV Torx 1452, 3x8, stainless steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
 M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
1
2
4
3
13 Cam mounting plate 1
14 Display ring 1
15
16
17
3 683 86 555 PWD/HLD 700/500/300 control board kit
  HLD 300-500-700 control board
  Hexagonal spacer MF M3 L: 10 mm  
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
4
4
18
19
3 683 04 998 HLD 500 cover kit with beam seal
  HLD pad-printed shell
  RAL 5013 beam seal
1
1
17
20
21
3 683 25 555 PWD 500 underside kit
  M3x8 cheese head screw, stainless steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
  PWD 500 thermoformed underside
16
19
22
3 683 45 555 HLD 500 seal kit
  RAL 5013 beam seal
  RAL 5013 edge seal (Type 6)
1
1
23
24
25
3 683 44 555 HLD 500 lighthead outer handle kit
  HLD 500 handle
  SCREW, EJOT PT WN1451 K50X12 grey steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
12
12
26 5 683 01 820 HLD sterile handle S/A 1
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DRAWING 37	 H LED 500 LIGHTHEAD
23
9
18
24
15
16
10
14
21
20
17
26
13
11
12
17
20
17
19
22
4
6
8
7
5
1
3
2
4
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PARTS LIST 38	 H LED 500 COVER
DRAWING 38	 H LED 500 COVER
No. Part number Description Qty
1 M3x8 cheese head screw, stainless steel 16
2
3
3 683 04 998 HLD 500 cover kit with beam seal
  HLD pad-printed shell
  RAL 5013 beam seal
1
1
4
5
3 683 44 555 HLD 500 lighthead outer handle kit
  HLD 500 handle
  SCREW, EJOT PT WN1451 K50X12 grey steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
12
12
6 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 6
3
7
3 683 45 555 HLD 500 seal kit
  RAL 5013 beam seal
  RAL 5013 edge seal (Type 6)
1
1
7
3
1
6
4
2
5
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| 85 |
PARTS LIST 39	 H LED 500 AMBIENT LEDS
DRAWING 39	 H LED 500 AMBIENT LEDS
No. Part number Description Qty
1
2
3
4
3 683 05 998 HLD 500 ambient LED module kit
  RAL 5013 ambient module
  PWD 500 ambient LED cable
  Plastic screw, CV Torx 1452, 3x8, stainless steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
  M3x25 cheese head screw (not shown)
1
1
4
4
3
3
4
2
1
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PARTS LIST 40	 VIDEO CONNECTOR
DRAWING 40	 VIDEO CONNECTOR
No. Part number Description Qty
1 Male video connector washer 1
2 Video cable 1
3 M washer, dia. 3 mm 1
4 Screw, EJOT Delta PT 30x8 WN 5452 3
5 External tooth lock washer D3 2
5
4
2
3
1
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| 87 |
PARTS LIST 41	 HD VIDEO CONNECTOR S/A
DRAWING 41	 HD VIDEO CONNECTOR S/A
No. Part number Description Qty
1 Male video connector washer 1
3 External tooth lock washer DIN 6798 A M3 A2 stainless steel 2
4 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2
3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 1
2 5 677 05 122 HD camera video cable 1
3 683 89 555 HD cables kit SF fork + cupola V2 1
2 5 677 05 122 HD camera video cable 1
1
2
3
4
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PARTS LIST 42	 H LED 700/500/300 RETAINING PLATE
DRAWING 42	 H LED 500 RETAINING PLATE
No. Part number Description Qty
1
2
3
3 683 43 555 HLD snap ring retaining plate kit
  HLED retaining plate
  Underside sleeve spacer
  M3x8 ULF screw, A2 stainless steel
1
2
2
3
2
1
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| 89 |
PARTS LIST 43	 H LED 500 LED AND LENS BOARD
DRAWING 43	 H LED 500 LED AND LENS BOARD
No. Part number Description Qty
1
3
3 683 35 555 HLD/HLED500 EVO T4K LED module kit
  500 N E2 T4K HD board
  M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
3
2
3
3 683 45 555 HLD 500 lens kit
  Lens module
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
3
3 683 05 998 PWD 500 ambient LED module kit
4 HLD 500 ambient module S/A 1
4
3
1
2
3
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| 90 |
No. Part number Description Qty
1
2
3
3 683 29 555 HLD 700/500/300 fork dimmer keypad kit
  Fork control keypad
  M3x8 FHC screw, stainless steel
  Keypad protective film
1
2
1
1
2
3
PARTS LIST 44	 H LED 700/500/300 KEYPAD
DRAWING 44	 H LED 700/500/300 KEYPAD
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PARTS LIST 45	 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO
DRAWING 45	 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO
No. Part number Description Qty
1 Machined frame 1
2
3
4
3 683 86 555 PWD/HLD 700/500/300 control board kit
  HLD 300-500-700 control board
  Hexagonal spacer MF M3 L: 10 mm  
  M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
4
4
2
3
4
3 683 86 555 PWD/HLD 700/500/HD control board kit
HD control board
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
Hexagonal spacer MF M3 L: 10 mm
1
4
4
5 5 683 50 502 Kit of four LED cables - PWD 500
1
4
2
3
5
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PARTS LIST 46	 H LED 500 HANDLE
DRAWING 46	 H LED 500 HANDLE
1 3 7
2 4 8
5
6
9
10
No. Part number Description Qty
1 5 675 01 253 Devon  DeRoyal adapter 1
2 - Devon handle 1
3 5 675 01 246 PAL zoom lens camera 1
4 3 672 03 974 Sterilisable handle for zoom lens video camera 5
5 5 683 01 820 HLD sterile handle S/A 1
6 3 672 03 972 Lightweight sterilisable handle 5
7 5 675 01 245
5 675 01 247
PAL fixed focus camera
NTSC fixed focal camera
1
1
8 3 672 03 975 Sterilisable handle for CFF camera 5
9 5 677 02 904 HD camera 1
10 3 672 03 974 Sterilisable handle for HD camera 5
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PARTS LIST 47	 H LED 300 LIGHTHEAD
7.9	 H LED 300 LIGHTHEAD
No. Part number Description Qty
1 HLD 300 machined frame 1
2 HLD 300 beam (RAL 9016) 1
3 Drawn cup needle roller bearing HK 2212 1
4 IGUS straight bushing GSm-3034-20 1
5 M5x10 hexalobular socket cheese head screw, stainless steel 2
6 M6x20 hexalobular socket countersunk head screw, stainless steel 7
7 Spacer, RAL 9005 - HLD 300 1
8
9
18
3 683 86 555 PWD/HLD 300 control board kit
  H. M3 spacer, length 10 
  HLD 300-500-700 control board
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
10 3 683 54 555 HLD 300 K4 peripheral LED module kit
  PWD 300 K4 peripheral LED board
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
8
1
1
11 3 683 55 555 HLD 300 K4 centre LED module kit
  PWD 300 K4 centre LED board
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
1
3
12
14
3 683 50 555 K3 K4 peripheral lens kit for PWD 300
  HLD 300 machined outer lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
8
1
1
13
14
3 683 51 555 K3 K4 centre lens kit for PWD 300
  HLD 300 machined outer lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
1
1
3
14
15
3 683 15 998 HLD 300 ambient module kit
  M3x25 hexalobular socket cheese head screw, stainless steel 
  PWD 300 ambient module S/A
3
1
16
17
3 683 16 998 HLD 300 cover kit with beam seal
  HLD 300 injection-moulded plastic shell
  RAL 5013 beam seal - HLD 300
1
1
18
19
3 683 58 555 HLD 300 underside kit
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
  HLD 300 machined underside
6
1
17
20
3 683 80 555 HLD 300 seal kit
  RAL 5013 beam seal - HLD 300
  Outer seal T2 RAL 5013 - HLD 300
1
1
21 3 683 17 998 HLD 300 handle bezel kit
  HLD 300 handle bezel
  Captive screw
1
1
3
22 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 9
23
3 683 27 555 HLD 500/300 lighthead snap ring kit
  Snap ring
1
5
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DRAWING 47	 H LED 300 LIGHTHEAD
5
4
3
2
1
6
9
8
6
7
10
12
14
11
13
14
19
21
15
14
20
16
17
22
18
18
23
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PARTS LIST 48	 H LED 300 COVER
DRAWING 48	 H LED 300 COVER
3
1
2
6
5
4
No. Part number Description Qty
1
2
3 683 16 998 HLD 300 cover kit with HLD 300 beam seal
  HLD 300 injection-moulded plastic shell
  RAL 5013 beam seal - HLD 300
1
1
2
3
3 683 80 555 HLD 300 seal kit
  RAL 5013 beam seal - HLD 300
  Outer seal T2 RAL 5013 - HLD 300
1
1
4
5
3 683 58 555 HLD 300 underside kit
  HLD 300 machined underside
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
6
6 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 6
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PARTS LIST 49	 H LED 300 AMBIENT LEDS
DRAWING 49	 H LED 300 AMBIENT LEDS
No. Part number Description Qty
3 683 15 998 HLD 300 ambient module kit
  M3x25 hexalobular socket cheese head screw, stainless steel 
  PWD 300 ambient module S/A
3
1
1
2
3
4
5 683 30 210 HLD 300 ambient module S/A
  RAL 5013 ambient module - HLD 300
  Ambient LED cable
  Plastic screw, CV Torx 1452, 3x8, stainless steel
  Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
1
4
4
3
4
2
1
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| 98 |
PARTS LIST 50	 H LED 300 LED AND LENS BOARD
DRAWING 50	 H LED 300 LED AND LENS BOARD
1
2 4
6
8
9
8
3
5
7
8
No. Part number Description Qty
1 HLD 300 machined frame 1
2 M6x20 hexalobular socket countersunk head screw,
stainless steel
7
3 Spacer, RAL 9005 - HLD 300 1
4
8
3 683 54 555 HLD 300 K4 peripheral LED module kit
  PWD 300 K4 peripheral LED board
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
8
1
1
5
8
3 683 55 555 HLD 300 K4 centre LED module kit
  PWD 300 K4 centre LED board
 M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
1
3
6
8
3 683 50 555 K3 K4 peripheral lens kit for HLD 300
  HLD 300 machined outer lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
8
1
1
7
8
3 683 51 555 K3 K4 centre lens kit for HLD 300
  HLD 300 machined outer lens module
  M3x25 hexalobular socket cheese head screw, stainless steel
1
1
3
8
9
3 683 15 998 HLD 300 ambient module kit
  M3x25 hexalobular socket cheese head screw, stainless steel 
  PWD 300 ambient module S/A
3
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 99 |
No. Part number Description Qty
1
2
3
3 683 29 555 HLD 700/500 fork dimmer keypad kit
  Fork control keypad M3x8 FHC screw, stainless steel
  M3x8 FHC screw, stainless steel
  Keypad protective film
1
2
1
1
2
3
PARTS LIST 51	 H LED 700/500/300 KEYPAD
DRAWING 51	 H LED 700/500/300 KEYPAD
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| 100 |
PARTS LIST 52	 H LED 300 CONTROL BOARD
DRAWING 52	 H LED 300 CONTROL BOARD
1
4
3
2
5
6
No. Part number Description Qty
1 HLD 300 machined frame 1
2 M6x20 hexalobular socket countersunk head screw, stain-
less steel
7
3
4
5
3 683 86 555 HLD/HLD 300 control board kit
  Hexagonal spacer MF M3 L: 10 mm
  HLD 300-500-700 control board
 M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
6 3 683 60 555 HLD 300 wire kit
  Kit of four control LED cables - PWD 300
  Centre module cable - PWD 300
1
1
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| 101 |
PARTS LIST 53	 H LED 300 STERILE HANDLE MOUNT
DRAWING 53	 H LED 300 STERILE HANDLE MOUNT
No. Part number Description Qty
1 3 683 42 555 HLD lighthead sterile handle bracket kit
  HANAU handle plate
  HANAU handle plate
  Complete BLUE 80 handle bracket kit
  Safety disc 4 DIN 6799
  Handle button spring
  BLUE 80 handle bracket kit
  Bold o.d= 8,00 l= 39,00 1.4571
  M4x25 CHC screw, A2 stainless steel
  X'TEN sleeve washer
  Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel
  Sleeve friction washer S/A
1
1
1
1
1
1
1
2
1
3
2
2 3 675 27 555 Sleeve interface S/A
  Camera-sleeve interface
  Captive screw
  Sleeve friction washer S/A
1
1
1
1
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 102 |
PARTS LIST 54	 H LED 300 HANDLE BEZEL
DRAWING 54	 H LED 300 HANDLE BEZEL
No. Part number Description Qty
1
2
3 683 17 998 Handle blanking plate kit
  RAL 5013 bezel - HLD 300
  Captive screw
1
3
1
2
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| 103 |
PARTS LIST 55	 H LED 300 RETAINING PLATE
DRAWING 55	 H LED 300 RETAINING PLATE
No. Part number Description Qty
1
2
3
3 683 43 555 HLD 300 snap ring retaining plate kit
  HLED retaining plate
  Underside sleeve spacer
  M3x8 ULF screw, A2 stainless steel
1
2
2
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 104 |
8	 ELECTRICAL CONNECTIONS (WPS POWER SUPPLY)
8.1	 INSTALLATION DIAGRAMS
8.1.1	 WPS11 - WPS12 - WPS21 - WPS22
8.1.2	 WPS10PR24 - WPS10PR - WPS10P - WPS10P24
PRV
D
x2
230
24VAC
230
24VAC
WPS10P
WPS10P24
WPS10PR24
WPS10PR
Option D
CC Powerline communication module
WPS Power supply
D Dimmer
Cat 5 Category 5 cable
PRV PRV2 Box: Prismavision wall-mounted power supply box
WPS
PRV
D
x2
CP
x2
Cat 5
D
x2
Cat 5
Option A
Option B
Option C
Cat 5
Power supply output
Mains input
Mains input
Mains input
Mains input
LCD power supply
LCD power supply
H LED | Customer technical manual | EN | 0160301 | 1D |
| 105 |
8.1.3	 WPS20
8.1.4	 WPS10
CC Powerline communication module
WPS Power supply
D Dimmer
Cat 5 Category 5 cable
PRV PRV2 Box: Prismavision wall-mounted power supply box
PRV
WPS
10
D
x1
CP
x1
Cat 5
Option F
PRV
WPS
20
D
x2
CP
x2
Cat 5
Option E
LCD power supply
Power supply output
Power supply output
LCD power supply
H LED | Customer technical manual | EN | 0160301 | 1D |
| 106 |
8.2	 RECOMMENDED CABLE CROSS-SECTION
Length C1+C2 Section minimale
recommandée
H LED 300 or 500 20 m 4 mm2
30 m 6 mm2
50 m 10 mm2
70 m 16 mm2
H LED 700 10 m 4 mm2
20 m 6 mm2
30 m 10 mm2
50 m 16 mm2
70 m 25 mm2
Length C3 Section minimale
recommandée
H LED 300 or 500 5 m 4 mm2
8 m 6 mm2
10 m 10 mm2
H LED 700 3 m 4 mm2
4 m 6 mm2
7 m 10 mm2
H LED 300 or 500 DUO 2 m 4 mm2
4 m 6 mm2
8 m 10 mm2
H LED 700 DUO 1 m 4 mm2
2 m 6 mm2
4 m 10 mm2
7 m 16 mm2
H LED 300 or 500
+ H LED 700
2 m 4 mm2
3 m 6 mm2
5 m 10 mm2
9 m 16 mm2
C1+C2100m
C2C1 C3Powerline
communication
module
Power supply
Ceiling
connector
10 m max
If a longer distance is required, contact the Maquet SA technical department.
RECOMMENDATION
F
Battery
H LED | Customer technical manual | EN | 0160301 | 1D |
| 107 |
8.3	 BATTERY PACKS: CAPACITY AND CHARGE TIMES
8.3.1	 BATTERY CAPACITY
8.3.2	 CHARGE TIMES
With 1 battery
pack
With 2 battery
packs
With 3 battery
packs
H LED 700 2H30 5H50
H LED 500 4H 8H30
H LED 300 6H15 15H
H LED 700/700 1H 2H30 4H15
H LED 700/500 1H15 3H 5H
H LED 700/300 1H45 3H45 6H
H LED 500/500 1H45 4H 6H15
H LED 500/300 2H 4H45 7H30
H LED 300/300 2H40 6H20 9H45
With 1 battery
pack
With 2 battery
packs
With 3 battery
packs
Charge times 14h 28h 42h
H LED | Customer technical manual | EN | 0160301 | 1D |
| 108 |
8.4	 LAYOUT DIAGRAM OF PRISMAVISION ON SD SUSPENSION
1	 Camera with zoom
2	 Camera video and power supply cable
3	 Camera power supply unit including:
	- Camera ON / OFF
	- BNC sockets for connection with monitor (2 ext)
	- Remote control socket
	- Control pedal socket
4	 Remote control
5	 Control pedal (on option)
6	 RS 232 or RS 422 transfer
7	 PC (not supplied by MAQUET SA) connected via an RS 232 or RS 422 cable (not supplied
by MAQUET SA)
8	 Keyboard (not supplied by MAQUET SA) connected to the PC
9	 Mains power supply
10	 Monitor (not supplied by MAQUET SA) connected via a cable
11	 Wall-mounted video socket
12	 BNC video cable
ZOOM
MEMORY
RESET
1
RESET
2
AUTO
WHITE
BALAUTOFOC
US
AUTO
EXPOSURE
FOC
US
EXPOSURE
ALM
TM
VIDEO PC
1
6
6
4
5
10
7
3
8
9
9
12
PRV2 MOB KEYBOARD
11
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 109 |
8.5	 LAYOUT DIAGRAM OF PRISMAVISION ON HD SUSPENSION
1	 Fischer connector
2	 Wall-mounted video connection
3	 PRISMAVISION control unit
4	 PRISMAVISION control input
5	 PRV MOB composite video output
6	 Wall-mounted BNC transfer
7	 BNC plug
VIDEO OUT REMOTE
1 2 1 2
VIDEO OUT
1 2
CAMERARS 232
ON OFF
F0,5A
1
2
3
4
5
6
7
A
B
A	 YPbPr ceiling-wall mounted HD cable
	 15 m: ref. 5 677 05 901
	 25 m: ref. 5 677 05 902
B 	 Wall-box mounted HD cable
	 PRISMAVISION PRV4 cable: ref. 5 677 05 905
H LED | Customer technical manual | EN | 0160301 | 1D |
| 110 |
8.6	 LAYOUT DIAGRAM OF ORCHIDE CAMERA ON HD SUSPENSION
1 - Fischer connector
2 - Wall-mounted video connection
3 - ORCHIDE control unit
4 - ORCHIDE camera control input
5 - HD video output (HD-SDI; Y PbPr)
6 - Wall-mounted BNC transfer
7 - BNC plug
VIDEO OUT REMOTE
1 2 1 2
VIDEO OUT
1 2
CAMERARS 232
ON OFF
F0,5A
1
2 3
4
5
6
7
A
B
A	 YPbPr ceiling-wall mounted HD cable
	 15 m: ref. 5 677 05 901
	 25 m: ref. 5 677 05 902
B 	 Wall-box mounted HD cable
	 ORCHIDE cable: ref. 5 677 05 002
H LED | Customer technical manual | EN | 0160301 | 1D |
| 111 |
9	 COMMUNICATION PROTOCOL
9.1	 SUBJECT
The section describes the interface between the H LED lightheads and an external remote
control.
EQUIPMENT
Communication over an RS485 network.
Master/slave type link; the lighthead is always the master.
One RS485 link per lighthead required.
Data is transmitted at 4800 baud with no parity.
Direction of data over
RS485 network
1 : from lighthead
0 : from remote control
RS485 data
Message from Master Reply from slave
 2 ms
Level
unforeseeable
9.2	 RS485 DIAGRAM
The 2 ms time delay makes it possible to have a stable state 1 on the receiving end before
the start of the message. When sending data, the slave must be sure that the last stop bit of
the last byte has been sent in full before it sets its RS485 driver in receiving mode.
The lighthead is not always used with a remote control. The lighthead sends a remote
message once every 10 seconds in order to find out if the remote control is present. If a
remote control replies, it is monitored continuously (time delay of 100-500 ms between each
message).
If a reply is not received within 2 seconds, the remote control is considered absent. A new
test will be sent after 10 seconds.
9.3	 WIRING
The Modbus signal is available on the RJ45 connectors on the ceiling interface or in the
electrical power supply. For each lighthead connected, all the RJ45 connectors have the
same signal.
1 = White / orange 5 V
2 = Orange 5 V
3 = White / green RxTxA RS485 signal
4 = Green RxTxB RS485 signal
5 = White / blue earth
6 = Blue earth
7 = White / brown earth
8 = Brown earth
1 2 3 4 5 6 7 8
H LED | Customer technical manual | EN | 0160301 | 1D |
| 112 |
9.4	 PROTOCOL
Simplified Modbus protocol with two types of message.
The lighthead is the master.
The slave address is always D0h.
The reference used for the the Modbus protocol is Modicon Modbus Protocol Reference
Guide PI–MBUS–300 Rev. J.
Address of target remote control 0xD0
Read mode 0x03
Most significant bit of the address of the first word 0x00
Least significant bit of the address of the first word LED
Most significant bit of the number of registers to be read 0x00
Least significant bit of the number of registers to be
read
0x03 (2 bytes for 1 register)
Most significant bit CRC16
Least significant bit CRC16
ON/OFF button
Green LED Power supply on
Orange LED Backup power supply on1(WPS XX1 only)
Flashing
red1Backup
power supply
on, 2backup
battery nearly
discharged.
Backup power supply on,
battery nearly discharged.
Red LED Fault detected
Illumination
adjustment
The LEDs scroll: Battery charge indicator
Switchover to AIM mode
9.4.1	 REQUEST TO READ
0xD0
Target
0x03
Code
0x00
AdrW_msb
LED
AdrW_lsb
0x00
nbW_msb_
0x03
nbW_lsb CRC16_lsb CRC16_msb
The master sends the following message:
The LED address is used to inform the remote control of the state of the lighthead just like
on the local keypad:
H LED | Customer technical manual | EN | 0160301 | 1D |
| 113 |
LED.b7 Green main power supply LED
LED.b6 Red battery LED (combined with previous LED = yellow)
LED.b5 Blue AIM mode indicator LED
LED.b4 Ambient lighting mode indicator
LED.b3 to b0 Level indication (0 to 10)
The LED bits are as follows (0 = off, 1 = on):
The ambient lighting levels are 0, 2, 4, 6, 8 and 10.
In AIM mode (surgeon headdetection), the levels are 0, 2, 4, 6, 8 and 10.
The remote control sends back the following message:
0xD0
Target
0x03
Code
0x06
Nb of bytes
read
M 1_H CRC16_lsb CRC16_msbM 1_L M 2_H M 2_L M 3_H M 3_L
M1_H always '0'
M1_L keypad state
0x00 no action
Bit 0 set the remote control's ON/OFF key is enabled
Bit 1 set the '-' button is enabled
Bit 2 set the '+' button is enabled
Bit 3 set the mode button is enabled
M2_H used only for calibration mode set at 0 in standard use
M2_L used only for calibration mode set at 0 in standard use
M3_H address of counter queried (1 to 7)
0x01 ON/OFF counter
0x02 standard mode time counter
0x03 automatic mode time counter
0x04 ambient light time counter
0x05 total time counter
0x06 backup test number
0x07 number of backup switches
M3_L query mode (1: read counter; 2: reset counter)
The times of the BUTTONS can be long or short. For more information, refer to the user's
manual. Querying a counter (read mode) can also provide further information about the
configuration.
When a counter is queried, the lighthead sends a predetermined number of registers (see
following section).
H LED | Technical Manuql | FR | 0158201 | 1D |
| 114 |
9.4.2	 PREDETERMINED MULTIPLE REGISTERS
As explained in the previous section, each time a counter is queried, the lighthead sends a
predetermined multiple number of registers:
target remote control address
code Modbus frame type (16-bit frame type, 0x10 in hexadecimal format)
AdrW_msb
AdrW_lsb
address of first word (always '0')
nbW_msb always '0'
nbW_lsb number of 16-bit data words
nbB number of data bytes (=2*nbW_lsb)
6 data bytes counter queried (value read or '0', depending on type of action)
POWER SUPPLY status (for wall-mounted power supply units)
backup charger status (only with Maquet batteries and charger)
battery level (only with Maquet batteries and charger)
0x00
Target Code AdrW_msb AdrW_
lsb_lsb
CRC16_lsb CRC16_msbnbW_
msb
nbW_
lsb
nbB 6 octets
0xD0 0x10 0x00 0 0 3 6
The bits have the following meanings for the state of the electrical power supply:
The bits have the following meanings for the charger state:
The battery level ranges from 0 to 100 and corresponds to the charge percentage of the
Maquet battery pack.
Bit 0 communication fault between the two lighthead power supplies
Bit 1 battery (Maquet) charging
Bit 2 backup test requested
Bit 3 backup test under way
Bit 4 charger present
Bit 5 backup fault
Bit 6 power supplied by battery BACKUP
Bit 7 power supplied by mains supply
Bit 0 charger fault
Bit 1 charger on standby (no charge, no discharge)
Bit 2 battery discharging
Bit 3 battery charging
Bit 4 battery level very low
Bit 5 not used
Bit 6 not used
Bit 7 Maquet charger present
H LED | Customer technical manual | EN | 0160301 | 1D |
| 115 |
10	 FAULTFINDING
Backkup fault
Bypass fault
Charger fault
Configuration or Power-
line communication fault
LED module fault
The LED steadily lights up RED in case of a malfunction at any point .
In this case, the fault can be read on the local keypad.
	 When the lighthead is off, extended pressing on the minus button (for 10 to 15 seconds)
switches the llighthead to the display error mode.
	 One or more LEDs come on to indicate the power status.
The fault mode can be stopped by pressing the ON/OFF button.
NOTE
F
DESCRIPTION OF FAULT:
MAQUET SA
Parc de Limère
Avenue de la Pomme de Pin
CS 10008 ARDON
45074 ORLÉANS CEDEX 2, France
Telephone: +33 (0) 2 38 25 88 88
Fax: +33 (0) 2 38 25 88 00
For your local contact:
Please visit our website
www.maquet.com
The Getinge Group is a leading global provider of
equipment and systems that contribute to quality enhancement and
cost efficiency within healthcare and life sciences. Equipment, serv-
ice and technologies are supplied under the brands ArjoHuntleigh
for patient handling and hygiene, disinfection, DVT prevention,
medical beds, therapeutic surfaces and diagnostics, Getinge for
infection control and prevention within Healthcare and Life Science
and Maquet for Surgical Workplaces, Cardiovascular and Critical
Care.
MAQUET®isaregisteredtrademarkofMAQUETGmbHCo.KG•TheMaquetspecificationsprovidedhereinareforguidanceonly.Maquetreservestheright
tochangethemwithoutnotice.•Technicalmanual•Reference:0160201ENEd1D•

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Surgical light hled service_manual_en (1)

  • 1. H LED | Customer technical manual | EN | 0160301 | 1D | | 1 | CUSTOMER TECHNICAL MANUAL - EN H LED
  • 2. H LED | Customer technical manual | EN | 0160301 | 1D | | 2 || 2 | Copyright All rights reserved. This document may not be copied, adapted or translated without prior written permission, except as permitted under copyright law. © Copyright Maquet S.A. Subject to technical changes. The illustrations and technical specifications provided in this manual may, on account of future product developments, differ slightly from the actual product supplied. 01.04.2011 | Ed1D
  • 3. H LED | Customer technical manual | EN | 0160301 | 1D | | 3 || 3 | CONTENTS 1 Symbols used in this manual | 4 2 Quality standards compliance | 5 2.1 Certification of MAQUET SA’s quality system | 5 2.2 Reference standards | 5 2.3 CE Marking | 5 3 General specifications | 6 4 Cleaning / Disinfection / Sterilisation | 7 4.1 Cleaning and disinfecting the surgical light | 7 4.2 Cleaning and sterilising the handles | 8 5 General maintenance | 10 5.1 Preventive maintenance | 10 5.2 Basic maintenance | 10 6 Maintenance kits | 12 6.1 H LED 700/500/300 kits | 12 6.2 H LED 700/500 kits | 13 6.3 H LED 700 kits | 14 6.4 H LED 500 kits | 16 6.5 H LED 300 kits | 17 6.6 BPS kits | 18 6.7 Special HLD 500/700 HD lighthead kits | 18 6.8 WPS kits | 19 6.9 S suspension kits | 19 6.10 SA suspension kits | 20 6.11 Spare parts and consumables | 21 6.12 Maintenance tools (OPM) | 21 7 Drawings and parts lists | 22 7.1 S Suspension | 22 7.2 SA suspension | 30 7.3 Spring arms | 38 7.4 H LED 700 forks | 42 7.5 H LED 500 forks | 52 7.6 H LED 300 fork | 62 7.7 H LED 700 lighthead | 66 7.8 H LED 500 lighthead | 82 7.9 H LED 300 lighthead | 94 8 Electrical connections (WPS power supply) | 104 8.1 Installation diagrams | 106 8.2 Recommended cable cross-section | 106 8.3 Battery packs: capacity and charge times | 107 8.4 Layout diagram of PRISMAVISION on SD suspension | 108 8.5 Layout diagram of PRISMAVISION on HD suspension | 109 8.6 Layout diagram of ORCHIDE camera on HD suspension | 110 9 Communication protocol | 111 9.1 Subject | 111 9.2 RS485 Diagram | 111 9.3 Wiring | 111 9.4 Protocol | 112 10 Faultfinding | 115
  • 4. H LED | Customer technical manual | EN | 0160301 | 1D | | 4 | 1 SYMBOLS USED IN THIS MANUAL Symbols Meaning Mandatory May affect patient or user safety F Recommendation Risk of damage to device or accessories CElabel The device bears the CE mark and complies with the requirements of European directive 93/42/EEC relating to medical devices Medical Equipment classification for electric shocks, mechanical hazards and fire risks in accordance with the standard UL 60601-1, IEC 60601-2-41 and CSA C22.2 No. 601-M90
  • 5. H LED | Customer technical manual | EN | 0160301 | 1D | | 5 | LNE/G-MED certifies that the quality system developed by Maquet SA for design, implementation, sales, installation and after-sales service of surgical lights complies with the requirements of the following international standards: ISO 9001 version 20008 NF EN ISO 13485 version 2004 Compliance with the requirements of Council Directive 93/42/EEC of 14 June 1993 concerning medical devices has been assessed as described in Annex VII of the Directive. H LED surgical lights are class I devices as described in Annex IX of Directive 93/42/EEC. 2 QUALITY STANDARDS COMPLIANCE 2.1 CERTIFICATION OF MAQUET SA’S QUALITY SYSTEM 2.2 CE MARKING
  • 6. H LED | Customer technical manual | EN | 0160301 | 1D | | 6 | 3 GENERAL SPECIFICATIONS (IN ACCORDANCE WITH STANDARD IEC 60 601-2-41 AND IEC 60601-1) Specifications Unit H LED 700 H LED 500 H LED 300 Main light Nominal illumination (Ec) lx 130 000 ± 10% (*) 110 000 ± 10% (*) 100 000 ± 10% (*) Diameter d10 cm (inches) 26 (10.2) ± 10% 24 (9.5) ± 10% 18 (7) ± 10% Diameter d50 cm (inches) 14 (5.5) ± 10% 13 (5.1) ± 10% 10 (3.9) ± 10% Diameter d50/d10 cm (inch) 0,5 (0.2) 0,5 (0.2) 0,5 (0.2) Illumination depth cm (inches) 120 (47.2) ± 10% 120 (47.2) ± 10% 100 (39.4) ± 10% Colour temperature (Ra) K 4 200 ± 15% 4 200 ± 15% 4 200 ± 15% Colour rendering index N/A 95 ± 5 95 ± 5 95 ± 5 Shadowdilution With one mask % 77 56 28 With two masks % 56 44 44 At base of tube % 84 100 100 With one mask, at base of tube % 61 56 28 With two masks, at base of tube % 45 44 44 Radiant energy mW.m-2 . lx-1 3,6 ± 10% 3,6 ± 10% 3,6 ± 10% Irradiance (Ee) W/m2 468 ± 10% 396 ± 10% 396 ± 10% Ambient light Illumination lux 500 500 500 Others specifications Degree of protection against harmful ingress of water - Ordinary Methods of sterilization or disinfection - See Section 4 Mode of operation - Continuous operation (*) Guaranteed minimum HLD 700: 100; HLD 500: 100; HLD 300: 100
  • 7. H LED | Customer technical manual | EN | 0160301 | 1D | | 7 | 4 CLEANING / DISINFECTION / STERILISATION Users must contact their hospital's sanitary specialists. The recommended products and procedures must be applied. Should there be any doubt concerning the compatibility of active agents to be used, contact the local Maquet customer service department. 4.1 CLEANING AND DISINFECTING THE SURGICAL LIGHT Check that the power is switched off and the light has cooled down before starting cleaning. RECOMMENDATION F 4.1.1 GENERAL INSTRUCTIONS CONCERNING CLEANING, DISINFECTION AND SAFETY Remove the sterilisable handles. Wipe the equipment with a cloth moistened with a surface cleaner. Follow the manufacturer's dilution, application time, and temperature recommendations. Use a cloth to rinse the unit with clean water and wipe dry. Wipe evenly with a cloth moistened with disinfectant. Follow the manufacturer's recommendations. Remove residues (in particular products containing aldehydes, quaternary ammonium or surfactants) by wiping with a cloth dipped in clean water. Wipe with a dry cloth. Make sure no liquid residue is left on the device after cleaning. 4.1.2 EXAMPLES OF RECOMMENDED PRODUCTS Produit GETINGE USA: TEC QUAT 256. Produits ANIOS: SURFA’SAFE, 0.5% HEXANIOS G + R, ANIOSYME P.L.A., SALVANIOS pH10, ANIOS DDSH. Produits Schülke Mayr: ANTIFECT PLUS. 4.1.3 EXAMPLES OF PROHIBITED PRODUCTS Solutions containing glutaraldehyde, phenol, iodine, bleach, alcohol or chloride ions must not be used. Fumigation methods are unsuitable for disinfecting the unit and must not be used. WARNING!
  • 8. H LED | Customer technical manual | EN | 0160301 | 1D | | 8 | 1 A non-enzyme-based detergent is recommended. Enzymatic detergents may damage the handles. Never soak the handles in these detergents for prolonged periods. Rinse thoroughly. 4.2 CLEANING AND STERILISING THE HANDLES 4.2.1 BEFORE CLEANING Use a soft cloth immediately after use to wipe away soiling from the handle surface. Store handles in a place that keeps them moist to make further cleaning easier. Take care to store them in such a way that the inside does not get soiled. 4.2.2 CLEANING Immerse the handles in a detergent solution.1 Soak for 15 minutes to allow the solution to act, then clean by hand with a soft brush and a lint-free cloth. During cleaning, check regularly that the handles are fully clean and that no soiling remains on the inside or outside. If any soiling remains, repeat cleaning or use an ultrasonic cleaning process. Rinsing: Rinse thoroughly in clean water to completely eliminate the detergent solution. Drying: Wipe with a clean lint-free cloth. 4.2.3 DISINFECTION Handles may be disinfected by machine (e.g. Getinge) and rinsed at a maximum temperature of 93°. Typical recommended cycles: Step Temperature Time Pre-wash 18 - 35°C 60 sec Wash 46 - 50°C 5 min Neutralisation 41 - 43°C 30 sec Wash 2 24 - 28°C 30 sec Rinse 92 - 93°C 10 min Dry 20 min
  • 9. H LED | Customer technical manual | EN | 0160301 | 1D | | 9 | 1 This handle is made of a porous material. 2 Possible sterilisation bag suppliers: Medical Action Industries SBW Medical Baxter International 3 For air removal and faster drying. 4.2.4 STERILISATION Countries Sterilisation cycle Temperature [ °C ] Time [min] Drying [ min ] USA Canada Prevacuum1 132 - 135 10 16 France ATNC (Prion) (Prevacuum) 134 18 Other countries Prevacuum1 Comply with national regulations After cleaning, the handles must be steam sterilised as set out below: Check that each handle is clean before continuing the process. Wrap the handles with sterilisation wrapper material (double wrapper or equivalent). Handles may also be placed in paper or plastic sterilisation bags2 , for easier identification and reuse. Place the handles on steriliser trays with the opening downwards.3 Package with biological and/or chemical indicators for monitoring the sterilisation process, in accordance with applicable regulations. Run the sterilisation cycle according to the steriliser manufacturer's instructions. To ensure correct sterilisation do not allow any soiling to penetrate inside the handle. With the above sterilisation parameters: - video sterilisable handles (PRV CFF and ZOOM) are guaranteed for up to 50 uses, - non-video sterilisable handles are guaranteed for up to 350 uses Dispose of sterilisable handles in the same way as other hazardous products in a hospital environment. RECOMMENDATION F
  • 10. H LED | Customer technical manual | EN | 0160301 | 1D | | 10 | 5 GENERAL MAINTENANCE 5.1 PREVENTIVE MAINTENANCE To preserve your surgical light's original performance and reliability, annual maintenance and inspections should be performed as follows: By a MAQUET technician or MAQUET-approved distributor during the guarantee period. By a MAQUET technician or MAQUET-approved distributor or by the hospital's technical maintenance department outside the guarantee period. (Contact your dealer to arrange the required technical training.) 5.2 BASIC MAINTENANCE Daily checks (user) Check the lightheads for chipped paint, impact marks and any other damage. Check the stability/drift of the main arms and the spring arms. Check that the spring arm remains in position. Three checkpoints: bottom, middle, top. Check whether the sterilisable handle clicks and locks in place correctly; replace it if not.
  • 11. H LED | Customer technical manual | EN | 0160301 | 1D | | 11 | Check whether the green LED lights up when the lighthead is turned on. Check whether the LEDs operate correctly. Check whether the system switches correctly between Surgical light/Ambient light and Standard mode/AIM mode (if option installed). Monthly checks (H LED power supply units with battery backup only) Check the lightheads for chipped paint, impact marks and any other damage. Check whether the backup power supply turns on and the light operates correctly if a power cut were to occur. LED is orange (see page 18). ! The surgical light is a high-intensity light source. Do not look directly into it. The operation and safety of the device may be affected by the removal of certain components during servicing operations. For example: For example: When servicing the electrical power supply, When servicing the suspension arms and balance system. Contact the authorised Maquet after-sales service department for this type of inspection. WARNING!
  • 12. H LED | Customer technical manual | EN | 0160301 | 1D | | 12 | 6 MAINTENANCE KITS 6.1 H LED 700/500/300 KITS Description Quantity Part number PWD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x6 countersunk head screw, A2 stainless steel, ISO 14581   Keypad protective film 1 2 1 3 683 29 555 M10x100 brake (L: 20 mm), 700/500/300 fork 5 683 01 046 3-track DF input cable for HLD 700/500/300 5 683 01 071 3-track SF input cable for HLD 700/500/300 5 683 01 073 PWD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300   4AT 250V fuses for control board   20A/250V/6.3x32 fuses for bypass board and Powerline module   15A/250V/6.3x32 fuses for control board   8AT/250V/6.3x32 fuses for filter board 10 10 10 10 3 683 65 555 Sleeve interface S/A   Camera-sleeve interface   Captive screw   Sleeve friction washer S/A 1 1 1 3 675 27 555 HLD snap ring retaining plate kit   HLD retaining plate   M3x8 ULF screw, A2 stainless steel   Underside sleeve spacer 1 2 2 3 683 43 555 HLD 753 fork tube caps (grey, 3 pieces)   Fork tube cap RAL 5013 3 3 684 01 555 PWD/HLD 700/500/300 control board kit  M3x8 hexalobular socket extra low cheese head screw, stainless steel   HLD 300-500-700 control board   Hexagonal spacer MF M3 L: 10 mm 1 4 1 4 3 683 86 555
  • 13. H LED | Customer technical manual | EN | 0160301 | 1D | | 13 | 6.2 H LED 700/500 KITS Description Quantity Part number PWD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x6 countersunk head screw, A2 stainless steel, ISO 14581   Keypad protective film 1 2 1 3 683 29 555 HLD single fork video cable 5 683 50 504 HLD double fork video cable 5 683 50 505 M10x100 brake (L: 14 mm), lighthead 5 683 01 096 M10x100 brake (L: 20 mm), fork 5 683 01 046 SF bushing kit - PowerLED 700/500   Acrobat 3000 spring arm end piece - PWL   M6x8 FHC screw, A2 stainless steel, DIN 7991   M12x100 brake (L: 13 mm) 1 4 2 3 683 01 997 HLD kit: fork keypad protective film   Keypad protective film 10 3 683 31 555
  • 14. H LED | Customer technical manual | EN | 0160301 | 1D | | 14 | 6.3 H LED 700 KITS Description Quantity Part number PWD/HLD 700 EVO T4K peripheral LED module kit   HLED TK4 HD peripheral LED board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 3 683 37 555 PWD/HLD 700 EVO T4K centre LED module kit   HLED TK4 HD centre LED board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 3 683 39 555 PWD 700 EVO/HLD 700 EVO central lens kit   Centre lens module   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 3 683 40 555 PWD 700/HLD 700 EVO peripheral lens kit   Peripheral lens module   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 3 683 41 555 HLD underside kit   M3x6 countersunk head screw, A2 stainless steel, ISO 14581   Outer underside   Centrre underside 4 1 1 3 683 05 555 HLD LED endo kit   Ambient LED circuit   Ambient lens module   Screw, EJOT Delta PT 30x8 WN 1452, stainless steel A2-70   Ambient cable 1 1 4 1 3 683 10 998 PowerLED/HLD cable kit   Video cable   Peripheral cable 1   Peripheral cable 2   Peripheral cable 3   Peripheral cable 4   Centre LED circuit cable 1 1 1 1 1 1 3 683 12 555 HLD 700EVO outer handle kit   HLD handle   Handle support boss   Screw, EJOT PT WN 1452 K50X20, zinc-plated white 1 3 3 6 3 683 47 555 PowerLED head detection kit   M3x12 slotted cheese head screw, nylon   Sharp GP2YOD02YK sensor board + connector 2 1 3 683 09 555 HLD 700 EVO peripheral cover kit with seals   Outer shell   Right outer cover seal   Left outer cover seal 1 1 1 3 683 08 998
  • 15. H LED | Customer technical manual | EN | 0160301 | 1D | | 15 | Description Quantity Part number SF Fork S/A standard HLD/HLD700   SF fork SHAFT  3-track SF input cable   M4x8 cheese head screw, A2 stainless steel, ISO 14580   SF fork   M5x25 hexalobular socket cheese head screw, A2 stainless steel   SF shaft   M5x45 CHC screw, stainless steel   M5x10 hexalobular socket cheese head screw, A2 stainless steel   Fork control keypad   M3x6 countersunk head screw, A2 stainless steel, ISO 14581   Keypad protective film 1 1 2 1 3 1 3 2 1 2 1 3 683 02 998 DF Fork S/A standard HLD/HLD700   SF shaft   3-track SF input cable   M4x30 hexalobular socket cheese head screw, stainless steel   Washer Z 4, A2 stainless steel E27611   Cam spring   SF fork   M5x25 hexalobular socket cheese head screw, A2 stainless steel   SF fork shaft   M5x45 hexalobular socket cheese head screw, stainless steel   M5x10 hexalobular socket cheese head screw, A2 stainless steel   Fork control keypad   M3x6 countersunk head screw, A2 stainless steel, ISO 14581   Keypad protective film 1 1 2 2 2 1 3 1 3 2 1 2 1 3 683 06 998 PWD 700 lighthead snap ring kit (5 pieces)   Snap ring 5 3 683 33 555 HLD 700 EVO centre cover kit   Centre shell   Centre cover/wing seal   M3x8 ULF screw, A2 stainless steel 1 1 3 3 683 12 998 HLD 700 seal kit   HLD centre peripheral seal    HLD centre cover/wing seal   HLD grip seal   Inner seal 1 1 1 1 3 683 46 555
  • 16. H LED | Customer technical manual | EN | 0160301 | 1D | | 16 | 6.4 H LED 500 KITS Description Quantity Part number HLD 500 ambient LED module kit   Plastic screw, CV Torx 1452, 3x8, stainless steel   RAL 5013 ambient module   Rip-Lock washer, M3, A2 stainless steel NFE 25-511   PWD 500 ambient LED cable   M3x25 hexalobular socket cheese head screw, A2 stainless steel 4 1 4 1 3 3 683 05 998 HLD 500 lens kit   Lens module   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 23 555 HLD 500 seal kit   RAL 5013 beam seal   RAL 5013 edge seal (Type 6) 1 1 3 683 45 555 PWD 500 underside kit   PWD 500 thermoformed underside   M3x8 hexalobular socket cheese head screw, stainless steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511 1 6 6 3 683 25 555 HLD/HLD 500 EVO T4K LED module kit   500 N E2 T4K board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 35 555 PWD 500 lighthead snap ring kit   Snap ring 5 3 683 27 555 HLD 500 lighthead outer handle kit   HLD 500 handle   SCREW, EJOT PT WN1451 K50X12 grey org steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511 1 4 4 3 683 44 555 Kit of four LED cables - PWD 500 5 683 50 502 HLD 500 cover kit with beam seal   HLD pad-printed shell   RAL 5013 beam seal 1 1 3 683 04 998
  • 17. H LED | Customer technical manual | EN | 0160301 | 1D | | 17 | Description Quantity Part number HLD 300 ambient module kit   PWD 300 ambient module S/A   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 15 998 HLD 500/300 lighthead snap ring kit   Snap ring 5 3 683 27 555 K3 K4 peripheral lens kit for PWD 300   Machined outer lens module - PWD 300   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 1 3 683 50 555 K3 K4 centre lens kit for PWD 300   Machined centre lens module - PWD 300   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 51 555 HLD 300 K4 peripheral LED module kit   W HD PWD 300 peripheral LED board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 54 555 PWD 300 K4 centre LED module kit   HLD 300 HD centre LED board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 55 555 HLD 300 seal kit   RAL 5013 beam seal - HLD 300   Outer seal RAL 5013 - HLD 300 1 1 3 683 80 555 PWD 300 underside kit   PWD 300 machined underside   M3x8 hexalobular socket cheese head screw, stainless steel 1 1 3 683 58 555 HLD 300 cover kit with beam seal   HLD 300 injection-moulded plastic shell   RAL 5013 beam seal - HLD 300 1 1 3 683 16 998 PWD 300 cable kit   Kit of four control LED cables - PWD 300   Centre module cable - PWD 300 1 1 3 683 60 555 HLD lighthead sterile handle bracket kit   HANAU handle plate   HANAU handle plate   Complete BLUE 80 handle bracket kit   Safety disc 4 DIN 6799   Handle button spring   BLUE 80 handle bracket kit   Bold o.d= 8,00 l= 39,00 1.4571   M4x25 CHC screw, A2 stainless steel   X'TEN sleeve washer   Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel   Sleeve friction washer S/A 1 1 1 1 1 1 1 2 1 3 2 3 683 42 555 HLD 300 handle bezel kit   HLD 300 bezel - RAL 5013   Captive screw 1 3 3 683 17 998 6.5 H LED 300 KITS
  • 18. H LED | Customer technical manual | EN | 0160301 | 1D | | 18 | 6.6 BPS KITS Complete ceiling-mounted BPS kit   Power supply for ceiling/wall-mounted BPS-S   24V kit for ceiling-mounted BPS-S   230V AC kit for ceiling-mounted BPS-S   External tooth lock washer   AZ 4 washer, zinc-plated steel 27618   M5x12 CHC screw, A2 stainless steel   M4x6 CHC screw, EF 8.8 black steel, DIN 912   Ceiling supply mount - PWD 300   HU M5 nut, A2 stainless steel, E27411   Double rubber clamp 1 1 1 4 4 2 4 1 2 1 3 683 69 555 24V and 230V cable kit - Ceiling-mounted BPS   24V kit for ceiling-mounted BPS-S   230V AC kit for ceiling-mounted BPS-S 1 1 3 683 70 555 Fastener/hardware kit for ceiling-mounted BPS   External tooth lock washer   AZ 4 washer, zinc-plated steel 27618   M5x12 CHC screw, A2 stainless steel   M4x6 CHC screw, EF 8.8 black steel, DIN 912   Ceiling supply mount - PWD 300   HU M5 nut, A2 stainless steel, E27411   Double rubber clamp 4 4 2 4 1 2 1 3 683 71 555 24V and 230V cable kit - Wall-mounted BPS   24V kit for wall-mounted BPS-S   230V AC kit for wall-mounted BPS-S 1 1 3 683 72 555 Cover kit for wall-mounted BPS   Wall box cover - PWD 300   M5x8 ULF screw, stainless steel A2E27128 1 2 3 683 73 555 6.7 SPECIAL HLD 500/700 HD LIGHTHEAD KITS Description Quantity Part number Extensino arm-brush HD video cable 1 5 677 05 113 Rotor HD video cable 1 5 677 05 114 9P video SF HLD cable 1 5 677 05117 ORCHIDE HD zoom camera 1 5 677 02 904 PWD300-500-700 HD control board kit M3x8 hexalobular socket cheese head screw, stainless steel Hexagonal spacer MF M3 L: 10 mm HLD 700-500-300 control board 1 1 4 1 3 683 86 555 HD cable kit DF fork + lighthead V2 1 3 683 88 555 HD camera video cable 1 5 677 05 122 9P video DF PWD cable 1 5 677 05 121 PWD/HLD HD single fork kit + lighthead cables V2 1 3 683 89 555
  • 19. H LED | Customer technical manual | EN | 0160301 | 1D | | 19 | Description Quantity Part number Cover kit for ceiling-mounted surgical light  Cover   S suspension cover retaining flange   M5x16 set screw, flat end 1 1 2 3 675 23 555 Suspension tube screw kit   M5x12 FHC screw 12 3 675 24 555 Cover kit for double ceiling-mounted suspension   Double S suspension bottom cover   FZ screw, ISO 7046 2 2 3 675 25 555 Wall mounting kit   Wall bracket cover   Wall bracket cover, section 2 1 1 3 675 26 555 Extension arm kit   Two-part cover   S suspension circlip washer   Shaft circlip (dia. 32 mm) 2 2 3 675 20 555 6.8 WPS KITS 6.9 S SUSPENSION KITS Description Quantity Part number WPS HLD/PWD toroidal transformer 5 683 02 001 HLD/PWD WPS filter board + bridge rectifier 5 683 02 002 HLD/PWD WPS10 PSU BOARD 5 683 02 022 HLD/PWD WPS20 PSU BOARD 5 683 02 023 HLD/PWD ceiling module 5 683 70 038 HLD/PWD remote keypad 5 683 02 036 HLD/PWD WPS580 charger board 5 683 70 039 HLD/PWD WPS12 backup board 5 683 02 024 HLD/PWD WPS22 double backup board 5 683 02 025 PWD/HLED bypass board 5 683 02 037 HLD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300   4AT 250V fuses for control board   20A/250V/6.3x32 fuses for bypass board and Powerline module   15A/250V/6.3x32 fuses for control board   8AT/250V/6.3x32 fuses for filter board 10 10 10 10 3 683 65 555
  • 20. H LED | Customer technical manual | EN | 0160301 | 1D | | 20 | 6.10 SA SUSPENSION KITS Description Quantity Part number Kit cables video HD (1600 mm) Platinum support contact on spring Cable arm SA 1600 9P Saw th eco-fix m5x10 steel zingue Saw chc m 4 x 25 stainless steel Slice Z 4 stainless steel A2 E27611 Spring of cam 1 1 1 2 2 2 3 683 84 555 Kit cables 3 tracks (1600 mm) Platinumsupport contact Cable arm SA 1600-3P Saw TH eco-fix M5X10 steel zingue Saw CHc M 4 X 6 stainless steel A2 DIN 912 1 1 1 2 3 683 85 555 Kit ring of sliding Sliding ring Suspension SA Slice DEF 4NF E 27-627 Saw TFB M 4 X 10 stainless steel 1 1 1 3 978 03 555 Kit ring 1/2 of sliding Sliding half-ring Suspension SA Slice DEF 4NF E 27-627 Saw TFB M 4 X 10 stainless steel 1 1 1 3 978 05 555 Kit of adaptation adapter Adapter for fixation on tube Hanau Saw low CHc head M 6 X 20 first-class steel Saw low CHc head M 6 X 12 first-class steel 1 6 6 5 679 14 999 Kit saw brake Suspension SA (5 units) Brake M12X100 LG 28 mm 5 3 678 02 555 Kit saw brake Brake M12X100 LG 24 mm Brake M12X100 LG 13 mm 3 2 3 150 02 555 Kit saw brake Brake M12X100 LG 24 mm Brake M12X100 LG 17 mm 3 2 3 150 07 555
  • 21. H LED | Customer technical manual | EN | 0160301 | 1D | | 21 | 6.11 SPARE PARTS AND CONSUMABLES 6.11.1 H LED 700 Description Quantity Part number PWD/HLD 700 Evolution T4K peripheral LED module kit 1 3 683 37 555 PWD/HLD 700 Evolution T4K centre LED module kit 1 3 683 39 555 Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543 Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974 Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975 ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001 ECL Net – 500 ml spray 1 6 062 01 002 6.11.2 H LED 500 Description Quantity Part number HLD/HLD 500 Evolution T4K LED module kit 1 3 683 35 555 Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543 Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974 Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975 ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001 ECL Net – 500 ml spray 1 6 062 01 002 6.11.3 H LED 300 Description Quantity Part number HLD 300 K4 peripheral LED module kit 1 3 683 54 555 HLD 300 K4 centre LED module kit 1 3 683 55 555 Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543 ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001 ECL Net – 500 ml spray 1 6 062 01 002 6.12 MAINTENANCE TOOLS (OPM) Description Quantity Part number OPM 039 Photometer 1 5 720 34 999 OPM 059 Multimeter M 54 RMS 1 5 720 59 999 Diagnostic case 1 5 720 81 999
  • 22. H LED | Customer technical manual | EN | 0160301 | 1D | | 22 | PARTS LIST 1 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 5 675 01 282 No. Part number Description Qty 1 2 3 3 675 23 555 Cover kit for ceiling-mounted surgical light  Cover   S suspension cover retaining flange   M5x16 set screw, flat end 1 1 2 4 3 675 24 555 Suspension tube screw kit   M5x12 FHC screw 12 5 Ceiling-mounted surgical light flange 1 6 S suspension tube 1 7 End piece for single S suspension 1 8 Cable grommet 1 9 Connecting block 1 10 External tooth lock washer M4 stainless steel 4 11 Ring terminal JST, dia. 4 mm 3 12 Cable clamp 1 13 M3x14 CBL Z screw 2 14 M4x11 CBL Z screw 3 15 Cable 1 16 Earth label 2 17 Allen wrench 82 3 1 18 Product code label 1 19 Ondal 3-track females rotating contact 1 20 End fitting cover 1 21 M4 square nut 1 22 M4x12 set screw 1 23 Thick circlip washer 1 24 Tab washer 1 25 Shaft circlip, dia. 32 mm 1 26 Connecting block label 1 27 Hm M4 nut 2 28 M4x28 CBL Z screw 1 29 M3x8 F screw 1 30 Cable grommet screws 1 7 DRAWINGS AND PARTS LISTS 7.1 S SUSPENSION
  • 23. H LED | Customer technical manual | EN | 0160301 | 1D | | 23 | drawing 1 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 11 1 12 9 13 5 10 26 17 2818 15 16 14 27 2 3 4 19 20 24 25 30 29 22 21 23 6 8 7
  • 24. H LED | Customer technical manual | EN | 0160301 | 1D | | 24 | PARTS LIST 2 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 5 675 01 281 No. Part number Description Qty 1 2 3 3 675 23 555 Cover kit for ceiling-mounted surgical light  Cover   S suspension cover retaining flange   M5x16 set screw, flat end 1 1 2 4 3 675 24 555 Suspension tube screw kit   M5x12 FHC screw 12 5 6 3 675 25 555 Cover kit for double ceiling-mounted suspension   Double S suspension bottom cover   FZ screw, ISO 7046 2 2 7 Ceiling-mounted surgical light flange 1 8 S suspension tube 1 9 End piece for double S suspension 1 10 S suspension circlip washer 2 11 Connecting block 2 12 External tooth lock washer M4 stainless steel - ARD602420408 6 13 Ring terminal JST, dia. 4 mm 4 14 Wire clamp 4 15 M3x14 CBL Z screw 8 16 M4x20 CBL Z screw 4 17 M4x11 CBL Z screw 2 18 Neg. wire 2 19 Earth label 3 20 Allen wrench 82 3 1 21 Product code label 1 22 Connecting block label 2 23 Hm M4 nut 2 24 M4x28 CBL Z screw 1 25 Ondal 3-track female rotating contact 2 26 M3x8 F screw 2 27 Tab washer 2 28 Shaft circlip (dia. 32 mm) 2
  • 25. H LED | Customer technical manual | EN | 0160301 | 1D | | 25 | drawing 2 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 17 1 7 11 12 2 14 15 3 16 23 13 19 24202122 18 4 28 2725 26 9 8 5 10 6
  • 26. H LED | Customer technical manual | EN | 0160301 | 1D | | 26 | PARTS LIST 3 WALL-MOUNTED S SUSPENSION 5 675 01 283 No. Part number Description Qty 1 2 3 675 26 555 Wall mounting kit   Wall bracket cover   Wall bracket cover, section 2 1 1 3 Welded wall bracket 1 4 End fitting cover 1 5 Wide anchor washer 1 6 Suspension circlip washer 1 7 Thick circlip washer 1 8 Shaft circlip (dia. 32 mm) 1 9 Ondal 3-track female rotating contact 1 10 M3x8 F screw 1
  • 27. H LED | Customer technical manual | EN | 0160301 | 1D | | 27 | drawing 3 WALL-MOUNTED S SUSPENSION 12 6 4 5 9 10 7 8 3
  • 28. H LED | Customer technical manual | EN | 0160301 | 1D | | 28 | PARTS LIST 4 SPRING ARM FOR SINGLE S SUSPENSION 5 675 01 285 drawing 4 SPRING ARM FOR SINGLE S SUSPENSION No. Part number Description Qty 1 2 3 3 675 20 555 Extension arm kit   Two-part cover   S suspension circlip washer   Shaft circlip (dia. 32 mm) 2 2 2 4 Welded extension arm 1 5 Contact mount 2 6 Ondal 3-track male rotating contact 2 7 Wire clamp 2 8 M3x10 pan head screw - DIN 7985-4.8 8 5 4 2 3 7 8 6 1
  • 29. H LED | Customer technical manual | EN | 0160301 | 1D | | 29 | PARTS LIST 5 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION 5 675 01 284 drawing 5 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION 7 4 3 2 5 6 8 1 No. Part number Description Qty 1 2 3 3 675 20 555 Extension arm kit   Two-part cover   S suspension circlip washer   Shaft circlip (dia. 32 mm) 2 2 2 4 Welded extension arm 1 5 Contact mount 2 6 Ondal 3-track male rotating contact 2 7 Wire clamp 2 8 M3x10 pan head screw - DIN 7985-4.8 8
  • 30. H LED | Customer technical manual | EN | 0160301 | 1D | | 30 | PARTS LIST 6 SA SUSPENSION ANCHOR POINT 5 680 51 999 7.2 SA SUSPENSION No. Part number Description Qty 5 680 51 999 Reinforced flange 1 Ceiling plate 1 2 Tapered washer 16-32-3.4 6 3 High-strength washer, 17-40.6 6 4 Z16 washer 6 5 Hu M16 nuts, 10.9 grade 14 6 Flange 1 7 Suspension tube (1065 to 2165) Refer to the installation recommendations for information on clearances 1 8 Flat cover - 2 pieces (ECL 1011) 1 9 Flat cover - 2 pieces (ECL 1012) 1 10 Curved cover - 1 piece (ECL 1013) 1 11 Curved cover - 1 piece (ECL 1013) 1 12 Tube seal dia. 130 mm 1 13 Seal for ceiling-mounted surgical light cover 1
  • 31. H LED | Customer technical manual | EN | 0160301 | 1D | | 31 | drawing 6 SA SUSPENSION ANCHOR POINT 1 2 5 6 4 3 5 13 8 12 7
  • 32. H LED | Customer technical manual | EN | 0160301 | 1D | | 32 | PARTS LIST 7 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT No. Part number Description Qty 1 M6x12 CHC cheese head screw 6 2 Three-arm shaft 1 3 Slip ring, Ø 50, 3 tracks 1 4 Slip ring, Ø 50, 5 BNC tracks 1 5 Pin 2 6 Spring lock washer 2 7 Circlip 4 8 Ball bearing 3 9 Self-locking slotted nut 1 10 Video bumper 1 11 Bottom stop 1 12 Mx14 CHC screw 3 13 Grower washer 3 14 M12x100 brake 6 15 GPN cap 3 16 Brush, Ø 50, 3 tracks + connector 1 17 M4x10 TH eco-fix screw 2 18 Contact mounting plate 2 19 M4x10 CHC screw 4 20 Half sliding ring 1 21 Washer 3 22 M4x10 TFB screw 3 23 Cover 3 24 Brush, Ø 50, 5 tracks + connector 1 25 End cap for spring arm 2 26 Drawn cup needle roller bearing 6 27 Pin 4 28 M12x100 brake 6 29 M6x8 FHC screw 12 30 End cap for spring arm with stop 1 31 Sliding ring 2 32 Hanau tube fastening retrofit kit 1
  • 33. H LED | Customer technical manual | EN | 0160301 | 1D | | 33 | drawing 7 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 2 6 10 19 28 29 18 1 3 5 14 8 6 4 5 14 8 7 7 7 14 8 23 17 13 12 11 9 15 15 15 22 20 31 31 16 17 24 21 2221 2221 2625 2630 32
  • 34. H LED | Customer technical manual | EN | 0160301 | 1D | | 34 | PARTS LIST 8 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT No. Part number Description Qty 1 M6x12 CHC cheese head screw 6 2 Three-arm shaft 1 3 Slip ring, Ø 50, 3 tracks 1 4 Slip ring, Ø 50, 8 tracks 1 5 Pin 2 6 Spring lock washer 2 7 Circlip 4 8 Ball bearing 3 9 Self-locking slotted nut 1 10 Video bumper 1 11 Bottom stop 1 12 Mx14 CHC screw 3 13 Grower washer 3 14 M12x100 brake 6 15 GPN cap 3 16 Brush, Ø 50, 3 tracks + connector 1 17 M4x10 TH eco-fix screw 2 18 Contact mounting plate 1 19 M4x10 CHC screw 4 20 Half sliding ring 1 21 Washer 1 22 M4x10 TFB screw 3 23 Cover 3 24 Brush, Ø 50, 8 tracks + connector 1 25 End cap for spring arm 2 26 Drawn cup needle roller bearing 6 27 Pin 4 28 M12x100 brake 6 29 M6x8 FHC screw 12 30 End cap for spring arm with stop 1 31 Sliding ring 2 32 Hanau tube fastening retrofit kit 1 34 Contact mounting plate rotating on spring 1 35 Cam spring 2 36 Z4 washer 2 37 Screw CHc M6x20 2 38 MAQUET label 6 39 HD label 2
  • 35. H LED | Customer technical manual | EN | 0160301 | 1D | | 35 | 2 6 10 16 28 29 18 1 3 5 14 8 6 4 5 14 8 7 7 7 14 8 23 17 13 12 11 9 15 15 15 22 20 31 31 16 17 24 21 2221 2221 2625 2630 32 39 39 39 39 39 39 38 38 34 35 36 37 19 24 drawing 8 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
  • 36. H LED | Customer technical manual | EN | 0160301 | 1D | | 36 | PARTS LIST 9 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT No. Part number Description Qty 1 M6x12 CHC cheese head screw 6 2 Double-arm shaft 1 4 Slip ring, Ø 50, 8 tracks 1 5 Pin 1 6 Spring lock washer 1 7 Circlip 4 8 Ball bearing 4 9 Slotted nut, self-locking 1 10 Video bumper 1 11 Bottom stop 1 12 Mx14 CHC screw 3 13 Grower washer 3 3 678 02 555 Kit saw brake SA Suspension (5 units) 1 14 M12x100 brake 4 15 GPN cap 2 19 M4x10 CHC screw 2 3 978 05 555 Kit ring 1/2 of sliding 1 20 Half sliding ring SA Suspension 1 21 Washer 1 22 M4x10 TFB screw 1 3 978 03 555 Kit ring of sliding 1 31 Sliding ring 1 21 Washer 1 22 M4x10 TFB screw 1 23 Cover 2 25 End cap for spring arm 1 26 Drawn cup needle roller bearing 4 27 Pin 2 3 150 07 555 Kit saw brake 1 28 M12x100 brake. Length: 0,67 inch 2 29 M6x8 FHC screw 8 30 End cap for spring arm with stop 1 32 5 679 14 999 Hanau tube fastening retrofit kit 1 3 683 84 555 Kit cables HD video (62,8 inch) 1 17 M4x10 TH eco-fix screw 1 24 Brush, Ø 50, 9 tracks + connector / Length : 62.8 inch 1 34 Contact mounting plate rotating on spring 1 35 Cam spring 2 36 Z4 washer 2 37 M4x25 CHC screw 2 38 MAQUET label 4 39 HD label 2 3 150 02 555 Kit saw brake 1 40 M12x100 brake. Length: 0,51 mm 2 3 683 85 555 Kit cables 3 tracks (62,8 inch) not drawing 1
  • 37. H LED | Customer technical manual | EN | 0160301 | 1D | | 37 | drawing 9 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 2 6 10 28 29 1 4 5 14 8 7 7 14 8 13 12 11 9 15 15 22 20 31 17 24 21 27 2221 262530 32 39 38 34 35 36 1924 37 40 23
  • 38. H LED | Customer technical manual | EN | 0160301 | 1D | | 38 | PARTS LIST 9 ACROBAT 2000 DF SPRING ARM 7.3 SPRING ARMS No. Part number Description Qty 1 2 3 4 5 6 7 3 678 25 555 DF spring arm side covers   DF right cover   DF left cover   Lighthead left cover   Lighthead right cover   Adjustment screw cap   Suspension left cover   Suspension right cover 1 1 1 1 1 1 1 8 Flanged cover washer 2 9 M3x16 screw 10 3 678 32 555 Snap ring 1 11 12 3 678 35 555 Retaining ring kit BR AC 2000 DF   Retaining ring   M3x8 screw 1 1 13 Washer, dia. 32 mm, 3x39 mm, thickness 0.5 mm 1 14 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 1 15 16 17 560 53 311 Metal half-rings BR AC 2000 DF   Metal half-ring 1   Metal half-ring 2   Metal half-ring 3 2 1 1 Arm codes: 5 679 10 901 5 678 01 115 5 679 10 910 5 679 10 972 5 679 10 973 5 679 10 974
  • 39. H LED | Customer technical manual | EN | 0160301 | 1D | | 39 | 2 8 4 5 17 3 8 9 9 8 14 13 7 616 15 8 9 11 10 1512 1 9 drawing 10 ACROBAT 2000 DF SPRING ARM
  • 40. H LED | Customer technical manual | EN | 0160301 | 1D | | 40 | PARTS LIST 10 ACROBAT 2000 SF SPRING ARM drawing 11 ACROBAT 2000 SF SPRING ARM 1 2 4 3 8 9 9 8 6 5 7 11 10 No. Part number Description Qty 1 2 3 678 28 555 Side cover S/A for SF spring-loaded arm   SF right cover   SF left cover 1 1 3 Lighthead left cover 1 4 Lighthead right cover 1 5 Washer, dia. 32 mm, 3x3 mm, thickness 0.5 mm 1 6 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 1 7 3 678 29 555 SF spring arm brake screw 1 8 9 10 11 3 678 27 555 Metal half-rings for SF arm   Flanged cover washer   M3x16 screw   Metal half-ring 1   Metal half-ring 2   Adjustment tools (not shown) 2 2 1 1
  • 41. H LED | Customer technical manual | EN | 0160301 | 1D | | 41 | PARTS LIST 11 ONDASPACE SF SPRING ARM drawing 12 ONDASPACE SF SPRING ARM No. Part number Description Qty 1 3 681 30 555 Clip + screw kit for DF/SF spring arm   Circlip   Screw (not shown) 2 3 5 3 683 01 900 Cover/snap ring/brake kit   Side covers   Snap ring  Brake 2 1 1 3 4 5 3 681 33 555 Snap ring/ring/brake kit for SF spring arm   Snap ring   Retaining ring  Brake 1 1 1 6 7 3 150 21 555 Metal cover kit for SF/DF spring arm   Metal cover 1   Metal cover 2 1 3 2 3 2 5 7 6 1 4
  • 42. H LED | Customer technical manual | EN | 0160301 | 1D | | 42 | PARTS LIST 12 H LED 700 3-TRACK SF FORK 5 683 01 801 7.4 H LED 700 FORKS drawing 13 H LED 700 3-TRACK SF FORK 7 13 5 7 6 8 1 101223411 100 No. Part number Description Qty 1 Painted SF fork 1 2 RAL 9016 lighthead shaft 1 3 4 11 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 5 5 683 01 073 HLD 3-track single fork cable 1 6 Cam spring 2 7 Z4 washer, stainless steel 2 8 M4x30 hexalobular socket cheese head screw, stainless steel 2 9 M5x25 hexalobular socket cheese head screw, stainless steel 3 10 M5x10 hexalobular socket cheese head screw, stainless steel 2 12 M5x25 hexalobular socket cheese head screw, stainless steel 3 13 SF shaft 1 100 3 683 02 998 Complete HLD/HLD 700 STD SF fork S/A 1
  • 43. H LED | Customer technical manual | EN | 0160301 | 1D | | 43 | PARTS LIST 13 H LED 700 VIDEO SF FORK 5 683 70 803 drawing 14 H LED 700 VIDEO SF FORK No. Part number Description Qty 1 SF shaft 1 2 5 683 50 504 Single fork video cable 1 3 M4x30 hexalobular socket cheese head screw, stainless steel 2 4 Z4 washer, stainless steel 2 5 Cam spring 2 6 SF fork 1 7 M5x25 hexalobular socket cheese head screw, stainless steel 3 8 M5x45 hexalobular socket cheese head screw, stainless steel 3 9 M5x10 hexalobular socket cheese head screw, stainless steel 2 10 SF fork shaft 1 11 12 13 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 7 10 1 2 4 5 3 6 98111213
  • 44. H LED | Customer technical manual | EN | 0160301 | 1D | | 44 | PARTS LIST 14 HLD 700 HD VIDEO SF FORK 5 683 20 803 No. Part number Description Qty 1 SF shaft 1 3 M4x30 hexalobular socket cheese head screw, stainless steel 2 4 Z4 washer, stainless steel 2 5 Cam spring 2 6 SF fork 1 7 M5x25 hexalobular socket cheese head screw, stainless steel 3 8 M5x45 hexalobular socket cheese head screw, stainless steel 3 9 M5x10 hexalobular socket cheese head screw, stainless steel 2 10 11 12 3 683 29 555 Fork dimmer Lexan panel kit Cupola control Lexan ribbon cable M3x6 hexalobular socket countersunk head screw, stainless steel Lexan panel protective film 1 1 2 1 13 SF fork shaft 1 3 683 89 555 Kit SF fork HD cable + lighthead V2 1 2 5 677 05 133 PWD SF fork HD cable 1 5 677 05 122 HD video lighthead cable (not drawing) 1
  • 45. H LED | Customer technical manual | EN | 0160301 | 1D | | 45 | drawing 15 HLD 700 HD VIDEO SF FORK 7 1 2 4 5 3 6 12 11 10 13 8 9
  • 46. H LED | Customer technical manual | EN | 0160301 | 1D | | 46 | PARTS LIST 15 H LED 700 3-TRACK DF FORK 5 683 01 803 No. Part number Description Qty 1 2-bearing DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 DF 2000 fork end piece 1 4 M4x8 hexalobular socket cheese head screw, stainless steel 2 5 M5x25 hexalobular socket countersunk head screw, stainless steel 3 6 M5x10 hexalobular socket cheese head screw, stainless steel 4 7 SF fork 1 8 Double fork shaft, 2 bearings 1 9 M5x16 hexalobular socket countersunk head screw, stainless steel 3 10 M5x45 hexalobular socket cheese head screw, stainless steel 3 11 12 13 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 14 M10x100 brake (L: 20 mm) 1 15 SF fork shaft 1 16 5 683 01 071 3-track DF input cable 1 17 Bearing thrust washer 2 18 Adjusting ring (22 x 30 x 0.5 mm) 1 19 Waved elastic washer 10 20 M20x1 slotted nut 1 100 3 683 06 998 Complete PWD/HLD 700 STD DF fork S/A 1
  • 47. H LED | Customer technical manual | EN | 0160301 | 1D | | 47 | drawing 16 H LED 700 3-TRACK DF FORK 5 16 3 4 1 2 6 2 9 8 7 6 17181920 17 14 13 12 11 15 10 100
  • 48. H LED | Customer technical manual | EN | 0160301 | 1D | | 48 | PARTS LIST 16 H LED 700 VIDEO DF FORK 5 683 70 805 No. Part number Description Qty 1 2-bearing DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 DF 2000 fork end piece 1 4 M4x30 hexalobular socket cheese head screw, stainless steel 2 5 M5x25 hexalobular socket countersunk head screw, stainless steel 3 6 M5x10 hexalobular socket cheese head screw, stainless steel 4 7 SF fork 1 8 Double fork shaft, 2 bearings 1 9 M5x16 hexalobular socket countersunk head screw, stainless steel 3 10 M5x45 hexalobular socket cheese head screw, stainless steel 3 11 12 13 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 14 M10x100 brake (L: 20 mm) 1 15 SF fork shaft 1 16 (*) 5 683 50 505 Double fork video cable (*) 1 17 Z4 washer, stainless steel 2 18 Cam spring 2 19 Bearing thrust washer 2 20 Adjusting ring (22 x 30 x 0.5 mm) 1 21 Waved elastic washer 10 22 M20x1 slotted nut 1 100 3 683 11 998 Complete PWD 700 video DF fork S/A 1 13 3 683 31 555 Kit of 10 Lexan stickers Keypad protective film 1 1 (*) Order the kit of 10 Lexan stickes, ref. 3 683 31 555, with double fork video cable, ref. 5 683 50 555 RECOMMENDATION F
  • 49. H LED | Customer technical manual | EN | 0160301 | 1D | | 49 | drawing 17 H LED 700 VIDEO DF FORK 5 14 3 4 1 7 6 8926 222 21 20 19 19 16 17 18 13 12 11 15 10 100
  • 50. H LED | Customer technical manual | EN | 0160301 | 1D | | 50 | PARTS LIST 17 HLD 700 HD VIDEO DF FORK 5 683 20 801 No. Part number Description Qty 1 2-bearing DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 DF 2000 fork end piece 1 4 M4x30 hexalobular socket cheese head screw, stainless steel 2 5 M5x25 hexalobular socket cheese head screw, stainless steel 3 6 M5x10 hexalobular socket cheese head screw, stainless steel 4 7 SF fork 1 8 Double fork shaft, 2 bearings 1 9 M5x16 hexalobular socket countersunk head screw, stainless steel 3 10 M5x45 hexalobular socket cheese head screw, stainless steel 3 11 12 13 3 683 29 555 Fork dimmer Lexan panel kit Cupola control Lexan ribbon cable M3x6 hexalobular socket countersunk head screw, stainless steel Lexan panel protective film 1 1 2 1 14 Brake M10X00 Length 20 mm 1 15 SF fork shaft 1 17 Z4 washer, stainless steel 2 18 Cam spring 1 19 Bearing thrust washer 2 20 Shim ring 22X30X0.5 1 21 Waved elastic washer 10 22 Slotted nut M20X1 1 3 683 88 555 DF fork HD cable + lighthead PWD/HLD V2 1 16 5 677 05 121 PWD DF fork HD cable 1 5 677 05 122 HD video lighthead cable (not drawing) 1
  • 51. H LED | Customer technical manual | EN | 0160301 | 1D | | 51 | drawing 18 HLD 700 HD VIDEO DF FORK 5 3 16 17 18 4 1 22 21 20 19 2 26 14 19 9 8 7 13 12 11 15 10 6
  • 52. H LED | Customer technical manual | EN | 0160301 | 1D | | 52 | PARTS LIST 18 H LED 500 3-TRACK SF FORK 5 683 50 205 7.5 H LED 500 FORKS drawing 19 H LED 500 3-TRACK SF FORK No. Part number Description Qty 1 RAL 9016 lighthead shaft 1 2 Painted SF fork 1 3 8 4 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 5 5 683 01 073 3-track SF input cable 1 6 M5x25 hexalobular socket cheese head screw, stainless steel 3 7 M4x8 hexalobular socket cheese head screw, stainless steel 2 9 M5x45 hexalobular socket cheese head screw, stainless steel 3 10 SF shaft 1 11 M5x10 hexalobular socket cheese head screw, stainless steel 2 6 11 5 7 2 91384 10
  • 53. H LED | Customer technical manual | EN | 0160301 | 1D | | 53 | PARTS LIST 19 H LED 500 VIDEO SF FORK 5 683 50 206 drawing 20 H LED 500 VIDEO SF FORK No. Part number Description Qty 1 Painted SF fork 1 2 RAL 9016 lighthead shaft 1 3 4 11 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 5 5 683 50 504 Single fork video cable 1 6 Cam spring 2 7 Z4 washer, stainless steel 2 8 M4x30 hexalobular socket cheese head screw, stainless steel 2 9 M5x25 hexalobular socket cheese head screw, stainless steel 3 10 M5x10 hexalobular socket cheese head screw, stainless steel 2 12 M5x45 hexalobular socket cheese head screw, stainless steel 3 13 SF shaft 1 411 3 2 1 8 6 7 5 9 12 10 13
  • 54. H LED | Customer technical manual | EN | 0160301 | 1D | | 54 | PARTS LIST 20 H LED 500 VIDEO HD SF FORK 5 683 20 802 No. Part number Description Qty 1 Painted SF fork 1 2 RAL 9016 lighthead shaft 1 3 4 11 3 683 29 555 Fork dimmer Lexan panel kit Cupola control Lexan ribbon cable Countersunk head screw Torx ISO 14581 - M3X6, A2-70 stainless steel Lexan panel protective film 1 1 2 1 6 Cam spring 2 7 Z washer NF E 25513 M4 (Ø4.3xØ8x0.8), A2 stainless steel 2 8 Socket cheese head screw Torx ISO 14580 M4X12 zinc-plat- ed steel CL8.8 2 9 Socket cheese head screw Torx ISO 14580 M5X25 A2-70 stainless steel 3 10 Socket cheese head screw Torx ISO 14580 M5X10 A2-70 stainless steel 2 12 Socket cheese head screw Torx ISO 14580 M5X25 A2-70 stainless steel 3 13 Shaft A. 2000 SF 3 tracks DF 3 5 tracks - PWD 1 3 683 89 555 SF fork HD cable kit + lighthead V2 1 5 5 677 05 133 PWD SF fork HD cable 1 5 677 05 122 HD video lighthead cable (not drawing) 1
  • 55. H LED | Customer technical manual | EN | 0160301 | 1D | | 55 | drawing 21 H LED 500 VIDEO HD SF FORK 10123411 9 13 1 5 7 6 8 2
  • 56. H LED | Customer technical manual | EN | 0160301 | 1D | | 56 | PARTS LIST 21 H LED 500 3-TRACK DF FORK 5 683 20 207 No. Part number Description Qty 1 Painted DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 DF 2000 fork end piece 1 4 5 683 01 071 3-track DF input cable 1 5 M4x8 cheese head screw, stainless steel 2 6 M5x25 cheese head screw, stainless steel 3 7 Low-profile pan head screw - M5×10 stainless steel 4 8 Painted SF fork 1 9 Double fork shaft, 2 bearings 1 10 M5x16 countersunk head screw, stainless steel 3 11 Bearing thrust washer 2 12 Adjusting ring (22x30x0.5 mm) 1 13 Waved elastic washer 10 14 M20x1 slotted nut 1 15 RAL 9016 lighthead shaft 1 16 M5x45 cheese head screw, stainless steel 3 17 18 19 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 20 M10x100 brake (L: 20 mm) 1
  • 57. H LED | Customer technical manual | EN | 0160301 | 1D | | 57 | drawing 22 H LED 500 3-TRACK DF FORK 6 14 3 4 5 1 8 2 7 2 913 12 11 20 11 10 19 18 17 15 16 7
  • 58. H LED | Customer technical manual | EN | 0160301 | 1D | | 58 | PARTS LIST 22 H LED 500 VIDEO DF FORK 5 683 20 208 No. Part number Description Qty 1 2-bearing DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 DF 2000 fork end piece 1 4 M4x30 hexalobular socket cheese head screw, stainless steel 2 5 M5x25 hexalobular socket cheese head screw, stainless steel 3 6 M5x10 hexalobular socket cheese head screw, stainless steel 4 7 SF fork 1 8 Double fork shaft, 2 bearings 1 9 M5x16 hexalobular socket cheese head screw, stainless steel 3 10 M5x45 hexalobular socket cheese head screw, stainless steel 3 11 12 13 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 14 M10x100 brake (L: 20 mm) 1 15 SF fork shaft 1 16 5 683 50 505 Double fork video cable 1 17 Z4 washer, stainless steel 2 18 Cam spring 2 19 Bearing thrust washer 2 20 Adjusting ring (22x30x0.5 mm) 1 21 Waved elastic washer 10 22 M20x1 slotted nut 1
  • 59. H LED | Customer technical manual | EN | 0160301 | 1D | | 59 | drawing 23 H LED 500 VIDEO DF FORK 5 14 3 4 1 7 2 6 2 9 8 6 16 17 18 22 21 20 19 19 13 12 11 15 10
  • 60. H LED | Customer technical manual | EN | 0160301 | 1D | | 60 | PARTS LIST 23 HLD 500 HD VIDEO DF FORK 5 683 20 800 No. Part number Description Qty 1 Painted DF fork 1 2 Drawn cup needle roller bearing HK 2212 (Ø22XØ28X12) 2 3 Shaft A. 2000 SF 3 tracks DF 3 5 tracks - PWD 1 4 Socket cheese head screw Torx ISO 14580 M4X12 zinc- plated steel CL8.8 2 6 Z washer NF E 25513 M4 (Ø4.3XØ8X0.8) A2 stainless steel 2 7 Cam spring 2 8 Socket cheese head screw Torx ISO 14580 M5X25 A2-70 stainless steel 3 9 Socket cheese head screw Torx ISO 14580 M5X10 A2-70 stainless steel 4 10 Painted SF fork 1 11 PWD 300 shaft A2000 1 12 Countersunk head screw Torx ISO 14581 M5X12, A2-70 stainless steel 3 13 Bearing thrust washer 2 14 Adjusting washer DIN988-Ø22XØ30X0.5 1 15 Waved elastic washer 10 16 Slotted nut, selc-locking, M20X1 Zinc-plated steel 1 17 RAL 9016 lighthead shaft 1 18 Socket cheese head screw Torx ISO 14580 M5X25 A2-70 stainless steel 3 19 20 21 3 683 29 555 Fork dimmer Lexan panel kit Cupola control Lexan ribbon cable Countersunk head screw Torx ISO 14581 - M3X6, A2-70 stainless steel Lexan panel protective film 1 1 2 1 22 Brake M10×100 Length 20 mm 1 3 683 885 55 DF fork HD cable + PWD/HLD V2 lighthead 1 5 5 677 05 121 PWD DF fork HD cable 1 5 677 05 122 HD video lighthead cable (not drawing) 1
  • 61. H LED | Customer technical manual | EN | 0160301 | 1D | | 61 | drawing 24 HLD 500 HD VIDEO DF FORK 8 3 1 16 15 14 13 2 9 2 13 12 11 10 918192021 5 6 7 4 22 17
  • 62. H LED | Customer technical manual | EN | 0160301 | 1D | | 62 | PARTS LIST 24 H LED 300 3-TRACK SF FORK 5 683 30 205 7.6 H LED 300 FORK No. Part number Description Qty 1 RAL 9016 lighthead shaft 1 2 Painted SF fork 1 3 8 4 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 5 5 683 01 073 3-track SF input cable 1 6 M5x25 hexalobular socket cheese head screw, stainless steel 3 7 M4x8 hexalobular socket cheese head screw, stainless steel 2 9 M5x45 hexalobular socket cheese head screw, stainless steel 3 10 M5x10 hexalobular socket cheese head screw, stainless steel 2 11 Shaft A. 2000 SF 3 tracks DF 3 5 tracks - HLD 1
  • 63. H LED | Customer technical manual | EN | 0160301 | 1D | | 63 | drawing 25 H LED 300 3-TRACK SF FORK 6 11 5 7 2 91384 10
  • 64. H LED | Customer technical manual | EN | 0160301 | 1D | | 64 | PARTS LIST 25 H LED 300 3-TRACK DF FORK 5 683 30 207 No. Part number Description Qty 1 Painted DF fork 1 2 Drawn cup needle roller bearing HK 2212 2 3 Shaft A. 2000 SF 3 tracks DF 3 5 tracks - HLD 1 4 5 683 01 071 3-track DF input cable 1 5 M4x8 hexalobular socket cheese head screw, stainless steel 2 6 M5x25 hexalobular socket cheese head screw, stainless steel 3 7 M5x10 hexalobular socket cheese head screw, stainless steel 4 8 Painted SF fork 1 9 Double fork shaft, 2 bearings 1 10 M5x16 hexalobular socket countersunk head screw, stainless steel 3 11 Bearing thrust washer 2 12 Adjusting ring (22 x 30 x 0.5 mm) 1 13 Waved elastic washer 10 14 M20x1 slotted nut 1 15 RAL 9016 lighthead shaft 1 16 M5x45 hexalobular socket cheese head screw, stainless steel 3 17 18 19 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad  M3x6 hexalobular socket countersunk head screw, stainless steel   Keypad protective film 1 2 1 20 M10x100 brake (L: 20 mm) 1
  • 65. H LED | Customer technical manual | EN | 0160301 | 1D | | 65 | 6 3 4 5 1 8 927211121314 19 18 17 15 16 7 20 11 10 drawing 26 H LED 300 3-TRACK DF FORK 5 683 30 207
  • 66. H LED | Customer technical manual | EN | 0160301 | 1D | | 66 | No. Part number Description Qty 1 HLD 700 Evolution frame (RAL 9016) 1 2 Drawn cup needle roller bearing HK 2212 1 3 IGUS straight bushing GSm 3034 20 1 4 M5x10 hexalobular socket cheese head screw, stainless steel 5 5 M10x100 brake (L: 14 mm) 1 6 Cover fastening bracket 7 7 3 683 43 555 HLD snap ring retaining plate kit   HLED retaining plate   Underside sleeve spacer   M3x8 ULF screw, A2 stainless steel 1 2 2 8 9 10 3 683 86 555 HLD/HLD 700/500/300 control board kit   Hexagonal spacer MF M3 L: 10 mm    HLD 300-500-700 control board   M3x8 hexalobular socket extra low cheese head screw, stainless steel 4 1 4 11 Cam mounting plate 1 12 Display ring 1 13 Serrated spring lock washer, M3, stainless steel 3 14 3 683 08 998 HLED700 EVO peripheral cover kit with seals (see p. 78) 1 15 16 17 3 683 05 555 HLD underside kit   Outer underside   Centrre underside   M3x6 countersunk head screw, stainless steel, ISO 14581 1 1 4 18 19 20 21 3 683 46 555 HLED 700 seal kits   HLED inner seal   HLED centre cover/wing seal   HLED centre peripheral seal   HLED grip seal 1 1 1 1 22 External tooth lock washer 3 stainless steel 4 23 24 3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit   HLED T4K HD peripheral LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 25 24 3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit   Peripheral lens module   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 26 24 3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit   HLED TK4 HD centre LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 27 24 3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit   Centre lens module   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 28 5 683 01 820 HLD sterile handle S/A 1 PARTS LIST 26 H LED 700 LIGHTHEAD WITH AIM MODE 7.7 H LED 700 LIGHTHEAD
  • 67. H LED | Customer technical manual | EN | 0160301 | 1D | | 67 | 8 26 27 24 12 16 28 15 17 20 18 21 11 4 1 2 3 4 5 6 14 29 19 17 30 23 25 24 17 13 22 31 32 33 10 9 7 drawing 27 H LED 700 LIGHTHEAD WITH AIM MODE
  • 68. H LED | Customer technical manual | EN | 0160301 | 1D | | 68 | PARTS LIST 26 (CONTINUED) H LED 700 LIGHTHEAD WITH AIM MODE No. Part number Description Qty 29 19 3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO   Centre shell   Centre cover/wing seal   M3x8 ULF screw, A2 stainless steel (not shown) 1 1 3 30 3 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)   Snap ring 5 31 Shim for sensor 8 32 33 3 683 09 555 POWERLED head detection kit   Sharp 2Y0D02 sensor + connector   M3x12 slotted cheese head screw, nylon 1 2
  • 69. H LED | Customer technical manual | EN | 0160301 | 1D | | 69 | DRAWING 26 (CONTINUED) H LED 700 LIGHTHEAD WITH AIM MODE 8 26 27 24 12 16 28 15 17 20 18 21 11 4 1 2 3 4 5 6 14 29 19 17 30 23 25 24 17 13 22 31 32 33 10 9 7
  • 70. H LED | Customer technical manual | EN | 0160301 | 1D | | 70 | PARTS LIST 27 H LED 700 LIGHTHEAD No. Part number Description Qty 1 HLD 700 Evolution frame (RAL 9016) 1 2 Drawn cup needle roller bearing HK 2212 1 3 IGUS straight bushing GSm 3034 20 1 4 M5x10 hexalobular socket cheese head screw, stainless steel 5 5 M10x100 brake (L: 14 mm) 1 6 Cover fastening bracket 7 7 3 683 43 555 HLD snap ring retaining plate kit   HLED retaining plate   Underside sleeve spacer   M3x8 ULF screw, A2 stainless steel 1 2 2 8 9 10 3 683 86 555 PWD/HLD 700/500/300 control board kit   Hexagonal spacer MF M3 L: 10 mm    HLD 300-500-700 control board   M3x8 hexalobular socket extra low cheese head screw, stainless steel 4 1 4 11 Cam mounting plate 1 12 Display ring 1 13 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 3 14 3 683 08 998 HLED700 EVO peripheral cover kit with seals (see p. 78) 1 15 16 17 3 683 05 555 HLD underside kit   Outer underside   Centrre underside   M3x6 countersunk head screw, stainless steel, ISO 14581 1 1 4 18 19 20 21 3 683 46 555 HLED 700 seal kits   HLED inner seal   HLED centre cover/wing seal   HLED centre peripheral seal   HLED grip seal 1 1 1 1 22 23 3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit   HLED T4K HD peripheral LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 24 23 3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit   Peripheral lens module   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 25 23 3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit   HLED TK4 HD centre LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 26 23 3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit   Centre lens module  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 27 5 683 01 820 HLD sterile handle S/A 1 28 19 3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO   Centre shell   Centre cover/wing seal   M3x8 ULF screw, A2 stainless steel (not shown) 1 1 3 29 3 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)   Snap ring 5
  • 71. H LED | Customer technical manual | EN | 0160301 | 1D | | 71 | drawing 28 H LED 700 LIGHTHEAD 6 17 13 18 25 26 23 12 16 27 15 17 20 18 21 23 24 22 29 17 19 28 14 5 4 3 2 1 11 4 8 7 10 9
  • 72. H LED | Customer technical manual | EN | 0160301 | 1D | | 72 | PARTS LIST 28 H LED 700 OUTER COVER drawing 29 H LED 700 OUTER COVER 2 3 4 5 9 7 1 6 8 No. Part number Description Qty 1 2 3 3 683 08 998 HLED 700 EVO peripheral cover kit with seal   Outer shell   HLED right outer cover seal   HLED left outer cover seal 1 1 1 4 5 683 47 555 HLED 700 outer handle kit   HLED handle   Handle support boss   Screw, EJOT PT WN 1452 K50X20, zinc-plated white 1 3 3 6 5 M3x8 hexalobular socket cheese head screw, stainless steel 4 6 Serrated spring lock washer, M5, stainless steel 6 7 M3x6 countersunk head screw, stainless steel 4 8 Plastic screw, EJOT WIN 1461 50x12 6 9 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 4
  • 73. H LED | Customer technical manual | EN | 0160301 | 1D | | 73 | PARTS LIST 29 H LED 700 AMBIENT LEDS drawing 30 H LED 700 AMBIENT LEDS No. Part number Description Qty 3 683 10 998 HLD LED endo kit 1 1   Ambient cable 1 2   Ambient lens module 1 3   Ambient LED circuit 1 4   Screw, EJOT, Delta PT 30x8 WN1452, stainlesssteel A2-70 4 4 3 2 1
  • 74. H LED | Customer technical manual | EN | 0160301 | 1D | | 74 | PARTS LIST 30 VIDEO CONNECTOR drawing 31 VIDEO CONNECTOR No. Part number Description Qty 1 Male video connector washer 1 2 Video cable 1 3 M washer, dia. 3 mm 1 4 Screw, EJOT Delta PT 30x8 WN 5452 3 5 External tooth lock washer D3 2 5 4 2 3 1
  • 75. H LED | Customer technical manual | EN | 0160301 | 1D | | 75 | PARTS LIST 31 HD VIDEO CONNECTOR S/A drawing 32 HD VIDEO CONNECTOR S/A No. Part number Description Qty 1 Male video connector washer 1 3 External tooth lock washer DIN 6798 A M3 A2 stainless steel 2 4 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2 3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 1 2 5 677 05 122 HD camera video cable 1 3 683 89 555 HD cables kit SF fork + cupola V2 1 2 5 677 05 122 HD camera video cable 1 1 2 3 4
  • 76. H LED | Customer technical manual | EN | 0160301 | 1D | | 76 | PARTS LIST 32 H LED 700/500/300 RETAINING PLATE drawing 33 H LED 700/500/300 RETAINING PLATE No. Part number Description Qty 1 2 3 3 683 43 555 HLD snap ring retaining plate kit   HLED retaining plate   Underside sleeve spacer   M3x8 ULF screw, A2 stainless steel 1 2 2 3 2 1
  • 77. H LED | Customer technical manual | EN | 0160301 | 1D | | 77 | PARTS LIST 33 H LED 700 LED AND LENS BOARD DRAWING 33 H LED 700 LED AND LENS BOARD No. Part number Description Qty 1 HLD 700 Evolution frame (RAL 9016) 1 2 6 3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit   HLED T4K HD peripheral LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 3 6 3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit   Peripheral lens module   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 4 6 3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit   HLED TK4 HD centre LED board   M3x25 hexalobular socket cheese head screw, stainless steel 1 4 5 3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit   Centre lens module  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 4 1 2 3 6 4 5 6
  • 78. H LED | Customer technical manual | EN | 0160301 | 1D | | 78 | PARTS LIST 34 H LED 700 KEYPAD DRAWING 34 H LED 700 KEYPAD No. Part number Description Qty 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit 1 1   Fork control keypad 1 2   M3x8 FHC screw, stainless steel 2 3   Keypad protective film 1 1 2 3
  • 79. H LED | Customer technical manual | EN | 0160301 | 1D | | 79 | PARTS LIST 35 H LED 700 CONTROL BOARD DRAWING 35 H LED 700 CONTROL BOARD No. Part number Description Qty 1 HLD 700 Evolution frame (RAL 9016) 1 2 3 4 3 683 86 555 HLD/HLD 700/500/300 control board kit   HLD 300-500-700 control board   Hexagonal spacer MF M3 L: 10 mm    M3x8 hexalobular socket extra low cheese head screw, stainless steel 1 4 4 5 3 683 12 555 POWERLED cable kit   Video cable   Peripheral cable 1   Peripheral cable 2   Peripheral cable 3   Peripheral cable 4   Centre LED circuit cable 1 1 1 1 1 1 4 2 3 1 5
  • 80. H LED | Customer technical manual | EN | 0160301 | 1D | | 80 | PARTS LIST 36 DRAWING 36 H LED 700 HANDLE No. Part number Description Qty 1 5 675 01 253 Devon DeRoyal adapter 1 2 - Devon handle 1 3 5 675 03 945 PAL V4 zoom lens camera 1 4 3 672 03 974 Pack of 5 sterilisable handles, zoom lens camera 5 5 3 683 42 555 HLD lighthead sterile handle bracket kit 1 3 675 27 555 Sleeve interface S/A 6 3 690 10 543 Pack of 3 sterilisable handles, standard HLD 5 7 5 672 03 952 5 675 03 953 PAL V4 fixed focal camera NTSC V4 fixed focal camera 1 1 8 3 672 03 975 Sterilisable handle for CFF camera 5 9 5 677 02 904 HD camera 1 10 3 672 03 974 Sterilisable handle for HD camera 5 1 3 7 2 4 8 5 6 9 10
  • 81. H LED | Customer technical manual | EN | 0160301 | 1D | | 81 |
  • 82. H LED | Customer technical manual | EN | 0160301 | 1D | | 82 | PARTS LIST 37 H LED 500 LIGHTHEAD 7.8 H LED 500 LIGHTHEAD No. Part number Description Qty 1 RAL 9016 painted beam 1 2 IGUS straight bushing GSm-3034-20 1 3 Drawn cup needle roller bearing HK 2212 1 4 M5x10 cheese head screw, stainless steel 5 5 Machined frame 1 6 M8x25 pan head screw, stainless steel 1 7 Serrated spring lock washer, M8, stainless steel 1 8 M6x25 countersunk head screw, stainless steel 2 9 11 3 683 23 555 PWD 500 lens kit   Lens module  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 10 11 3 683 35 555 HLD/HLED500 EVO T4K LED module kit   500 N E2 T4K HD board  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 12 3 683 05 998 PWD 500 ambient LED module kit   RAL 5013 ambient module   PWD 500 ambient LED cable   Plastic screw, CV Torx 1452, 3x8, stainless steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 1 2 4 3 13 Cam mounting plate 1 14 Display ring 1 15 16 17 3 683 86 555 PWD/HLD 700/500/300 control board kit   HLD 300-500-700 control board   Hexagonal spacer MF M3 L: 10 mm    M3x8 hexalobular socket extra low cheese head screw, stainless steel 1 4 4 18 19 3 683 04 998 HLD 500 cover kit with beam seal   HLD pad-printed shell   RAL 5013 beam seal 1 1 17 20 21 3 683 25 555 PWD 500 underside kit   M3x8 cheese head screw, stainless steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511   PWD 500 thermoformed underside 16 19 22 3 683 45 555 HLD 500 seal kit   RAL 5013 beam seal   RAL 5013 edge seal (Type 6) 1 1 23 24 25 3 683 44 555 HLD 500 lighthead outer handle kit   HLD 500 handle   SCREW, EJOT PT WN1451 K50X12 grey steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511 1 12 12 26 5 683 01 820 HLD sterile handle S/A 1
  • 83. H LED | Customer technical manual | EN | 0160301 | 1D | | 83 | DRAWING 37 H LED 500 LIGHTHEAD 23 9 18 24 15 16 10 14 21 20 17 26 13 11 12 17 20 17 19 22 4 6 8 7 5 1 3 2 4
  • 84. H LED | Customer technical manual | EN | 0160301 | 1D | | 84 | PARTS LIST 38 H LED 500 COVER DRAWING 38 H LED 500 COVER No. Part number Description Qty 1 M3x8 cheese head screw, stainless steel 16 2 3 3 683 04 998 HLD 500 cover kit with beam seal   HLD pad-printed shell   RAL 5013 beam seal 1 1 4 5 3 683 44 555 HLD 500 lighthead outer handle kit   HLD 500 handle   SCREW, EJOT PT WN1451 K50X12 grey steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511 1 12 12 6 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 6 3 7 3 683 45 555 HLD 500 seal kit   RAL 5013 beam seal   RAL 5013 edge seal (Type 6) 1 1 7 3 1 6 4 2 5
  • 85. H LED | Customer technical manual | EN | 0160301 | 1D | | 85 | PARTS LIST 39 H LED 500 AMBIENT LEDS DRAWING 39 H LED 500 AMBIENT LEDS No. Part number Description Qty 1 2 3 4 3 683 05 998 HLD 500 ambient LED module kit   RAL 5013 ambient module   PWD 500 ambient LED cable   Plastic screw, CV Torx 1452, 3x8, stainless steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511   M3x25 cheese head screw (not shown) 1 1 4 4 3 3 4 2 1
  • 86. H LED | Customer technical manual | EN | 0160301 | 1D | | 86 | PARTS LIST 40 VIDEO CONNECTOR DRAWING 40 VIDEO CONNECTOR No. Part number Description Qty 1 Male video connector washer 1 2 Video cable 1 3 M washer, dia. 3 mm 1 4 Screw, EJOT Delta PT 30x8 WN 5452 3 5 External tooth lock washer D3 2 5 4 2 3 1
  • 87. H LED | Customer technical manual | EN | 0160301 | 1D | | 87 | PARTS LIST 41 HD VIDEO CONNECTOR S/A DRAWING 41 HD VIDEO CONNECTOR S/A No. Part number Description Qty 1 Male video connector washer 1 3 External tooth lock washer DIN 6798 A M3 A2 stainless steel 2 4 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2 3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 1 2 5 677 05 122 HD camera video cable 1 3 683 89 555 HD cables kit SF fork + cupola V2 1 2 5 677 05 122 HD camera video cable 1 1 2 3 4
  • 88. H LED | Customer technical manual | EN | 0160301 | 1D | | 88 | PARTS LIST 42 H LED 700/500/300 RETAINING PLATE DRAWING 42 H LED 500 RETAINING PLATE No. Part number Description Qty 1 2 3 3 683 43 555 HLD snap ring retaining plate kit   HLED retaining plate   Underside sleeve spacer   M3x8 ULF screw, A2 stainless steel 1 2 2 3 2 1
  • 89. H LED | Customer technical manual | EN | 0160301 | 1D | | 89 | PARTS LIST 43 H LED 500 LED AND LENS BOARD DRAWING 43 H LED 500 LED AND LENS BOARD No. Part number Description Qty 1 3 3 683 35 555 HLD/HLED500 EVO T4K LED module kit   500 N E2 T4K HD board   M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 2 3 3 683 45 555 HLD 500 lens kit   Lens module  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 3 3 683 05 998 PWD 500 ambient LED module kit 4 HLD 500 ambient module S/A 1 4 3 1 2 3
  • 90. H LED | Customer technical manual | EN | 0160301 | 1D | | 90 | No. Part number Description Qty 1 2 3 3 683 29 555 HLD 700/500/300 fork dimmer keypad kit   Fork control keypad   M3x8 FHC screw, stainless steel   Keypad protective film 1 2 1 1 2 3 PARTS LIST 44 H LED 700/500/300 KEYPAD DRAWING 44 H LED 700/500/300 KEYPAD
  • 91. H LED | Customer technical manual | EN | 0160301 | 1D | | 91 | PARTS LIST 45 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO DRAWING 45 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO No. Part number Description Qty 1 Machined frame 1 2 3 4 3 683 86 555 PWD/HLD 700/500/300 control board kit   HLD 300-500-700 control board   Hexagonal spacer MF M3 L: 10 mm     M3x8 hexalobular socket extra low cheese head screw, stainless steel 1 4 4 2 3 4 3 683 86 555 PWD/HLD 700/500/HD control board kit HD control board M3x8 hexalobular socket extra low cheese head screw, stainless steel Hexagonal spacer MF M3 L: 10 mm 1 4 4 5 5 683 50 502 Kit of four LED cables - PWD 500 1 4 2 3 5
  • 92. H LED | Customer technical manual | EN | 0160301 | 1D | | 92 | PARTS LIST 46 H LED 500 HANDLE DRAWING 46 H LED 500 HANDLE 1 3 7 2 4 8 5 6 9 10 No. Part number Description Qty 1 5 675 01 253 Devon DeRoyal adapter 1 2 - Devon handle 1 3 5 675 01 246 PAL zoom lens camera 1 4 3 672 03 974 Sterilisable handle for zoom lens video camera 5 5 5 683 01 820 HLD sterile handle S/A 1 6 3 672 03 972 Lightweight sterilisable handle 5 7 5 675 01 245 5 675 01 247 PAL fixed focus camera NTSC fixed focal camera 1 1 8 3 672 03 975 Sterilisable handle for CFF camera 5 9 5 677 02 904 HD camera 1 10 3 672 03 974 Sterilisable handle for HD camera 5
  • 93. H LED | Customer technical manual | EN | 0160301 | 1D | | 93 |
  • 94. H LED | Customer technical manual | EN | 0160301 | 1D | | 94 | PARTS LIST 47 H LED 300 LIGHTHEAD 7.9 H LED 300 LIGHTHEAD No. Part number Description Qty 1 HLD 300 machined frame 1 2 HLD 300 beam (RAL 9016) 1 3 Drawn cup needle roller bearing HK 2212 1 4 IGUS straight bushing GSm-3034-20 1 5 M5x10 hexalobular socket cheese head screw, stainless steel 2 6 M6x20 hexalobular socket countersunk head screw, stainless steel 7 7 Spacer, RAL 9005 - HLD 300 1 8 9 18 3 683 86 555 PWD/HLD 300 control board kit   H. M3 spacer, length 10    HLD 300-500-700 control board  M3x8 hexalobular socket extra low cheese head screw, stainless steel 4 1 4 10 3 683 54 555 HLD 300 K4 peripheral LED module kit   PWD 300 K4 peripheral LED board  M3x25 hexalobular socket cheese head screw, A2 stainless steel 8 1 1 11 3 683 55 555 HLD 300 K4 centre LED module kit   PWD 300 K4 centre LED board  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 1 3 12 14 3 683 50 555 K3 K4 peripheral lens kit for PWD 300   HLD 300 machined outer lens module   M3x25 hexalobular socket cheese head screw, stainless steel 8 1 1 13 14 3 683 51 555 K3 K4 centre lens kit for PWD 300   HLD 300 machined outer lens module   M3x25 hexalobular socket cheese head screw, stainless steel 1 1 3 14 15 3 683 15 998 HLD 300 ambient module kit   M3x25 hexalobular socket cheese head screw, stainless steel    PWD 300 ambient module S/A 3 1 16 17 3 683 16 998 HLD 300 cover kit with beam seal   HLD 300 injection-moulded plastic shell   RAL 5013 beam seal - HLD 300 1 1 18 19 3 683 58 555 HLD 300 underside kit  M3x8 hexalobular socket extra low cheese head screw, stainless steel   HLD 300 machined underside 6 1 17 20 3 683 80 555 HLD 300 seal kit   RAL 5013 beam seal - HLD 300   Outer seal T2 RAL 5013 - HLD 300 1 1 21 3 683 17 998 HLD 300 handle bezel kit   HLD 300 handle bezel   Captive screw 1 1 3 22 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 9 23 3 683 27 555 HLD 500/300 lighthead snap ring kit   Snap ring 1 5
  • 95. H LED | Customer technical manual | EN | 0160301 | 1D | | 95 | DRAWING 47 H LED 300 LIGHTHEAD 5 4 3 2 1 6 9 8 6 7 10 12 14 11 13 14 19 21 15 14 20 16 17 22 18 18 23
  • 96. H LED | Customer technical manual | EN | 0160301 | 1D | | 96 | PARTS LIST 48 H LED 300 COVER DRAWING 48 H LED 300 COVER 3 1 2 6 5 4 No. Part number Description Qty 1 2 3 683 16 998 HLD 300 cover kit with HLD 300 beam seal   HLD 300 injection-moulded plastic shell   RAL 5013 beam seal - HLD 300 1 1 2 3 3 683 80 555 HLD 300 seal kit   RAL 5013 beam seal - HLD 300   Outer seal T2 RAL 5013 - HLD 300 1 1 4 5 3 683 58 555 HLD 300 underside kit   HLD 300 machined underside  M3x8 hexalobular socket extra low cheese head screw, stainless steel 1 6 6 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 6
  • 97. H LED | Customer technical manual | EN | 0160301 | 1D | | 97 | PARTS LIST 49 H LED 300 AMBIENT LEDS DRAWING 49 H LED 300 AMBIENT LEDS No. Part number Description Qty 3 683 15 998 HLD 300 ambient module kit   M3x25 hexalobular socket cheese head screw, stainless steel    PWD 300 ambient module S/A 3 1 1 2 3 4 5 683 30 210 HLD 300 ambient module S/A   RAL 5013 ambient module - HLD 300   Ambient LED cable   Plastic screw, CV Torx 1452, 3x8, stainless steel   Rip-Lock washer, M3, A2 stainless steel NFE 25-511 1 1 4 4 3 4 2 1
  • 98. H LED | Customer technical manual | EN | 0160301 | 1D | | 98 | PARTS LIST 50 H LED 300 LED AND LENS BOARD DRAWING 50 H LED 300 LED AND LENS BOARD 1 2 4 6 8 9 8 3 5 7 8 No. Part number Description Qty 1 HLD 300 machined frame 1 2 M6x20 hexalobular socket countersunk head screw, stainless steel 7 3 Spacer, RAL 9005 - HLD 300 1 4 8 3 683 54 555 HLD 300 K4 peripheral LED module kit   PWD 300 K4 peripheral LED board  M3x25 hexalobular socket cheese head screw, A2 stainless steel 8 1 1 5 8 3 683 55 555 HLD 300 K4 centre LED module kit   PWD 300 K4 centre LED board  M3x25 hexalobular socket cheese head screw, A2 stainless steel 1 1 3 6 8 3 683 50 555 K3 K4 peripheral lens kit for HLD 300   HLD 300 machined outer lens module   M3x25 hexalobular socket cheese head screw, stainless steel 8 1 1 7 8 3 683 51 555 K3 K4 centre lens kit for HLD 300   HLD 300 machined outer lens module   M3x25 hexalobular socket cheese head screw, stainless steel 1 1 3 8 9 3 683 15 998 HLD 300 ambient module kit   M3x25 hexalobular socket cheese head screw, stainless steel    PWD 300 ambient module S/A 3 1
  • 99. H LED | Customer technical manual | EN | 0160301 | 1D | | 99 | No. Part number Description Qty 1 2 3 3 683 29 555 HLD 700/500 fork dimmer keypad kit   Fork control keypad M3x8 FHC screw, stainless steel   M3x8 FHC screw, stainless steel   Keypad protective film 1 2 1 1 2 3 PARTS LIST 51 H LED 700/500/300 KEYPAD DRAWING 51 H LED 700/500/300 KEYPAD
  • 100. H LED | Customer technical manual | EN | 0160301 | 1D | | 100 | PARTS LIST 52 H LED 300 CONTROL BOARD DRAWING 52 H LED 300 CONTROL BOARD 1 4 3 2 5 6 No. Part number Description Qty 1 HLD 300 machined frame 1 2 M6x20 hexalobular socket countersunk head screw, stain- less steel 7 3 4 5 3 683 86 555 HLD/HLD 300 control board kit   Hexagonal spacer MF M3 L: 10 mm   HLD 300-500-700 control board  M3x8 hexalobular socket extra low cheese head screw, stainless steel 4 1 4 6 3 683 60 555 HLD 300 wire kit   Kit of four control LED cables - PWD 300   Centre module cable - PWD 300 1 1
  • 101. H LED | Customer technical manual | EN | 0160301 | 1D | | 101 | PARTS LIST 53 H LED 300 STERILE HANDLE MOUNT DRAWING 53 H LED 300 STERILE HANDLE MOUNT No. Part number Description Qty 1 3 683 42 555 HLD lighthead sterile handle bracket kit   HANAU handle plate   HANAU handle plate   Complete BLUE 80 handle bracket kit   Safety disc 4 DIN 6799   Handle button spring   BLUE 80 handle bracket kit   Bold o.d= 8,00 l= 39,00 1.4571   M4x25 CHC screw, A2 stainless steel   X'TEN sleeve washer   Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel   Sleeve friction washer S/A 1 1 1 1 1 1 1 2 1 3 2 2 3 675 27 555 Sleeve interface S/A   Camera-sleeve interface   Captive screw   Sleeve friction washer S/A 1 1 1 1 2
  • 102. H LED | Customer technical manual | EN | 0160301 | 1D | | 102 | PARTS LIST 54 H LED 300 HANDLE BEZEL DRAWING 54 H LED 300 HANDLE BEZEL No. Part number Description Qty 1 2 3 683 17 998 Handle blanking plate kit   RAL 5013 bezel - HLD 300   Captive screw 1 3 1 2
  • 103. H LED | Customer technical manual | EN | 0160301 | 1D | | 103 | PARTS LIST 55 H LED 300 RETAINING PLATE DRAWING 55 H LED 300 RETAINING PLATE No. Part number Description Qty 1 2 3 3 683 43 555 HLD 300 snap ring retaining plate kit   HLED retaining plate   Underside sleeve spacer   M3x8 ULF screw, A2 stainless steel 1 2 2 3 2 1
  • 104. H LED | Customer technical manual | EN | 0160301 | 1D | | 104 | 8 ELECTRICAL CONNECTIONS (WPS POWER SUPPLY) 8.1 INSTALLATION DIAGRAMS 8.1.1 WPS11 - WPS12 - WPS21 - WPS22 8.1.2 WPS10PR24 - WPS10PR - WPS10P - WPS10P24 PRV D x2 230 24VAC 230 24VAC WPS10P WPS10P24 WPS10PR24 WPS10PR Option D CC Powerline communication module WPS Power supply D Dimmer Cat 5 Category 5 cable PRV PRV2 Box: Prismavision wall-mounted power supply box WPS PRV D x2 CP x2 Cat 5 D x2 Cat 5 Option A Option B Option C Cat 5 Power supply output Mains input Mains input Mains input Mains input LCD power supply LCD power supply
  • 105. H LED | Customer technical manual | EN | 0160301 | 1D | | 105 | 8.1.3 WPS20 8.1.4 WPS10 CC Powerline communication module WPS Power supply D Dimmer Cat 5 Category 5 cable PRV PRV2 Box: Prismavision wall-mounted power supply box PRV WPS 10 D x1 CP x1 Cat 5 Option F PRV WPS 20 D x2 CP x2 Cat 5 Option E LCD power supply Power supply output Power supply output LCD power supply
  • 106. H LED | Customer technical manual | EN | 0160301 | 1D | | 106 | 8.2 RECOMMENDED CABLE CROSS-SECTION Length C1+C2 Section minimale recommandée H LED 300 or 500 20 m 4 mm2 30 m 6 mm2 50 m 10 mm2 70 m 16 mm2 H LED 700 10 m 4 mm2 20 m 6 mm2 30 m 10 mm2 50 m 16 mm2 70 m 25 mm2 Length C3 Section minimale recommandée H LED 300 or 500 5 m 4 mm2 8 m 6 mm2 10 m 10 mm2 H LED 700 3 m 4 mm2 4 m 6 mm2 7 m 10 mm2 H LED 300 or 500 DUO 2 m 4 mm2 4 m 6 mm2 8 m 10 mm2 H LED 700 DUO 1 m 4 mm2 2 m 6 mm2 4 m 10 mm2 7 m 16 mm2 H LED 300 or 500 + H LED 700 2 m 4 mm2 3 m 6 mm2 5 m 10 mm2 9 m 16 mm2 C1+C2100m C2C1 C3Powerline communication module Power supply Ceiling connector 10 m max If a longer distance is required, contact the Maquet SA technical department. RECOMMENDATION F Battery
  • 107. H LED | Customer technical manual | EN | 0160301 | 1D | | 107 | 8.3 BATTERY PACKS: CAPACITY AND CHARGE TIMES 8.3.1 BATTERY CAPACITY 8.3.2 CHARGE TIMES With 1 battery pack With 2 battery packs With 3 battery packs H LED 700 2H30 5H50 H LED 500 4H 8H30 H LED 300 6H15 15H H LED 700/700 1H 2H30 4H15 H LED 700/500 1H15 3H 5H H LED 700/300 1H45 3H45 6H H LED 500/500 1H45 4H 6H15 H LED 500/300 2H 4H45 7H30 H LED 300/300 2H40 6H20 9H45 With 1 battery pack With 2 battery packs With 3 battery packs Charge times 14h 28h 42h
  • 108. H LED | Customer technical manual | EN | 0160301 | 1D | | 108 | 8.4 LAYOUT DIAGRAM OF PRISMAVISION ON SD SUSPENSION 1 Camera with zoom 2 Camera video and power supply cable 3 Camera power supply unit including: - Camera ON / OFF - BNC sockets for connection with monitor (2 ext) - Remote control socket - Control pedal socket 4 Remote control 5 Control pedal (on option) 6 RS 232 or RS 422 transfer 7 PC (not supplied by MAQUET SA) connected via an RS 232 or RS 422 cable (not supplied by MAQUET SA) 8 Keyboard (not supplied by MAQUET SA) connected to the PC 9 Mains power supply 10 Monitor (not supplied by MAQUET SA) connected via a cable 11 Wall-mounted video socket 12 BNC video cable ZOOM MEMORY RESET 1 RESET 2 AUTO WHITE BALAUTOFOC US AUTO EXPOSURE FOC US EXPOSURE ALM TM VIDEO PC 1 6 6 4 5 10 7 3 8 9 9 12 PRV2 MOB KEYBOARD 11 2
  • 109. H LED | Customer technical manual | EN | 0160301 | 1D | | 109 | 8.5 LAYOUT DIAGRAM OF PRISMAVISION ON HD SUSPENSION 1 Fischer connector 2 Wall-mounted video connection 3 PRISMAVISION control unit 4 PRISMAVISION control input 5 PRV MOB composite video output 6 Wall-mounted BNC transfer 7 BNC plug VIDEO OUT REMOTE 1 2 1 2 VIDEO OUT 1 2 CAMERARS 232 ON OFF F0,5A 1 2 3 4 5 6 7 A B A YPbPr ceiling-wall mounted HD cable 15 m: ref. 5 677 05 901 25 m: ref. 5 677 05 902 B Wall-box mounted HD cable PRISMAVISION PRV4 cable: ref. 5 677 05 905
  • 110. H LED | Customer technical manual | EN | 0160301 | 1D | | 110 | 8.6 LAYOUT DIAGRAM OF ORCHIDE CAMERA ON HD SUSPENSION 1 - Fischer connector 2 - Wall-mounted video connection 3 - ORCHIDE control unit 4 - ORCHIDE camera control input 5 - HD video output (HD-SDI; Y PbPr) 6 - Wall-mounted BNC transfer 7 - BNC plug VIDEO OUT REMOTE 1 2 1 2 VIDEO OUT 1 2 CAMERARS 232 ON OFF F0,5A 1 2 3 4 5 6 7 A B A YPbPr ceiling-wall mounted HD cable 15 m: ref. 5 677 05 901 25 m: ref. 5 677 05 902 B Wall-box mounted HD cable ORCHIDE cable: ref. 5 677 05 002
  • 111. H LED | Customer technical manual | EN | 0160301 | 1D | | 111 | 9 COMMUNICATION PROTOCOL 9.1 SUBJECT The section describes the interface between the H LED lightheads and an external remote control. EQUIPMENT Communication over an RS485 network. Master/slave type link; the lighthead is always the master. One RS485 link per lighthead required. Data is transmitted at 4800 baud with no parity. Direction of data over RS485 network 1 : from lighthead 0 : from remote control RS485 data Message from Master Reply from slave 2 ms Level unforeseeable 9.2 RS485 DIAGRAM The 2 ms time delay makes it possible to have a stable state 1 on the receiving end before the start of the message. When sending data, the slave must be sure that the last stop bit of the last byte has been sent in full before it sets its RS485 driver in receiving mode. The lighthead is not always used with a remote control. The lighthead sends a remote message once every 10 seconds in order to find out if the remote control is present. If a remote control replies, it is monitored continuously (time delay of 100-500 ms between each message). If a reply is not received within 2 seconds, the remote control is considered absent. A new test will be sent after 10 seconds. 9.3 WIRING The Modbus signal is available on the RJ45 connectors on the ceiling interface or in the electrical power supply. For each lighthead connected, all the RJ45 connectors have the same signal. 1 = White / orange 5 V 2 = Orange 5 V 3 = White / green RxTxA RS485 signal 4 = Green RxTxB RS485 signal 5 = White / blue earth 6 = Blue earth 7 = White / brown earth 8 = Brown earth 1 2 3 4 5 6 7 8
  • 112. H LED | Customer technical manual | EN | 0160301 | 1D | | 112 | 9.4 PROTOCOL Simplified Modbus protocol with two types of message. The lighthead is the master. The slave address is always D0h. The reference used for the the Modbus protocol is Modicon Modbus Protocol Reference Guide PI–MBUS–300 Rev. J. Address of target remote control 0xD0 Read mode 0x03 Most significant bit of the address of the first word 0x00 Least significant bit of the address of the first word LED Most significant bit of the number of registers to be read 0x00 Least significant bit of the number of registers to be read 0x03 (2 bytes for 1 register) Most significant bit CRC16 Least significant bit CRC16 ON/OFF button Green LED Power supply on Orange LED Backup power supply on1(WPS XX1 only) Flashing red1Backup power supply on, 2backup battery nearly discharged. Backup power supply on, battery nearly discharged. Red LED Fault detected Illumination adjustment The LEDs scroll: Battery charge indicator Switchover to AIM mode 9.4.1 REQUEST TO READ 0xD0 Target 0x03 Code 0x00 AdrW_msb LED AdrW_lsb 0x00 nbW_msb_ 0x03 nbW_lsb CRC16_lsb CRC16_msb The master sends the following message: The LED address is used to inform the remote control of the state of the lighthead just like on the local keypad:
  • 113. H LED | Customer technical manual | EN | 0160301 | 1D | | 113 | LED.b7 Green main power supply LED LED.b6 Red battery LED (combined with previous LED = yellow) LED.b5 Blue AIM mode indicator LED LED.b4 Ambient lighting mode indicator LED.b3 to b0 Level indication (0 to 10) The LED bits are as follows (0 = off, 1 = on): The ambient lighting levels are 0, 2, 4, 6, 8 and 10. In AIM mode (surgeon headdetection), the levels are 0, 2, 4, 6, 8 and 10. The remote control sends back the following message: 0xD0 Target 0x03 Code 0x06 Nb of bytes read M 1_H CRC16_lsb CRC16_msbM 1_L M 2_H M 2_L M 3_H M 3_L M1_H always '0' M1_L keypad state 0x00 no action Bit 0 set the remote control's ON/OFF key is enabled Bit 1 set the '-' button is enabled Bit 2 set the '+' button is enabled Bit 3 set the mode button is enabled M2_H used only for calibration mode set at 0 in standard use M2_L used only for calibration mode set at 0 in standard use M3_H address of counter queried (1 to 7) 0x01 ON/OFF counter 0x02 standard mode time counter 0x03 automatic mode time counter 0x04 ambient light time counter 0x05 total time counter 0x06 backup test number 0x07 number of backup switches M3_L query mode (1: read counter; 2: reset counter) The times of the BUTTONS can be long or short. For more information, refer to the user's manual. Querying a counter (read mode) can also provide further information about the configuration. When a counter is queried, the lighthead sends a predetermined number of registers (see following section).
  • 114. H LED | Technical Manuql | FR | 0158201 | 1D | | 114 | 9.4.2 PREDETERMINED MULTIPLE REGISTERS As explained in the previous section, each time a counter is queried, the lighthead sends a predetermined multiple number of registers: target remote control address code Modbus frame type (16-bit frame type, 0x10 in hexadecimal format) AdrW_msb AdrW_lsb address of first word (always '0') nbW_msb always '0' nbW_lsb number of 16-bit data words nbB number of data bytes (=2*nbW_lsb) 6 data bytes counter queried (value read or '0', depending on type of action) POWER SUPPLY status (for wall-mounted power supply units) backup charger status (only with Maquet batteries and charger) battery level (only with Maquet batteries and charger) 0x00 Target Code AdrW_msb AdrW_ lsb_lsb CRC16_lsb CRC16_msbnbW_ msb nbW_ lsb nbB 6 octets 0xD0 0x10 0x00 0 0 3 6 The bits have the following meanings for the state of the electrical power supply: The bits have the following meanings for the charger state: The battery level ranges from 0 to 100 and corresponds to the charge percentage of the Maquet battery pack. Bit 0 communication fault between the two lighthead power supplies Bit 1 battery (Maquet) charging Bit 2 backup test requested Bit 3 backup test under way Bit 4 charger present Bit 5 backup fault Bit 6 power supplied by battery BACKUP Bit 7 power supplied by mains supply Bit 0 charger fault Bit 1 charger on standby (no charge, no discharge) Bit 2 battery discharging Bit 3 battery charging Bit 4 battery level very low Bit 5 not used Bit 6 not used Bit 7 Maquet charger present
  • 115. H LED | Customer technical manual | EN | 0160301 | 1D | | 115 | 10 FAULTFINDING Backkup fault Bypass fault Charger fault Configuration or Power- line communication fault LED module fault The LED steadily lights up RED in case of a malfunction at any point . In this case, the fault can be read on the local keypad. When the lighthead is off, extended pressing on the minus button (for 10 to 15 seconds) switches the llighthead to the display error mode. One or more LEDs come on to indicate the power status. The fault mode can be stopped by pressing the ON/OFF button. NOTE F DESCRIPTION OF FAULT:
  • 116. MAQUET SA Parc de Limère Avenue de la Pomme de Pin CS 10008 ARDON 45074 ORLÉANS CEDEX 2, France Telephone: +33 (0) 2 38 25 88 88 Fax: +33 (0) 2 38 25 88 00 For your local contact: Please visit our website www.maquet.com The Getinge Group is a leading global provider of equipment and systems that contribute to quality enhancement and cost efficiency within healthcare and life sciences. Equipment, serv- ice and technologies are supplied under the brands ArjoHuntleigh for patient handling and hygiene, disinfection, DVT prevention, medical beds, therapeutic surfaces and diagnostics, Getinge for infection control and prevention within Healthcare and Life Science and Maquet for Surgical Workplaces, Cardiovascular and Critical Care. MAQUET®isaregisteredtrademarkofMAQUETGmbHCo.KG•TheMaquetspecificationsprovidedhereinareforguidanceonly.Maquetreservestheright tochangethemwithoutnotice.•Technicalmanual•Reference:0160201ENEd1D•