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SMARTIVE proposal for Iberdrola - Storm
2
SMARTIVE - Storm
• SMARTIVE is an innovative company in Data Analytics & Performance Analysis, mainly
focused on Wind turbines and with the vision to extend to other assets in the energy
& renewable space.
• SMARTIVE Technology and capabilities includes, Big Data & Data Analytics, Machine
Learning, IoT, AI, Deep Learning, Cloud Computing & Multibody simulations.
• SMARTIVE solutions helps to identify the critical components, estimating the Damage
Equivalent Loads (DEL) & Remaing Useful Life (RUL) in order to optimize the operation.
• SMARTIVE is working on Fault Tolerant control to adjust the amount of load over the
wind farms to increase their live.
• IBERDROLA - STORM Challenge in the Damage Prevention area aims to find solutions
to monitor electric facilities before the storm happens.
3
SMARTIVE proposal for Iberdrola - Storm
• SMARTIVE propose the development of an innovative DSS tool to solve the STORM challenge through the
adaptation of the existing SmartSCADA prediction capability to monitor the Health, DEL & RUL of critical
components before, during and after the storm occurs.
• With this new tool the asset operator will have a valuable information about the asset to decide, for example,
to preventively disconnect one (or more) turbine avoiding extreme or damaging loads before the action of the
existing protections .
• The Storm solution will include:
• Long Term Failure Prediction (90 days) for critical components in the drive train, pitch & Yaw
• Short Term Storm failure (60 min) for lighting & extreme wind conditions
• SMARTIVE will introduce Alarms, Warnings and Fault Tolerant Control tips, Decision Support System (DSS).
• SMARTIVE - STORM solution is based on the following:
• Perform a PoC in three different sites
• Preferably renewable wind farms but open to other assets (solar,…)
• Use of SMARTIVE predictive tool and team expertise as a main platform
• Integration of Weather prediction tools as an input of SMARTIVE platform
• Integration in Iberdrola asset tools, protocols and operation needs.
Company Purpose
1
Faster detection of
turbine system
failures
WT production
downtime: 3-30%
(average 10-15%)
Production losses over
15 B€ worldwide
Complex
algorithms
Intelligent
sensor fusion
20% reduction of
turbine maintenance
costs
3 B€ / year
worldwide
Company dedicated to develop Software and
Cloud based solutions to monitor, diagnose
and control Wind Turbines
Identifying the Problem
2
WindFarm 1, 18 GBX Failures in 8 Years WindFarm 1, 6 Generator Failures in 2 years
WindFarm2, 43 GBX Failures in 16 Years
WindFarm2, 11 Generator Failures in 3 Years
Replacement
Costs:
- GBX 260 k€
- GEN 150 k€
Repair Costs:
- GBX 60-160 k€
- GEN 30-90 k€
- Crains 10 k€
- 5-14 days
stoped
During the Storm
the components
gets stressed
Lightning on
Blades
Big Data Platform
2
Relational
Database
Wind Standard
Files .csv
API
Daily
Registers
The SmartSCADA Platform integrates data from:
- Standard SCADA
- IoT Sensors
- Weather Forecast
SmartSCADA is a cloud based solution
Failure prediction models combine techniques of:
- Machine Learning
- Deep Learning
- Artificial Intelligence
- Data Mining
Weather predictions integrating data from:
- Meteorological Platforms
- Lightning prediction
- On-line ground measurement
A Decision Support System (DSS) to improve the
operation will be provided
Diagnosis Spaces
7
Same wind turbine in same wind farm just separated
200m performs slightly different!!!!!
Furhländer, Main Bearing, Failure
Analyzing Data coming from the SCADA system is it possible to
define Failure regions.
By combining the data this spaces rise up clearly and can be
detected by classifier algorithms.
Non-Linear Classifiers
8
n General idea: the original input space can always be mapped
to some higher-dimensional feature space where the training
set is separable:
Φ: x → φ(x)
Visual analysis (to reports)
Data pre-processing
(training and test datasets)
Classifier bank
(Naïve Bayes, Bayes Net, PLM, NN, SVM,
Random Forest, Random Tree, etc.)
Evaluation on
Training data
Visualization
Classifier Out-Put
9
Escambrons:
- Multiplicadora A502 @ 18 de enero 2016 Aviso continuo a partir del 1 de enero 2016
Escambrons:
- Multiplicadora A502 @ 18 de enero 2016 Aviso continuo a partir del 1 de enero 2016
• The predictions are delivered in real-time
• The Health estimation and the failure probability
increases just before the failure
• SMARTSCADA is capable to provide alarms 90 days
before the failure
• SMARTIVE Proposal for IBERDROLA-STORM consist in
install a predictive and prognosis solution to prevent
major failures during the Storm.
• The platform will be capable from one side to identify
critical components and from other side to provide tips
to mitigate potential damages.
• The DSS will help to optimize the operations during the
Storm
DEL & RUL
10
The Damage Equivalent Load (DEL) & the Remaining Useful Life
(RUL) are useful indicators to estimate the potential failure risk
in each component.
Each failure, or critical event increases the DEL value and
reduces the RUL. Nevertheless maintenance actions reduce the
risk of failure, so decreases the DEL level and increases the RUL
Short Term STORM Prediction, Lighting
11
The STORM evolution can be easily tracked by different applications. SMARTIVE is capable to integrate data
coming from:
- Electric Field Mills
- Radio Frequency (RF) Detectors
- Meteorological Radar
- On-line ground measurements
The integration of this data improves the Decision Support System
Conclusions
10
To avoid potential damages due to the Storm, failure anticipation is key
1
2
3
4
5
6
By using classifiers and combining data SMARTIVE is
capable to reach promising diagnosis & prognosis
results.
DSS development is key to optimize operations
Failures in WT due to Storms produces enormous losses
Storm conditions increases the stress on all WT components
Field Test has been carried on more than 3.000 WT
7
8
The technology can be applied to other renewal energy
facilities, PV, Thermosolar, Substations…
SMARTSCADA 2.0 IS OUR FLAGSHIP PROJECT

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Smartive STORM

  • 1. 1 SMARTIVE proposal for Iberdrola - Storm
  • 2. 2 SMARTIVE - Storm • SMARTIVE is an innovative company in Data Analytics & Performance Analysis, mainly focused on Wind turbines and with the vision to extend to other assets in the energy & renewable space. • SMARTIVE Technology and capabilities includes, Big Data & Data Analytics, Machine Learning, IoT, AI, Deep Learning, Cloud Computing & Multibody simulations. • SMARTIVE solutions helps to identify the critical components, estimating the Damage Equivalent Loads (DEL) & Remaing Useful Life (RUL) in order to optimize the operation. • SMARTIVE is working on Fault Tolerant control to adjust the amount of load over the wind farms to increase their live. • IBERDROLA - STORM Challenge in the Damage Prevention area aims to find solutions to monitor electric facilities before the storm happens.
  • 3. 3 SMARTIVE proposal for Iberdrola - Storm • SMARTIVE propose the development of an innovative DSS tool to solve the STORM challenge through the adaptation of the existing SmartSCADA prediction capability to monitor the Health, DEL & RUL of critical components before, during and after the storm occurs. • With this new tool the asset operator will have a valuable information about the asset to decide, for example, to preventively disconnect one (or more) turbine avoiding extreme or damaging loads before the action of the existing protections . • The Storm solution will include: • Long Term Failure Prediction (90 days) for critical components in the drive train, pitch & Yaw • Short Term Storm failure (60 min) for lighting & extreme wind conditions • SMARTIVE will introduce Alarms, Warnings and Fault Tolerant Control tips, Decision Support System (DSS). • SMARTIVE - STORM solution is based on the following: • Perform a PoC in three different sites • Preferably renewable wind farms but open to other assets (solar,…) • Use of SMARTIVE predictive tool and team expertise as a main platform • Integration of Weather prediction tools as an input of SMARTIVE platform • Integration in Iberdrola asset tools, protocols and operation needs.
  • 4. Company Purpose 1 Faster detection of turbine system failures WT production downtime: 3-30% (average 10-15%) Production losses over 15 B€ worldwide Complex algorithms Intelligent sensor fusion 20% reduction of turbine maintenance costs 3 B€ / year worldwide Company dedicated to develop Software and Cloud based solutions to monitor, diagnose and control Wind Turbines
  • 5. Identifying the Problem 2 WindFarm 1, 18 GBX Failures in 8 Years WindFarm 1, 6 Generator Failures in 2 years WindFarm2, 43 GBX Failures in 16 Years WindFarm2, 11 Generator Failures in 3 Years Replacement Costs: - GBX 260 k€ - GEN 150 k€ Repair Costs: - GBX 60-160 k€ - GEN 30-90 k€ - Crains 10 k€ - 5-14 days stoped During the Storm the components gets stressed Lightning on Blades
  • 6. Big Data Platform 2 Relational Database Wind Standard Files .csv API Daily Registers The SmartSCADA Platform integrates data from: - Standard SCADA - IoT Sensors - Weather Forecast SmartSCADA is a cloud based solution Failure prediction models combine techniques of: - Machine Learning - Deep Learning - Artificial Intelligence - Data Mining Weather predictions integrating data from: - Meteorological Platforms - Lightning prediction - On-line ground measurement A Decision Support System (DSS) to improve the operation will be provided
  • 7. Diagnosis Spaces 7 Same wind turbine in same wind farm just separated 200m performs slightly different!!!!! Furhländer, Main Bearing, Failure Analyzing Data coming from the SCADA system is it possible to define Failure regions. By combining the data this spaces rise up clearly and can be detected by classifier algorithms.
  • 8. Non-Linear Classifiers 8 n General idea: the original input space can always be mapped to some higher-dimensional feature space where the training set is separable: Φ: x → φ(x) Visual analysis (to reports) Data pre-processing (training and test datasets) Classifier bank (Naïve Bayes, Bayes Net, PLM, NN, SVM, Random Forest, Random Tree, etc.) Evaluation on Training data Visualization
  • 9. Classifier Out-Put 9 Escambrons: - Multiplicadora A502 @ 18 de enero 2016 Aviso continuo a partir del 1 de enero 2016 Escambrons: - Multiplicadora A502 @ 18 de enero 2016 Aviso continuo a partir del 1 de enero 2016 • The predictions are delivered in real-time • The Health estimation and the failure probability increases just before the failure • SMARTSCADA is capable to provide alarms 90 days before the failure • SMARTIVE Proposal for IBERDROLA-STORM consist in install a predictive and prognosis solution to prevent major failures during the Storm. • The platform will be capable from one side to identify critical components and from other side to provide tips to mitigate potential damages. • The DSS will help to optimize the operations during the Storm
  • 10. DEL & RUL 10 The Damage Equivalent Load (DEL) & the Remaining Useful Life (RUL) are useful indicators to estimate the potential failure risk in each component. Each failure, or critical event increases the DEL value and reduces the RUL. Nevertheless maintenance actions reduce the risk of failure, so decreases the DEL level and increases the RUL
  • 11. Short Term STORM Prediction, Lighting 11 The STORM evolution can be easily tracked by different applications. SMARTIVE is capable to integrate data coming from: - Electric Field Mills - Radio Frequency (RF) Detectors - Meteorological Radar - On-line ground measurements The integration of this data improves the Decision Support System
  • 12. Conclusions 10 To avoid potential damages due to the Storm, failure anticipation is key 1 2 3 4 5 6 By using classifiers and combining data SMARTIVE is capable to reach promising diagnosis & prognosis results. DSS development is key to optimize operations Failures in WT due to Storms produces enormous losses Storm conditions increases the stress on all WT components Field Test has been carried on more than 3.000 WT 7 8 The technology can be applied to other renewal energy facilities, PV, Thermosolar, Substations… SMARTSCADA 2.0 IS OUR FLAGSHIP PROJECT

Editor's Notes

  1. Aquesta SLIDE m’agrada molt. Aquí pots parlar de temes positius sobre SMARTIVE: - Premis - Clients (posem logo?) - Creixement Intentaria no comentar que ja heu guanyat un altre SMEI Per altra banda a la proposta diem que els savings aniran mes enlla de nomes estalviar en ‘maintenance’, sino també en millorar la producció evitant els ‘downtimes’. Entenc que em d’explicar que volem portar SMARTIVE un pas més enllà d’on som ara.
  2. Aquí suposo que vols tirar d’explicació, donat que les diapos per si soles no expliquen gaire. COMPTE, ho em d’explicar bé (proposo fer quelcom mes entenidor): PROBLEM: 1.a At least 3% of turbines have production downtime due to breakdowns and maintenance problems. The average downtime is 1–7 days. 1.b Wind turbines are controlled by a Supervisory Control and Data Acquisition (SCADA) that introduce control strategies that optimize the wind turbine operation performance. Incidents lead to production losses in the sector of over €15 billion worldwide annually. 2. SOLUTION: 2.a Data Warehouse, offering multidimensional capabilities, 2.b Data Analytics module 2.c Fault Tolerant Control (FTC) algorithms ensuring an optimum operation, 2.d. Cloud service under a novel virtualization system, 2.e Data security (Blockchain). 3. ADVANTAGES: 3.a Reduce wind turbine operation cost and component replacement cost by 20% 3.b Improve wind turbine performance and energy production by 10% 3.c Installation repowering or decommissioning is delayed 10-years.
  3. Aquí suposo que vols tirar d’explicació, donat que les diapos per si soles no expliquen gaire. COMPTE, ho em d’explicar bé (proposo fer quelcom mes entenidor): PROBLEM: 1.a At least 3% of turbines have production downtime due to breakdowns and maintenance problems. The average downtime is 1–7 days. 1.b Wind turbines are controlled by a Supervisory Control and Data Acquisition (SCADA) that introduce control strategies that optimize the wind turbine operation performance. Incidents lead to production losses in the sector of over €15 billion worldwide annually. 2. SOLUTION: 2.a Data Warehouse, offering multidimensional capabilities, 2.b Data Analytics module 2.c Fault Tolerant Control (FTC) algorithms ensuring an optimum operation, 2.d. Cloud service under a novel virtualization system, 2.e Data security (Blockchain). 3. ADVANTAGES: 3.a Reduce wind turbine operation cost and component replacement cost by 20% 3.b Improve wind turbine performance and energy production by 10% 3.c Installation repowering or decommissioning is delayed 10-years.
  4. Podries parlar de la vostra gran integracio a la cadena de valor. El naixement del concepte com a una necessitat dels vostres clients. La gran acceptació i el grau de maduresa aconseguit durant l’estudi de viabilitat. Parla de com heu protegit la PI (sino ho has fet ja durant la presentació).