“Selecting the proper equipment is essential, in order to achieve maximum efficiency and cost-effec- tiveness. Let Sturtevant help you choose the model that’s best for you
Additive manufacturing (AM) offers a few major benefits to biomedical applications. To improve the knowledge on AM possibilities, Sirris is organizing two different masterclasses. The first will address the technology, materials used and applications, with experts in the matter explaining all relevant aspects.
A feed mill is only as strong as its weakest link. To produce consistent high-quality feed, each machine has to work at its best. But like humans, machines do not have superpowers. Over time, they get older and slower until eventually they stop working.
Gopani has a modern state-of-art facility where glass fibre filter cartridges are manufactured in a highly controlled environment. The cartridge filter is manufactured using the highest quality yarn, suitable core material and sturdy end-caps. Every glass fibre filter undergoes a thorough quality check before moving out of the facility. Gopani’s Clarywound GF catridge filters are extremely resistant to corrosive liquids and aggressive chemicals. The filter works like a dream for applications involving high temperature exposure, reactive chemicals and corrosive liquids.
Additive manufacturing (AM) offers a few major benefits to biomedical applications. To improve the knowledge on AM possibilities, Sirris is organizing two different masterclasses. The first will address the technology, materials used and applications, with experts in the matter explaining all relevant aspects.
A feed mill is only as strong as its weakest link. To produce consistent high-quality feed, each machine has to work at its best. But like humans, machines do not have superpowers. Over time, they get older and slower until eventually they stop working.
Gopani has a modern state-of-art facility where glass fibre filter cartridges are manufactured in a highly controlled environment. The cartridge filter is manufactured using the highest quality yarn, suitable core material and sturdy end-caps. Every glass fibre filter undergoes a thorough quality check before moving out of the facility. Gopani’s Clarywound GF catridge filters are extremely resistant to corrosive liquids and aggressive chemicals. The filter works like a dream for applications involving high temperature exposure, reactive chemicals and corrosive liquids.
Size reduction is a process of reducing large solid unit masses, coarse particles or fine particles.
Size reduction may be achieved by two methods:
1] Precipitation
2] Mechanical process
1] Precipitation method: Substance is dissolve in appropriate solvent.
2] Mechanical process: Mechanical force is introduce by using different equipments like ball mill, colloid mill etc.
Contact Glycon at (800) 255-9969 for more information. Get a fast quote http://www.glycon.com/quote
Glycon Corp. is an innovator in the design and manufacturing of feed screws, barrels, non-return valves and other melt stream solutions for injection molding, extrusion and blowmolding.
For more than 30 years, Glycon Corp. has focused on helping our customers to become better, more efficient processors. Our current family of advanced technologies are all designed specifically to improve throughput, increase quality, reduce scrap and streamline processing. Whether your application is simple or complex, we can help improve your machine efficiency, part quality and reliability.
Product & Process Development
As processors gear up for production on a new project, Glycon's dedicated Product Development Center has the resources to help optimize screw performance, testing several different designs and then zeroing in on the best melting and mixing combination. Or, if a molder is having a problem with splay or burning, or if an extruder is not getting proper mixing or sufficient throughput, technicians at the Center, can reproduce these problems under controlled conditions and quickly find ways to attack the problem through the application of the latest screw and processing technology.
Rebuilding Services
Glycon Corp. experts can help extend the life of costly meltstream components. Feedscrews can be rebuilt to match original performance specifications. Barrels can be resleeved to original dimensions. Other components, like our QSO® non-return valve, can be rebuilt. All done quickly and with the highest standard of quality.
Preventive Maintenance & Installation
Glycon Corp. can assist with setup and maintenance of your feedscrew and related meltstream components. Our 10-Step Field Service Program streamlines setup and checks that your feedscrews are operating correctly. We can also design a maintenance program to reduce downtime and keep your systems operating as efficiently as the day they were installed. And we can train your maintenance personnel or implement the program ourselves.
Our products include:
Distributive Mixing & Melting Screw
Barrier Screws
Feedscrew Rebuilding
General Purpose Feed Screws
Glycon Barrels
QSO Non-Return Valves
Feed Throats
End Caps
Tie Bars & Tie Rods
SmartBarrel
Screw and Barrel
Feed Extruder Screw Design
Field Services
Contact Glycon at (800) 255-9969 for more information.
Get a fast quote http://www.glycon.com/quote
The appropriate feed processing technology and a proper set of feed processing equipment will offer you assured feed products. Thus feed milling technology plays quite a very important role in feed production. It ensures the benign and steady development of the feed industry. Technology also provides a technique guarantee for converting animal nutrition research into high quality feed products and makes a great contribution to improving feeding efficiency and the value of feedstuffs. Feed pellets, as a kind of palatable and nutritious feed, enjoy wide popularity in feeding poultry, livestock and aquatic animals. At present, more than half of the world’s feedstuff is processed by pelleting technology.
Presentation by Dr. Chris Skinner @JEC Europe 2014 on market trends for wind energy and Owens Corning integrated glass solutions to reduce the cost of wind energy for blade producers.
Leading Double Compression Cable Glands Manufacturer in IndiaGIE Cable Glands
Gie Cable Gland (Suryoday Enterprise) is a one of the leading Brass Double Cable Gland Manufacturers, Suppliers & Exporters in India, Based in Jamnagar, Gujarat.
(https://www.blowtechengineers.com/) We believe that technology is the foundation of our business and depending on that we have developed our expertise in manufacturing products, which are superior in performance and easy to install. Some of our products are duct ventilation system, fresh air fans, centrifugal blowers, axial flow fans, turbine blowers, cyclone separator, fume exhaust system, turbo powerless roof fans, dust collectors, fume scrubbers, air curtains, acid tanks, industrial blowers etc.
A grand service to Paper World, PARASON Machinery (India) Pvt. Ltd In twelve years 1500 TDRs commisioned A landmark in history Biggest producer of quality refiner plates Sleeves, impeller, Shaft Vital parts of pulp & Paper M/c with sound metallurgy PARASON TWIN DISC REFINER
Within a short span installed
more than 1500 units in India and abroad
PARASON CENTRI FLOW REFINER
Tri-disc Deflakers, TDR.
Since last twenty five years, the Kneaders have become the most commonly used type of 'mixer' in the rubber industry. Dispersion Kneader is energy efficient, maintenance-friendly, labor and time saving machinery that offers consistent quality of rubber mix compound at higher output as compared to an open mixing mill – thus making it truly Your Friend in 'Knead' for your rubber processing plant.
1. PROVEN PERFORMERS
Micronizer® Powderizer® Simpactor®
Air Classifiers Hammermill Roll Crusher
Jaw Crushers Rotary Crushers Sample Grinders
P O W D E R P R O C E S S I N G T E C H N O L O G Y: T H E S T U RT E VA N T S O L U T I O N .
2. Since 1883
“Solutions
“It’s not just the metal!”
“Our people enjoy working with you to determine the best solutions for
your material processing problems. If all Sturtevant provided was
good equipment, we would have been out of business decades ago.
Combining over a century of experience, the latest engineering
technology, and sincere enthusiasm, we make it easy to solve your
processing challenges.
Experience
For more than 100 years, we have been processing materials in
crushing, grinding, blending and air classifying equipment, sometimes
successfully, sometimes not, but we have always learned. To benefit
from our experience, call us at 800-992-0209. These operators did.
“When we originally became “...The Sturtevant SD Air Classifier
involved with [Sturtevant Inc] we gives us better control of the oversize
purchased [their jet mill] because of and more consistency in our quality”
its superior performance”
Daryl Trigg,
Dan Higgins, Short Mountain Silica
CTSP
“From a cost standpoint they were
“Average operating hours were very competitive. But they also
reduced by 15 percent, and the tons overwhelmed us with support. Their
per hour production rate increased knowledge and experience is as
17 percent” important to us as their equipment”
Ross Donovan, Dan Higgins,
Piqua Materials CTSP
Technology
Using the latest C.A.D. and Finite Element Analysis, we model Sturtevant
equipment to understand and eliminate stresses which could cause failure.
Less carefully designed equipment could breakdown more often or fail
catastrophically. We take these extra steps to protect your investment and
your employees' safety.
3. MICRONIZER® POWDERIZER®
Mesh Mesh
325 2300 1000 325 140
.05 45 6 13 45 106
Microns Microns
The Sturtevant Micronizer® is a jet mill employing compressed air The Sturtevant Powderizer® is a “classifying impact mill” capable of
or gas to produce particles less than one micron. Inside the reducing powders down to five microns. It is fast becoming the
Micronizer precisely aligned jets create a vortex. Material is fed workhorse in particle size reduction applications due to its combina-
into this vortex along an engineered tangent circle and acceler- tion of impact milling and air classification technologies...in a single
ates. High speed rotation subjects the material to particle-on-par- unit! Its flexibility of operation can easily process a multitude of prod-
ticle impact creating increasingly smaller fines. While centrifugal ucts in the chemical, food, minerals, and other industries requiring
force drives large particles toward the perimeter, fines move efficient and economical particle size reduction.
toward the center where they exit through the vortex finder.
Product
Outlet
Feed Funnel Separator
Micronized Product Outlet
Compressed
Vortex Finder Grinding
Feed Air or
Chamber
Gas Inlet
Grinding Chamber
Compressed
Grind Air or Feed
Gas Inlet
Models: Size Range:
Air Inlet
2" to 42" Diameter Grind Air or 5-300 hp.
Replaceable Gas Manifold
Capacities: Liners Capacity Range:
0.5 to 10,000 lbs/hr 50-10,000#/hr.
Product Fineness: Product Fineness:
0.5 to 45 microns 5-100 microns
Compressed Air Requirements: Air Flow Range:
30 to 3300 SCFM @ 100 PSIG 250-15,000 cfm.
APPLICATIONS BENEFITS APPLICATIONS BENEFITS
Agricultural chemicals Narrow particle size distri- Agricultural chemicals Reversible impact liner for
bution longer life
Carbon Black Clay
Spherical uniform Stainless steel construction
Ceramics Cocoa
particle shape Optional finishes & materials
Minerals & Metals Cornstarch
No heat build-up are available
Pharmaceutical, Heat-sensitive materials
No product Suitable for heat-sensitive products
cosmetics Epoxy powder coatings
contamination Narrow particle size distribution
Pigments Food products
Low maintenance Entire system can be fully
Precious metals Limestone
Simple operation automated
Propellants Magnesium hydroxide
Sanitary designs require “Powderizer®” can be easily
Resins no tools Pharmaceutical powders disassembled for cleaning
and servicing
Titanium Dioxide Pigments
Externally lubricated bearings
Toner Powdered Milk
Complete system supply
Sugar
Bearing cartridge with air purge
Talc for longer life
4. SIMPACTOR® AIR CLASSIFICATION
Mesh 2300 Mesh 400 325 100
200 50
3 Microns 38 45 150
75 300
Microns
WHIRLWIND AIR
CLASSIFIER
The Sturtevant Simpactor®: a centrifugal, pin-type impact mill,
Models: 20" to 26 Ft diameter
reduces low-to medium-density materials to uniform fine
particle size of 50-200 mesh. Feed Capacities: 1 to 800 TPH
Product Fineness: 100 to 400 mesh
Feed Inlet Operation: Internal Fan, No
Cyclones or Baghouse Required
Rotor SUPERFINE AIR
Rotor Pins
Stationary CLASSIFIER
Pin
Models: 20" to 6 Ft diameter
Feed Capacities: 0.5 to 15 TPH
Impact Product Fineness: 45 to 3 microns
Liner
Operation: External Fan, Fines
collected in cyclone or Baghouse
Optional Vent Tube
Size Range:
SIDE DRAFT AIR
5-600 H.P.
CLASSIFIER
Capacity Range: Models: SD-20 to SD-180
Product
50#/hr-150 TPH Feed Capacities: 4 to 1000 TPH
Outlet
Product Fineness: Product Fineness: 100 to 400 mesh
50-200 mesh Operation: External Fan, Fines
collected in cyclone or Baghouse
APPLICATIONS BENEFITS APPLICATIONS BENEFITS
Clay Low maintenance Aggregates, crushed stone High quality product,
Ceramics minimal oversize particles
Corn slurry Economical; low energy
consumption with high Chemicals Dedusted coarse product,
Deagglomeration
throughput minimal fines
Densification Cornstarch
Efficient & effective; Higher capacity and finer sep-
Flour Diatomaceous earth
uniform, precise grind arations than screeners
Fly ash
Gypsum Easy to operate; adjust Simple construction, low
grind while operating Food products maintenance, easy-to-use
Infestation destruction
Dry or wet grinding Hydrated lime Dial-In, fineness controls; no
Packed product recovery
Minerals system to change products
Resin Gravity or pneumatic feed
Plastics Wear-resistance for abrasive
Sodium bicarbonate Optional liner & pin
applications
materials available Silica sand
Stucco
Soda ash, bicarbonate
Starch
Talc
5. JAW CRUSHERS ROLL CRUSHERS
Sturtevant Jaw Crushers are unsurpassed Sturtevant Roll Crushers are best-suited
in coarse and intermediate crushing. for controlled reduction of friable
Even very hard materials can be reduced materials to granules where fines are
for further processing. undesirable.
Reduces by compression Uniform granular product; minimal fines creation
and shear stress
Reduces by compression; low wear
Heavy-duty, cast-iron
Abrasion-resistant roll surface treatment
construction;
decades of
dependable
service
Easy access;
simplified
inspection
and maintenance NOTE: Guards removed for display
purposes. Do not operate unless all
Minimal fines production safety devices are installed properly.
Efficient
HAMMERMILLS NOTE: Guards removed for display
purposes. Do not operate unless all
Sturtevant Hammermills provide unexcelled safety devices are installed properly.
general size reduction for virtually any dry
friable material.
Wide range of reduction by impact ROTARY CRUSHERS
from swinging hammers
Product size controlled by grates and screens
Material reduced to granular powder at high rate
Heavy-duty, cast-iron construction
Easy access for maintenance or inspection Reduce soft to moderately
hard materials without
creating excess dust.
Uniform granular product;
minimal fines creation
Reduces by shear force
LABORATORY
SAMPLE GRINDERS
These Sample Grinders are of the “Open-Door”
disc type and are capable of very fine work, producing
products as fine as 100 mesh (coarser if desired)
when working on dry, friable, soft, or moderately hard
materials. In fact, they will do this on many hard
rocks and ores, but with somewhat reduced capacities.