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Scientific 3D Printing



            A Work in Progress Report


             GFZ Geoinformatics Kolloquium
                     April 3 2013



Peter Löwe, Jens Klump (CeGIT), Jens Wickert (Section 1.1)
Communicating scientific findings

• Challenge: Vizualizing scientific data before one’s inner eye.

• Immersive data-visualizations do not provide tactile feedback.

• Tangible representation of geospatial information is crucial.
Communicating scientific findings

• Challenge: Vizualizing scientific data before one’s inner eye.

• Immersive data-visualizations do not provide tactile feedback.

• Tangible representation of geospatial information is crucial.


          1492
Communicating scientific findings

• Challenge: Vizualizing scientific data before one’s inner eye.

• Immersive data-visualizations do not provide tactile feedback.

• Tangible representation of geospatial information is crucial.


          1492                           Today
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News:
   – Guns !
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News:
   – Guns !
   – Human body parts !
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News:
   – Guns !
   – Human body parts !
   – Clothes !
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News:
   –   Guns !
   –   Human body parts !
   –   Clothes !
   –   Candy !
„The Future is here“          (again)



The potentials of „3D printing“ as
featured in the News:
   –   Guns !
   –   Human body parts !
   –   Clothes !
   –   Candy !
   –   Space Exploration !
Reality Check




    1983:
    ZX81
    Homecomputer
    (1Kb RAM !)
Reality Check – 3D Printing

• Since 1987: Growing use in the manufacturing industry
• Mid 2000s: Low cost printers reach the mainstream




                      1983:           2013:
                      ZX81            MakerBot
                      Homecomputer    3D Printer
                      (1Kb RAM !)     (1 Color !)
Reality Check – 3D Printing

• Since 1987: Growing use in the manufacturing industry
• Mid 2000s: Low cost printers reach the mainstream




                      1983:           2013:
                      ZX81            MakerBot
                      Homecomputer    3D Printer
                      (1Kb RAM !)     (1 Color !)


                          GeoInformatics
To plot a hype

• The introduction of new
  technologies can be
  described by a graph.




                            http://scalablestartup.files.wordpress.com/2012/1
                            2/gartner-hype-cycle.png?w=470
Status 3D printing – according to Google
          3D Printing
             2013




          http://surveys.peerproduction.net/wp-
          content/uploads/2012/11/GoogleTrendsGartnerHypeCycle.png
Web 2.0
Web 2.0: 3D Print Shops & Repositories
Web 2.0: 3D Print Shops & Repositories




     Software services to provide „hard data“
What is…
3D Printing
What is…
3D Printing (additive manufacturing)
  A   process of
  •   making a three-dimensional solid object of
  •   virtually any shape from a
  •   digital model




                                           [Wikipedia]
What is…
3D Printing (additive manufacturing)
  A   process of
  •   making a three-dimensional solid object of
  •   virtually any shape from a
  •   digital model

  using an
  • additive process, where
  • successive layers of material are laid down
  • in different shapes.
                                            [Wikipedia]
Technologies for 3D Printing

• Extrusion deposition
Technologies for 3D Printing

• Extrusion deposition

• Granular materials binding
   – selective laser sintering,
   – inkjet 2D printing
Technologies for 3D Printing

• Extrusion deposition

• Granular materials binding
   – selective laser sintering,
   – inkjet 2D printing


• Lamination (e.g: Paper stack)
Technologies for 3D Printing

• Extrusion deposition

• Granular materials binding
   – selective laser sintering,
   – inkjet 2D printing


• Lamination (e.g: Paper stack)

• Photopolymerization
   – Stereolithography – patented in 1987)
Scientific 3D Printing:
                     Current Status
•   An observation, by a sensor, results in a geo-referenced data set.
Scientific 3D Printing:
                     Current Status
•   An observation, by a sensor, results in a geo-referenced data set.




    Data
    Set
Scientific 3D Printing:
                     Current Status
•   An observation, by a sensor, results in a geo-referenced data set.
•   a thematic volume representation is derived from the data
•   which is converted into command sequences for the printing device (“3D
    PDF”),




              Processing
    Data                         3D
    Set         (CeGIT)        „PDF“
Scientific 3D Printing:
                     Current Status
•   An observation, by a sensor, results in a geo-referenced data set.
•   a thematic volume representation is derived from the data
•   which is converted into command sequences for the printing device (“3D
    PDF”),
•   leading to the creation of a 3d-printout.




              Processing                   Printing
    Data                         3D                          Printout
    Set         (CeGIT)        „PDF“     (Section 1.1)
Scientific 3D Printing:
                     Current Status
•   An observation, by a sensor, results in a geo-referenced data set.
•   a thematic volume representation is derived from the data
•   which is converted into command sequences for the printing device (“3D
    PDF”),
•   leading to the creation of a 3D printout.
•   The printout needs to be linked to its metadata to ensure its scientific
    meaning and context.




              Processing                     Printing
    Data                          3D                           Printout
    Set         (CeGIT)         „PDF“      (Section 1.1)
Scientific 3D Printing:
                      Next Steps

           Processing                 Printing
  Data                       3D                     Printout
  Set        (CeGIT)       „PDF“    (Section 1.1)




• The new print needs
  to be linked to its
  metadata to ensure
  its scientific meaning           Metadata assignment
  and context.
Scientific 3D Printing: Use Cases




              Data
            Provider
Scientific 3D Printing: Use Cases

         Processing              Printing
Data                    3D                    Printout
Set       (CeGIT)     „PDF“   (Section 1.1)




                        Data
                      Provider
Scientific 3D Printing: Use Cases

         Processing                 Printing
Data                      3D                    Printout
Set       (CeGIT)       „PDF“   (Section 1.1)




                           Data
                         Provider

                         Science
                      Communication
Scientific 3D Printing:
         Application Fields

• Handpieces for science communication
  – among scientists
  – towards the general public


• Showpieces for exhibitions / trade fairs

• Condensed information on content and
  quality

• <your application goes here>
Scientific 3D Printing at GFZ
•   Spring 2012: Section 1.1. acquires a 3D printer to produce casings for
    environmental sensors.
•   Summer 2012: CeGIT investigates 3D representations for quality assessments
    of tsunami simulation data sets in the FP7 TRIDEC project
•   Fall 2012: CeGIT develops a pilot workflow to convert scientific data volume
    into stereolithography datasets for 3D printing.
•   November 2012:
     – First 3D-printed Tsunami specimens showcased @ GFZ GISDAY
     – Collaboration with INAF, Italy on planetary data
•   December 2012: Presentation of results at AGU by INAF.
GFZ Printer Hardware
  RapMan 3.2 3D Printer
GFZ Printer Hardware
  RapMan 3.2 3D Printer
GFZ Printer Hardware
  RapMan 3.2 3D Printer
RapMan 3.2: Reality Check
RapMan 3.2: Reality Check




                                Marcel
                                Ludwig
                             (Section 1.1)
                             Resident 3D
                            printing expert
RapMan 3.2: Reality Check




                                Marcel
                                Ludwig
                             (Section 1.1)
                             Resident 3D
                            printing expert
RapMan 3.2: Reality Check



           Print head,
           cooling fan


                                            Marcel
                             Print in       Ludwig
                            progress     (Section 1.1)
                                         Resident 3D
                                        printing expert
 Raw
Material




                         Control
                          Unit
Close-Up: Actual Printing
                Print
                head




                                     Internal
Ongoing 3D                          Support
   Print                            Structure




                        External
                        Support
                        Structure
Application Examples
Example: 2.5D Surface (Geography)

                             Top
• Theme: Land Surface        Side

• Input: Digital elevation
  model (xyz data)

• Output: Simplified 2.5D
  elevation surface.
Example: 2.5D Surface (Geology)

                            Top
• Theme: Upper limit of     Side
  Zechstein deposits

• Input: Surface model
  (xyz)

• Output: 2.5D Surface
Example: 3D Body (Pedology/Glaciology)

                                    Top
                                    Side
• Theme: North Polar Ice-
  cap of Mars

• Input: Volume data
  compiled from cross-
  sections (ground
  penetrating Radar)
                            Under
• Output: 3D volume model    Side
3D Volume:
    Mars North Polar Cap




•   Research topics:
     –   Buried valleys beneath the polar cap,
     –   radar signal attenuation.
•   Need: „Handpiece“ for communication
    among scientists and data quality
    assessment.
•   3D Print is currently used by INAF for
    data quality assessment.
Example: Stack of 3D Bodies (Geology)

• Theme: Underground
  model north-eastern
  Germany.

• Input: Multiple geological
  surfaces (xyz * n)            Image: GFZ Section 4.4




• Output: Stack of
  multicolored geological
  volumes.                            Multiple
                                      3D
                                      Bodies
Example:3D Volume Stack (Geology)
Example: Higher dimensional data
Space Time Cubes (STC)


Example: Minard`s Map (1869)

• a chart depicting the

• losses of the napoleoan army
                                       Time
• during the russian campaign
  1812/13
Application Field:
Transient spatiotemporal phenomena




                     Data: A.Babeyko 2012, Visualisation: CeGIT
Handpiece: Tsunami Wave Space Time
               Cube
    Time used         Time used
    as 3rd            as 3rd
    dimension         dimension

                                  Tohoku 2011
                                  Tsunami. Data:
                                  A.Babeyko 2012
The Road Ahead




       Processing               Printing
Data                   3D                     Printout
Set     (CeGIT)      „PDF“    (Section 1.1)




                             Metadata assignment
The Road Ahead




       Processing               Printing
Data                   3D                     Printout
Set     (CeGIT)      „PDF“    (Section 1.1)




                             Metadata assignment
The Road Ahead




       Processing               Printing
Data                   3D                     Printout
Set     (CeGIT)      „PDF“    (Section 1.1)




                             Metadata assignment
The Road Ahead




       Processing               Printing
Data                   3D                     Printout
Set     (CeGIT)      „PDF“    (Section 1.1)




                             Metadata assignment
Open Issues

• Emerging standards

• Scientific software services

• Intellectual property rights and copyrights

• Archiving of scientific 3D prints
Scientific 3D Printing at EGU 2013

• Poster presentation on 3D printing: ESSI Session 2.7

• EGU2013-1544 “Tangible 3D printouts of scientific data
  volumes with FOSS - an emerging field for research”

• Meet us on Thursday, April 11 in the RED Section 15:30-
  17:00 hours.
Let‘s discuss

• Application scenarios ?

• Requirements ?

• Opportunities ?
THANK YOU

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Scientific 3D Printing (GFZ GeoInformatics Kollquium April 2012)

  • 1. Scientific 3D Printing A Work in Progress Report GFZ Geoinformatics Kolloquium April 3 2013 Peter Löwe, Jens Klump (CeGIT), Jens Wickert (Section 1.1)
  • 2. Communicating scientific findings • Challenge: Vizualizing scientific data before one’s inner eye. • Immersive data-visualizations do not provide tactile feedback. • Tangible representation of geospatial information is crucial.
  • 3. Communicating scientific findings • Challenge: Vizualizing scientific data before one’s inner eye. • Immersive data-visualizations do not provide tactile feedback. • Tangible representation of geospatial information is crucial. 1492
  • 4. Communicating scientific findings • Challenge: Vizualizing scientific data before one’s inner eye. • Immersive data-visualizations do not provide tactile feedback. • Tangible representation of geospatial information is crucial. 1492 Today
  • 5. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News
  • 6. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News: – Guns !
  • 7. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News: – Guns ! – Human body parts !
  • 8. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News: – Guns ! – Human body parts ! – Clothes !
  • 9. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News: – Guns ! – Human body parts ! – Clothes ! – Candy !
  • 10. „The Future is here“ (again) The potentials of „3D printing“ as featured in the News: – Guns ! – Human body parts ! – Clothes ! – Candy ! – Space Exploration !
  • 11. Reality Check 1983: ZX81 Homecomputer (1Kb RAM !)
  • 12. Reality Check – 3D Printing • Since 1987: Growing use in the manufacturing industry • Mid 2000s: Low cost printers reach the mainstream 1983: 2013: ZX81 MakerBot Homecomputer 3D Printer (1Kb RAM !) (1 Color !)
  • 13. Reality Check – 3D Printing • Since 1987: Growing use in the manufacturing industry • Mid 2000s: Low cost printers reach the mainstream 1983: 2013: ZX81 MakerBot Homecomputer 3D Printer (1Kb RAM !) (1 Color !) GeoInformatics
  • 14. To plot a hype • The introduction of new technologies can be described by a graph. http://scalablestartup.files.wordpress.com/2012/1 2/gartner-hype-cycle.png?w=470
  • 15. Status 3D printing – according to Google 3D Printing 2013 http://surveys.peerproduction.net/wp- content/uploads/2012/11/GoogleTrendsGartnerHypeCycle.png
  • 17. Web 2.0: 3D Print Shops & Repositories
  • 18. Web 2.0: 3D Print Shops & Repositories Software services to provide „hard data“
  • 20. What is… 3D Printing (additive manufacturing) A process of • making a three-dimensional solid object of • virtually any shape from a • digital model [Wikipedia]
  • 21. What is… 3D Printing (additive manufacturing) A process of • making a three-dimensional solid object of • virtually any shape from a • digital model using an • additive process, where • successive layers of material are laid down • in different shapes. [Wikipedia]
  • 22. Technologies for 3D Printing • Extrusion deposition
  • 23. Technologies for 3D Printing • Extrusion deposition • Granular materials binding – selective laser sintering, – inkjet 2D printing
  • 24. Technologies for 3D Printing • Extrusion deposition • Granular materials binding – selective laser sintering, – inkjet 2D printing • Lamination (e.g: Paper stack)
  • 25. Technologies for 3D Printing • Extrusion deposition • Granular materials binding – selective laser sintering, – inkjet 2D printing • Lamination (e.g: Paper stack) • Photopolymerization – Stereolithography – patented in 1987)
  • 26. Scientific 3D Printing: Current Status • An observation, by a sensor, results in a geo-referenced data set.
  • 27. Scientific 3D Printing: Current Status • An observation, by a sensor, results in a geo-referenced data set. Data Set
  • 28. Scientific 3D Printing: Current Status • An observation, by a sensor, results in a geo-referenced data set. • a thematic volume representation is derived from the data • which is converted into command sequences for the printing device (“3D PDF”), Processing Data 3D Set (CeGIT) „PDF“
  • 29. Scientific 3D Printing: Current Status • An observation, by a sensor, results in a geo-referenced data set. • a thematic volume representation is derived from the data • which is converted into command sequences for the printing device (“3D PDF”), • leading to the creation of a 3d-printout. Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1)
  • 30. Scientific 3D Printing: Current Status • An observation, by a sensor, results in a geo-referenced data set. • a thematic volume representation is derived from the data • which is converted into command sequences for the printing device (“3D PDF”), • leading to the creation of a 3D printout. • The printout needs to be linked to its metadata to ensure its scientific meaning and context. Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1)
  • 31. Scientific 3D Printing: Next Steps Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) • The new print needs to be linked to its metadata to ensure its scientific meaning Metadata assignment and context.
  • 32. Scientific 3D Printing: Use Cases Data Provider
  • 33. Scientific 3D Printing: Use Cases Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Data Provider
  • 34. Scientific 3D Printing: Use Cases Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Data Provider Science Communication
  • 35. Scientific 3D Printing: Application Fields • Handpieces for science communication – among scientists – towards the general public • Showpieces for exhibitions / trade fairs • Condensed information on content and quality • <your application goes here>
  • 36. Scientific 3D Printing at GFZ • Spring 2012: Section 1.1. acquires a 3D printer to produce casings for environmental sensors. • Summer 2012: CeGIT investigates 3D representations for quality assessments of tsunami simulation data sets in the FP7 TRIDEC project • Fall 2012: CeGIT develops a pilot workflow to convert scientific data volume into stereolithography datasets for 3D printing. • November 2012: – First 3D-printed Tsunami specimens showcased @ GFZ GISDAY – Collaboration with INAF, Italy on planetary data • December 2012: Presentation of results at AGU by INAF.
  • 37. GFZ Printer Hardware RapMan 3.2 3D Printer
  • 38. GFZ Printer Hardware RapMan 3.2 3D Printer
  • 39. GFZ Printer Hardware RapMan 3.2 3D Printer
  • 41. RapMan 3.2: Reality Check Marcel Ludwig (Section 1.1) Resident 3D printing expert
  • 42. RapMan 3.2: Reality Check Marcel Ludwig (Section 1.1) Resident 3D printing expert
  • 43. RapMan 3.2: Reality Check Print head, cooling fan Marcel Print in Ludwig progress (Section 1.1) Resident 3D printing expert Raw Material Control Unit
  • 44. Close-Up: Actual Printing Print head Internal Ongoing 3D Support Print Structure External Support Structure
  • 46. Example: 2.5D Surface (Geography) Top • Theme: Land Surface Side • Input: Digital elevation model (xyz data) • Output: Simplified 2.5D elevation surface.
  • 47. Example: 2.5D Surface (Geology) Top • Theme: Upper limit of Side Zechstein deposits • Input: Surface model (xyz) • Output: 2.5D Surface
  • 48. Example: 3D Body (Pedology/Glaciology) Top Side • Theme: North Polar Ice- cap of Mars • Input: Volume data compiled from cross- sections (ground penetrating Radar) Under • Output: 3D volume model Side
  • 49. 3D Volume: Mars North Polar Cap • Research topics: – Buried valleys beneath the polar cap, – radar signal attenuation. • Need: „Handpiece“ for communication among scientists and data quality assessment. • 3D Print is currently used by INAF for data quality assessment.
  • 50. Example: Stack of 3D Bodies (Geology) • Theme: Underground model north-eastern Germany. • Input: Multiple geological surfaces (xyz * n) Image: GFZ Section 4.4 • Output: Stack of multicolored geological volumes. Multiple 3D Bodies
  • 53. Space Time Cubes (STC) Example: Minard`s Map (1869) • a chart depicting the • losses of the napoleoan army Time • during the russian campaign 1812/13
  • 54. Application Field: Transient spatiotemporal phenomena Data: A.Babeyko 2012, Visualisation: CeGIT
  • 55. Handpiece: Tsunami Wave Space Time Cube Time used Time used as 3rd as 3rd dimension dimension Tohoku 2011 Tsunami. Data: A.Babeyko 2012
  • 56. The Road Ahead Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Metadata assignment
  • 57. The Road Ahead Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Metadata assignment
  • 58. The Road Ahead Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Metadata assignment
  • 59. The Road Ahead Processing Printing Data 3D Printout Set (CeGIT) „PDF“ (Section 1.1) Metadata assignment
  • 60. Open Issues • Emerging standards • Scientific software services • Intellectual property rights and copyrights • Archiving of scientific 3D prints
  • 61. Scientific 3D Printing at EGU 2013 • Poster presentation on 3D printing: ESSI Session 2.7 • EGU2013-1544 “Tangible 3D printouts of scientific data volumes with FOSS - an emerging field for research” • Meet us on Thursday, April 11 in the RED Section 15:30- 17:00 hours.
  • 62. Let‘s discuss • Application scenarios ? • Requirements ? • Opportunities ?