Summer Training Presentation
 on HMT Machine Tools Ltd.




                  SUBMITTED TO:
        DEPARTMENT OF MECHANICAL ENGG.
   JAN NAYAK CH. DEVILAL MEMORIAL COLLEGE OF
               ENGINEERING, SIRSA
Acknowledgement



  F I R S T O F A L L , I W O U L D L I K E T O T H A N K H M T L I M I T E D ,
   MR.PREMCHAND, HRD OFFICER (WHO ORGANIZED MY
  TRAINING SCHEDULE) & DGM’S AND AGM’S OF VARIOUS
 DEPARTMENT WHO PROVIDED IMPORTANT INFORMATION
           ABOUT THEIR RESPECTIVE SHOPS.

I A L S O T H A N K S T H E W O R K E R S , W H O W E R E A L W A Y S R E A D Y
                       TO CLARIFY OUR DOUBT.

   I W I S H T O E X P R E S S M Y D E E P G R A T I T U D E T O A L L T H E
   CONCERNED PERSON WITH WHOSE COOPERATION AND
  COORDINATION I HAVE SUCCESSFULLY COMPLETED THE
           TRAINING IN THE ORGANIZATION
About HMT
 Established in 1953.

HMT Machine Tools Ltd was formed as a wholly owned
subsidiary of HMT Limited in August 1999.

Over the years diversified into Watches, Tractors,
Printing Machinery, Metal Forming Presses, Die Casting &
Plastic Processing Machinery, CNC Systems & Bearings.

Manufactured and supplied over 100,000 machines till
date for domestic market.

Exported over 18,000 machines.
Departments
•MACHINE TOOL DEPARTMENT
•TRACTOR DEPARTMENT
Machine Tools




                              Machine Tools
                               Departments




                                  Pattern,
Heavy Parts &                    Foundry &
                Small Parts                       GPM Assembly   CNC Assembly
 Tool Room                     Material Testing
Pattern Shop
PATTERN:- PATTERN IS SIMPLY THE REPLICA OF THE
               DESIRED CASTING.
Commonly Used Pattern
             Materials
1.   WOOD (TEAK, DEODAR ETC.)
2.   METAL (ALUMINIUM, CAST IRON, BRONZE)
3.   THERMOCOL
4.   RUBBER
5.   EPOXY RESIN
Foundry Shop
Foundry is a shop where metal is
  melted for casting purpose. The
  melted metal is poured into the
  mold and left for sometime for
  solidification.
HMT has 3 furnaces, two of 3MT
  capacity and one of 1.5MT
  capacity.
All furnaces are induction type & temperature in the furnaces
reaches up to 1400-1450˚C.
Casting

In this process, a liquid
  material is usually poured
  into a mould, which contains
  a hollow cavity of the
  desired shape, and then
  allowed to solidify.
Small Parts

The section is primarily concerned with the manufacturer of small
  parts of machine tools. The section is further divided into six
  subsections.




    Spindle Section        Round Section         Turret Section




     Gear Section       Non Round Section      Sheet Metal Section
Heavy Parts

 It is the shop which gives the shape to the largest castings
  which comes from the foundry shop after being painted
  rough.
    This Section is divided into two sub-sections:
             1. Planning                             2. Boring

   Planning: In this section, the job
   planning is one of the basic
   operations done for machining
   process.


         The figure shows Planning
         operation on a CNC bed by
         Plano-Milling Machine.
Boring: Boring is the
 operation of enlarging an
 already drilled hole. The
 holes are predrilled as in
 casting only.
GPM Assembly

                         General Purpose Machine.


        These are generally manually worked machines involving no
computerized or numerical control. These are semiautomatic in nature.
Following machines are manufactured in GPM assembly section.


          In HMT, Pinjore unit primarily four types of GPM are manufactured-
1.   FN2 Milling Machine
2.   FN3 Milling Machine
3.   Turret Ram Milling Machine
4.   Broaching Machine

           Machines are further classified into Horizontal, Vertical and Universal
  Milling Machines.
FN2 Milling Machine   FN3 Milling Machine




Broaching Machine     Turret Ram Milling Machine
CNC Assembly

                    Computerized Numerical Control
         Conventionally, an operator decides and adjusts various machines
parameters like feed , depth of cut etc depending on type of job , and
controls the slide movements by hand. In a CNC Machine functions and
slide movements are controlled by motors using computer programs.


Various CNC machines produced in HMT Pinjore unit are:
HMC 320M, HMC 400M, HMC 500M, HMC 600M, HMC 800M, VMC
400M, VMC 500M, VMC 800M, VMC 1000M etc
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
CNC Machine Tool Assembly
Summer Training Presentation On HMT Machine Tools Ltd

Summer Training Presentation On HMT Machine Tools Ltd

  • 1.
    Summer Training Presentation on HMT Machine Tools Ltd. SUBMITTED TO: DEPARTMENT OF MECHANICAL ENGG. JAN NAYAK CH. DEVILAL MEMORIAL COLLEGE OF ENGINEERING, SIRSA
  • 2.
    Acknowledgement FI R S T O F A L L , I W O U L D L I K E T O T H A N K H M T L I M I T E D , MR.PREMCHAND, HRD OFFICER (WHO ORGANIZED MY TRAINING SCHEDULE) & DGM’S AND AGM’S OF VARIOUS DEPARTMENT WHO PROVIDED IMPORTANT INFORMATION ABOUT THEIR RESPECTIVE SHOPS. I A L S O T H A N K S T H E W O R K E R S , W H O W E R E A L W A Y S R E A D Y TO CLARIFY OUR DOUBT. I W I S H T O E X P R E S S M Y D E E P G R A T I T U D E T O A L L T H E CONCERNED PERSON WITH WHOSE COOPERATION AND COORDINATION I HAVE SUCCESSFULLY COMPLETED THE TRAINING IN THE ORGANIZATION
  • 3.
    About HMT  Establishedin 1953. HMT Machine Tools Ltd was formed as a wholly owned subsidiary of HMT Limited in August 1999. Over the years diversified into Watches, Tractors, Printing Machinery, Metal Forming Presses, Die Casting & Plastic Processing Machinery, CNC Systems & Bearings. Manufactured and supplied over 100,000 machines till date for domestic market. Exported over 18,000 machines.
  • 4.
  • 5.
    Machine Tools Machine Tools Departments Pattern, Heavy Parts & Foundry & Small Parts GPM Assembly CNC Assembly Tool Room Material Testing
  • 6.
    Pattern Shop PATTERN:- PATTERNIS SIMPLY THE REPLICA OF THE DESIRED CASTING.
  • 7.
    Commonly Used Pattern Materials 1. WOOD (TEAK, DEODAR ETC.) 2. METAL (ALUMINIUM, CAST IRON, BRONZE) 3. THERMOCOL 4. RUBBER 5. EPOXY RESIN
  • 8.
    Foundry Shop Foundry isa shop where metal is melted for casting purpose. The melted metal is poured into the mold and left for sometime for solidification. HMT has 3 furnaces, two of 3MT capacity and one of 1.5MT capacity. All furnaces are induction type & temperature in the furnaces reaches up to 1400-1450˚C.
  • 9.
    Casting In this process,a liquid material is usually poured into a mould, which contains a hollow cavity of the desired shape, and then allowed to solidify.
  • 10.
    Small Parts The sectionis primarily concerned with the manufacturer of small parts of machine tools. The section is further divided into six subsections. Spindle Section Round Section Turret Section Gear Section Non Round Section Sheet Metal Section
  • 11.
    Heavy Parts  Itis the shop which gives the shape to the largest castings which comes from the foundry shop after being painted rough. This Section is divided into two sub-sections: 1. Planning 2. Boring Planning: In this section, the job planning is one of the basic operations done for machining process. The figure shows Planning operation on a CNC bed by Plano-Milling Machine.
  • 12.
    Boring: Boring isthe operation of enlarging an already drilled hole. The holes are predrilled as in casting only.
  • 13.
    GPM Assembly General Purpose Machine. These are generally manually worked machines involving no computerized or numerical control. These are semiautomatic in nature. Following machines are manufactured in GPM assembly section. In HMT, Pinjore unit primarily four types of GPM are manufactured- 1. FN2 Milling Machine 2. FN3 Milling Machine 3. Turret Ram Milling Machine 4. Broaching Machine Machines are further classified into Horizontal, Vertical and Universal Milling Machines.
  • 14.
    FN2 Milling Machine FN3 Milling Machine Broaching Machine Turret Ram Milling Machine
  • 15.
    CNC Assembly Computerized Numerical Control Conventionally, an operator decides and adjusts various machines parameters like feed , depth of cut etc depending on type of job , and controls the slide movements by hand. In a CNC Machine functions and slide movements are controlled by motors using computer programs. Various CNC machines produced in HMT Pinjore unit are: HMC 320M, HMC 400M, HMC 500M, HMC 600M, HMC 800M, VMC 400M, VMC 500M, VMC 800M, VMC 1000M etc
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