Smart manufacturing aims to develop intelligent factories utilizing connectivity, analytics, and automation as its core pillars. It encompasses technologies such as robotics, IoT, and cyber-physical systems to enhance operational efficiency and adaptability in various industries. The future of smart manufacturing includes increased automation, use of AI, and a focus on sustainability, which can lead to significant profitability for businesses.

1. Smart Factory Using Smart Manufacturing

2. The goal of smart manufacturing is to create smart factories –
factories of the future or Intelligent factories. There are many
advances in methods and concepts of smart manufacturing, due to the
research and development efforts in the past 10 years.
Connectivity, analytics, and automation are three pillars of smart
manufacturing. Smart manufacturing is characterized by robotics, 3D
printing, Machine to Machine (M2M), Man to Machine interaction
(M2MI), Mobile, cloud, Big Data analytics, and many more that will
require industries with specific expertise. Therefore, the
characteristics of smart manufacturing are as given below:

3. Internet of Data (IoD): Big data is producing by Cyber-Physical
systems. So, Using internet technologies is managed and shared.
Holistics security and safety culture is being developed.
Internet of Services (IoS): This provides the concepts of product
knowledge provision and services, specific on-demand services,
Internet-based services for controlling product behavior. Interaction
between systems, machines, and people will improve added value.

4. Internet of Things (IoT): This consists of communication of smart
systems using IP addresses. So that there is communication between
the objects based on Internet Technologies. This can also be detected
using IPv6 addresses (128-bit address space). The advantages of this
are that the location, identification, and detection of physical objects
and communication between them through connectivity.
Cyber-Physical Systems (CPS): It is a fusion of the virtual and
physical worlds. CPS is a simple physical object with computing
power and embedded software.

5. The smart factory is characterized by ergonomics, resource
efficiency, and adaptability. With rapidly and dynamic changing
boundary conditions, the smart factory provides adaptive and flexible
processes. This manufacturing solution (Smart Manufacturing) on the
one hand it could be related to automation, which can be understood
as a combination of mechanics, hardware, and software, which will
optimize the manufacturing and lead to unnecessary waste of
resources and labor.

6. On the other hand, it could be seen in the perspective of collaboration
between non-industrial and industrial partners, where the smartness
comes from forming a dynamic organization. The future state of
industries by implementing smart manufacturing is as follows:
1.Increase in automation and reduction in manual labor and hands-on
activities.
2.Replacement of people with autonomous equipment and robotics
for inspection, transport, and process monitoring.
3.Factories will be modular and mobile.

7. 4. Artificial intelligence will begin to replace traditional professional
roles.
5. Virtual or physical centers of excellence (CoEs) will be established
to control or monitor like assets by improving operational
intelligence.
6. Conservation and sustainability will go beyond the individual
industries and start to optimize at both community and global
enterprise levels.
7. In continuous performance improvement and effective decisions,
the information and data will continue to become a more valuable
asset.
8. Digital technologies and related skill-sets will be key enablers.

8. Smart manufacturing can be implemented in many industries
including food, pharmaceutical, semiconductor, oil & gas industry,
chemical, paints and coatings industry, etc. Today’s industry cannot
afford to take a backseat, without being involved in smart
manufacturing. The potential of smart manufacturing cannot be
ignored, it can unlock billions of dollars of profit across the industry.

9. About Author
Satjit Kumar
Satjit Kumar writes for Living-smartly.com, a website based on content for
smart living. His favorite topics are ‘vaidik ganit', gifting, and Vedik
Mathematics.

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