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Lubrication of container crane`s rolling elements consider one of the most important issue of the
crane preventive maintenance program.
                                                    Bearing and housing details: bearing type
Background: the crane contents of                   spherical roller bearing, bearing number
mechanical mechanism responsible of                 22226 C/W33, bearing dimension is
moving trolley frame.                               130x230x64. Bearing housing as shown in
This mechanism is A.C motor, reducer, wire          Fig.03
rope drum, and drum pedestal
bearing.Fig.01


                               1



                                                  4




                       3
                                                      Fig.03
   2                                                  Bearing and bearing housing drawing


 Fig.01                                               Checking and finding: after dismantle the
1. Motor   2.Reducer 3.Drum                           top cover of the housing, we found the
4. Drum pedestal bearing                              bearing without outer groove and also
                                                      without greasing holes.
Problem: drum pedestal bearing not accept             The bearing number 22226 C/W33, and
grease, the bearing should be lubricate               W33 it mean that; the bearing with a
from top of its housing.Fig02                         lubrication groove and “3” lubrication holes
                                                      at the outer ring, but this is not the existing
                                                      condition.Fig.04




Fig.02                                                Fig.04
Drum pedestal bearing, greasing nipple location       Bearing without lubrication groove and without
                                                      lubrication holes at outer ring




M. Elnagdy
Action and corrective action: Dismantle of     Assembly housing and re-lubrication:
old bearing, Fig.05, and install new bearing   Assemblies the housing cover and lubricates
With lubrication groove and lubrication        the bearing. Fig07
holes at outer ring, Fig.06.
New bearing 22226 E.

                                                   Grease




Fig.05                                         Fig.07
Dismantle of old bearing                       Lubricate new bearing




Fig.06
Install new bearing, SKF 22226 E.




M. Elnagdy
Conclusions:

       Preliminary detect of bearing
       greasing problem.

         Keeping open line and contact
       between greasing technicians and
       their supervisors.

       Prevent failures of bearing before
       happened.


       Awareness sessions for
       maintenance technicians about the
       relation between bearing housing
       and bearing type.


       Machinery erection technicians also
       should be understood the behavior
       and path of bearing lubrication to
       early detect any problems during
       erection stage.


        Preliminary mechanical designers
       should be aware by this example.




M. Elnagdy

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STS considerations part 1

  • 1. Lubrication of container crane`s rolling elements consider one of the most important issue of the crane preventive maintenance program. Bearing and housing details: bearing type Background: the crane contents of spherical roller bearing, bearing number mechanical mechanism responsible of 22226 C/W33, bearing dimension is moving trolley frame. 130x230x64. Bearing housing as shown in This mechanism is A.C motor, reducer, wire Fig.03 rope drum, and drum pedestal bearing.Fig.01 1 4 3 Fig.03 2 Bearing and bearing housing drawing Fig.01 Checking and finding: after dismantle the 1. Motor 2.Reducer 3.Drum top cover of the housing, we found the 4. Drum pedestal bearing bearing without outer groove and also without greasing holes. Problem: drum pedestal bearing not accept The bearing number 22226 C/W33, and grease, the bearing should be lubricate W33 it mean that; the bearing with a from top of its housing.Fig02 lubrication groove and “3” lubrication holes at the outer ring, but this is not the existing condition.Fig.04 Fig.02 Fig.04 Drum pedestal bearing, greasing nipple location Bearing without lubrication groove and without lubrication holes at outer ring M. Elnagdy
  • 2. Action and corrective action: Dismantle of Assembly housing and re-lubrication: old bearing, Fig.05, and install new bearing Assemblies the housing cover and lubricates With lubrication groove and lubrication the bearing. Fig07 holes at outer ring, Fig.06. New bearing 22226 E. Grease Fig.05 Fig.07 Dismantle of old bearing Lubricate new bearing Fig.06 Install new bearing, SKF 22226 E. M. Elnagdy
  • 3. Conclusions: Preliminary detect of bearing greasing problem. Keeping open line and contact between greasing technicians and their supervisors. Prevent failures of bearing before happened. Awareness sessions for maintenance technicians about the relation between bearing housing and bearing type. Machinery erection technicians also should be understood the behavior and path of bearing lubrication to early detect any problems during erection stage. Preliminary mechanical designers should be aware by this example. M. Elnagdy