09RolexCvrR3   9/3/09   8:57 AM   Page 1
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                                            A message from General Manager                                                                                                               MW Industries serves
               Ways to contact
                                                                                                                  You can always rely on Rolex Spring...                                   market leaders in
                Rolex Spring...             Steven C. Krajewski                                                                                                                          industries such as…

                    Mail                    Dear Rolex Spring Customer,                                                                                   Rolex Spring is a
                                                                                                                                                          leading manufacturer               Agricultural
                                            We at Rolex Spring are proud to introduce our 2009 Catalog,                                                   of disc springs with
                                            our first completely re-designed catalog in a very long time! It is                                           an extensive
                                                                                                                                                                                              Automotive
                                            just one of the many exciting changes we have made her e, all                                                 inventory and custom
                                            of which are intended to help us better serve you.                                                            manufacturing
           8900 Kelso Drive                                                                                                                               capabilities. For forty            Auto Racing
          Baltimore, MD 21221               We have relocated our production facility to our sister
                                                                                                                                                          years Rolex Spring
                                            division, Maryland Precision Spring in Baltimore, Maryland,
                                                                                                                  has been serving such industries as aviation/aer ospace,
                                            and have used this move as an opportunity to invest in new
                                                                                                                  transportation, machining and construction and many mor e.                   Aviation
                  PHONE                     production and heat treating equipment. Applying the                                                                                              Aerospace
                                            principles of Lean Manufacturing and Six Sigma, we have
                                                                                                                  Rolex Spring provides:
                                            also streamlined and optimized our manufacturing pr ocesses
                                            across the board.                                                       s   Large disc spring inventory                                           Computers
                                            Since our founding in 1969, you can continue to r ely on Rolex          s   Custom manufacturing
                                            Spring for—                                                                                                                                        Electrical
                410-391-7400
                                                                                                                    s   Exacting quality standards and certifications
                                              s   Rolex Spring is just as committed to quality today as we          s   Metric and standard sizes
                                                  were in 1996 when we were the first disc spring                                                                                               Energy
                                                  manufacturer to achieve QS and ISO certifications.                s   ODs from 1/4" to 40"
                    FAX
                                              s   We offer design and engineering support – fr om drawing           s   Outstanding customer service and technical support                 Hand and Power
                                                  board to installation – for your applications.                                                                                                Tools
                                                                                                                  Rolex Spring is proud to be a part of Maryland Pr ecision
                                              s   Our manufacturing expertise enables us to work in all           Spring. Both businesses are members of the MW Industries
                                                  grades and types of steel, in addition to specialty             family of companies.                                                       Heavy Trucks
                                                  metals.
                410-687-9223
                                              s   We provide assembly and packaging services, including
                                                                                                                                                                                            Transportation
                                                  stacking, to meet your needs.
                    WEB                       s   We are not limited to the pr oducts you see in this
                                                  catalog! We can custom manufacture to your
                                                                                                                                                                                               Medical
                                                  requirements and can match other manufactur ers’
                                                  standard designs as well.
                                                                                                                                                 Terms: Maryland residents add 6%
                                                                                                                                                                                              Off-Road
                                            We think you will be impr essed with our new catalog! You can                                        or appropriate tax for your district.        Machinery
                                            also visit us online at www.mw-ind.com/rolex. We are proud                                           Prices are subject to change without
               mw-ind.com/rolex                                                                                                                  notice; FOB, Baltimore, M D.
                                            of our past, but equally excited about our futur e. Speaking for                                                                                Outdoor Power
                                            all of us at Rolex Spring, we would like to thank you for your
                                            support and we look forward to serving you!                                                          All damage claims must be filed by           Equipment
                  EMAIL                                                                                                                          consignee within 30 days of receipt.
                                                                                                                                                                                            Retail Products
                                                                                                                                                 We accept:
                                                                                                                                                                                            Display Fixtures

                                            Steve Krajewski                                                                                                                               Telecommunications
        rolexspring@mw-ind.com              General Manager
09RolexCatalogR3    9/4/09    11:30 AM      Page 1




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      TABLE OF CONTENTS

      About Rolex Products & Services ...............2-3                           NDS Series ..............................................21-22

      Standard Springs ............................................3               AK Series Lookup Tables ..............................23

      Spring Measurement & Function ....................4                          AK Series (MM & KGF) ............................24-25

      AM Series Tolerances .....................................5                  AK Series (Inches & Pounds) ...................25-26

      AM Series (MM & Newtons).........................6-9                         Disc Spring Applications .........................27-28

      AM Series (Inches & Pounds) ..................10-13                          Design Info: Characteristics ..........................29

      AI & AK Series Tolerances.............................14                     Design Info: Load Calculations .....................30

      AI Series...................................................15-16            Design Info: Loading & Fatigue ...............31-32

      SP Series.......................................................17           Design Info: Stacks .......................................33

      Contact Belleville Springs .............................18                   Design Info: Disc Spring Properties..............34

      Contact Belleville Springs - Military ..............19                       Design Info: Tightening Torque .....................35

      FL Series .......................................................20          Request For Quote........................................36


      WARRANTY

      Maryland Precision Spring Division, the manufactur ers                       be liable for loss of use of a pur chaser’s equipment or
      of ROLEX Precision Disc Springs, sells these products                        facilities, or for loss of business, goodwill or pr ofits, or
      on the condition that the purchaser will make their own                      for costs of inspection, transportation, storage, or any
      determination as to the pr oducts’ suitability for their                     other incidental damages. Pur chaser must notify
      intended use. The pur chaser agr ees to this and                             Maryland Pr ecision Spring Division in writing of any
      accepts all r esponsibility for the use of ROLEX                             products considered defective within 30 days of r eceipt
      Precision Disc Springs.                                                      of products.

      Maryland Pr ecision Spring Division warrants that                            Maryland Pr ecision Spring disclaims any and all
      ROLEX Springs ar e fr ee fr om defects in material and                       expressed or implied warranties concer       ning ROLEX
      workmanship. Our sole obligation for any br each of this                     Precision Disc Springs including, without limitation,
      warranty is the r epair or r eplacement of the pr oduct, at                  warranty of fitness for a specific purpose and warranty of
      our option. Maryland Precision Spring Division shall not                     merchantability, except the warranty set forth above.



                         Note: Part numbers and dimensions throughout this ca talog are subject to manufacturer’s change without notice.


        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                1
09RolexCatalogR3          9/4/09   11:30 AM   Page 2




                                                                                                                          410-391-7400
                                                                                                                           Fax 410-687-9223
                                                                                                                       www.mw-ind.com/rolex
   ABOUT ROLEX




                 MPS/ROLEX SPRING
                 Manufacturing precision disc springs since 1969.

                 OUR PRODUCTS
                 s    MPS/Rolex Spring makes Belleville springs and disc         s   We have complete contr ol over all aspects of the
                      springs fr om a variety of materials in sizes ranging          manufacturing pr ocess. Our plant in Baltimor e, MD
                      from 1/4" OD to 40" OD.                                        includes tooling, stamping, machining, heat tr eating
                                                                                     and finishing capabilities.
                 s    We stock a number of “catalog” parts or can make
                      parts to your design specifications.                       s   We have experience making parts fr          om many
                                                                                     specialty materials.
                 s    Our pr oducts ar e suitable for obtaining high spring
                      loads in limited space.                                    s   We ar e well suited to supply custom engineer       ed
                                                                                     springs for all of your applications.
                 s    We make parts for use with pr      etensioning bolted
                      connections, for shock absorption, for vibration
                      dampening, for friction devices, for live loading ball     OUR SERVICES
                      bearings, and many other design applications.              s   Complete design and engineering support.

                 s    Our parts are used in the Aerospace, Transportation,       s   Fast shipment of product from our extensive catalog
                      Material Handling, Chemical Pr ocessing Equipment,             part inventory.
                      Mining and Oil Field Equipment, Machine T       ool,       s   Complete manufacturing support for custom parts.
                      Electrical Connector , V alve and many other
                      industries.                                                s   Stocking programs for “just in time” deliveries.
                                                                                 s   Assembly and packaging services, including stacking.
                 OUR QUALIFICATIONS
                 s    MPS/Rolex Spring is a leader in the design and             s   Quality control system support including certification,
                      manufacture of disc springs. W e have a history                material traceability, PPAP, etc.
                      dating back to 1969.
                 s    We wer e the first disc spring manufactur er in the
                      world to hold an ISO 9001 Quality System
                      Certification. We currently maintain our registration to   We are not limited to manufacturing springs listed in this
                      ISO 9001:2000.                                             catalog. W e have the knowledge, experience, and
                                                                                 capability to produce springs to fit most any application.
                 s    We employee proprietary computer design programs           Please contact our Sales Department for help with your
                      to evaluate spring parameters to insur e acceptable        custom applications.
                      performance of our products in customer applications.




                     Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                             and speak to a Sales Associate regarding our custom manufacturing capabilities.

                 2
09RolexCatalogR3   9/4/09     11:30 AM   Page 3




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      ADDITIONAL SERVICES OFFERED BY MPS/ROLEX SPRING

      COMPLETE DISC SPRING ASSEMBLIES MADE                                PRE-STACKED PACKAGED DISC SPRINGS
      TO YOUR SPECIFICATIONS OR ASSEMBLED                                 s    Pre-stacked. pre-arranged assemblies
      TO COMPONENTS SUPPLIED BY YOU                                       s    Parallel and series combinations
      s    Captive disc spring arrangements                               s    Eliminate errors and labor caused
      s    Guide rods, end restraints                                          by manual stacking
      s    Springs are stacked at our facility                            s    Easy to handle, quick to install
      s    Exact positioning and performance
           are factory tested on the pr emises




                                            Stack Spring Tension Device

                                                                                                            Typical Stack Assembly




                                                                                                                                         STANDARD SPRINGS
      Load Damping Spring Assembly                                        Computer Spindle Drive Assembly

      Standard Springs

      s    AM Series are precision springs geared to the metric           s    FL (inch) and MFL (metric) series flange springs ar e
           community and manufactured utilizing DIN 2092 and                   primarily designed for pipe flange applications. They
           DIN 2093 as guidelines. AM series springs ar        e               are intended to deflect and move with the bolted
           designed to meet high performance r equirements of                  joint in the event of thermal and/or mechanical
           dynamic spring applications. They ar     e typically                shock. Applications include piping construction,
           manufactured from High Carbon or Alloy steel; AISI                  compression joints, steam piping joints, valve and
           C1075 or 6150 material.                                             pump connections, and other similar applications.
                                                                               The FL and MFL series ar e normally manufactur ed
      s    AI Series springs ar e designed to maintain load                    from 17/7 PH stainless steel.
           tension in light bolted assemblies, wher e a constant
           load is r equired. Although this series is primarily           s    NDS Series flange springs ar e used to fill the
           designed for bolted applications, they may also be                  application needs similar to those described for the
           used in dynamic applications as long as the                         FL and MFL series springs. However        , they ar e
           application does not exceed the designated str ess                  primarily designed to handle applications
           limits. Like the AM series the AI parts ar e typically              demanding much higher load and/or temperatur e.
           manufactured from High Carbon or Alloy steel; AISI                  NDS parts ar e normally made fr om H11/H13 steel
           C1075 or 6150 material.                                             and can pr oduce flat loads up to 310,000 pounds
                                                                               and, under most conditions, can withstand
      s    SP Series are specifically designed for heavy bolted                temperatures up of 1100° F (500° C).
           applications such as those r equired for bus bar and
           transformer applications. They ar e used wher ever             s    AK Series springs ar e specifically designed as
           there is a need to over come the ef fects of thermal                preloading springs for use with radial ball bearings.
           expansion and contraction. The SP series ar        e                They ar e made fr om C1075 material and ar            e
           normally manufactur ed fr om High Carbon or Alloy                   intended to maintain the positioning accuracy of the
           steel; AISI C1075 or 6150 material.                                 bearing with no endplay and minimize vibration and
                                                                               shaft deflection. AK series springs ar e intended to
                                                                               meet both Metric and Inch standar d sizes.


          Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                  and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                     3
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                                                                                                                             410-391-7400
                                                                                                                              Fax 410-687-9223
                                                                                                                          www.mw-ind.com/rolex



                 BASIC INFORMATION FOR MEASUREMENT
                 AND FUNCTION OF A DISC SPRING

                                    CONICAL SPRING                                NOMENCLATURE OF A CONICAL SPRING
                                                                                              OD =    Outside Diameter
                                                                                               ID =   Inside Diameter
                                                                                         t or TH =    Thickness
                                                                                              OH =    Overall Height
                                                                                           h or d =   Cone or Dish Height



                               3 SPRINGS IN PARALLEL                              PARALLEL SPRING STACK
                                                                                  Springs in parallel incr ease the potential for ce by the
                                                                                  number of springs being used.

                                                                                  3 springs in parallel = 3 x the for ce of one


                 If one spring can develop 100 pounds of clamping force,          degree of accuracy because friction will cause risers in
                 3 in parallel can develop 300 pounds of clamping for ce.         loads during the compr ession phase and dips in loads
                                                                                  during the r eleasing phase. These ar e caused by a
                 The potential to develop a high coef ficient of friction         surface friction grabbing ef fect that pr events the
                 exists in a parallel stack due to the friction that is cr ated
                                                                         e        surfaces moving smoothly acr oss each other. The effect
                 on the surface contacts. Stacks larger than three tend to        tends to be pr esent in both the compr       ession and
                 develop a high, unpr edictable, coef ficient of friction. A      releasing cycles.
                 stack lar ger then thr ee can not be pr edicted with any

                                  6 SPRINGS IN SERIES                             If one spring can develop 100 pounds of clamping for ce
                                                                                  at 75% of its travel height, then 6 (or mor e) springs will
                                                                                  produce the same 100 pounds for ce at 75% of the total
                                                                                  travel distance of the stack.
                                                                                  If a single spring, at .020" travel, is 75% deflection and
                                                                                  develops 100 pounds of for ce, then a series stack of 6
                                                                                  will need to travel 6 times the deflection distance or
                                                                                  .120", 75% of the stack travel height, to pr      oduce the
                                                                                  same 100 pounds of force. The formula is:
                                                                                  Stack height = Single spring height x the number of
                                                                                  springs in the stack.
   SPRING INFO




                                                                                  Unlike the parallel stack, the coef ficient of friction plays
                                                                                  less a roll in a series stack. However, larger series stacks
                                                                                  made of numbers gr eater than ten, tend to develop an
                 SERIES SPRING STACK
                                                                                  unpredictable coef ficient of friction ar ound the contact
                 Springs stacked in series increase the travel of the spring
                                                                                  edges that make it dif ficult to pr edict the accuracy of
                 by the number of springs in the stack while r etaining the
                                                                                  load points. These tend to be identified as sticking points
                 potential force of only one across the span of the stack.
                                                                                  and can pr oduce a gripping or popping sound as the
                 Example: 6 springs in series will allow the springs to           stack moves through the compression cycle. Numerous
                 travel 6 times the distance of a single spring while             preventive measures such as lubricants, a lar ger radius
                 retaining the potential force of only one.                       or bearing flats may be specified to aid in r         educing
                                                                                  these effects.


                     Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                             and speak to a Sales Associate regarding our custom manufacturing capabilities.

                 4
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       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AM/SAM SERIES PRECISION SPRING TOLERANCES

      The tolerances on this page are for the AM (AISI 1075 or AISI 6150 carbon steel)
      and SAM (17/7 PH stainless steel) series parts.                                          THICKNESS (t) TOLERANCE




                                                                                                                                                       TOLERANCES
      Refer to the “SAM” columns for dimensional and/or tolerance differences              Carbon Steel AISI C1075 or AISI 6150
      required for ALL 17/7 PH stainless steel parts.                                        AM Series (MM)              AM Series (Inches)
                                                                                           Range        Tolerance       Range        Tolerance
      ALL stainless steel ma terials will utilize these SAM specifica tions with the
      exception of materials not a vailable in the standard tolerance range. In those     < 0.70          - 0.025     < 0.0276         ± 0.001
      cases, the closest material tolerance will be used.                                 > = 0.70                    > = 0.0276
                                                                                                          ± 0.051                      ± 0.002
                                                                                          < 2.25                      < 0.088
      When requesting parts made of stainless steel, add the letter “S” in front of the   > = 2.25                    > = 0.088
      existing part number . For example, carbon steel part number AM-502520                              ± 0.076                      ± 0.003
                                                                                          < 3.00                      < 0.118
      becomes SAM-502520 for stainless steel.                                             > = 3.00                    > = 0.118
                                                                                                          ± 0.102                      ± 0.004
                                                                                          < 4.00                      < 0.157
      For a vailability of other ma terial types and achievable tolerances, please call
                                                                                          > = 4.00        ± 0.127     > = 0.157        ± 0.005
      Rolex Sales or Engineering for assistance.
      Design Note : stainless steel ma terial thickness is different than steel and is
      subject to commercial availability. The overall height will be used to compensate
      for the difference in load due to the difference in thickness.
                                                                                                 THICKNESS (t) TOLERANCE
                                                                                                   17/7 PH Stainless Steel
       OUTSIDE & INSIDE DIAMETER TOLERANCE                                                   SAM Series (MM)              SAM Series (Inches)
                                                                                            Range        Tolerance       Range         Tolerance
          AM Series (MM)          SAM (MM)        AM SERIES (Inches)       SAM (Inches)
            Carbon Steel          Stainless          Carbon Steel           Stainless     < = 0.51        ± 0.05       < = 0.020       ± 0.002
                                                                                          > 0.51                       > 0.020
         Range      Tolerance     Tolerance       Range      Tolerance      Tolerance                     ± 0.08                       ± 0.003
                                                                                          < = 1.27                     < = 0.050
                    ID + 0.102     ID + 0.13                  ID + 0.004    ID + 0.005    > 1.27                       > 0.050
        < = 3.0                                 < = 0.118                                                 ± 0.10                       ± 0.004
                    OD - 0.102     OD - 0.13                  OD - 0.004    OD - 0.005    < = 2.34                     < = 0.092
        > 3.0       ID + 0.127     ID + 0.15    > 0.118       ID + 0.005    ID + 0.006    > 2.34                       > 0.092
                                                                                                          ± 0.13                       ± 0.005
        < = 6.0     OD - 0.127     OD - 0.15    < = 0.236     OD - 0.005    OD - 0.006    < = 3.18                     < = 0.125
        > 6.0       ID + 0.152     ID + 0.18    > 0.236       ID + 0.006    ID + 0.007    > 3.18                       > 0.125
                                                                                                          ± 0.20                       ± 0.008
        < = 10.0    OD - 0.152     OD - 0.18    < = 0.394     OD - 0.006    OD - 0.007    < = 4.95                     < = 0.195
        > 10.0      ID + 0.178     ID + 0.20    > 0.394       ID + 0.007    ID + 0.008    > 4.95          ± 0.25       > 0.195         ± 0.010
        < = 18.0    OD - 0.178     OD - 0.20    < = 0.709     OD - 0.007    OD - 0.008
        > 18.0      ID + 0.203     ID + 0.23    > 0.709       ID + 0.008    ID + 0.009
        < = 30.0    OD - 0.203     OD - 0.23    < = 1.180     OD - 0.008    OD - 0.009
        > 30.0      ID + 0.254     ID + 0.28    > 1.180       ID + 0.010    ID + 0.011
        < = 50.0    OD - 0.254     OD - 0.28    < = 1.970     OD - 0.010    OD - 0.011         OPERATION LOAD TOLERANCE
        > 50.0      ID + 0.305     ID + 0.33    > 1.970       ID + 0.012    ID + 0.013
        < = 80.0    OD - 0.305     OD - 0.33    < = 3.150     OD - 0.012    OD - 0.013        Thickness Range             AM            SAM
        > 80.0      ID + 0.356     ID + 0.38    > 3.150       ID + 0.014    ID + 0.015       MM            Inches        Series         Series
        < = 120     OD - 0.356     OD - 0.38    < = 4.720     OD - 0.014    OD - 0.015                                 + 25.0%
        > 120       ID + 0.406     ID + 0.43    > 4.720       ID + 0.016    ID + 0.017    < = 1.25       < = .049                       ± 20%
                                                                                                                       - 7.5%
        < = 180     OD - 0.406     OD - 0.43    < = 7.090     OD - 0.016    OD - 0.017    > 1.25         > .049        + 15.0%
                    ID + 0.457     ID + 0.48                  ID + 0.018    ID + 0.019                                                  ± 20%
        >    180                                > 7.090                                   < = 3.00       < = .118      - 7.5%
                    OD - 0.457     OD - 0.48                  OD - 0.018    OD - 0.019    > 3.00         > .118        + 10.0%
                                                                                                                                        ± 20%
                                                                                          < = 6.00       < = .236      - 5.0%
                                                                                                                       + 5.0%
                        OVERALL HEIGHT TOLERANCE                                           > 6.00        > .236                         ± 20%
                                                                                                                       - 5.0%
           AM Series (MM)         SAM (MM)         AM Series (Inches)      SAM (Inches)
          by part thickness       Stainless         by part thickness       Stainless
        t Range        OH Tol.     OH Tol.       t Range         OH Tol.     OH Tol.
                      + 0.10        + 0.11                      + .004      + 0.0045
        < = 1.25                                < = .049                                             HARDNESS TOLERANCE
                      - 0.05        - 0.06                      - .002      - 0.0025
        >    1.25     + 0.15        + 0.17      > .049          + .006      + 0.0065                AM Series Tolerance                  SAM
        <=   2.00     - 0.08        - 0.09      < = .078        - .003      - 0.0035         Thickness Range            Rockwell       Stainless
        >    2.00     + 0.30        + 0.32      > .078          + .012      + 0.0125
                                                                                             MM           Inches          HRc            HRc
        <=   3.00     - 0.10        - 0.11      < = .118        - .004      - 0.0045
        >    3.00     + 0.30        + 0.32      > .118          + .012      + 0.0125      < 1.00        < 0.039         46 - 51      Minimum 38
        <=   6.00     - 0.15        - 0.17      < = .236        - .006      - 0.0065      > = 1.00      > = 0.039
                                                                                                                        44 - 49      Minimum 38
                      + 0.30        + 0.32                      + .012      + 0.0125      < 4.25        < 0.157
        >    6.00                                > .236                                   > = 4.25      > = 0.157       42 - 48      Minimum 38
                      - 0.30        - 0.32                      - .012      - 0.0125


                                                                                                                                                   5
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                                                                                                                                      410-391-7400
                                                                                                                                     Fax 410-687-9223
                                                                                                                                 www.mw-ind.com/rolex



                        AM/SAM SERIES                                                                                      in MM and NEWTONS
                                                                                                       RECOMMENDED OPERATIONAL LOAD LIMITS
                              ROLEX
                               PART                         DIMENSIONS (MM)                             MINIMUM                      MAXIMUM
                             NUMBER                                                             Load    Deflection           Load     Deflection
                                            OD         ID        t     h       OH       h/t   (Newtons)    (f)        %    (Newtons)     (f)         %
                            AM-63203       6.000   3.200     0.300   0.200    0.400   0.667     89        0.076      50%     129       0.114        75%
                            AM-83202       8.001   3.200     0.201   0.198    0.399   0.987     21        0.099      50%      31       0.198       100%
                            AM-83203       8.001   3.200     0.300   0.251    0.549   0.838     85        0.124      50%     125       0.226        90%
                            AM-83204       8.001   3.200     0.399   0.203    0.599   0.510    102        0.071      35%     187       0.127        63%
                            AM-84202       8.001   4.191     0.201   0.251    0.450   1.252     36        0.124      50%      44       0.251       100%
                            AM-84203       8.001   4.191     0.300   0.251    0.549   0.839     95        0.127      51%     120       0.175        70%
                            AM-84204       8.001   4.191     0.399   0.203    0.599   0.510    159        0.102      50%     227       0.152        75%
                            AM-103203     10.008   3.200     0.300   0.353    0.650   1.178     87        0.175      50%     115       0.353       100%
                            AM-103204     10.008   3.200     0.399   0.305    0.701   0.764    144        0.152      50%     202       0.244        80%
                            AM-103205     10.008   3.200     0.500   0.251    0.749   0.502    173        0.102      40%     265       0.163        65%
                            AM-104204     10.008   4.191     0.399   0.305    0.701   0.764    151        0.152      50%     230       0.274        90%
                            AM-104205     10.008   4.191     0.500   0.251    0.749   0.502    221        0.124      50%     315       0.188        75%
                            AM-105225     10.008   5.207     0.249   0.305    0.551   1.224     51        0.152      50%      65       0.305       100%
                            AM-105204     10.008   5.207     0.399   0.305    0.701   0.764    168        0.152      50%     215       0.213        70%
                            AM-105205     10.008   5.207     0.500   0.251    0.749   0.503    246        0.127      51%     350       0.188        75%
                            AM-124204     11.989   4.191     0.399   0.404    0.800   1.013    151        0.201      50%     219       0.404       100%
                            AM-124205     11.989   4.191     0.500   0.353    0.851   0.706    225        0.175      50%     321       0.282        80%
                            AM-124206     11.989   4.191     0.599   0.404    1.001   0.674    369        0.163      40%     513       0.244        60%
                            AM-125205     11.989   5.207     0.500   0.401    0.899   0.802    283        0.201      50%     359       0.282        70%
                            AM-125206     11.989   5.207     0.599   0.353    0.950   0.589    394        0.178      50%     520       0.249        71%
                            AM-126205     11.989   6.198     0.500   0.356    0.851   0.711    259        0.178      50%     353       0.267        75%
                            AM-126206     11.989   6.198     0.599   0.356    0.950   0.593    356        0.142      40%     502       0.213        60%
                            AM-135205     12.497   5.207     0.500   0.353    0.851   0.706    214        0.175      50%     334       0.318        90%
                            AM-136235     12.497   6.198     0.351   0.452    0.800   1.290    138        0.226      50%     161       0.340        75%
            AM SERIES




                            AM-136205     12.497   6.198     0.500   0.353    0.851   0.706    231        0.178      50%     360       0.318        90%
                            AM-136207     12.497   6.198     0.701   0.302    1.001   0.431    454        0.137      45%     637       0.198        66%
  mm & newtons




                            AM-147235     13.995   7.188     0.351   0.452    0.800   1.290    112        0.226      50%     137       0.452       100%
                            AM-147205     13.995   7.188     0.500   0.401    0.899   0.802    223        0.201      50%     334       0.363        91%
                            AM-147208     13.995   7.188     0.800   0.302    1.100   0.378    594        0.152      50%     811       0.213        71%
                            AM-155204     15.011   5.207     0.399   0.554    0.950   1.389    164        0.277      50%     190       0.554       100%
                            AM-155205     15.011   5.207     0.500   0.503    1.001   1.005    236        0.251      50%     342       0.503       100%
                            AM-155206     15.011   5.207     0.599   0.452    1.049   0.754    325        0.226      50%     476       0.384        85%
                            AM-155207     15.011   5.207     0.701   0.401    1.100   0.572    427        0.201      50%     569       0.282        70%
                            AM-156205     15.011   6.198     0.500   0.503    1.001   1.005    245        0.251      50%     347       0.478        95%
                            AM-156206     15.011   6.198     0.599   0.452    1.049   0.754    334        0.226      50%     512       0.406        90%
                            AM-156207     15.011   6.198     0.701   0.401    1.100   0.572    445        0.201      50%     623       0.302        75%
                            AM-158207     15.011   8.204     0.701   0.404    1.100   0.576    516        0.203      50%     681       0.282        70%
                            AM-158208     15.011   8.204     0.800   0.404    1.199   0.505    685        0.183      45%     943       0.264        65%
                            AM-168204     16.002   8.204     0.399   0.503    0.899   1.261    138        0.251      50%     173       0.503       100%
                            AM-168206     16.002   8.204     0.599   0.455    1.049   0.758    325        0.226      50%     498       0.409        90%
                            AM-168207     16.002   8.204     0.701   0.455    1.151   0.649    503        0.229      50%     689       0.340        75%
                            AM-168208     16.002   8.204     0.800   0.404    1.199   0.505    623        0.201      50%     890       0.302        75%
                            AM-168209     16.002   8.204     0.899   0.356    1.250   0.395    756        0.178      50%    1032       0.249        70%
                            AM-186204     18.009   6.198     0.399   0.605    1.001   1.516    133        0.302      50%     147       0.483        80%
                            AM-186205     18.009   6.198     0.500   0.602    1.100   1.203    218        0.302      50%     285       0.602       100%
                            AM-186206     18.009   6.198     0.599   0.602    1.199   1.004    338        0.302      50%     489       0.602       100%
                            AM-186207     18.009   6.198     0.701   0.551    1.250   0.786    445        0.277      50%     649       0.470        85%
                            AM-186208     18.009   6.198     0.800   0.503    1.300   0.629    560        0.251      50%     783       0.378        75%
                            AM-188205     18.009   8.204     0.500   0.605    1.100   1.208    236        0.302      50%     302       0.605       100%
                            AM-188207     18.009   8.204     0.701   0.554    1.250   0.790    480        0.277      50%     698       0.470        85%
                            AM-188208     18.009   8.204     0.800   0.505    1.300   0.632    605        0.251      50%     885       0.404        80%
                            AM-188210     18.009   8.204     1.001   0.401    1.400   0.401    885        0.201      50%    1205       0.282        70%
                            AM-189245     18.009   9.195     0.450   0.605    1.049   1.345    196        0.302      50%     231       0.574        95%
                            AM-189207     18.009   9.195     0.701   0.503    1.199   0.717    445        0.251      50%     694       0.452        90%
                            AM-189210     18.009   9.195     1.001   0.404    1.400   0.404    939        0.201      50%    1281       0.282        70%
                            AM-208206     19.990   8.204     0.599   0.706    1.300   1.178    365        0.353      50%     471       0.671        95%
                            AM-208207     19.990   8.204     0.701   0.653    1.349   0.931    476        0.325      50%     694       0.620        95%
                            AM-208208     19.990   8.204     0.800   0.605    1.400   0.756    596        0.302      50%     916       0.544        90%
                            AM-208209     19.990   8.204     0.899   0.556    1.450   0.619    738        0.277      50%    1081       0.445        80%
                            AM-208210     19.990   8.204     1.001   0.554    1.549   0.553    996        0.277      50%    1330       0.389        70%

                            Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                    and speak to a Sales Associate regarding our custom manufacturing capabilities.

                        6
09RolexCatalogR3    9/4/09     11:30 AM   Page 7




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AM/SAM SERIES                                                                                       in MM and NEWTONS

          ROLEX                                                                       RECOMMENDED OPERATIONAL LOAD LIMITS
           PART                           DIMENSIONS (MM)                              MINIMUM                      MAXIMUM
         NUMBER                                                                Load    Deflection           Load    Deflection
                        OD         ID        t       h        OH       h/t   (Newtons)    (f)        %    (Newtons)    (f)         %
        AM-201005     19.990    10.211    0.500    0.655    1.151   1.310      231        0.328     50%     285       0.655      100%
        AM-201008     19.990    10.211    0.800    0.554    1.349   0.692      587        0.277     50%     881       0.470       85%
        AM-201009     19.990    10.211    0.899    0.556    1.450   0.619      818        0.279     50%    1134       0.419       75%
        AM-201010     19.990    10.211    1.001    0.556    1.549   0.556     1103        0.277     50%    1468       0.389       70%
        AM-201011     19.990    10.211    1.100    0.455    1.549   0.413     1139        0.229     50%    1552       0.318       70%
        AM-201013     19.990    10.211    1.250    0.508    1.750   0.407     1352        0.178     35%    2059       0.279       55%
        AM-201015     19.990    10.211    1.501    0.302    1.801   0.201     1868        0.152     50%    2598       0.211       70%
        AM-221106     22.504    11.201    0.599    0.805    1.400   1.343      391        0.404     50%     454       0.645       80%
        AM-221108     22.504    11.201    0.800    0.655    1.450   0.819      569        0.328     50%     881       0.622       95%
        AM-221113     22.504    11.201    1.250    0.505    1.750   0.404     1441        0.254     50%    2010       0.353       70%
        AM-238207     23.012     8.204    0.701    0.805    1.501   1.149      480        0.401     50%     641       0.805      100%
        AM-238208     23.012     8.204    0.800    0.754    1.549   0.943      596        0.376     50%     872       0.716       95%
        AM-238209     23.012     8.204    0.899    0.706    1.600   0.785      738        0.353     50%    1072       0.599       85%
        AM-238210     23.012     8.204    1.001    0.704    1.699   0.703      983        0.351     50%    1339       0.528       75%
        AM-231009     23.012    10.211    0.899    0.759    1.651   0.845      863        0.378     50%    1134       0.569       75%
        AM-231010     23.012    10.211    1.001    0.706    1.699   0.706     1041        0.353     50%    1490       0.564       80%
        AM-231013     23.012    10.211    1.250    0.658    1.900   0.526     1615        0.295     45%    2224       0.427       65%
        AM-231210     23.012    12.192    1.001    0.607    1.600   0.607      939        0.302     50%    1450       0.516       85%
        AM-231213     23.012    12.192    1.250    0.607    1.849   0.486     1615        0.274     45%    2237       0.396       65%
        AM-231215     23.012    12.192    1.501    0.505    1.999   0.337     1997        0.203     40%    2936       0.302       60%
        AM-251010     24.994    10.211    1.001    0.754    1.750   0.754      939        0.378     50%    1379       0.643       85%
        AM-251207     24.994    12.192    0.701    0.907    1.600   1.293      552        0.452     50%     641       0.681       75%
        AM-251209     24.994    12.192    0.899    0.706    1.600   0.785      689        0.353     50%    1116       0.706      100%
        AM-251210     24.994    12.192    1.001    0.808    1.801   0.807     1108        0.404     50%    1401       0.566       70%




                                                                                                                                            AM SERIES
        AM-251213     24.994    12.192    1.250    0.709    1.951   0.567     1712        0.356     50%    2273       0.495       70%
        AM-251215     24.994    12.192    1.501    0.554    2.050   0.369     1984        0.249     45%    2798       0.361       65%




                                                                                                                                                    mm & newtons
        AM-281008     27.940    10.211    0.800    0.955    1.750   1.194      592        0.478     50%     770       0.955      100%
        AM-281010     27.940    10.211    1.001    0.904    1.900   0.904      939        0.452     50%    1397       0.859       95%
        AM-281013     27.940    10.211    1.250    0.805    2.050   0.644     1450        0.404     50%    2006       0.605       75%
        AM-281015     27.940    10.211    1.501    0.704    2.250   0.469     2055        0.318     45%    2647       0.452       64%
        AM-281210     27.940    12.192    1.001    0.958    1.951   0.957     1072        0.480     50%    1419       0.767       80%
        AM-281213     27.940    12.192    1.250    0.859    2.101   0.687     1650        0.429     50%    2371       0.686       80%
        AM-281215     27.940    12.192    1.501    0.757    2.250   0.504     2153        0.340     45%    2976       0.493       65%
        AM-281408     27.940    14.199    0.800    1.011    1.801   1.263      729        0.505     50%     841       0.706       70%
        AM-281410     27.940    14.199    1.001    0.808    1.801   0.807      898        0.404     50%    1343       0.726       90%
        AM-281413     27.940    14.199    1.250    0.861    2.101   0.689     1637        0.389     45%    2188       0.559       65%
        AM-281415     27.940    14.199    1.501    0.655    2.149   0.437     2148        0.328     50%    2913       0.460       70%
        AM-321210     31.496    12.192    1.001    1.107    2.101   1.107     1019        0.554     50%    1370       1.052       95%
        AM-321213     31.496    12.192    1.250    0.958    2.200   0.766     1441        0.478     50%    2108       0.813       85%
        AM-321215     31.496    12.192    1.501    0.853    2.350   0.569     2068        0.427     50%    2905       0.640       75%
        AM-321608     31.496    16.307    0.800    1.057    1.849   1.321      627        0.528     50%     747       0.953       90%
        AM-321613     31.496    16.307    1.250    0.909    2.149   0.728     1512        0.455     50%    2144       0.726       80%
        AM-321615     31.496    16.307    1.501    0.912    2.400   0.607     2304        0.409     45%    3131       0.592       65%
        AM-321618     31.496    16.307    1.753    0.706    2.451   0.403     2913        0.353     50%    3968       0.495       70%
        AM-321620     31.496    16.307    1.999    0.762    2.751   0.381     3799        0.305     40%    5547       0.457       60%
        AM-341210     34.036    12.192    1.001    1.257    2.250   1.256     1063        0.627     50%    1321       1.194       95%
        AM-341213     34.036    12.192    1.250    1.107    2.350   0.886     1490        0.554     50%    2162       0.996       90%
        AM-341215     34.036    12.192    1.501    1.006    2.499   0.670     2131        0.503     50%    2927       0.754       75%
        AM-341413     34.036    14.300    1.250    1.161    2.400   0.929     1655        0.579     50%    2206       0.927       80%
        AM-341415     34.036    14.300    1.501    1.059    2.550   0.706     2366        0.528     50%    3380       0.846       80%
        AM-341615     34.036    16.307    1.501    1.059    2.550   0.706     2500        0.531     50%    3234       0.742       70%
        AM-341620     34.036    16.307    1.999    0.861    2.850   0.431     3558        0.345     40%    5155       0.516       60%
        AM-361809     35.560    18.288    0.899    1.158    2.050   1.288      747        0.579     50%     921       1.158      100%
        AM-361813     35.560    18.288    1.250    1.011    2.250   0.809     1357        0.505     50%    2104       0.960       95%
        AM-361820     35.560    18.288    1.999    0.810    2.799   0.405     3870        0.404     50%    5266       0.566       70%
        AM-401413     39.878    14.300    1.250    1.407    2.649   1.126     1566        0.704     50%    2122       1.407      100%
        AM-401415     39.878    14.300    1.501    1.257    2.751   0.838     2091        0.627     50%    3091       1.130       90%
        AM-401420     39.878    14.300    1.999    1.059    3.051   0.530     3345        0.478     45%    4604       0.688       65%
        AM-401615     39.878    21.387    1.501    1.308    2.799   0.871     2415        0.592     45%    3105       0.853       65%
        AM-401620     39.878    16.307    1.999    1.110    3.099   0.555     3994        0.554     50%    5315       0.777       70%

        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                        7
09RolexCatalogR3                  9/4/09   11:30 AM        Page 8




                                                                                                                                       410-391-7400
                                                                                                                                       Fax 410-687-9223
                                                                                                                                   www.mw-ind.com/rolex



                        AM/SAM SERIES                                                                                        in MM and NEWTONS
                                                                                                          RECOMMENDED OPERATIONAL LOAD LIMITS
                              ROLEX
                               PART                           DIMENSIONS (MM)                             MINIMUM                      MAXIMUM
                             NUMBER                                                               Load    Deflection           Load    Deflection
                                           OD         ID         t       h      OH      h/t     (Newtons)    (f)       %     (Newtons)    (f)        %
                            AM-401820     39.878   18.288      1.999    1.163   3.150   0.582      4408      0.582     50%      5840      0.815      70%
                            AM-402010     39.878   20.396      1.001    1.311   2.301   1.310       934      0.655     50%      1139      1.311     100%
                            AM-402015     39.878   20.396      1.501    1.158   2.649   0.772      2108      0.579     50%      3082      0.986      85%
                            AM-402020     39.878   20.396      1.999    1.115   3.099   0.558      4426      0.556     50%      5885      0.780      70%
                            AM-402023     39.878   20.396      2.250    0.909   3.150   0.404      4919      0.455     50%      6699      0.638      70%
                            AM-402025     39.878   20.396      2.499    0.963   3.449   0.385      5800      0.386     40%      8460      0.579      60%
                            AM-452213     44.958   22.403      1.250    1.613   2.850   1.291      1726      0.808     50%      2010      1.209      75%
                            AM-452218     44.958   22.403      1.750    1.313   3.051   0.750      2905      0.655     50%      4270      1.115      85%
                            AM-452225     44.958   22.403      2.499    1.011   3.500   0.404      5787      0.505     50%      7877      0.709      70%
                            AM-501813     50.038   18.390      1.250    1.608   2.850   1.287      1241      0.803     50%      1530      1.608     100%
                            AM-501815     50.038   18.390      1.501    1.808   3.299   1.205      2326      0.904     50%      3011      1.808     100%
                            AM-501820     50.038   18.390      1.999    1.511   3.500   0.756      3634      0.754     50%      5342      1.285      85%
                            AM-501825     50.038   18.390      2.499    1.613   4.100   0.645      6708      0.726     45%      9038      1.049      65%
                            AM-501830     50.038   18.390      3.000    1.412   4.399   0.471      6565      0.424     30%     10471      0.706      50%
                            AM-502020     50.038   20.396      1.999    1.511   3.500   0.756      3723      0.757     50%      5693      1.361      90%
                            AM-502025     50.038   20.396      2.499    1.361   3.851   0.545      6054      0.681     50%      8069      0.955      70%
                            AM-502220     50.038   22.403      1.999    1.615   3.599   0.808      4208      0.808     50%      5836      1.293      80%
                            AM-502225     50.038   22.403      2.499    1.412   3.899   0.565      6534      0.706     50%      8678      0.991      70%
                            AM-502513     50.038   25.400      1.250    1.610   2.850   1.289      1397      0.805     50%      1721      1.610     100%
                            AM-502515     50.038   25.400      1.501    1.610   3.099   1.073      2153      0.805     50%      2807      1.369      85%
                            AM-502520     50.038   25.400      1.999    1.415   3.401   0.708      3741      0.709     50%      5582      1.204      85%
                            AM-502525     50.038   25.400      2.499    1.417   3.899   0.567      6979      0.709     50%      9270      0.993      70%
                            AM-502530     50.038   25.400      3.000    1.113   4.100   0.371      8118      0.500     45%     11436      0.724      65%
                            AM-562915     55.880   28.499      1.501    1.963   3.449   1.308      2415      0.983     50%      2833      1.572      80%
            AM SERIES




                            AM-562920     55.880   28.499      1.999    1.615   3.599   0.808      3576      0.808     50%      5360      1.453      90%
                            AM-562930     55.880   28.499      3.000    1.316   4.300   0.439      8634      0.658     50%     11694      0.998      76%
  mm & newtons




                            AM-602120     59.944   20.498      1.999    2.113   4.100   1.057      4079      1.057     50%      5622      2.007      95%
                            AM-602125     59.944   20.498      2.499    1.811   4.300   0.725      5805      0.907     50%      8247      1.450      80%
                            AM-602130     59.944   20.498      3.000    1.712   4.699   0.571      8189      0.770     45%     11187      1.113      65%
                            AM-602625     59.944   25.502      2.499    1.915   4.399   0.766      6561      0.958     50%      9207      1.534      80%
                            AM-602630     59.944   25.502      3.000    1.666   4.651   0.555      9087      0.833     50%     12090      1.166      70%
                            AM-603125     59.944   30.505      2.499    1.821   4.300   0.729      6645      0.912     50%      8558      1.275      70%
                            AM-603130     59.944   30.505      3.000    1.722   4.699   0.574      9385      0.775     45%     12815      1.120      65%
                            AM-603135     59.944   30.505      3.500    1.521   5.001   0.435     11276      0.610     40%     16329      0.912      60%
                            AM-633118     62.992   30.988      1.801    2.370   4.150   1.316      3905      1.186     50%      4435      1.659      70%
                            AM-633125     62.992   30.988      2.499    1.765   4.249   0.706      5640      0.884     50%      8789      1.590      90%
                            AM-633130     62.992   30.988      3.000    1.821   4.801   0.607      9754      0.912     50%     12859      1.275      70%
                            AM-633135     62.992   30.988      3.500    1.415   4.900   0.404     11249      0.706     50%     15314      1.062      75%
                            AM-702620     70.104   25.502      1.999    2.515   4.501   1.258      3999      1.257     50%      5022      2.515     100%
                            AM-703125     70.104   30.505      2.499    2.421   4.900   0.968      6721      1.209     50%      8852      1.935      80%
                            AM-703130     70.104   30.505      3.000    2.118   5.100   0.706      8998      1.059     50%     12859      1.694      80%
                            AM-703630     70.104   35.509      3.000    2.123   5.100   0.708      9706      1.062     50%     12552      1.488      70%
                            AM-703640     70.104   35.509      4.001    1.821   5.799   0.455     16484      0.820     45%     22947      1.184      65%
                            AM-704140     70.104   40.513      4.001    1.628   5.601   0.407     15968      0.732     45%     22391      1.057      65%
                            AM-704150     70.104   40.513      4.999    1.219   6.200   0.244     22596      0.549     45%     32279      0.792      65%
                            AM-713620     71.120   36.068      1.999    2.624   4.600   1.313      4706      1.313     50%      5346      1.836      70%
                            AM-713625     71.120   36.068      2.499    2.019   4.501   0.808      4079      0.706     35%      8340      1.133      56%
                            AM-713640     71.120   36.068      4.001    1.618   5.601   0.404     15359      0.810     50%     20906      1.143      71%
                            AM-803125     80.010   30.988      2.499    2.819   5.301   1.128      6325      1.410     50%      8407      2.677      95%
                            AM-803130     80.010   30.988      3.000    2.515   5.499   0.838      8407      1.257     50%     12437      2.263      90%
                            AM-803140     80.010   30.988      4.001    2.116   6.101   0.529     14807      1.059     50%     19789      1.481      70%
                            AM-803630     80.010   36.068      3.000    2.723   5.700   0.908      9892      1.361     50%     12792      2.042      75%
                            AM-803640     80.010   36.068      4.001    2.223   6.200   0.556     16462      1.110     50%     21898      1.554      70%
                            AM-804123     80.010   40.894      2.250    2.977   5.199   1.323      5769      1.339     45%      6748      1.935      65%
                            AM-804130     80.010   40.894      3.000    2.324   5.301   0.775      8384      1.161     50%     12236      1.976      85%
                            AM-804140     80.010   40.894      4.001    2.228   6.200   0.557     17605      1.113     50%     23419      1.560      70%
                            AM-804150     80.010   40.894      5.050    1.722   6.701   0.341     20203      0.686     40%     31999      1.087      63%
                            AM-904625     89.916   45.974      2.499    3.228   5.700   1.292      7019      1.615     50%      8162      2.421      75%
                            AM-904635     89.916   45.974      3.500    2.525   6.050   0.721     11498      1.288     51%     17005      2.189      87%
                            AM-904650     89.916   45.974      4.999    2.024   7.000   0.405     23561      1.013     50%     32070      1.417      70%
                            AM-1004140   100.076   40.894      4.001    3.226   7.201   0.806     16333      1.613     50%     23579      2.741      85%

                            Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                    and speak to a Sales Associate regarding our custom manufacturing capabilities.

                        8
09RolexCatalogR3   9/4/09       11:30 AM   Page 9




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AM/SAM SERIES                                                                                        in MM and NEWTONS
                                                                                        RECOMMENDED OPERATIONAL LOAD LIMITS
           ROLEX
            PART                           DIMENSIONS (MM)                              MINIMUM                      MAXIMUM
          NUMBER                                                                Load    Deflection           Load    Deflection
                         OD          ID       t       h       OH       h/t    (Newtons)    (f)       %     (Newtons)    (f)        %
        AM-1004150    100.076     40.894    4.999   2.774     7.750   0.555     24802      1.387     50%     32995     1.943       70%
        AM-1005127    100.076     51.054    2.700   3.528     6.200   1.307      7864      1.765     50%      9238     2.824       80%
        AM-1005135    100.076     51.054    3.500   2.824     6.299   0.807     10453      1.412     50%     16240     2.682       95%
        AM-1005140    100.076     51.054    4.001   3.033     7.000   0.758     16493      1.516     50%     22178     2.273       75%
        AM-1005150    100.076     51.054    4.999   2.837     7.800   0.568     28080      1.420     50%     37274     1.986       70%
        AM-1005160    100.076     51.054    5.999   2.228     8.199   0.371     32546      1.003     45%     45850     1.448       65%
        AM-1125730    112.014     56.896    3.000   3.932     6.901   1.311      9585      1.966     50%     11249     3.147       80%
        AM-1125740    112.014     56.896    4.001   3.228     7.201   0.807     14229      1.615     50%     21319     2.906       90%
        AM-1125760    112.014     56.896    5.999   2.527     8.499   0.421     32684      1.262     50%     47242     1.895       75%
        AM-1254140    124.968     40.894    4.001   4.219     8.199   1.055     14905      2.111     50%     21035     4.219      100%
        AM-1255140    124.968     51.054    4.001   4.529     8.499   1.132     17387      2.266     50%     22169     3.851       85%
        AM-1255150    124.968     51.054    4.999   3.932     8.900   0.787     24673      1.966     50%     35860     3.343       85%
        AM-1255160    124.968     51.054    5.999   3.429     9.401   0.572     34094      1.715     50%     47887     2.570       75%
        AM-1256150    124.968     60.960    4.999   4.044     8.999   0.809     27520      2.022     50%     34881     2.830       70%
        AM-1256160    124.968     60.960    5.999   3.642     9.601   0.607     39467      1.821     50%     52028     2.550       70%
        AM-1256180    124.968     60.960    7.493   3.508    10.899   0.468     45156      1.036     30%     78583     1.902       54%
        AM-1256435    124.968     64.008    3.500   4.542     8.001   1.298     14109      2.271     50%     16084     3.180       70%
        AM-1256450    124.968     64.008    4.999   3.536     8.499   0.707     23548      1.768     50%     35161     3.005       85%
        AM-1256480    124.968     64.008    7.493   3.152    10.599   0.421     54288      1.262     40%     78774     1.892       60%
        AM-1257160    124.968     71.120    5.999   3.350     9.299   0.558     36149      1.509     45%     49488     2.177       65%
        AM-1257180    124.968     71.120    7.399   3.056    10.399   0.413     53078      1.222     40%     77111     1.831       60%
        AM-1257110    124.968     71.120    9.200   2.654    11.801   0.289     67312      0.798     30%    110221     1.328       50%
        AM-1407240    139.954     72.136    3.988   4.470     8.382   1.121     14585      2.215     50%     19558     4.209       94%
        AM-1407250    139.954     72.136    5.050   3.988     8.999   0.790     27093      1.994     50%     34174     3.589       90%




                                                                                                                                             AM SERIES
        AM-1407280    139.954     72.136    7.493   3.759    11.199   0.502     59127      1.692     45%     81719     2.443       65%
        AM-1506150    150.114     60.960    4.994   5.339    10.300   1.069     26684      2.672     50%     34872     4.542       85%




                                                                                                                                                     mm & newtons
        AM-1506160    150.114     60.960    5.999   4.839    10.800   0.807     36665      2.418     50%     52922     4.112       85%
        AM-1507160    150.114     71.120    5.999   4.849    10.800   0.808     38929      2.423     50%     51695     3.637       75%
        AM-1507180    150.114     71.120    7.493   4.562    11.999   0.609     62134      2.052     45%     84294     2.967       65%
        AM-1508180    150.114     81.026    7.493   4.272    11.699   0.570     55831      1.709     40%     79037     2.563       60%
        AM-1508110    150.114     81.026    9.299   3.764    13.000   0.405     78356      1.318     35%    119238     2.073       55%
        AM-1608243    160.020     82.042    4.300   5.646     9.901   1.313     20007      2.824     50%     23459     4.519       80%
        AM-1608260    160.020     82.042    5.999   4.544    10.500   0.757     32555      2.273     50%     49751     4.089       90%
        AM-1608210    160.020     82.042    9.398   4.163    13.500   0.443     87052      1.666     40%    125892     2.499       60%
        AM-1809248    180.086     91.948    4.801   6.251    11.001   1.302     24095      3.124     50%     28360     5.001       80%
        AM-1809260    180.086     91.948    5.999   5.144    11.100   0.857     30318      2.570     50%     47536     5.144      100%
        AM-1809210    180.086     91.948    9.398   4.663    14.000   0.496     95014      2.332     50%    127622     3.264       70%
        AM-2008280    199.898     82.042    7.600   6.652    14.201   0.875     61631      3.327     50%     83636     5.324       80%
        AM-2008210    199.898     82.042    9.601   5.951    15.499   0.620     99724      2.977     50%    131172     4.166       70%
        AM-2008212    199.898     82.042   11.501   5.151    16.599   0.448    114443      2.060     40%    165386     3.089       60%
        AM-2009210    199.898     91.948    9.500   6.170    15.601   0.649     96806      2.776     45%    130326     4.011       65%
        AM-2009212    199.898     91.948   11.400   5.464    16.800   0.479    125051      2.187     40%    179802     3.279       60%
        AM-2009214    199.898     91.948   13.106   5.060    18.100   0.386    210724      2.530     50%    387434     3.795       75%
        AM-20010260   199.898    102.108    5.994   6.502    12.497   1.085     35499      3.279     50%     45952     5.575       86%
        AM-20010280   199.898    102.108    7.493   6.172    13.599   0.824     58594      3.086     50%     77484     4.630       75%
        AM-20010210   199.898    102.108    9.398   6.292    15.601   0.669     92483      2.517     40%    128489     3.774       60%
        AM-20010212   199.898    102.108   11.252   5.009    16.193   0.445    127564      2.253     45%    177862     3.256       65%
        AM-20010214   199.898    102.108   13.106   5.179    18.199   0.395    141749      1.554     30%    228818     2.591       50%
        AM-20011212   199.898    112.014   11.100   5.189    16.200   0.468    123121      2.078     40%    177368     3.114       60%
        AM-20011214   199.898    112.014   12.901   4.686    17.501   0.363    149222      1.641     35%    228418     2.578       55%
        AM-20011216   199.898    112.014   14.801   4.074    18.801   0.275    165096      1.224     30%    270763     2.040       50%
        AM-22511285   225.044    112.014    6.200   7.463    13.599   1.204     36834      3.729     50%     46410     6.711       90%
        AM-22511280   225.552    112.014    7.493   7.071    14.501   0.944     55195      3.536     50%     73272     5.659       80%
        AM-22511212   225.044    112.014   11.252   5.814    17.000   0.517    128845      2.908     50%    183004     4.361       75%
        AM-25010210   249.936    102.108    9.601   8.468    18.001   0.882    101450      4.234     50%    132128     6.353       75%
        AM-25010212   249.936    102.108   11.501   7.564    18.999   0.658    141068      3.782     50%    184258     5.296       70%
        AM-25012770   249.936    127.000    6.701   8.164    14.801   1.218     42091      4.082     50%     53389     7.752       95%
        AM-25012710   249.936    127.000    9.398   7.684    17.000   0.818     91509      3.843     50%    121208     5.763       75%
        AM-25012712   249.936    127.000   11.252   8.158    19.299   0.725    120954      2.855     35%    173699     4.488       55%
        AM-25012714   249.936    127.000   13.106   6.581    19.601   0.502    188746      3.292     50%    253291     4.608       70%
        AM-25012716   249.936    127.000   15.011   6.899    21.801   0.460    213993      2.416     35%    322871     3.795       55%

        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                         9
09RolexCatalogR3                    9/4/09     11:30 AM        Page 10




                                                                                                                                                410-391-7400
                                                                                                                                                Fax 410-687-9223
                                                                                                                                            www.mw-ind.com/rolex



                           AM/SAM SERIES                                                                                       in INCHES and POUNDS
                                                                                                                  RECOMMENDED OPERATIONAL LOAD LIMITS
                                 ROLEX
                                  PART                           DIMENSIONS (Inches)                              MINIMUM                       MAXIMUM
                                NUMBER                                                                   Load     Deflection           Load     Deflection
                                               OD         ID         t         h        OH      h/t    (Pounds)      (f)       %     (Pounds)      (f)         %
                            AM-63203         0.236   0.126        0.012     0.008      0.016   0.667     20        0.003       38%     29         0.005       75%
                            AM-83202         0.315   0.126        0.008     0.008      0.016   0.987      5        0.004       50%      7         0.008      100%
                            AM-83203         0.315   0.126        0.012     0.010      0.022   0.838     19        0.005       50%     28         0.009       90%
                            AM-83204         0.315   0.126        0.016     0.008      0.024   0.510     23        0.003       35%     42         0.005       63%
                            AM-84202         0.315   0.165        0.008     0.010      0.018   1.252      8        0.005       50%     10         0.010      100%
                            AM-84203         0.315   0.165        0.012     0.010      0.022   0.839     21        0.005       51%     27         0.007       70%
                            AM-84204         0.315   0.165        0.016     0.008      0.024   0.510     36        0.004       50%     51         0.006       75%
                            AM-103203        0.394   0.126        0.012     0.014      0.026   1.178     20        0.007       50%     26         0.014      100%
                            AM-103204        0.394   0.126        0.016     0.012      0.028   0.764     32        0.006       50%     46         0.010       80%
                            AM-103205        0.394   0.126        0.020     0.010      0.030   0.502     39        0.004       40%     60         0.006       65%
                            AM-104204        0.394   0.165        0.016     0.012      0.028   0.764     34        0.006       50%     52         0.011       90%
                            AM-104205        0.394   0.165        0.020     0.010      0.030   0.502     50        0.005       50%     71         0.007       75%
                            AM-105225        0.394   0.205        0.010     0.012      0.022   1.224     12        0.006       50%     15         0.012      100%
                            AM-105204        0.394   0.205        0.016     0.012      0.028   0.764     38        0.006       50%     48         0.008       70%
                            AM-105205        0.394   0.205        0.020     0.010      0.030   0.503     55        0.005       51%     79         0.007       75%
                            AM-124204        0.472   0.165        0.016     0.016      0.032   1.013     34        0.008       50%     49         0.016      100%
                            AM-124205        0.472   0.165        0.020     0.014      0.034   0.706     51        0.007       50%     72         0.011       80%
                            AM-124206        0.472   0.165        0.024     0.016      0.039   0.674     83        0.006       40%    115         0.010       60%
                            AM-125205        0.472   0.205        0.020     0.016      0.035   0.802     64        0.008       50%     81         0.011       70%
                            AM-125206        0.472   0.205        0.024     0.014      0.037   0.589     89        0.007       50%    117         0.010       71%
                            AM-126205        0.472   0.244        0.020     0.014      0.034   0.711     58        0.007       50%     79         0.011       75%
                            AM-126206        0.472   0.244        0.024     0.014      0.037   0.593     80        0.006       40%    113         0.008       60%
                            AM-135205        0.492   0.205        0.020     0.014      0.034   0.706     48        0.007       50%     75         0.013       90%
                            AM-136235        0.492   0.244        0.014     0.018      0.032   1.290     31        0.009       50%     36         0.013       75%
               AM SERIES




                            AM-136205        0.492   0.244        0.020     0.014      0.034   0.706     52        0.007       50%     81         0.013       90%
  inches & pounds




                            AM-136207        0.492   0.244        0.028     0.012      0.039   0.431    102        0.005       45%    143         0.008       66%
                            AM-147235        0.551   0.283        0.014     0.018      0.032   1.290     25        0.009       50%     31         0.018      100%
                            AM-147205        0.551   0.283        0.020     0.016      0.035   0.802     50        0.008       50%     75         0.014       91%
                            AM-147208        0.551   0.283        0.032     0.012      0.043   0.378    134        0.006       50%    182         0.008       71%
                            AM-155204        0.591   0.205        0.016     0.022      0.037   1.389     37        0.011       50%     43         0.022      100%
                            AM-155205        0.591   0.205        0.020     0.020      0.039   1.005     53        0.010       50%     77         0.020      100%
                            AM-155206        0.591   0.205        0.024     0.018      0.041   0.754     73        0.009       50%    107         0.015       85%
                            AM-155207        0.591   0.205        0.028     0.016      0.043   0.572     96        0.008       50%    128         0.011       70%
                            AM-156205        0.591   0.244        0.020     0.020      0.039   1.005     55        0.010       50%     78         0.019       95%
                            AM-156206        0.591   0.244        0.024     0.018      0.041   0.754     75        0.009       50%    115         0.016       90%
                            AM-156207        0.591   0.244        0.028     0.016      0.043   0.572    100        0.008       50%    140         0.012       75%
                            AM-158207        0.591   0.323        0.028     0.016      0.043   0.576    116        0.008       50%    153         0.011       70%
                            AM-158208        0.591   0.323        0.032     0.016      0.047   0.505    154        0.007       45%    212         0.010       65%
                            AM-168204        0.630   0.323        0.016     0.020      0.035   1.261     31        0.010       50%     39         0.020      100%
                            AM-168206        0.630   0.323        0.024     0.018      0.041   0.758     73        0.009       50%    112         0.016       90%
                            AM-168207        0.630   0.323        0.028     0.018      0.045   0.649    113        0.009       50%    155         0.013       75%
                            AM-168208        0.630   0.323        0.032     0.016      0.047   0.505    140        0.008       50%    200         0.012       75%
                            AM-168209        0.630   0.323        0.035     0.014      0.049   0.395    170        0.007       50%    232         0.010       70%
                            AM-186204        0.709   0.244        0.016     0.024      0.039   1.516     30        0.012       50%     33         0.019       80%
                            AM-186205        0.709   0.244        0.020     0.024      0.043   1.203     49        0.012       50%     64         0.024      100%
                            AM-186206        0.709   0.244        0.024     0.024      0.047   1.004     76        0.012       50%    110         0.024      100%
                            AM-186207        0.709   0.244        0.028     0.022      0.049   0.786    100        0.011       50%    146         0.019       85%
                            AM-186208        0.709   0.244        0.032     0.020      0.051   0.629    126        0.010       50%    176         0.015       75%
                            AM-188205        0.709   0.323        0.020     0.024      0.043   1.208     53        0.012       50%     68         0.024      100%
                            AM-188207        0.709   0.323        0.028     0.022      0.049   0.790    108        0.011       50%    157         0.019       85%
                            AM-188208        0.709   0.323        0.032     0.020      0.051   0.632    136        0.010       50%    199         0.016       80%
                            AM-188210        0.709   0.323        0.039     0.016      0.055   0.401    199        0.008       50%    271         0.011       70%
                            AM-189245        0.709   0.362        0.018     0.024      0.041   1.345     44        0.012       50%     52         0.023       95%
                            AM-189207        0.709   0.362        0.028     0.020      0.047   0.717    100        0.010       50%    156         0.018       90%
                            AM-189210        0.709   0.362        0.039     0.016      0.055   0.404    211        0.008       50%    288         0.011       70%
                            AM-208206        0.787   0.323        0.024     0.028      0.051   1.178     82        0.014       50%    106         0.026       95%
                            AM-208207        0.787   0.323        0.028     0.026      0.053   0.931    107        0.013       50%    156         0.024       95%
                            AM-208208        0.787   0.323        0.032     0.024      0.055   0.756    134        0.012       50%    206         0.021       90%
                            AM-208209        0.787   0.323        0.035     0.022      0.057   0.619    166        0.011       50%    243         0.018       80%
                            AM-208210        0.787   0.323        0.039     0.022      0.061   0.553    224        0.011       50%    299         0.015       70%
                            AM-201005        0.787   0.402        0.020     0.026      0.045   1.310     52        0.013       50%     64         0.026      100%

                            Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                    and speak to a Sales Associate regarding our custom manufacturing capabilities.

                           10
09RolexCatalogR3    9/4/09    11:30 AM    Page 11




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AM/SAM SERIES                                                                                    in INCHES and POUNDS
                                                                                          RECOMMENDED OPERATIONAL LOAD LIMITS
          ROLEX
           PART                          DIMENSIONS (Inches)                              MINIMUM                       MAXIMUM
         NUMBER                                                                  Load     Deflection           Load     Deflection
                        OD        ID         t         h        OH      h/t    (Pounds)      (f)       %     (Pounds)      (f)         %
        AM-201008     0.787    0.402      0.032     0.022      0.053   0.692    132        0.011       50%    198         0.019       85%
        AM-201009     0.787    0.402      0.035     0.022      0.057   0.619    184        0.011       50%    255         0.017       75%
        AM-201010     0.787    0.402      0.039     0.022      0.061   0.556    248        0.011       50%    330         0.015       70%
        AM-201011     0.787    0.402      0.043     0.018      0.061   0.413    256        0.009       50%    349         0.013       70%
        AM-201013     0.787    0.402      0.049     0.020      0.069   0.407    304        0.007       35%    463         0.011       55%
        AM-201015     0.787    0.402      0.059     0.012      0.071   0.201    420        0.006       50%    584         0.008       70%
        AM-221106     0.886    0.441      0.024     0.032      0.055   1.343     88        0.016       50%    102         0.025       80%
        AM-221108     0.886    0.441      0.032     0.026      0.057   0.819    128        0.013       50%    198         0.025       95%
        AM-221113     0.886    0.441      0.049     0.020      0.069   0.404    324        0.010       50%    452         0.014       70%
        AM-238207     0.906    0.323      0.028     0.032      0.059   1.149    108        0.016       50%    144         0.032      100%
        AM-238208     0.906    0.323      0.032     0.030      0.061   0.943    134        0.015       50%    196         0.028       95%
        AM-238209     0.906    0.323      0.035     0.028      0.063   0.785    166        0.014       50%    241         0.024       85%
        AM-238210     0.906    0.323      0.039     0.028      0.067   0.703    221        0.014       50%    301         0.021       75%
        AM-231009     0.906    0.402      0.035     0.030      0.065   0.845    194        0.015       50%    255         0.022       75%
        AM-231010     0.906    0.402      0.039     0.028      0.067   0.706    234        0.014       50%    335         0.022       80%
        AM-231013     0.906    0.402      0.049     0.026      0.075   0.526    363        0.012       45%    500         0.017       65%
        AM-231210     0.906    0.480      0.039     0.024      0.063   0.607    211        0.012       50%    326         0.020       85%
        AM-231213     0.906    0.480      0.049     0.024      0.073   0.486    363        0.011       45%    503         0.016       65%
        AM-231215     0.906    0.480      0.059     0.020      0.079   0.337    449        0.008       40%    660         0.012       60%
        AM-251010     0.984    0.402      0.039     0.030      0.069   0.754    211        0.015       50%    310         0.025       85%
        AM-251207     0.984    0.480      0.028     0.036      0.063   1.293    124        0.018       50%    144         0.027       75%
        AM-251209     0.984    0.480      0.035     0.028      0.063   0.785    155        0.014       50%    251         0.028      100%
        AM-251210     0.984    0.480      0.039     0.032      0.071   0.807    249        0.016       50%    315         0.022       70%
        AM-251213     0.984    0.480      0.049     0.028      0.077   0.567    385        0.014       50%    511         0.020       70%




                                                                                                                                                AM SERIES
        AM-251215     0.984    0.480      0.059     0.022      0.081   0.369    446        0.010       45%    629         0.014       65%




                                                                                                                                                        inches & pounds
        AM-281008     1.100    0.402      0.032     0.038      0.069   1.194    133        0.019       50%    173         0.038      100%
        AM-281010     1.100    0.402      0.039     0.036      0.075   0.904    211        0.018       50%    314         0.034       95%
        AM-281013     1.100    0.402      0.049     0.032      0.081   0.644    326        0.016       50%    451         0.024       75%
        AM-281015     1.100    0.402      0.059     0.028      0.089   0.469    462        0.013       45%    595         0.018       64%
        AM-281210     1.100    0.480      0.039     0.038      0.077   0.957    241        0.019       50%    319         0.030       80%
        AM-281213     1.100    0.480      0.049     0.034      0.083   0.687    371        0.017       50%    533         0.027       80%
        AM-281215     1.100    0.480      0.059     0.030      0.089   0.504    484        0.013       45%    669         0.019       65%
        AM-281408     1.100    0.559      0.032     0.040      0.071   1.263    164        0.020       50%    189         0.028       70%
        AM-281410     1.100    0.559      0.039     0.032      0.071   0.807    202        0.016       50%    302         0.029       90%
        AM-281413     1.100    0.559      0.049     0.034      0.083   0.689    368        0.015       45%    492         0.022       65%
        AM-281415     1.100    0.559      0.059     0.026      0.085   0.437    483        0.013       50%    655         0.018       70%
        AM-321210     1.240    0.480      0.039     0.044      0.083   1.107    229        0.022       50%    308         0.041       95%
        AM-321213     1.240    0.480      0.049     0.038      0.087   0.766    324        0.019       50%    474         0.032       85%
        AM-321215     1.240    0.480      0.059     0.034      0.093   0.569    465        0.017       50%    653         0.025       75%
        AM-321608     1.240    0.642      0.032     0.042      0.073   1.321    141        0.021       50%    168         0.038       90%
        AM-321613     1.240    0.642      0.049     0.036      0.085   0.728    340        0.018       50%    482         0.029       80%
        AM-321615     1.240    0.642      0.059     0.036      0.095   0.607    518        0.016       45%    704         0.023       65%
        AM-321618     1.240    0.642      0.069     0.028      0.097   0.403    655        0.014       50%    892         0.020       70%
        AM-321620     1.240    0.642      0.079     0.030      0.108   0.381    854        0.012       40%   1247         0.018       60%
        AM-341210     1.340    0.480      0.039     0.050      0.089   1.256    239        0.025       50%    297         0.047       95%
        AM-341213     1.340    0.480      0.049     0.044      0.093   0.886    335        0.022       50%    486         0.039       90%
        AM-341215     1.340    0.480      0.059     0.040      0.098   0.670    479        0.020       50%    658         0.030       75%
        AM-341413     1.340    0.563      0.049     0.046      0.095   0.929    372        0.023       50%    496         0.037       80%
        AM-341415     1.340    0.563      0.059     0.042      0.100   0.706    532        0.021       50%    760         0.033       80%
        AM-341615     1.340    0.642      0.059     0.042      0.100   0.706    562        0.021       50%    727         0.029       70%
        AM-341620     1.340    0.642      0.079     0.034      0.112   0.431    800        0.014       40%   1159         0.020       60%
        AM-361809     1.400    0.720      0.035     0.046      0.081   1.288    168        0.023       50%    207         0.046      100%
        AM-361813     1.400    0.720      0.049     0.040      0.089   0.809    305        0.020       50%    473         0.038       95%
        AM-361820     1.400    0.720      0.079     0.032      0.110   0.405    870        0.016       50%   1184         0.022       70%
        AM-401413     1.570    0.563      0.049     0.055      0.104   1.126    352        0.028       50%    477         0.055      100%
        AM-401415     1.570    0.563      0.059     0.050      0.108   0.838    470        0.025       50%    695         0.045       90%
        AM-401420     1.570    0.563      0.079     0.042      0.120   0.530    752        0.019       45%   1035         0.027       65%
        AM-401615     1.570    0.842      0.059     0.052      0.110   0.871    543        0.023       45%    698         0.034       65%
        AM-401620     1.570    0.642      0.079     0.044      0.122   0.555    898        0.022       50%   1195         0.031       70%
        AM-401820     1.570    0.720      0.079     0.046      0.124   0.582    991        0.023       50%   1313         0.032       70%
        AM-402010     1.570    0.803      0.039     0.052      0.091   1.310    210        0.026       50%    256         0.052      100%

        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                           11
09RolexCatalogR3                    9/4/09     11:30 AM        Page 12




                                                                                                                                                 410-391-7400
                                                                                                                                                 Fax 410-687-9223
                                                                                                                                             www.mw-ind.com/rolex



                           AM/SAM SERIES                                                                                        in INCHES and POUNDS
                                                                                                                   RECOMMENDED OPERATIONAL LOAD LIMITS
                                 ROLEX
                                  PART                            DIMENSIONS (Inches)                              MINIMUM                       MAXIMUM
                                NUMBER                                                                    Load     Deflection           Load     Deflection
                                               OD         ID         t         h         OH      h/t    (Pounds)      (f)       %     (Pounds)      (f)         %
                            AM-402015        1.570   0.803        0.059     0.046       0.104   0.772    474        0.023       50%    693         0.039       85%
                            AM-402020        1.570   0.803        0.079     0.044       0.122   0.558    995        0.022       50%   1323         0.031       70%
                            AM-402023        1.570   0.803        0.089     0.036       0.124   0.404   1106        0.018       50%   1506         0.025       70%
                            AM-402025        1.570   0.803        0.098     0.038       0.136   0.385   1304        0.015       40%   1902         0.023       60%
                            AM-452213        1.770   0.882        0.049     0.064       0.112   1.291    388        0.032       50%    452         0.048       75%
                            AM-452218        1.770   0.882        0.069     0.052       0.120   0.750    653        0.026       50%    960         0.044       85%
                            AM-452225        1.770   0.882        0.098     0.040       0.138   0.404   1301        0.020       50%   1771         0.028       70%
                            AM-501813        1.970   0.724        0.049     0.063       0.112   1.287    279        0.032       50%    344         0.063      100%
                            AM-501815        1.970   0.724        0.059     0.071       0.130   1.205    523        0.036       50%    677         0.071      100%
                            AM-501820        1.970   0.724        0.079     0.060       0.138   0.756    817        0.030       50%   1201         0.051       85%
                            AM-501825        1.970   0.724        0.098     0.064       0.161   0.645   1508        0.029       45%   2032         0.041       65%
                            AM-501830        1.970   0.724        0.118     0.056       0.173   0.471   1476        0.017       30%   2354         0.028       50%
                            AM-502020        1.970   0.803        0.079     0.060       0.138   0.756    837        0.030       50%   1280         0.054       90%
                            AM-502025        1.970   0.803        0.098     0.054       0.152   0.545   1361        0.027       50%   1814         0.038       70%
                            AM-502220        1.970   0.882        0.079     0.064       0.142   0.808    946        0.032       50%   1312         0.051       80%
                            AM-502225        1.970   0.882        0.098     0.056       0.154   0.565   1469        0.028       50%   1951         0.039       70%
                            AM-502513        1.970   1.000        0.049     0.063       0.112   1.289    314        0.032       50%    387         0.063      100%
                            AM-502515        1.970   1.000        0.059     0.063       0.122   1.073    484        0.032       50%    631         0.054       85%
                            AM-502520        1.970   1.000        0.079     0.056       0.134   0.708    841        0.028       50%   1255         0.047       85%
                            AM-502525        1.970   1.000        0.098     0.056       0.154   0.567   1569        0.028       50%   2084         0.039       70%
                            AM-502530        1.970   1.000        0.118     0.044       0.161   0.371   1825        0.020       45%   2571         0.029       65%
                            AM-562915        2.200   1.122        0.059     0.077       0.136   1.308    543        0.039       50%    637         0.062       80%
                            AM-562920        2.200   1.122        0.079     0.064       0.142   0.808    804        0.032       50%   1205         0.057       90%
                            AM-562930        2.200   1.122        0.118     0.052       0.169   0.439   1941        0.026       50%   2629         0.039       76%
               AM SERIES




                            AM-602120        2.360   0.807        0.079     0.083       0.161   1.057    917        0.042       50%   1264         0.079       95%
  inches & pounds




                            AM-602125        2.360   0.807        0.098     0.071       0.169   0.725   1305        0.036       50%   1854         0.057       80%
                            AM-602130        2.360   0.807        0.118     0.067       0.185   0.571   1841        0.030       45%   2515         0.044       65%
                            AM-602625        2.360   1.004        0.098     0.075       0.173   0.766   1475        0.038       50%   2070         0.060       80%
                            AM-602630        2.360   1.004        0.118     0.066       0.183   0.555   2043        0.033       50%   2718         0.046       70%
                            AM-603125        2.360   1.201        0.098     0.072       0.169   0.729   1494        0.036       50%   1924         0.050       70%
                            AM-603130        2.360   1.201        0.118     0.068       0.185   0.574   2110        0.031       45%   2881         0.044       65%
                            AM-603135        2.360   1.201        0.138     0.060       0.197   0.435   2535        0.024       40%   3671         0.036       60%
                            AM-633118        2.480   1.220        0.071     0.093       0.163   1.316    878        0.047       50%    997         0.065       70%
                            AM-633125        2.480   1.220        0.098     0.070       0.163   0.706   1268        0.035       50%   1976         0.063       90%
                            AM-633130        2.480   1.220        0.118     0.072       0.189   0.607   2193        0.036       50%   2891         0.050       70%
                            AM-633135        2.480   1.220        0.138     0.056       0.193   0.404   2529        0.028       50%   3443         0.042       75%
                            AM-702620        2.760   1.004        0.079     0.099       0.177   1.258    899        0.050       50%   1129         0.099      100%
                            AM-703125        2.760   1.201        0.098     0.095       0.193   0.968   1511        0.048       50%   1990         0.076       80%
                            AM-703130        2.760   1.201        0.118     0.083       0.201   0.706   2023        0.042       50%   2891         0.067       80%
                            AM-703630        2.760   1.398        0.118     0.084       0.201   0.708   2182        0.042       50%   2822         0.059       70%
                            AM-703640        2.760   1.398        0.158     0.072       0.228   0.455   3706        0.032       45%   5159         0.047       65%
                            AM-704140        2.760   1.595        0.158     0.064       0.221   0.407   3590        0.029       45%   5034         0.042       65%
                            AM-704150        2.760   1.595        0.197     0.048       0.244   0.244   5080        0.022       45%   7257         0.031       65%
                            AM-713620        2.799   1.420        0.079     0.103       0.181   1.313   1058        0.052       50%   1202         0.072       70%
                            AM-713625        2.799   1.420        0.098     0.080       0.177   0.808    917        0.028       35%   1875         0.045       56%
                            AM-713640        2.799   1.420        0.158     0.064       0.221   0.404   3453        0.032       50%   4700         0.045       71%
                            AM-803125        3.150   1.220        0.098     0.111       0.209   1.128   1422        0.056       50%   1890         0.105       95%
                            AM-803130        3.150   1.220        0.118     0.099       0.217   0.838   1890        0.050       50%   2796         0.089       90%
                            AM-803140        3.150   1.220        0.158     0.083       0.240   0.529   3329        0.042       50%   4449         0.058       70%
                            AM-803630        3.150   1.420        0.118     0.107       0.224   0.908   2224        0.054       50%   2876         0.080       75%
                            AM-803640        3.150   1.420        0.158     0.088       0.244   0.556   3701        0.044       50%   4923         0.061       70%
                            AM-804123        3.150   1.610        0.089     0.117       0.205   1.323   1297        0.053       45%   1517         0.076       65%
                            AM-804130        3.150   1.610        0.118     0.092       0.209   0.775   1885        0.046       50%   2751         0.078       85%
                            AM-804140        3.150   1.610        0.158     0.088       0.244   0.557   3958        0.044       50%   5265         0.061       70%
                            AM-804150        3.150   1.610        0.199     0.068       0.264   0.341   4542        0.027       40%   7194         0.043       63%
                            AM-904625        3.540   1.810        0.098     0.127       0.224   1.292   1578        0.064       50%   1835         0.095       75%
                            AM-904635        3.540   1.810        0.138     0.099       0.236   0.721   2585        0.051       51%   3823         0.086       87%
                            AM-904650        3.540   1.810        0.197     0.080       0.276   0.405   5297        0.040       50%   7210         0.056       70%
                            AM-1004140       3.940   1.610        0.158     0.127       0.284   0.806   3672        0.064       50%   5301         0.108       85%
                            AM-1004150       3.940   1.610        0.197     0.109       0.305   0.555   5576        0.055       50%   7418         0.077       70%


                            Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                    and speak to a Sales Associate regarding our custom manufacturing capabilities.

                           12
09RolexCatalogR3   9/4/09     11:30 AM   Page 13




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AM/SAM SERIES                                                                                    in INCHES and POUNDS
                                                                                          RECOMMENDED OPERATIONAL LOAD LIMITS
           ROLEX
            PART                         DIMENSIONS (Inches)                              MINIMUM                       MAXIMUM
          NUMBER                                                                 Load     Deflection           Load     Deflection
                        OD        ID        t        h          OH      h/t    (Pounds)      (f)       %     (Pounds)      (f)         %
        AM-1005127    3.940    2.010     0.106     0.139       0.244   1.307    1768         0.070     50%     2077       0.111       80%
        AM-1005135    3.940    2.010     0.138     0.111       0.248   0.807    2350         0.056     50%     3651       0.106       95%
        AM-1005140    3.940    2.010     0.158     0.119       0.276   0.758    3708         0.060     50%     4986       0.090       75%
        AM-1005150    3.940    2.010     0.197     0.112       0.307   0.568    6313         0.056     50%     8380       0.078       70%
        AM-1005160    3.940    2.010     0.236     0.088       0.323   0.371    7317         0.040     45%    10308       0.057       65%
        AM-1125730    4.410    2.240     0.118     0.155       0.272   1.311    2155         0.077     50%     2529       0.124       80%
        AM-1125740    4.410    2.240     0.158     0.127       0.284   0.807    3199         0.064     50%     4793       0.114       90%
        AM-1125760    4.410    2.240     0.236     0.100       0.335   0.421    7348         0.050     50%    10621       0.075       75%
        AM-1254140    4.920    1.610     0.158     0.166       0.323   1.055    3351         0.083     50%     4729       0.166      100%
        AM-1255140    4.920    2.010     0.158     0.178       0.335   1.132    3909         0.089     50%     4984       0.152       85%
        AM-1255150    4.920    2.010     0.197     0.155       0.350   0.787    5547         0.077     50%     8062       0.132       85%
        AM-1255160    4.920    2.010     0.236     0.135       0.370   0.572    7665         0.068     50%    10766       0.101       75%
        AM-1256150    4.920    2.400     0.197     0.159       0.354   0.809    6187         0.080     50%     7842       0.111       70%
        AM-1256160    4.920    2.400     0.236     0.143       0.378   0.607    8873         0.072     50%    11697       0.100       70%
        AM-1256180    4.920    2.400     0.295     0.138       0.429   0.468   10152         0.041     30%    17667       0.075       54%
        AM-1256435    4.920    2.520     0.138     0.179       0.315   1.298    3172         0.089     50%     3616       0.125       70%
        AM-1256450    4.920    2.520     0.197     0.139       0.335   0.707    5294         0.070     50%     7905       0.118       85%
        AM-1256480    4.920    2.520     0.295     0.124       0.417   0.421   12205         0.050     40%    17710       0.075       60%
        AM-1257160    4.920    2.800     0.236     0.132       0.366   0.558    8127         0.059     45%    11126       0.086       65%
        AM-1257180    4.920    2.800     0.291     0.120       0.409   0.413   11933         0.048     40%    17336       0.072       60%
        AM-1257110    4.920    2.800     0.362     0.105       0.465   0.289   15133         0.031     30%    24780       0.052       50%
        AM-1407240    5.510    2.840     0.157     0.176       0.330   1.121    3279         0.087     50%     4397       0.166       94%
        AM-1407250    5.510    2.840     0.199     0.157       0.354   0.790    6091         0.079     50%     7683       0.141       90%
        AM-1407280    5.510    2.840     0.295     0.148       0.441   0.502   13293         0.067     45%    18372       0.096       65%




                                                                                                                                                AM SERIES
        AM-1506150    5.910    2.400     0.197     0.210       0.406   1.069    5999         0.105     50%     7840       0.179       85%




                                                                                                                                                        inches & pounds
        AM-1506160    5.910    2.400     0.236     0.191       0.425   0.807    8243         0.095     50%    11898       0.162       85%
        AM-1507160    5.910    2.800     0.236     0.191       0.425   0.808    8752         0.095     50%    11622       0.143       75%
        AM-1507180    5.910    2.800     0.295     0.180       0.472   0.609   13969         0.081     45%    18951       0.117       65%
        AM-1508180    5.910    3.190     0.295     0.168       0.461   0.570   12552         0.067     40%    17769       0.101       60%
        AM-1508110    5.910    3.190     0.366     0.148       0.512   0.405   17616         0.052     35%    26807       0.082       55%
        AM-1608243    6.300    3.230     0.169     0.222       0.390   1.313    4498         0.111     50%     5274       0.178       80%
        AM-1608260    6.300    3.230     0.236     0.179       0.413   0.757    7319         0.090     50%    11185       0.161       90%
        AM-1608210    6.300    3.230     0.370     0.164       0.532   0.443   19571         0.066     40%    28303       0.098       60%
        AM-1809248    7.090    3.620     0.189     0.246       0.433   1.302    5417         0.123     50%     6376       0.197       80%
        AM-1809260    7.090    3.620     0.236     0.203       0.437   0.857    6816         0.101     50%    10687       0.203      100%
        AM-1809210    7.090    3.620     0.370     0.184       0.551   0.496   21361         0.092     50%    28692       0.129       70%
        AM-2008280    7.870    3.230     0.299     0.262       0.559   0.875   13856         0.131     50%    18803       0.210       80%
        AM-2008210    7.870    3.230     0.378     0.234       0.610   0.620   22420         0.117     50%    29490       0.164       70%
        AM-2008212    7.870    3.230     0.453     0.203       0.654   0.448   25729         0.081     40%    37182       0.122       60%
        AM-2009210    7.870    3.620     0.374     0.243       0.614   0.649   21764         0.109     45%    29300       0.158       65%
        AM-2009212    7.870    3.620     0.449     0.215       0.661   0.479   28114         0.086     40%    40423       0.129       60%
        AM-2009214    7.870    3.620     0.516     0.199       0.713   0.386   47375         0.100     50%    87103       0.149       75%
        AM-20010260   7.870    4.020     0.236     0.256       0.492   1.085    7981         0.129     50%    10331       0.220       86%
        AM-20010280   7.870    4.020     0.295     0.243       0.535   0.824   13173         0.122     50%    17420       0.182       75%
        AM-20010210   7.870    4.020     0.370     0.248       0.614   0.669   20792         0.099     40%    28887       0.149       60%
        AM-20010212   7.870    4.020     0.443     0.197       0.638   0.445   28679         0.089     45%    39987       0.128       65%
        AM-20010214   7.870    4.020     0.516     0.204       0.717   0.395   31868         0.061     30%    51443       0.102       50%
        AM-20011212   7.870    4.410     0.437     0.204       0.638   0.468   27680         0.082     40%    39876       0.123       60%
        AM-20011214   7.870    4.410     0.508     0.185       0.689   0.363   33548         0.065     35%    51353       0.102       55%
        AM-20011216   7.870    4.410     0.583     0.160       0.740   0.275   37117         0.048     30%    60873       0.080       50%
        AM-22511285   8.860    4.410     0.244     0.294       0.535   1.204    8281         0.147     50%    10434       0.264       90%
        AM-22511280   8.880    4.410     0.295     0.278       0.571   0.944   12409         0.139     50%    16473       0.223       80%
        AM-22511212   8.860    4.410     0.443     0.229       0.669   0.517   28967         0.115     50%    41143       0.172       75%
        AM-25010210   9.840    4.020     0.378     0.333       0.709   0.882   22808         0.167     50%    29705       0.250       75%
        AM-25010212   9.840    4.020     0.453     0.298       0.748   0.658   31715         0.149     50%    41425       0.209       70%
        AM-25012770   9.840    5.000     0.264     0.321       0.583   1.218    9463         0.161     50%    12003       0.305       95%
        AM-25012710   9.840    5.000     0.370     0.303       0.669   0.818   20573         0.151     50%    27250       0.227       75%
        AM-25012712   9.840    5.000     0.443     0.321       0.760   0.725   27193         0.112     35%    39051       0.177       55%
        AM-25012714   9.840    5.000     0.516     0.259       0.772   0.502   42434         0.130     50%    56945       0.181       70%
        AM-25012716   9.840    5.000     0.591     0.272       0.858   0.460   48110         0.095     35%    72588       0.149       55%


        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                           13
09RolexCatalogR3               9/4/09       11:30 AM       Page 14




                                                                                                                                                    410-391-7400
                                                                                                                                                  Fax 410-687-9223
                                                                                                                                              www.mw-ind.com/rolex



                AI, AK, SAI, SAK SERIES AND ST ANDARD SPRING TOLERANCES

                The tolerances on this page are for the AI and AK (AISI 1075 or AISI 6150 carbon
                steel) and SAI and SAK (17/7 PH stainless steel) series parts.                                  THICKNESS (t) TOLERANCE
                                                                                                            Carbon Steel AISI C1075 or AISI 6150
                Refer to the “SAI” and/or “SAK” columns for dimensional and/or tolerance
                differences required for ALL 17/7 PH stainless steel parts.                                  AI & AK Series (MM)         AI & AK Series (Inches)
                                                                                                            Range          Tolerance     Range         Tolerance
                ALL stainless steel materials will utilize these SAI or SAK specifications with the
                exception of materials not a vailable in the standard tolerance range. In those            < 0.70           - 0.025    < 0.0276        ± 0.0015
                cases, the closest material tolerance will be used.                                        > = 0.70                    > = 0.0276
                                                                                                                           ± 0.051                     ± 0.0025
                                                                                                           < 2.25                      < 0.088
                When requesting parts made of stainless steel, add the letter “S” in front of the          > = 2.25                    > = 0.088
                                                                                                                           ± 0.076                     ± 0.0035
                existing part number. For example, carbon steel part number AK-6312 becomes                < 3.00                      < 0.118
                SAK-6312 for stainless steel.                                                              > = 3.00                    > = 0.118
                                                                                                                           ± 0.102                     ± 0.0045
                                                                                                           < 4.00                      < 0.157
                For a vailability of other ma terial types and achievable tolerances, please call          > = 4.00        ± 0.127     > = 0.157       ± 0.0055
                Rolex Sales or Engineering for assistance.
                Design Note : stainless steel ma terial thickness is different than steel and is
                subject to commercial availability. The overall height will be used to compensate                   THICKNESS (t) TOLERANCE
                for the difference in load due to the difference in thickness.                                        17/7 PH Stainless Steel
                                                                                                            SAI & SAK Series (MM)       SAI & SAK Series (Inches)
                                                                                                             Range         Tolerance     Range         Tolerance

                           OUTSIDE & INSIDE DIAMETER TOLERANCE                                             < = 0.51        ± 0.05      < = 0.020        ± 0.002
                                                                                                           > 0.51                      > 0.020
                      AI & AK Series (MM)      SAI, SAK (MM)   AI & AK SERIES (Inches)    SAI, SAK (In.)                   ± 0.08                       ± 0.003
                                                                                                           < = 1.27                    < = 0.050
                          Carbon Steel           Stainless           Carbon Steel          Stainless       > 1.27                      > 0.050
                                                                                                                           ± 0.10                       ± 0.004
                     Range        Tolerance     Tolerance       Range         Tolerance    Tolerance       < = 2.34                    < = 0.092
                                                                                                           > 2.34                      > 0.092
                                 ID + 0.152     ID + 0.152                   ID + 0.006   ID + 0.006                       ± 0.13                       ± 0.005
                  < = 3.0                                      < = 0.118                                   < = 3.18                    < = 0.125
                                 OD - 0.152     OD - 0.152                   OD - 0.006   OD - 0.006
                                                                                                           > 3.18                      > 0.125
                  > 3.0          ID + 0.178     ID + 0.178     > 0.118       ID + 0.007   ID + 0.007                       ± 0.20                       ± 0.008
                                                                                                           < = 4.95                    < = 0.195
                  < = 6.0        OD - 0.178     OD - 0.178     < = 0.236     OD - 0.007   OD - 0.007
                                                                                                           > 4.95          ± 0.25      > 0.195          ± 0.010
                  > 6.0          ID + 0.203     ID + 0.203     > 0.236       ID + 0.008   ID + 0.008
                  < = 10.0       OD - 0.203     OD - 0.203     < = 0.394     OD - 0.008   OD - 0.008
                  > 10.0         ID + 0.229     ID + 0.229     > 0.394       ID + 0.009   ID + 0.009            OPERATION LOAD TOLERANCE
                  < = 18.0       OD - 0.229     OD - 0.229     < = 0.709     OD - 0.009   OD - 0.009
                  > 18.0         ID + 0.254     ID + 0.254     > 0.709       ID + 0.010   ID + 0.010           Thickness Range             AI         AK, SAI & SAK
                  < = 30.0       OD - 0.254     OD - 0.254     < = 1.180     OD - 0.010   OD - 0.010          MM            Inches        Series          Series
                  > 30.0         ID + 0.305     ID + 0.305     > 1.180       ID + 0.012   ID + 0.012                                    + 25.0%
                  < = 50.0       OD - 0.305     OD - 0.305     < = 1.970     OD - 0.012   OD - 0.012       < = 1.25        < = .049                      ± 20%
                                                                                                                                        - 7.5%
                  > 50.0         ID + 0.356     ID + 0.356     > 1.970       ID + 0.014   ID + 0.014       > 1.25          > .049       + 15.0%
                  < = 80.0       OD - 0.356     OD - 0.356     < = 3.150     OD - 0.014   OD - 0.014                                                     ± 20%
                                                                                                           < = 3.00        < = .118     - 7.5%
                  > 80.0         ID + 0.406     ID + 0.406     > 3.150       ID + 0.016   ID + 0.016       > 3.00          > .118       + 10.0%
                  <=120.0        OD - 0.406     OD - 0.406     < = 4.720     OD - 0.016   OD - 0.016                                                     ± 20%
                                                                                                           < = 6.00        < = .236     - 5.0%
                  > 120.0        ID + 0.457     ID + 0.457     > 4.720       ID + 0.018   ID + 0.018                                    + 5.0%
                  <=180.0        OD - 0.457     OD - 0.457     < = 7.090     OD - 0.018   OD - 0.018        > 6.00         > .236                        ± 20%
                                                                                                                                        - 5.0%
                                 ID + 0.508     ID + 0.508                   ID + 0.020   ID + 0.020
                   > 180.0                                     > 7.090
                                 OD - 0.508     OD - 0.508                   OD - 0.020   OD - 0.020
   TOLERANCES




                                                                                                                      HARDNESS TOLERANCE
                                                                                                                     AI Series Tolerance                   SAI
                                     OVERALL HEIGHT TOLERANCE
                                                                                                              Thickness Range            Rockwell       Stainless
                      AI & AK Series (MM)      SAI, SAK (MM)     AI & AK Series (In.)     SAI, SAK (In.)      MM           Inches          HRc            HRc
                       by part thickness         Stainless        by part thickness        Stainless
                                                                                                           < 1.00         < 0.039        46 - 51      Minimum 38
                  t Range          OH Tol.       OH Tol.       t Range         OH Tol.       OH Tol.
                                                                                                           > = 1.00       > = 0.039
                                   + 0.10        + 0.11                        + .004      + 0.0045                                      44 - 49      Minimum 38
                 < = 1.25                                      < = .049                                    < 4.25         < 0.157
                                   - 0.05        - 0.06                        - .002      - 0.0025        > = 4.25       > = 0.157      42 - 48      Minimum 38
                 >      1.25       + 0.15        + 0.17        > .049          + .006      + 0.0065
                 <=     2.00       - 0.08        - 0.09        < = .078        - .003      - 0.0035
                 >      2.00       + 0.30        + 0.32        > .078          + .012      + 0.0125                   HARDNESS TOLERANCE
                 <=     3.00       - 0.10        - 0.11        < = .118        - .004      - 0.0045                  AK Series Tolerance                  SAK
                 >      3.00       + 0.30        + 0.32        > .118          + .012      + 0.0125           Thickness Range            Rockwell       Stainless
                 <=     6.00       - 0.15        - 0.17        < = .236        - .006      - 0.0065
                                                                                                              MM           Inches          HRc            HRc
                                   + 0.30        + 0.32                        + .012      + 0.0125
                  >     6.00                                   > .236                                         ALL            ALL         40 - 51      Minimum 38
                                   - 0.30        - 0.32                        - .012      - 0.0125


                14
09RolexCatalogR3      9/4/09     11:30 AM       Page 15




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AI/SAI SERIES                                                                                              in INCHES and POUNDS

      AI series pre-stressed disc springs ar e used to maintain                  TYPICAL BOLTED ASSEMBLY UTILIZING DISC SPRINGS
      load or tension in bolted assemblies. Pr essure begins at
      the outer radius and flattens gradually toward the bolt as
      deflection pr ogresses. Disc springs exert a uniform




                                                                                                                                                                AI SERIES
                                                                                                                                                                        inches & pounds
      pressure that r emains constant despite tension losses
      caused by thermal expansion and contraction,
      compression set or wear of parts. Because pr ssures are
                                                    e
      predictable, disc springs pr ovide a simple and ef fective
      means of determining bolt tension that is far mor        e
      accurate than “torque” readings.


          ROLEX          NOM.                          DIMENSIONS (Inches)                 DEFLECTION = .75h           DEFLECTION = Flat           DRY
                                                                                                                                                 TORQUE
           PART          BOLT                                                                                                                    TO FLAT
                                         OD           ID        t            h    OH        Load        Deflection       P              f
         NUMBER          SIZE                                                             (Pounds)         (f)          Max.           Max.       (Ft-Lb)*
        AI-180907                     0.187         0.093    0.007      0.006    0.013        10         0.005           12          0.006          0.2
                         #2
        AI-180910                     0.187         0.093    0.010      0.005    0.015        23         0.004           30          0.005          0.6
        AI-251209                     0.250         0.125    0.009      0.008    0.017        16         0.006           19          0.008          0.5
                         #4
        AI-251213                     0.250         0.125    0.013      0.007    0.020        40         0.005           51          0.007          1.3
        AI-281315                     0.281         0.138    0.015      0.008    0.023        55         0.006           70          0.008          1.9
                         #6
        AI-431322                     0.437         0.138    0.022      0.010    0.032        78         0.008          100          0.010          2.8
        AI-311511                     0.312         0.156    0.011      0.011    0.022        27         0.008           31          0.011          1.0
                        5/32
        AI-311517                     0.312         0.156    0.017      0.008    0.025        65         0.006           83          0.008          2.6
        AI-341619        #8           0.343         0.164    0.019      0.009    0.028        82         0.007          105          0.009          3.4
        AI-371915                     0.375         0.195    0.015      0.012    0.027        50         0.009           60          0.012          2.3
        AI-371918                     0.375         0.195    0.018      0.010    0.028        68         0.008           87          0.010          3.4
                        3/16
        AI-371920                     0.375         0.195    0.020      0.010    0.030        93         0.008          120          0.010          4.7
        AI-371930                     0.375         0.195    0.030      0.010    0.040       323         0.008          423          0.010         16.5
        AI-502518                     0.500         0.255    0.018      0.016    0.034        64         0.012           76          0.016          3.9
        AI-502519                     0.500         0.258    0.019      0.016    0.035        76         0.012           91          0.016          4.7
        AI-502523        1/4          0.500         0.258    0.023      0.016    0.039       132         0.012          163          0.016          8.4
        AI-502525                     0.500         0.255    0.025      0.013    0.038       132         0.010          168          0.013          8.6
        AI-502538                     0.500         0.255    0.038      0.010    0.048       353         0.008          465          0.010         23.7
        AI-623122 0.625                             0.317    0.022      0.020    0.042        94         0.015          111          0.020          0.6
        AI-623132                     0.625         0.317    0.032      0.016    0.048       213         0.012          273          0.016          1.4
        AI-753227 5/16                0.750         0.320    0.028      0.024    0.052       148         0.018          177          0.024          0.9
        AI-753231                     0.750         0.320    0.032      0.024    0.056       216         0.018          265          0.024          1.4
        AI-933145                     0.937         0.317    0.045      0.022    0.067       321         0.017          412          0.022          2.2
        AI-683823                     0.688         0.382    0.024      0.020    0.044       106         0.015          127          0.020          0.8
        AI-683827                     0.688         0.382    0.028      0.020    0.048       165         0.015          203          0.020          1.3
        AI-753828                     0.750         0.380    0.028      0.023    0.051       152         0.017          183          0.023          1.2
        AI-753831                     0.750         0.382    0.032      0.020    0.052       190         0.015          239          0.020          1.5
        AI-753834        3/8          0.750         0.380    0.034      0.021    0.055       241         0.016          302          0.021          1.9
        AI-753835                     0.750         0.382    0.035      0.022    0.057       277         0.017          348          0.022          2.2
        AI-753840                     0.750         0.382    0.040      0.019    0.059       350         0.014          450          0.019          2.9
        AI-753856                     0.750         0.380    0.056      0.014    0.070       697         0.011          920          0.014          5.8
        AI-953847                     0.950         0.380    0.047      0.023    0.070       384         0.017          493          0.023          3.1
        AI-104435                     1.000         0.445    0.035      0.032    0.067       222         0.024          262          0.032          1.9
        AI-104439                     1.000         0.445    0.039      0.032    0.071       303         0.024          364          0.032          2.7
        AI-104449       7/16          1.000         0.445    0.049      0.026    0.075       462         0.020          590          0.026          4.4
        AI-874431                     0.875         0.442    0.031      0.028    0.059       187         0.021          221          0.028          1.6
        AI-874445                     0.875         0.442    0.045      0.022    0.067       422         0.017          541          0.022          4.0
        AI-105135                     1.000         0.512    0.035      0.032    0.067       239         0.024          281          0.032          2.4
        AI-105139                     1.000         0.512    0.039      0.036    0.075       377         0.027          443          0.036          3.8
        AI-105149                     1.000         0.512    0.049      0.034    0.083       678         0.026          839          0.034          7.2
                         1/2
        AI-105159                     1.000         0.512    0.059      0.028    0.087       945         0.021         1216          0.028         10.4
        AI-115139                     1.100         0.512    0.039      0.036    0.075       293         0.027          344          0.036          2.9
        AI-115149                     1.100         0.512    0.049      0.030    0.083       525         0.025          650          0.034          5.5
      Note: Standard commercial tolerances apply.                                        *Dry torque values for parts with ID ≤ 0.312 are given in in pounds.



        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                          15
09RolexCatalogR3                     9/4/09      11:30 AM      Page 16




                                                                                                                                                                   410-391-7400
                                                                                                                                                                  Fax 410-687-9223
                                                                                                                                                              www.mw-ind.com/rolex



                           AI/SAI SERIES                                                                                                        in INCHES and POUNDS

                                 ROLEX        Nom.                          DIMENSIONS (Inches)                           DEFLECTION = .75h           DEFLECTION = Flat             Dry
                                                                                                                                                                                  Torque
                                  PART        Bolt                                                                                                                                to Flat
                                NUMBER        Size            OD           ID           t            h            OH       Load        Deflection       P              f
                                                                                                                         (Pounds)         (f)          Max.           Max.        (Ft-Lb)*
               AI SERIES




                            AI-115159                      1.100         0.512      0.059         0.028         0.087       731         0.021          941          0.028          8.0
  inches & pounds




                                             1/2
                            AI-105173                      1.000         0.512      0.073         0.018         0.091      1121         0.014         1480          0.018         12.6
                            AI-115638                      1.125         0.567      0.038         0.035         0.073       261         0.026          306          0.035          2.9
                                            9/16
                            AI-115656                      1.125         0.567      0.056         0.028         0.084       622         0.021          797          0.028          7.5
                            AI-126340                      1.250         0.630      0.040         0.042         0.082       307         0.031          348          0.042          3.7
                            AI-126362                      1.250         0.630      0.062         0.030         0.092       730         0.022          938          0.030          9.8
                            AI-126389        5/8           1.250         0.630      0.089         0.022         0.111      1570         0.017         2073          0.022         21.8
                            AI-136349                      1.375         0.637      0.049         0.046         0.095       475         0.034          555          0.046          5.9
                            AI-136359                      1.375         0.637      0.059         0.043         0.102       745         0.032          915          0.043          9.7
                            AI-136378                      1.375         0.637      0.078         0.032         0.110      1223         0.024         1588          0.032         16.9
                            AI-136944                      1.375         0.692      0.045         0.044         0.089       370         0.033          428          0.044          4.9
                                           11/16
                            AI-136967                      1.375         0.692      0.067         0.034         0.101       865         0.025         1108          0.034         12.8
                            AI-157545 1.500                              0.755      0.045         0.048         0.093       346         0.036          391          0.048          4.9
                            AI-157572                      1.500         0.755      0.072         0.037         0.109       982         0.028         1256          0.037         15.8
                            AI-157659                      1.500         0.761      0.059         0.055         0.114       883         0.041         1034          0.055         13.1
                                             3/4
                            AI-157678                      1.500         0.761      0.078         0.044         0.122      1523         0.033         1932          0.044         24.5
                            AI-157698                      1.500         0.761      0.098         0.036         0.134      2427         0.027         3167          0.036         40.2
                            AI-1575107                     1.500         0.755      0.107         0.027         0.134      2326         0.020         3070          0.027         38.6
                            AI-178885        7/8           1.750         0.880      0.085         0.043         0.128      1377         0.032         1764          0.043         25.9
                            AI-201065                      2.000         1.016      0.065         0.065         0.130       788         0.049          906          0.065         15.3
                            AI-201078                      2.000         1.016      0.078         0.060         0.138      1195         0.045         1455          0.060         24.6
                            AI-201098                      2.000         1.016      0.098         0.060         0.158      2329         0.045         2929          0.060         49.6
                            AI-201011         1            2.000         1.016      0.118         0.047         0.165      3101         0.035         4032          0.047         68.3
                            AI-231078                      2.375         1.016      0.078         0.079         0.157      1085         0.059         1245          0.079         21.1
                            AI-231098                      2.375         1.016      0.098         0.079         0.177      2066         0.059         2497          0.079         42.3
                            AI-231011                      2.375         1.016      0.118         0.063         0.181      2742         0.047         3497          0.063         59.2
                            AI-251280                      2.500         1.250      0.080         0.080         0.160      1143         0.060         1315          0.080         27.4
                            AI-251212      1-1/4           2.500         1.250      0.120         0.060         0.180      2635         0.045         3379          0.060         70.4
                           Note: Standard commercial tolerances apply.                                                  *Dry torque values for parts with ID ≤ 0.312 are given in in pounds.




                                 DID YOU KNOW...

                                      MPS/Rolex Spring can custom manufacture your disc springs
                                      to suit your applications
                                      MPS/Rolex Spring provides complete engineering support
                                      MPS/Rolex Spring utilizes complete in-house manufacturing
                                      MPS/Rolex Spring manufactures springs in high carbon steel,
                                      stainless steel, Inconel and beryllium copper
                                      MPS/Rolex Spring manufactures springs from 1/4" to 40" OD
                                      MPS/Rolex Spring is ISO 9001 registered
                                 For superior products and ser vices, contact MPS/Rolex Spring today for a
                                 free quote on your next project. A convenient quote form – tha t can be
                                 copied and faxed to us – is provided on pa ge 36.

                                                                    Maryland Precision Spring/ Rolex Spring Division
                                                                    8900 Kelso Drive
                                                                    Baltimore, MD 21221
                                                                    Phone 410.391.7400
                                                                    Fax 410.687.9223
                                                                    Web www.mw-ind.com/rolex



                           16
09RolexCatalogR3      9/4/09        11:30 AM           Page 17




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      SP SERIES                                                                                                               in INCHES and POUNDS


                            ROLEX           NOMINAL                           DIMENSIONS (Inches)                                               LOAD              TORQUE
        METRIC
                             PART            BOLT                OD     ID               t               REF.                REF.               FLAT              TO FLAT*
        NUMBER
                           NUMBER             SIZE                                                       OH 1 )              OH 2 )           (Pounds)             (Ft-Lb)

          M2               SP-52203                          0.197    0.087          0.012              0.020                0.016                65                   0.1
          M2.5             SP-62704                          0.236    0.106          0.016              0.026                0.020                146                  0.3
          M3               SP-73205         1/8   #5         0.276    0.126          0.020              0.030                0.025                210                  0.4
          M3.5             SP-83705            #6            0.315    0.146          0.020              0.031                0.027                176                  0.4
          M4               SP-94308        5/32 #8           0.354    0.169          0.031              0.043                0.037                590                  1.7
          M5               SP-115310       3/16 #10          0.433    0.209          0.039              0.055                0.047               1070                  3.7
          M6               SP-146412          1/4            0.551    0.252          0.050              0.067                0.056               1390                  5.8
          M7               SP-177415                         0.669    0.291          0.059              0.079                0.070               1800                  8.7
          M8               SP-188420           5/16          0.709    0.331          0.078              0.102                0.088               4755                 26.2
          M8               SP-218425           5/16          0.827    0.331          0.098              0.118                0.108               5345                 29.5
          M10              SP-231120            3/8          0.906    0.413          0.078              0.106                0.094               3200                 22.0
          M10              SP-241130            3/8          0.945    0.413          0.118              0.140                0.130               8000                 55.1
          M12              SP-291325            1/2          1.142    0.512          0.098              0.130                0.116               4700                 40.1
          M12              SP-321335            1/2          1.260    0.512          0.138              0.169                0.156               9900                 84.5
          M14              SP-351530           9/16          1.378    0.591          0.118              0.157                0.141               6500                 64.0
          M14              SP-391540           9/16          1.535    0.591          0.157              0.197                0.181              12000                118.2
          M16              SP-391735            5/8          1.535    0.669          0.138              0.185                0.162              10000                111.5
          M16              SP-421740            5/8          1.654    0.669          0.157              0.204                0.201              13000                145.0
          M18              SP-471950                         1.850    0.748          0.197              0.244                0.222              20000                249.3
          M20              SP-522160            3/4          2.047    0.827          0.236              0.287                0.246              31000                427.3
          M22              SP-562360            7/8          2.205    0.906          0.236              0.311                0.268              40276                608.2
          M24              SP-622565                         2.441    0.984          0.256              0.335                0.291              43600                715.0
          M27              SP-702870            1            2.756    1.102          0.276              0.362                0.317              46000                844.9




                                                                                                                                                                                   SP SERIES
          M30              SP-773175          1-1/8          3.031    1.220          0.295              0.386                0.343              49000                996.3




                                                                                                                                                                                           inches & pounds
      1) When delivered.     2) After first loading.                             *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated.
                                                                                 The basic formula used for foot pounds is T = K(D/12)P
                                                                                 (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter).


        Important: SP series springs are not pre-stressed. They are designed for static applications only.

      TOLERANCE in INCHES                                                          Notes:
              OD = +.000/-1.5% x OD with a                                         s Parts are typically available in either AISI 1075 / AISI
                    minimum of .005                                                  6150 spring steel or 17/7 PH stainless steel
               ID = -.000/+1.5% ID with a                                          s Inquire about use of other materials (i.e., Inconel 718,
                    minimum of .005                                                  AISI 301 stainless, etc.)
       THICKNESS = thickness is subject to                                         s Part thickness subject to material availability (overall
                    mil-run tolerances                                               height is adjusted to produce indicated flat load)
              OH = is a reference and used to
                    control the needed load
            LOAD = ± 20% of nominal shown
       HARDNESS = HRC 43-50 (for AISI 1075 / AISI 6150)
                    HRC 38-43 (for 17/ 7 PH stainless)

      Ask about hardness for other materials.




        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                                              17
09RolexCatalogR3                  9/4/09         11:30 AM          Page 18




                                                                                                                                                                    410-391-7400
                                                                                                                                                                     Fax 410-687-9223
                                                                                                                                                                 www.mw-ind.com/rolex



                     CONTACT BELLEVILLE SPRINGS

                     Contact Belleville springs combine two important                                                       that normally occurs during extr      eme vibration or
                     features for impr oved bolt connections. Their conical                                                 severe shock.
                     shape pr ovides a r eactive for ce and a high elasticity
                                                                                                                            Contact Bellevilles come in sizes that corr espond to a
                     of spring return to compensate for developed looseness,
                                                                                                                            wide range of scr ew head sizes, including hex head
                     loss of bolt tension due to applied surface deterioration,
                                                                                                                            socket scr ews. They can also be used in SEMS            ®
                     or movement due to thermal expansion and contraction.
                                                                                                                            assemblies. Made of selected high quality carbon spring
                     The har dened, serrated pr ofile “grips” the lower
                                                                                                                            steel, these springs are available with mechanical zinc or
                     surface of the bolt or nut to pr event the loss of tension
                                                                                                                            tin plate.

                     CONTACT “REGULAR”
                                        ROLEX             BOLT                     DIMENSIONS (Inches)                      Calculated
                        Metric                         DIAMETER
                         No.             PART                                                                                Load @
                                       NUMBER           (Inches)      Max. OD        Min. ID        Ref. t      Ref. OH        Flat*

                        M3            65-03-11              -          0.315        0.122         0.024         0.039           400
                        M3.5          65-02-52             #6          0.362        0.142         0.028         0.047           590
                        M4            65-04-11             #8          0.402        0.161         0.039         0.059          1480
                        M5            65-05-11            #10          0.481        0.201         0.050         0.073          2420
                        M6            65-06-12              -          0.559        0.240         0.052         0.087          3350
                        M6            65-06-15              -          0.559        0.240         0.043         0.067          1210                                  Typical
                        M6            65-06-35             1/4         0.559        0.254         0.052         0.087          3450                                  Use:
                        M8            65-08-21            5/16         0.717        0.323         0.055         0.095          2680                                  General
                        M8            65-08-23            5/16         0.717        0.323         0.035         0.081           760
                         -            65-09-21              -          0.798        0.362         0.062         0.095          3540                                  purpose
                        M10           65-10-22             3/8         0.877        0.402         0.062         0.108          3010
                        M12           65-12-01            7/16         1.074        0.489         0.078         0.120          3510
                        M12           65-12-71             1/2         1.074        0.512         0.078         0.120          3600
                        M14           65-14-42            9/16         1.192        0.567         0.098         0.138          5350
                        M15           65-16-42             5/8         1.273        0.646         0.098         0.156          7460
                        M20           65-20-02             3/4         1.570        0.781         0.118         0.185          9000

                     CONTACT “NARROW”
                                        ROLEX             BOLT                     DIMENSIONS (Inches)                      Calculated
                        Metric                         DIAMETER
                         No.             PART                                                                                Load @
                                       NUMBER           (Inches)      Max. OD        Min. ID        Ref. t      Ref. OH        Flat*

                           3          55-03-01              -          0.244        0.122         0.024         0.037           700                                  Typical use:
                           3          55-03-51             #6          0.284        0.140         0.028         0.043           930                                  In the
                           4          55-04-01             #8          0.323        0.162         0.032         0.045           900                                  confined
                           5          55-05-01            #10          0.402        0.201         0.039         0.059          1700
                           6          55-06-01              -          0.481        0.240         0.050         0.071          2500                                  space under
                           -          55-07-21            9/32         0.559        0.284         0.055         0.081          3200                                  a socket
                           8          55-08-01            5/16         0.638        0.323         0.055         0.095          3800                                  head screw
                          10          55-10-21             3/8         0.798        0.402         0.062         0.095          2700
                          12          55-12-41            7/16         0.955        0.489         0.062         0.102          2300
   CONTACT SPRINGS




                     CONTACT “WIDE”
                                        ROLEX             BOLT                     DIMENSIONS (Inches)                      Calculated
                        Metric                         DIAMETER
                         No.             PART                                                                                Load @
                                       NUMBER           (Inches)      Max. OD        Min. ID        Ref. t      Ref. OH        Flat*

                           3          75-03-12              -          0.402        0.122         0.024         0.047           360
                                                                                                                                                                      Typical use: For
                           4          75-04-12             #8          0.559        0.161         0.039         0.071          1120                                   oversized holes
                           5          75-05-12            #10          0.638        0.201         0.050         0.085          1820                                   in sheet metal
                           6          75-06-14              -          0.717        0.240         0.055         0.100          2780                                   applications,
                           6          75-06-36             1/4         0.717        0.254         0.055         0.100          2810
                           8          75-08-22            5/16         0.877        0.323         0.055         0.095          1610                                   making use of
                          10          75-10-23            3/8          1.074        0.402         0.062         0.112          1980                                   a wide bearing
                          12          75-12-32              -          1.273        0.488         0.069         0.138          2780                                   surface
                          12          75-12-72            1/2          1.273        0.512         0.069         0.138          2820

                     * NOTE: Contact tolerances are as sta ted and loads indicated are computed. Actual loads obtained in practice can
                       vary as much as 25% due to fluctua tion in overall height tolerances.


                        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                     18
09RolexCatalogR3        9/4/09         11:30 AM         Page 19




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      BELLEVILLE SPRINGS
      TO MILITARY SPECIFICATIONS MIL-W-12133/D
      (Spring Tension Washers)

      Material
      MIL-W-12133/1 for spring steel (i.e. C 1075),
      MIL-W-12133/2 for stainless steel (T302 or 17-7)

      MIL-W-12133/1C                                                                           MIL-W-12133/2B
      AISI 1075 SPRING STEEL                                                                   17/7 PH or 301/302 STAINLESS STEEL
      (includes magnetic particle inspection and decarb testing)                               (includes passivation and dye penetrant inspection)
            ROLEX                                                                                   ROLEX
                              DASH                                                                                 DASH
             PART                              OD           ID             t            OH           PART                          OD             ID            t          OH
                             NUMBER                                                                               NUMBER
           NUMBER                                                                                  NUMBER
        M12133/1-62              62         0.250        0.125         0.009           0.017    M12133/2-93           093        0.187         0.093        0.010         0.015
        M12133/1-1                1         0.250        0.125         0.013           0.020    M12133/2-125          125        0.250         0.125        0.013         0.020
        M12133/1-69              69         0.315        0.125         0.012           0.022    M12133/2-156          156        0.312         0.156        0.017         0.025
        M12133/1-60              60         0.281        0.138         0.015           0.023    M12133/2-190          190        0.375         0.190        0.020         0.030
        M12133/1-2                2         0.312        0.156         0.017           0.025    M12133/2-200          200        0.375         0.190        0.015         0.027
        M12133/1-61              61         0.343        0.164         0.016           0.023    M12133/2-255          255        0.500         0.255        0.025         0.038
        M12133/1-63              63         0.375        0.195         0.020           0.030    M12133/2-400          400        0.625         0.317        0.022         0.042
        M12133/1-3                3         0.375        0.195         0.015           0.027    M12133/2-317          317        0.625         0.317        0.032         0.048
        M12133/1-4                4         0.500        0.258         0.020           0.036    M12133/2-380          380        0.750         0.380        0.040         0.059
        M12133/1-64              64         0.500        0.258         0.018           0.034    M12133/2-505          505        1.000         0.505        0.050         0.075
        M12133/1-5                5         0.625        0.317         0.032           0.051    M12133/2-567          567        1.125         0.567        0.056         0.084
        M12133/1-65              65         0.750        0.382         0.028           0.050    M12133/2-630          630        1.250         0.630        0.062         0.092
        M12133/1-6                6         0.750        0.382         0.032           0.054    M12133/2-755          755        1.500         0.755        0.045         0.093
        M12133/1-66              66         0.750        0.382         0.040           0.059    M12133/2-100          100        2.000         1.000        0.065         0.130
        M12133/1-68              68         0.875        0.442         0.045           0.067    M12133/2-900          900        2.500         1.250        0.125         0.180
        M12133/1-7                7         1.000        0.445         0.035           0.067
        M12133/1-67              67         1.000        0.505         0.050           0.075
        M12133/1-8                8         1.000        0.512         0.039           0.075
        M12133/1-9                9         1.102        0.512         0.049           0.083
        M12133/1-10              10         1.375        0.637         0.059           0.102
        M12133/1-11              11         1.500        0.761         0.059           0.114
        M12133/1-12              12         1.500        0.761         0.078           0.121
        M12133/1-13              13         1.750        0.880         0.089           0.128
        M12133/1-14              14         2.000        1.016         0.079           0.136
        M12133/1-15              15         2.373        1.016         0.098           0.137




                 EXAMPLE:                                                                                     FINISH CODES:
         M12133 / 1   1                                                        P
                                                                                                                    (apply to all MIL spec springs)
                    -     -


                                                                                                                                                                                     MIL SPEC SPRINGS
                                                                                                  P    Electro-deposited cadmium (per QQ-P-416 Type II Class 2)
              Rolex               Material          Dash Number           Finish (if any)
               Part           (type 1 for steel;    size in inches        (see chart for          M    Mechanically-deposited cadmium (per MIL-C-81562 Type II Class 2)
             Number         type 2 for stainless)     (see chart)          finish codes)          Z    Either mechanical zinc with supplementar y chromate
                                                                                                       (per MIL-C-81562 Type II Class 2) or electro-deposited zinc
                                                                                                       (per ASTM B633, Fe/Zn 13, Type II)
        PART NUMBER SYSTEM
        The part number consists of the Role x part number, followed by the material
                                                                                                         NOTE: If finish spec code is blank, part is supplied as plain.
        number (1 or 2), then a “Dash Number” and a finish code letter.

        For example, M12133 / 1 - 1 - P, indicates:
        C1075 steel .250 OD x .125 ID x .013 thk x .020 OH with electro cadmium plating




        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                                                19
09RolexCatalogR3                                   9/4/09       11:30 AM       Page 20




                                                                                                                                                                                           410-391-7400
                                                                                                                                                                                            Fax 410-687-9223
                                                                                                                                                                                        www.mw-ind.com/rolex



                                        FL SERIES DISC SPRINGS FOR FLANGE APPLICA TIONS
  inches & pounds - mm & newtons




                                        Flange disc springs ar e pr ecision machined on all                                     stacked on each end of the bolt depending on estimated
                                        surfaces with well rounded edges and are used single or                                 bolt elongation.
                                                                                                                                                         in INCHES and POUNDS
                            FL SERIES




                                              ROLEX               NOMINAL                                        DIMENSIONS (Inches)                                           LOAD            DRY TORQUE*
                                               PART                BOLT                    OD                    ID                     t                  REF.                @ FLAT            TO FLAT
                                             NUMBER                 SIZE                                                                                   OH                   (Lbs)             (Ft-Lb)

                                             FL-388                   3/8                 0.714                 0.390                0.080                 0.086                 1200                  8
                                             FL-716                  7/16                 0.820                 0.452                0.080                 0.097                 2800                 20
                                             FL-889                   1/2                 0.900                 0.515                0.089                 0.100                 2100                 18
                                             FL-10125                 5/8                 1.145                 0.656                0.125                 0.143                 6000                 63
                                             FL-12131                 3/4                 1.365                 0.781                0.131                 0.150                 5100                 64
                                             FL-14160                 7/8                 1.585                 0.906                0.160                 0.180                  7100               104
                                             FL-16168                  1                  1.805                 1.032                0.168                 0.195                  8600               143
                                             FL-18187                1-1/8                2.020                 1.156                0.187                 0.217                 10600               199
                                             FL-20190                1-1/4                2.240                 1.281                0.190                 0.225                 10500               219
                                             FL-22250                1-3/8                2.450                 1.406                0.250                 0.290                 23000               527
                                             FL-24250                1-1/2                2.680                 1.531                0.250                 0.290                 19000               475
                                             FL-26262                1-5/8                2.960                 1.687                0.262                 0.307                 20000               542
                                             FL-28281                1-3/4                3.170                 1.812                0.281                 0.329                 23000               671
                                             FL-30300                1-7/8                3.380                 1.937                0.300                 0.353                 28000               875
                                             FL-32318                  2                  3.600                 2.062                0.318                 0.375                 32000              1067
                                             FL-36356                2-1/4                4.040                 2.312                0.356                 0.418                 39000              1463
                                             FL-40394                2-1/2                4.470                 2.562                0.394                 0.464                 48000              2000

                                                                                                                                                                            in MM and NEWTONS
                                              ROLEX               NOMINAL                                     METRIC DIMENSIONS (MM)                                           LOAD             DRY TORQUE*
                                               PART                BOLT                    OD                    ID                    t                   REF.               @ FLAT              TO FLAT
                                             NUMBER                 SIZE                                                                                   OH                (Newtons)        (Newtons/Meter**)
                                             MFL-8050                  8                    15                   8.4                 1.25                  1.70                   6000                 9.6
                                             MFL-8078                  8                    15                   8.4                 2.00                  2.30                  17000                27.2
                                             MFL-10078                10                    18                  10.4                 2.00                  2.30                  11000                22.0
                                             MFL-12090                12                    22                  12.4                 2.30                  2.60                  13000                31.2
                                             MFL-14098                14                    25                  14.4                 2.50                  2.95                  18000                50.4
                                             MFL-20160                20                    36                  20.8                 4.00                  4.60                  43000               172.0
                                             MFL-24160                24                    43                  24.8                 4.00                  4.80                  39000               187.2
                                             MFL-27168                27                    49                  27.8                 4.30                  5.00                  40000               216.0
                                             MFL-30190                30                    54                  30.8                 4.80                  5.60                  42000               252.0
                                             MFL-36250                36                    68                  36.8                 6.40                  7.50                  92000               662.4
                                             MFL-39250                39                    70                  39.6                 6.40                  7.50                  91000               709.8

                                         *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated. The basic formula used for foot pounds is T = K(D/12)P.
                                        **The basic metric formula used for Newtons per meter is T = K(D/1000)P
                                        (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter)

                                        TOLERANCE
                                                      OD = +.000/-1.5% x OD
                                                            Minimum FL OD is .005 inch and minimum MFL OD is 0.13 MM
                                                            (designed for standard flange spot face diameter)
                                                       ID = -.000/+1.5% ID
                                                            Minimum FL ID is .005 inch and minimum MFL ID is 0.13 MM
                                               THICKNESS = ± 5% x nominal thickness shown
                                                      OH = is a reference and used to control the needed load
                                                    LOAD = ± 20% of nominal shown

                                        MATERIAL
                                               STAINLESS = 17/7 PH (Armco) precipitation hardened
                                               HARDNESS = Rc 40-45 for ID < 1.250 inches
                                                           Rc 38-42 for ID ≥ 1.250 inches
                                             TEMP. RANGE = - 220ºC to + 300ºC
                                                           For higher temperatures – to +600ºC, we can supply Inconel 718
                                                           (Inconel X-750 is non-standard)

                                           Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                                   and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                        20
09RolexCatalogR3        9/4/09       11:30 AM        Page 21




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      NDS SERIES FLANGE DISC SPRINGS

      NDS flange disc springs ar e “live loaded” springs that                                       National Disc Spring H11/H13 steel flange disc springs
      can be used single or stacked (depending on estimated                                         are designed to meet specific bolt str ess requirements:
      bolt elongation) and offer the following features:
                                                                                                                       PARTS         BOLT
      s Maintain bolt tension and gasket pressure around the                                                           ENDING       STRESS
        flange under conditions of thermal variations or                                                                 IN           PSI
        mechanical shock that may disturb the bolted joint.                                                             -60         60,000
      s Eliminate resultant flange leaks.                                                                               -45         45,000
      s They counteract loosening and assure the integrity of                                                           -30         30,000
        the bolted flange under the most sever e conditions.
                                                                                                    TOLERANCE
      s The proper use of NDS flange discs will ensur e that
        gasketed joints will not leak and completely maintain                                              OD = +.000/-1.5% x OD
        the seal, r educing pollution, ensuring safety and                                                       (designed for standard flange
        reduce pipe line down time.                                                                              spot face diameter)
                                                                                                            ID = -.000/+1.5% ID
      The flange disc spring automatically adjusts for thermal                                                   Minimum FL ID is .005 inch and
      variation, vibration and mechanical shock str ess. Hence                                                   minimum MFL ID is 0.13 MM
      we call the flange “live loaded”.                                                             THICKNESS = ± 5% x nominal thickness shown
                                                                                                           OH = is a reference and used to control
      Material used is H11/H13 high temperature material that
                                                                                                                 the needed load
      can under most conditions withstand temperatur es in
                                                                                                         LOAD = ± 20% of nominal shown




                                                                                                                                                                   NDS SERIES
      the range of 1100°F (590°C). All parts ar e heat tr eated,
                                                                                                          HRc = 40-45
      with a plain finish.




                                                                                                                                                                            inches & pounds
                                                                                                                                in INCHES and POUNDS
           ROLEX             NOMINAL                          DIMENSIONS (Inches)                                          LOAD           DRY      TORQUE
                                                                                                          DEFLECTION
            PART              BOLT                                                                                         @ FLAT       TORQUE*     LUBED
                                                     OD                  ID                   t             @ FLAT
          NUMBER               SIZE                                                                                         (Lbs)        (Ft-Lb)    (Ft-Lb)

          NDS-3-60               3/4              1.370               0.773               0.224             0.015          20,000          250       188
          NDS-3-45               3/4              1.370               0.773               0.220             0.012          15,000          188       141
          NDS-3-30               3/4              1.370               0.773               0.190             0.013           9,700          121        91
          NDS-4-60               7/8              1.590               0.901               0.280             0.015          28,000          408       306
          NDS-4-45               7/8              1.590               0.901               0.265             0.013          20,000          292       219
          NDS-4-30               7/8              1.590               0.901               0.220             0.015          13,000          190       142
          NDS-5-60                1               1.810               1.030               0.316             0.018          36,000          600       450
          NDS-5-45                1               1.810               1.030               0.305             0.015          27,000          450       338
          NDS-5-30                1               1.810               1.030               0.260             0.016          18,000          300       225
          NDS-6-60              1-1/8             2.025               1.155               0.370             0.018          47,000          881       661
          NDS-6-45              1-1/8             2.025               1.155               0.345             0.017          35,000          656       492
          NDS-6-30              1-1/8             2.025               1.155               0.285             0.020          23,000          431       323
          NDS-7-60              1-1/4             2.310               1.281               0.405             0.023          60,000        1,250       938
          NDS-7-45              1-1/4             2.310               1.281               0.395             0.019          45,000          938       703
          NDS-7-30              1-1/4             2.310               1.281               0.325             0.023          30,000          625       469
          NDS-8-60              1-3/8             2.470               1.406               0.446             0.024          74,000        1,696     1,272
          NDS-8-45              1-3/8             2.470               1.406               0.440             0.019          55,000        1,260       945
          NDS-8-30              1-3/8             2.470               1.406               0.358             0.023          36,000          825       619
          NDS-9-60              1-1/2             2.680               1.531               0.513             0.024          89,000        2,225     1,669
          NDS-9-45              1-1/2             2.680               1.531               0.503             0.025          79,000        1,975     1,481
          NDS-9-30              1-1/2             2.680               1.531               0.400             0.024          44,000        1,100       825
          NDS-10-60             1-5/8             2.950               1.649               0.542             0.028         106,000        2,871     2,153
          NDS-10-45             1-5/8             2.950               1.649               0.513             0.025          80,000        2,167     1,625
          NDS-10-30             1-5/8             2.950               1.649               0.436             0.027          53,000        1,435     1,077
          NDS-11-60             1-3/4             3.170               1.774               0.593             0.029         125,000        3,646     2,734
          NDS-11-45             1-3/4             3.170               1.774               0.550             0.027          92,000        2,683     2,013

       *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated.
        The basic formula used is T = K(D/12)P
        (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter)


         Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                 and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                              21
09RolexCatalogR3                       9/4/09       11:30 AM        Page 22




                                                                                                                                                                   410-391-7400
                                                                                                                                                                 Fax 410-687-9223
                                                                                                                                                             www.mw-ind.com/rolex



                            NDS SERIES DISC SPRINGS
                                                                                                                                                  in INCHES and POUNDS
                                  ROLEX           NOMINAL                          DIMENSIONS (Inches)                                        LOAD          DRY         TORQUE
                                                                                                                               DEFLECTION
                                   PART            BOLT                                                                                       @ FLAT      TORQUE*        LUBED
                                                                          OD                  ID                   t             @ FLAT
                                 NUMBER             SIZE                                                                                       (Lbs)       (Ft-Lb)       (Ft-Lb)

                                 NDS-11-30           1-3/4              3.170              1.774               0.470             0.029        60,000       1,750        1,313
                                 NDS-12-60           1-7/8              3.389              1.899               0.618             0.030       128,000       4,000        3,000
                                 NDS-12-45           1-7/8              3.389              1.899               0.597             0.028       107,000       3,344        2,508
                                 NDS-12-30           1-7/8              3.389              1.899               0.510             0.030        70,000       2,188        1,641
                                 NDS-13-60             2                3.600              2.024               0.636             0.032       132,000       4,400        3,300
                                 NDS-13-45             2                3.600              2.024               0.628             0.031       120,000       4,000        3,000
                                 NDS-13-30             2                3.600              2.024               0.545             0.032        83,000       2,767        2,075
                                 NDS-14-60           2-1/4              4.040              2.281               0.725             0.036       169,000       6,338        4,753
                                 NDS-14-45           2-1/4              4.040              2.281               0.716             0.032       155,000       5,813        4,359
                                 NDS-14-30           2-1/4              4.040              2.281               0.615             0.036       105,000       3,938        2,953
                                 NDS-15-60           2-1/2              4.483              2.531               0.810             0.038       210,000       8,750        6,563
                                 NDS-15-45           2-1/2              4.483              2.531               0.795             0.038       196,000       8,167        6,125
                                 NDS-15-30           2-1/2              4.483              2.531               0.695             0.038       130,000       5,417        4,063
                                 NDS-16-60           2-3/4              4.920              2.781               0.880             0.045       260,000      11,917        8,938
                                 NDS-16-45           2-3/4              4.920              2.781               0.875             0.042       240,000      11,000        8,250
                                 NDS-16-30           2-3/4              4.920              2.781               0.755             0.045       164,000       7,517        5,638
                                 NDS-17-60             3                5.360              3.031               0.984             0.046       310,000      15,500       11,625
                                 NDS-17-45             3                5.360              3.031               0.975             0.042       290,000      14,500       10,875
                                 NDS-17-30             3                5.360              3.031               0.835             0.046       190,000       9,500        7,125

                            *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated.
                             The basic formula used is T = K(D/12)P
                             (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter)
               NDS SERIES
  inches & pounds




                                  DID YOU KNOW...

                                  The MPS/Rolex Spring’ s manufacturing facility in                                      MPS/Rolex Spring is a part of the MW      Industries
                                  Baltimore, Maryland provides complete control over                                     family – the leader in fastener and spring
                                  all aspects of pr     oduction. MPS/Rolex Spring                                       manufacture and technology. This proud partnership
                                  capabilities include tooling, stamping, machining,                                     provides MPS/Rolex Spring access to state-of-the-
                                  heat treating and finishing.                                                           art fastener and spring technologies and services
                                                                                                                         nationwide.




                                  Maryland Precision Spring/ Rolex Spring Division                                              Ph 410.391.7400 • Fx 410.687.9223
                                  8900 Kelso Drive, Baltimore, MD 21221                                                                 Web www.mw-ind.com/rolex


                            22
09RolexCatalogR3   9/4/09     11:30 AM   Page 23




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AK SERIES DISC SPRINGS FOR USE WITH BALL BEARINGS

      AK series disc springs ar      e specially designed as       Loads for the AK series have a tolerance of ±     20% of
      preloading springs for use with radial ball bearings. They   loads indicated.
      help maintain positioning accuracy of the bearing with no
      end play . They also minimize vibration and shaft            Hardness = Rockwell C 40-51
      deflection. Pr oper pr eloading will incr ease bearing
      rigidity and eliminate excessive running noise.


      LOOKUP TABLES
        BALL          ROLEX               BALL       ROLEX           BALL          ROLEX           BALL             ROLEX
       BEARING         PART              BEARING      PART          BEARING         PART          BEARING            PART
         SIZE        NUMBER                SIZE     NUMBER            SIZE        NUMBER            SIZE           NUMBER


        607        AK-607                6017      AK-6017          6220       AK-6024             6315      AK-6315
        608        AK-608                6018      AK-6018          6221       AK-6221             6316      AK-6316
        609        AK-609                6020      AK-6020          6222       AK-6026             6317      AK-6317
        623        AK-623                6021      AK-6021          6224       AK-6224             6318      AK-6318
        624        AK-624                6022      AK-6022          6226       AK-6226             6319      AK-6319
        625        AK-625                6024      AK-6024          6228       AK-6228             6320      AK-6224
        626        AK-626                6026      AK-6026          6230       AK-6230             6321      AK-6030
        627        AK-608                6030      AK-6030          6232       AK-6232             6322      AK-6322
        629        AK-6000               6200      AK-6200          6234       AK-6234             6324      AK-6324
        634        AK-625                6201      AK-6002          6236       AK-6236             6328      AK-6328
        635        AK-626                6202      AK-6003          6236       AK-6236             6330      AK-6236
        6000       AK-6000               6203      AK-6203          6238       AK-6238             6332      AK-6238
        6001       AK-6001               6204      AK-6005          6240       AK-6240             6334      AK-6240
        6002       AK-6002               6205      AK-6205          6300       AK-6300
        6003       AK-6003               6206      AK-6007          6301       AK-6301             EL-3      AK-623
        6004       AK-6004               6207      AK-6207          6302       AK-6004             EL-4      AK-624
        6005       AK-6005               6208      AK-6010          6303       AK-6005             EL-5      AK-625
        6006       AK-6006               6209      AK-6209          6304       AK-6205             EL-6      AK-626
        6007       AK-6007               6210      AK-6011          6305       AK-6007             EL-7      AK-607
        6008       AK-6008               6211      AK-6013          6306       AK-6306             EL-8      AK-608
        6009       AK-6009               6212      AK-6014          6307       AK-6307             EL-9      AK-609
        6010       AK-6010               6213      AK-6213          6308       AK-6308
        6011       AK-6011               6214      AK-6016          6309       AK-6309             R-10      AK-R10
        6012       AK-6012               6215      AK-6017          6310       AK-6310             R-2       AK-R2
        6013       AK-6013               6216      AK-6018          6311       AK-6311             R-3       AK-R3
                                                                                                                                 AK SERIES
        6014       AK-6014               6217      AK-6020          6312       AK-6312             R-4       AK-R4
        6015       AK-6015               6218      AK-6021          6313       AK-6313             R-6       AK-R6
        6016       AK-6016               6219      AK-6022          6314       AK-6314             R-8       AK-R8




        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                            23
09RolexCatalogR3               9/4/09      11:30 AM      Page 24




                                                                                                                       410-391-7400
                                                                                                                        Fax 410-687-9223
                                                                                                                    www.mw-ind.com/rolex



                     AK SERIES                                                                                       in MM and KGF

                       ROLEX             BALL                              DIMENSIONS (MM)                          DEFLECTION @ f = .75h
                        PART            BEARING                                                             h/t      LOAD
                                                            OD       ID           t            h     OH                            MM
                      NUMBER              SIZE                                                                       (KGF)
                          AK-R2     R-2                     9.3      5.8        0.20         0.20    0.40   1.00      2.7          0.15
                          AK-623    623           EL-3      9.8      6.2        0.20         0.20    0.40    l.00     2.4          0.15
                          AK-R3     R-3                    12.5      8.1        0.25         0.25    0.50   1.00      3.8          0.19
                          AK-624    624           EL-4     12.8      7.2        0.25         0.25    0.50    l.00     3.0          0.19
                          AK-R4     R-4                    15.7     10.3        0.25         0.31    0.55   1.24      3.1          0.23
                          AK-625    625    634    EL-5     15.8      8.2        0.25         0.30    0.55   1.20      2.4          0.23
                          AK-626    626    635    EL-6     18.8      9.2        0.30         0.35    0.65   1.17      3.3          0.26
                          AK-607    607           EL-7     18.8     10.2        0.35         0.35    0.70   1.00      5.4          0.26
                          AK-608    608    627    EL-8     21.8     12.3        0.35         0.40    0.75   1.14      4.9          0.30
                          AK-R6     R-6                    21.9     13.7        0.35         0.40    0.75   1.14      5.4          0.30
                          AK-609    609           EL-9     23.7     14.3        0.40         0.50    0.90   1.25      8.4          0.38
                          AK-6000   6000   629             25.7     14.3        0.40         0.50    0.90   1.25      6.6          0.38
                          AK-6001   6001                   27.7     17.3        0.40         0.60    1.00   1.50      8.3          0.45
                          AK-R8     R-8                    28.2     18.4        0.40         0.71    1.10   1.77     10.9          0.53
                          AK-6200   6200                   29.7     17.4        0.40         0.70    1.10   1.75      8.6          0.53
                          AK-6002   6002   6201            31.7     20.4        0.40         0.70    1.10   1.75      8.4          0.53
                          AK-R10    R-10                   34.5     25.4        0.50         0.70    0.70   1.40     15.8          0.53
                          AK-6300   6300                   34.6     20.4        0.40         0.70    1.10   1.75      6.4          0.53
                          AK-6003   6003   6202            34.6     22.4        0.50         0.70    1.20   1.40     12.4          0.53
                          AK-6301   6301                   36.6     20.4        0.50         0.80    1.30   1.60     11.6          0.60
                          AK-6203   6203                   39.6     25.5        0.50         0.80    1.30   1.60     11.5          0.60
                          AK-6004   6004   6302            41.6     25.5        0.50         0.90    1.40   1.80     11.8          0.68
                          AK-6005   6005   6204 6303       46.5     30.5        0.60         0.91    1.50   1.52     16.0          0.68
                          AK-6205   6205   6304            51.5     35.3        0.60         0.91    1.50   1.52     14.1          0.68
                          AK-6006   6006                   54.5     40.5        0.60         0.91    1.50   1.52     14.7          0.68
                          AK-6007   6007   6206 6305       61.5     40.5        0.70         1.10    1.80    l.57    18.3          0.83
                          AK-6008   6008                   67.5     50.5        0.70          l.00   1.70   1.43     16.8          0.75
                          AK-6306   6306                   71.5     45.5        0.70         1.40    2.10   2.00     19.3          1.05
                          AK-6207   6207                   71.5     50.5        0.70         1.41    2.10   2.01     22.8          1.05
                          AK-6009   6009                   74.5     55.5        0.80         1.11    1.90   1.39     22.0          0.83
                          AK-6307   6307                   79.5     50.5        0.80         1.51    2.30   1.89     23.7          1.13
                          AK-6010   6010   6208            79.5     55.5        0.80         1.51    2.30   1.89     27.5          1.13
                          AK-6209   6209                   84.5     60.5        0.90         1.61    2.50   1.79     37.4          1.21
                          AK-6308   6308                   89.5     60.5        0.90         1.61    2.50   1.79     29.9          I .20
                          AK-6011   6011   6210            89.5     65.5        0.90         1.61    2.50   1.79     34.9          1.21
                          AK-6012   6012                   94.5     75.5        1.00         1.21    2.20   1.21     33.9          0.91
                          AK-6309   6309                   99.0     65.5        1.00         1.60    2.60   1.60     30.4          1.20
                          AK-6013   6013   6211            99.0     70.5        1.00         1.61    2.60   1.61     34.7          1.21
                          AK-6310   6310                  109.0     70.5        1.25         1.45    2.70   1.16     37.1          1.09
                          AK-6014   6014   6212           109.0     75.5        1.25         1.46    2.70   1.16     41.3          1.09
                          AK-6015   6015                  114.0     90.5        1.25         1.21    2.45   0.97     41.5          0.91
                          AK-6311   6311                  119.0     75.5        1.25         1.55    2.80   1.24     33.1          1.16
                          AK-6213   6213                  119.0     85.5        1.25         1.55    2.80   1.24     40.7          1.17
                          AK-6016   6016   6214           124.0     90.5        1.25         1.76    3.00   1.41     46.2          1.32
                          AK-6312   6312                  129.0     85.5        1.25         1.96    3.20    l.57    42.0          1.47
                          AK-6017   6017   6215           129.0     95.5        1.25         1.96    3.20    l.57    52.0          1.47
                          AK-6313   6313                  139.0     90.5        1.25         2.01    3.25   1.61     36.7          1.50
         AK SERIES




                          AK-6018   6018   6216           139.0    101.0        1.25         2.01    3.25   1.61     44.6          1.51
                          AK-6314   6314                  149.0     95.5        1.50         1.70    3.20   1.13     39.4          1.28
                          AK-6020   6020   6217           149.0    106.0        1.50         1.70    3.20   1.13     46.7          1.28
  mm & kgf




                          AK-6315   6315                  159.0    101.0         l.50        2.00    3.50   1.33     42.8          1.50
                          AK-6021   6021   6218           159.0    111.0        1.50         2.00    3.50   1.33     49.5          1.50
                          AK-6316   6316                  169.0    111.0        1.50         2.30    3.80   1.53     48.8          1.73
                          AK-6022   6022   6219           169.0    121.0        1.50         2.31    3.80   1.54     56.7          1.73
                          AK-6317   6317                  179.0    121.0        2.00         2.21    4.20   1.11     89.7          1.66
                          AK-6024   6024   6220           179.0    126.0        2.00         2.21    4.20   1.11     96.4          1.66
                          AK-6318   6318                  189.0    121.0        2.00         2.31    4.30   1.16     78.6          1.73




                      Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                              and speak to a Sales Associate regarding our custom manufacturing capabilities.

                     24
09RolexCatalogR3   9/4/09       11:30 AM   Page 25




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      AK SERIES                                                                                             in MM and KGF

         ROLEX        BALL                                    DIMENSIONS (MM)                              DEFLECTION @ f = .75h
          PART       BEARING                                                                       h/t      LOAD
                                           OD          ID             t             h      OH                             MM
        NUMBER         SIZE                                                                                 (KGF)
         AK-6221   6221                 189.0        131.0          2.00           2.31    4.30    1.16      89.0         1.73
         AK-6319   6319                 198.0        131.0          2.00           2.51    4.50    1.26      84.1         1.88
         AK-6026   6026   6222          198.0        141.0          2.00           2.51    4.50    1.26      95.7         1.88
         AK-6224   6224   6320          213.0        151.0          2.25           2.26    4.50    1.00      97.6         1.69
         AK-6030   6030   6321          223.0        161.0          2.25           2.36    4.60    1.05      97.7         1.77
         AK-6226   6226                 228.0        161.0          2.25           2.71    4.95    1.20     107.5         2.03
         AK-6322   6322                 238.0        161.0          2.25           3.01    5.25    1.34     105.9         2.26
         AK-6228   6228                 248.0        171.0          2.50           2.51    5.00     l.00    104.0         1.88
         AK-6324   6324                 258.0        171.0          2.50           3.04    5.50    1.20     114.5         2.25
         AK-6230   6230                 268.0        181.0          2.50           3.21    5.70    1.28     119.6         2.41
         AK-6236   6236                 278.0        181.0          2.50           3.51    6.00    1.40     119.5         2.63
         AK-6232   6232                 288.0        191.0          2.75           3.01    5.75    1.09     118.6         2.25
         AK-6328   6328                 298.0        191.0          2.75           3.61    6.35    1.31     135.4         2.70
         AK-6234   6234                 308.0        202.0          3.00           3.11    6.10    1.04     134.6         2.33
         AK-6236   6236   6330          318.0        212.0          3.00           3.21    6.20    1.07     134.7         2.40
         AK-6238   6238   6332          338.0        232.0          3.00           3.61    6.60    1.20     146.3         2.70
         AK-6240   6240   6334          358.0        242.0          3.00           4.21    7.20    1.40     158.3         3.16



      AK SERIES                                                                                   in INCHES and POUNDS

         ROLEX        BALL                                   DIMENSIONS (INCHES)                           DEFLECTION @ f = .75h
          PART       BEARING                                                                       h/t       LOAD
                                           OD          ID             t             h      OH
        NUMBER         SIZE                                                                                             INCHES
                                                                                                           (POUNDS)
         AK-R2     R-2                  0.366        0.228         0.008        0.008     0.016   1.010       5.9       0.006
         AK-623    623           EL-3   0.386        0.244         0.008        0.008     0.016   1.010       5.4       0.006
         AK-R3     R-3                  0.492        0.319         0.010        0.010     0.020   1.020       8.3       0.008
         AK-624    624           EL-4   0.504        0.283         0.010        0.010     0.020   1.010       6.7       0.008
         AK-R4     R-4                  0.618        0.406         0.010        0.012     0.022   1.220       6.8       0.009
         AK-625    625    634    EL-5   0.622        0.323         0.010        0.012     0.022   1.220       5.3       0.009
         AK-626    626    635    EL-6   0.740        0.362         0.012        0.014     0.026   1.170       7.2       0.010
         AK-607    607           EL-7   0.740        0.402         0.014        0.014     0.028   1.000      11.8       0.010
         AK-608    608    627    EL-8   0.858        0.484         0.014        0.016     0.030   1.140      10.7       0.012
         AK-R6     R-6                  0.862        0.539         0.014        0.016     0.030   1.140      11.8       0.012
         AK-609    609           EL-9   0.933        0.563         0.016        0.020     0.035   1.260      18.5       0.015
         AK-6000   6000   629           1.012        0.563         0.016        0.020     0.035   1.260      14.5       0.015
         AK-6001   6001                 1.091        0.681         0.016        0.024     0.039   1.520      18.4       0.018
         AK-R8     R-8                  1.110        0.724         0.016        0.028     0.043   1.770      24.1       0.021
         AK-6200   6200                 1.169        0.685         0.016        0.028     0.043   1.770      19.0       0.021
         AK-6002   6002   6201          1.248        0.803         0.016        0.028     0.043   1.770      18.6       0.021
         AK-R10    R-10                 1.358        1.000         0.020        0.028     0.047   1.410      34.8       0.021
         AK-6300   6300                 1.362        0.803         0.016        0.028     0.043   1.760      14.1       0.021
         AK-6003   6003   6202          1.362        0.882         0.020        0.028     0.047   1.400      27.3       0.021



                                                                                                                                              mm & kgf - inches & pounds
         AK-6301   6301                 1.441        0.803         0.020        0.032     0.051   1.600      25.5       0.024
         AK-6203   6203                 1.559        1.004         0.020        0.032     0.051   1.610      25.3       0.024         AK SERIES
         AK-6004   6004   6302          1.638        1.004         0.020        0.036     0.055   1.800      26.1       0.027
         AK-6005   6005   6204 6303     1.831        1.201         0.024        0.036     0.059   1.510      35.3       0.027
         AK-6205   6205   6304          2.028        1.398         0.024        0.036     0.059   1.510      31.1       0.027
         AK-6006   6006                 2.146        1.594         0.024        0.036     0.059   1.510      32.5       0.027
         AK-6007   6007   6206 6305     2.421        1.594         0.028        0.043     0.071   1.570      40.3       0.033
         AK-6008   6008                 2.657        1.988         0.028        0.040     0.067   1.430      37.1       0.030
         AK-6306   6306                 2.815        1.791         0.028        0.055     0.083   2.000      42.5       0.041
         AK-6207   6207                 2.815        1.988         0.028        0.055     0.083   2.010      50.3       0.042
         AK-6009   6009                 2.933        2.185         0.032        0.044     0.075   1.380      48.5       0.033
         AK-6307   6307                 3.130        1.988         0.032        0.059     0.091   1.880      52.2       0.045




        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                 25
09RolexCatalogR3                     9/4/09      11:30 AM   Page 26




                                                                                                                            410-391-7400
                                                                                                                            Fax 410-687-9223
                                                                                                                        www.mw-ind.com/rolex



                           AK SERIES                                                                            in INCHES and POUNDS

                             ROLEX             BALL                           DIMENSIONS (INCHES)                        DEFLECTION @ f = .75h
                              PART            BEARING                                                            h/t
                                                               OD       ID             t            h    OH               LOAD
                            NUMBER              SIZE                                                                                 INCHES
                                                                                                                        (POUNDS)
                                AK-6010   6010   6208        3.130    2.185         0.032       0.059   0.091   1.880     60.6        0.045
                                AK-6209   6209               3.327    2.382         0.035       0.063   0.098   1.790     82.4        0.048
                                AK-6308   6308               3.524    2.382         0.035       0.063   0.098   1.790     65.9        0.047
                                AK-6011   6011   6210        3.524    2.579         0.035       0.063   0.098   1.790     76.9        0.048
                                AK-6012   6012               3.720    2.972         0.039       0.048   0.087   1.210     74.8        0.036
                                AK-6309   6309               3.898    2.579         0.039       0.063   0.102   1.600     67.1        0.047
                                AK-6013   6013   6211        3.898    2.776         0.039       0.063   0.102   1.610     76.4        0.047
                                AK-6310   6310               4.291    2.776         0.049       0.057   0.106   1.160     81.7        0.043
                                AK-6014   6014   6212        4.291    2.972         0.049       0.057   0.106   1.160     91.1        0.043
                                AK-6015   6015               4.488    3.563         0.049       0.048   0.097   0.970     91.4        0.036
                                AK-6311   6311               4.685    2.972         0.049       0.061   0.110   1.240     73.0        0.046
                                AK-6213   6213               4.685    3.366         0.049       0.061   0.110   1.240     89.8        0.046
                                AK-6016   6016   6214        4.882    3.563         0.049       0.069   0.118   1.410    101.9        0.052
                                AK-6312   6312               5.079    3.366         0.049       0.077   0.126   1.570     92.7        0.058
                                AK-6017   6017   6215        5.079    3.760         0.049       0.077   0.126   1.570    114.7        0.058
                                AK-6313   6313               5.472    3.563         0.049       0.079   0.128   1.610     80.9        0.059
                                AK-6018   6018   6216        5.472    3.976         0.049       0.079   0.128   1.610     98.4        0.059
                                AK-6314   6314               5.866    3.760         0.059       0.067   0.126   1.130     86.8        0.050
                                AK-6020   6020   6217        5.866    4.173         0.059       0.067   0.126   1.140    103.0        0.050
                                AK-6315   6315               6.260    3.976         0.059       0.079   0.138   1.330     94.3        0.059
                                AK-6021   6021   6218        6.260    4.370         0.059       0.079   0.138   1.340    109.2        0.059
                                AK-6316   6316               6.654    4.370         0.059       0.091   0.150   1.530    107.5        0.068
                                AK-6022   6022   6219        6.654    4.764         0.059       0.091   0.150   1.540    125.0        0.068
                                AK-6317   6317               7.047    4.764         0.079       0.087   0.165   1.110    197.7        0.065
                                AK-6024   6024   6220        7.047    4.961         0.079       0.087   0.165   1.110    212.5        0.065
                                AK-6318   6318               7.441    4.764         0.079       0.091   0.169   1.150    173.3        0.068
                                AK-6221   6221               7.441    5.157         0.079       0.091   0.169   1.150    196.1        0.068
                                AK-6319   6319               7.795    5.157         0.079       0.099   0.177   1.250    185.5        0.074
                                AK-6026   6026   6222        7.795    5.551         0.079       0.099   0.177   0.060    211.0        0.074
                                AK-6224   6224   6320        8.386    5.945         0.089       0.089   0.177   1.000    215.2        0.067
                                AK-6030   6030   6321        8.780    6.339         0.089       0.093   0.181   1.050    215.3        0.070
                                AK-6226   6226               8.976    6.339         0.089       0.107   0.195   1.200    237.0        0.080
                                AK-6322   6322               9.370    6.339         0.089       0.118   0.207   1.340    233.4        0.089
                                AK-6228   6228               9.764    6.732         0.098       0.099   0.197   1.000    229.3        0.074
                                AK-6324   6324              10.157    6.732         0.098       0.118   0.217   1.200    252.5        0.089
                                AK-6230   6230              10.551    7.126         0.098       0.126   0.224   1.280    263.6        0.095
                                AK-6236   6326              10.945    7.126         0.098       0.138   0.236   1.400    263.5        0.104
                                AK-6232   6232              11.339    7.520         0.108       0.118   0.226   1.090    261.5        0.089
                                AK-6328   6328              11.732    7.520         0.108       0.142   0.250   1.310    298.6        0.107
                                AK-6234   6234              12.126    7.953         0.118       0.122   0.240   1.040    296.7        0.092
                                AK-6236   6236   6330       12.520    8.346         0.118       0.126   0.244   1.070    297.0        0.095
                                AK-6238   6238   6332       13.307    9.134         0.118       0.142   0.260   1.200    322.5        0.107
                                AK-6240   6240   6334       14.094    9.528         0.118       0.166   0.284   1.400    348.9        0.124




                                 MPS/Rolex Spring manufactures parts for the following industries...
               AK SERIES
  inches & pounds




                                 Aerospace
                                 Transportation
                                 Material Handling
                                 Chemical Processing
                                 Electrical Connectors
                                 Oil Field Equipment
                                 Machine Tools
                                 Mining
                                 Valves
                                 and more!

                           26
09RolexCatalogR3   9/4/09     11:57 AM   Page 27




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      APPLICATIONS

                   Valve Actuator Assembly         Shock Absorbing Bolted Assembly




                                                                                          APPLICATIONS
                   Punch Stripper Assembly
                                                      Fail-Safe Brake Assembly




                                                      Pipe Hold-Down Assembly

                   Cable Support Assembly




                                                           Limiting Brake




          Shock Absorber Assembly for Drill Bit




                                                                                     27
09RolexCatalogR3         9/4/09   11:30 AM   Page 28




                                                                                                410-391-7400
                                                                                                Fax 410-687-9223
                                                                                            www.mw-ind.com/rolex



                  APPLICATIONS

                                  Live Load Assembly                          Clutch Assembly
   APPLICATIONS




                                  Die Seat Assembly                        Traction Drive Assembly




                                  High Pressure Valve                      Valve Packing Assembly




                  Disc springs can achieve the same loads as helical
                  springs in much less space. Disc spring stacks can be
                  designed for extr emely high loads wher e coil springs
                  would not be feasible.




                  28
09RolexCatalogR3            9/4/09          11:30 AM     Page 29




               410-391-7400
               Fax 410-687-9223
               www.mw-ind.com/rolex



               THEORETICAL VS MEASURED CHARACTERISTIC OF A DISC SPRING

               MPS/Rolex Spring uses a computerized design pr ogram                                                           GRAPH FOR AM 502520
               that enables the engineer to quickly design specific disc                                                       (50 mm x 25.4 x 2.0 x 3.4 OH)
               spring systems for custom applications. Contact us for
                                                                                                                800
               design assistance.

               The characteristics of an individual disc spring ar e non-
               linear. The shape of the load - deflection curve depends                                                     MEASURED CHARACTERISTIC
               on the constant C=h/t.                                                                           600
                                                                                                                            THEORETICAL CHARACTERISTIC




                                                                                                        KG
               In the lower portion of the deflection range, the load in
               practice departs slightly from the theoretical.
                                                                                                                400
               When f/h > 0.75, the load in practice again departs




                                                                                                                                                                         f = 0,75h
                                                                                                        P
               increasingly fr om the theor etical because the disc
               springs edges r oll against the supporting surface. This



                                                                                                         LOAD
               leads to a continuous shortening of the moment arm.
                                                                                                                200
               SPECIAL CASES OF h/t
               The shape of the load - deflection diagram depends on
               the ratio of the cone height (h) to the material thickness
               (t). If this ratio h/t, is small (up to 0.6) then the shape




                                                                                                                                                                                                       DESIGN INFO
                                                                                                                  0
               approximates a straight line. Several examples of shapes                                                      0,2     0,4          0,6       0,8    1,0               1,2   1,4
               for specific values of h/t listed below .                                                                           DEFLECTION           f            MM



                      1. Approximate linear h /t < 0.4                                    2. Regressive h /t ~ 1                                        3. Constant load h /t = 1.4
               300                                                           300                                                               300

               200                                                                                                                             200
                                                                                                                                     LOAD LB
     LOAD LB




                                                                             200
                                                                   LOAD LB




               100                                                           100                                                               100

                  0                                                            0                                                                 0
                         .01    .02          .03   .04     .05                           .01    .02        .03        .04     .05                       .01       .02          .03         .04   .05
                               TRAVEL INCH                                                      TRAVEL INCH                                                       TRAVEL INCH



                                                   4. Negative type h/t >1.4                                            5. Progressive (see page 33)
                                           300                                                                  300

                                           200                                                                  200
                                                                                                      LOAD LB
                                 LOAD LB




                                           100                                                                  100

                                             0                                                                    0
                                                   .01     .02          .03        .04    .05                               .01     .02          .03    .04       .05
                                                          TRAVEL INCH                                                               TRAVEL INCH


                 Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                         and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                                                                 29
09RolexCatalogR3                9/4/09   11:30 AM    Page 30
                                                                                                      β
                                                                                                                                          β                             β


                                                                                                                                                  410-391-7400
                                                                                                                                                  Fax 410-687-9223
                                                                                                                                              www.mw-ind.com/rolex



                 DISC SPRING LOAD CALCULATIONS
                                                     OD                                                                                                      Figure 4
                                                                   P

                                                                                                     Radius
                                                          Y    β                                                           Actual R
                                                                                                                   β       Theoretical R sharp corners
                                          R
                                    X                         Figure 1                          A well designed disc spring has radii at all cor ners to r educe
                                                                                                stress concentrations at the edges. A suitable radius is appr ox.
                 Nomenclature                                                                   = t/6. This radius further r educes dimension R (see Fig. 4).
                      OD        =   Maximum outside dia. (upper surface)
                                                                                                Usually the overall height of the disc spring is specified because
                       ID       =   Minimum inside dia. (bottom surface)
                        h       =   Conical disc height (cone height)                           it is easy to measur e and contr ol. The cone height h, on the
                      OH        =   Overall height = Y + h                                      other hand, is difficult to measure (see Fig. 5).
                         t      =   Actual thickness of disc
                        β       =   Cone angle of disc                                                                                              t
                        R       =   Radius from centerline to load bearing
                                    circle (bottom surface)                                                                                   Y
                          M     =   Ratio factor
                           μ    =   Poisson’s ratio (.3 for steel)
                                                                                                            OH
                                                                                                                                                             Figure 5
                           E    =   Young’s modulus (30,000000 for steel)                                                         β        H
                            f   =   Deflection of disc                                   β
                          α     =   Ratio of diameters (OD / ID)                 β
                                                                                                For an approximate calculation, h = (overall height – t) is
                          P     =   Load in lbs. at a given deflection
   DESIGN INFO




                                                                                                acceptable. However, this is not accurate. In fact, h = (overall
                          Pf    =   Load in lbs. at flat
                                                                                                height – Y), where Y = Cos β • t. For small thicknesses (under 2
                          X     =   Sin β • t
                                                                                                mm), this is not significant. With thicker disc springs, this
                          Y     =   Cos β • t
                                                                                                becomes a major factor for accurate load and str                ess
                 The load deflection formula was developed by J. Almen and A.                   calculations. This has not been adequately consider           ed in
                 Laszlo, and published in the   Transactions of the American                    previous technical literature.
                 Society of Mechanical Engineers, May 1936, and is rendered as                                                        P
                 follows:                                                                                                    Flat
                            LOAD IN LBS. AT A GIVEN DEFLECTION                                                                                          OD

                                                          β


                                                               β

                                         DISC SPRING AT FLAT                                                                                            R
                                                                                                          Flat
                 In the flattened condition, the deflection f is equal to the conical                                                                        Figure 6
                                                                                                                       P
                 height h and the equation becomes:
                                                                                                Disc springs 8 mm and thicker ar e made with a bearing flat at
                                                                                                upper ID and lower OD as standar d (see Fig. 6). This bearing flat
                                                                                                assures mor e uniform loading and better alignment of the disc
                                                                                                                                     OD
                 To calculate the load accurately, the following important factors              stack. The flat is equal appr ox. to 150 load calculations,
                                                                                                                                      . For
                 must be considered:                                                            R must be calculated to the inner edge of the flat.
                                                                                                SUMMARY
                                                                                                Precise load and str ess calculations r equire the determination
                                                                                                of the disc spring angle β. Since this is not easily determined by
                 Figure 2                                                            Figure 3   physical measur ement, we have developed a computer
                                                                         β
                                                                                                program that calculates the pr ecise angle and arrives at the
                      β                       R                              R                  exact dimension for conical height h. This then determines
                                    Disc with theoretical sharp corners                         accurate load and str ess calculation. When designing special
                                                                                                disc springs and wishing to evaluate the r      esultant load and
                 If the disc spring is made as in Fig. 2, which is unusual, then                stress with accuracy , please consult our Engineering
                 R = OD / 2. Most disc springs ar e made as in Fig. 3.                          Department.
                 Therefore, the load bearing radius is not equal to half of the                 The load and str ess formulas ar e corr ect only with the
                 maximum outside diameter. To calculate R, the angle β first has                assumption that the spring will be worked within the elastic limit
                 to be determined.                                                              of the material.

                 30
09RolexCatalogR3     9/4/09        11:30 AM     Page 31




       410-391-7400
       Fax 410-687-9223
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      DYNAMIC LOADING & FATIGUE LIFE
                                                                                                                      22
      Dynamic loading of disc springs occurs when the load
      continuously changes from preload to final load.                                                                20
      The “str ess-time” curve of such disc springs which pulsate                                                     18
                                                                                                                                            17.4




                                                                                  MINIMUM, MAXIMUM STRESS LIMIT
      uniformly is sinusoidal. This is not true in cases of impact loading                                                                       CL
                                                                                                                                                         ES
                                                                                                                      16                      CY
      and therefore it is difficult to predict their life and behavior.                                                                                                   ES
                                                                                                                                        4

                                                                                                                                   =1
                                                                                                                                      0                              CL
                                                                                                                               N                     4       CY




                                                                                        (final stress psi x 10 4 )
                                                                                                                                                   0                          ES
                                                                                                                                                x1                     CL
      Disc spring life may be dif ferentiated into 2 categories:                                                      14           N=
                                                                                                                                            5
                                                                                                                                                             4
                                                                                                                                                             0
                                                                                                                                                                     CY
                                                                                                                                                    1
                                                                                                                                                 2x
      1) Limited life: where cycles vary without failur e between 40,000                                              12              N≥
          and 2,000,000 cycles.
      2) Unlimited life : cycles in excess of 2•10 6 without failur e. For                                            10
          virtually indefinite life, the table below indicates the appropriate
                                                                                                                       8
          values r equired given in per cent of travel, r elating pr eload to
          final load AND considering the disc spring thickness.                                                        6
                                                                                                                                                                                              12.4
                                          Max. Deflection                                                              4
                          Preload            in % of h                                                                                                                         DIAGRAM FOR DISC SPRINGS
                                                                                                                       2
                         in % of h        Disc Thickness                                                                                                                             WITH t < .039"
                                         ≤ .039"   ≥ .157"                                                             0
                              15           50         44                                                                   0        2                4                6             8   10 12 14 16 18 20 22
                              25           56         49                                                                                                                   MINIMUM STRESS LIMIT
                                                                                                                                                                           (preload stress psi x 10 4 )
                              50           67         64
      FATIGUE LIFE
      Fatigue life for disc springs is defined by the ef fective number of                                            22
      stress cycles that can be sustained prior to failur e under certain                                             20




                                                                                                                                                                                                                DESIGN INFO
      conditions. This depends on the minimum stress, maximum stress
      and stress range.                                                                                               18
                                                                                 MINIMUM, MAXIMUM STRESS LIMIT



                                                                                                                                                             ES
      The diagrams presented here are for evaluating fatigue life of single                                           16                  4     CY
                                                                                                                                                   CL
                                                                                                                                                                          ES
                                                                                                                                      0
      disc springs or series stacks not mor e than 6 springs. Ther e ar e                                                      N=
                                                                                                                                  1                                  CL
                                                                                       (final stress psi x 10 4 )




                                                                                                                                                         4   CY
                                                                                                                      14                         1   0                         ES
      three basic groups, depending on thickness (see legend with each                                                              N=
                                                                                                                                              5x                 4   CY
                                                                                                                                                                          CL
                                                                                                                                                         10
      diagram).                                                                                                       12                  N     ≥2
                                                                                                                                                   x


      The horizontal axis represents PRELOAD STRESS.                                                                  10
      The vertical axis represents FINAL STRESS.
      The fatigue life is found at the intersection of these points on the                                             8
      graph. The ZONE in which they fall tells the pr edicted life. If they                                            6
      fall outside the zones, their life is not generally pr edictable.
                                                                                                                       4
      The horizontal bor der line enclosing the top portion of the graph
                                                                                                                                                                               DIAGRAM FOR DISC SPRINGS
      (zone) represents the yield strength of the spring steel material.                                               2                                                             .039 ≤ t ≤ .236"

      Intersection points of min/max str ess limits which fall outside the                                             0
      graph/zone boundaries ar e to be avoided as they indicate spring                                                     0        2                4                6             8   10 12 14 16 18 20 22
      failure is likely at an early stage.                                                                                                                                MINIMUM STRESS LIMIT
                                                                                                                                                                          (preload stress psi x 10 4 )
      The graphs were developed based on empirical test data. The test
      loads were sinusoidally executed.
                                                                                                                      22
      HOW TO USE THE GRAPHS
                                                                                                                      20
      1) For standard catalog disc springs:
         a) Determine preload stress                                                                                  18
                                                                                   MINIMUM, MAXIMUM STRESS LIMIT




         b) Determine final load stress
                                                                                                                      16
      The intersection of the stress coordinates will indicate the range of                                                                       LE
                                                                                                                                                     S
                                                                                                                                                           S
                                                                                         (final stress psi x 10 4 )




                                                                                                                                               YC       LE
                                                                                                                      14                   4 C       YC
      fatigue life that may be expected.                                                                                               = 10
                                                                                                                                               10
                                                                                                                                                 4 C
                                                                                                                                                        YC
                                                                                                                                                           LE
                                                                                                                                                              S
                                                                                                                                     N       x      4 C
                                                                                                                                         =5        0
                                                                                                                      12                        x1
      2) For non-standard or special disc springs:
                                                                                                                                       N
                                                                                                                                            ≥2
                                                                                                                                         N
         a) Determine the pr eload stress from formula on page 32 for                                                 10
         points S2 and S3. Use the HIGHER of the two values for
         preload and final load.                                                                                       8
         b) Repeat above pr ocedure for FINAL STRESS using again
                                                                                                                       6
         the higher value found.
                                                                                                                       4
      3) EXAMPLE
                                                                                                                                                                               DIAGRAM FOR DISC SPRINGS
         AM188207: .709 x .323 x .0276 (see page 10)                                                                   2                                                             .236 < t ≤ .551"
         Preload stress at deflection f = .5h : 124000 psi
                                                                                                                       0
         Final load stress at deflection f = .75h : 174000 psi                                                             0         2               4                    6         8   10 12 14 16 18 20 22
         Intersection point between nearby 2 MIO-cycles-line:
                                                                                                                                                                           MINIMUM STRESS LIMIT
         Predicted cycles: 1.5 MIO                                                                                                                                         (preload stress psi x 10 4 )
                                                                                                                                                                                                           31
09RolexCatalogR3         9/4/09   11:30 AM   Page 32




                                                                                                                                 410-391-7400
                                                                                                                                 Fax 410-687-9223
                                                                                                                             www.mw-ind.com/rolex



                 DYNAMIC LOADING & FATIGUE LIFE

                 DISC SPRING STRESS CALCULATIONS                                                               TABLE 1
                                                                                                    Values for M, C1, C2
                                                                                   α
                                                                                  OD/ID                  M                 C1             C2

                                                                                   1.10                 .166              .986           1.002
                                                                                   1.15                 .232             1.001           1.025
                                                                                   1.20                 .291             1.016           1.048
                                                                                   1.25                 .342             1.030           1.070
                                                                                   1.30                 .388             1.044           1.092
                                                                                   1.35                 .428             1.058           1.114
                                                                                   1.40                 .463             1.072           1.135
                                                                                   1.45                 .495             1.085           1.157
                 Where M, C 1, C2 are from Table 1. E and μ from material
                                                                                   1.50                 .523             1.098           1.178
                 tables.                                                           1.60                 .571             1.124           1.219
                                                                                   1.70                 .610             1.149           1.260
                                                                                   1.80                 .642             1.173           1.300
                                                                                   1.90                 .668             1.197           1.339
                                                                                   2.00                 .680             1.220           1.378
                                                                                   2.10                 .706             1.242           1.416
                                                                                   2.20                 .721             1.264           1.453
                 a = D/d and L n = natural logarithm, stress as given is psi
   DESIGN INFO




                                                                                   2.30                 .733             1.286           1.490
                                            S1                                     2.40                 .742             1.307           1.527
                                                                                   2.50                 .750             1.328           1.563
                                                                                   2.60                 .757             1.348           1.599
                                                                                   2.80                 .767             1.388           1.669
                                               S2                                  3.00                 .773             1.426           1.738
                                                                                   3.20                 .776             1.464           1.806
                                S3                                                 3.40                 .778             1.500           1.873
                 For evaluation of compr essive stress, use formula S1. It         3.60                 .778             1.535           1.938
                 computes the compr essive str ess at the upper inner              3.80                 .777             1.570           2.003
                 diameter. This compr essive str ess may be as high as             4.00                 .775             1.604           2.067
                 400,000 psi for certain bolted applications.

                 For dynamic applications, it is necessary to consider the
                 tensile str esses at the points marked S2 and S3. The
                 stresses at these points depend on the ratio of diameters
                 (α) and the spring characteristic (C) as well as on the
                 deflection (f). This stress should not exceed 200,000 psi
                 at .75h deflection.                                                 OD OR ID                   OD OR ID          CLEARANCE
                                                                                      (MM)                       (INCH)           MM     INCH
                 OD AND ID GUIDE CLEARANCES                                    Up to 16                        0.63               0.18      0.008
                 Disc spring diameters change when the springs ar        e     Over 16     Up to 20            0.64   0.79        0.27      0.012
                 loaded. It is necessary to take this into account when        Over 20     Up to 26            0.80   1.02        0.36      0.016
                 specifying clearances between springs and bolts or            Over 26     Up to 31.5          1.03   1.24        0.45      0.020
                 guide rods operating in the ID of the spring, or between      Over 31.5   Up to 50            1.25   1.97        0.54      0.024
                 springs and cavity walls when operating in holes. The         Over 50     Up to 80            1.98   3.14        0.69      0.031
                 chart gives recommended MINIMUM guide clearances.             Over 80     Up to 140           3.15   5.52        0.87      0.039
                                                                               Over 140    Up to 250           5.53   9.85        1.41      0.063




                   Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                           and speak to a Sales Associate regarding our custom manufacturing capabilities.

                 32
09RolexCatalogR3      9/4/09      11:30 AM         Page 33




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      DISC SPRING STACKS
                                                                                                                                                            1
      DISC SPRINGS MAY BE USED SINGLY
      OR IN COMBINATIONS                                                                                                                                    2
                                                                                                                                                            3                     3
                                                                                                                   P3




                                                                                                            LOAD
                                                                                                                                                                            2
                                                                                                                   P2
                                                                                                                                                            1
                                                                                                                   P1


      Stacked in Parallel      Series                       Parallel Series                                                          DEFLECTION
      TOTAL DEFLECTION =       TOTAL DEFLECTION =           Combinations can be
                                                                                                                                                                                  3
      deflection of 1 disc     deflection of 1 disc x no.   designed to accommodate                 P3 ≈ 3P1
      TOTAL LOAD = load on 1   discs in stack               virtually any load or
      disc x no. of discs      TOTAL LOAD = load on 1       deflection and to obtain
                               disc                         progressive or regressive                                                            1
                                                                                                                                                                            2
                                                            characteristics.
                                                                                                                                                 2
                                                                                                    P2 ≈ 2P1


                                                                                        LOAD
                                                                                                                                                 3          1
          LOAD P




                                                                                                                   P1




                                                                                                                                                                                                DESIGN INFO
                                                                                                                                     DEFLECTION


                                    DEFLECTION f                                        Disc springs of dif fering thickness can be stacked in
                                                                                        series to obtain a pr ogressively rising load. This ef fect is
      DISC SPRING DAMPING (Hysteresis)                                                  also obtained using same thickness springs but
      In disc spring stacks, particularly those with parallel                           incrementally increasing the units in the stack. Car must
                                                                                                                                             e
      units, friction must be considered. Friction occurs due to                        be taken not to over-stress the spring in the stack.
      contact of the spring face (radial wall). As a r esult, the
      spring for ce incr eases on loading and decr eases on                             (Note: Friction forces between springs must be consider ed.)
      unloading causing the damping ef fect. The load value is
      a function of the number of disc springs in parallel as                                               1000
      shown on the graph.        An approximation of load
                                                                                                             900
      increase or decrease is on the order of 2–3 percent
      per each set of 2.                                                                                     800
                                                                                                                                                                                      3
      18 x 8.2 x 0.7 x 1.25 OH                                                                               700
      (.709 x .323 x .0276 x .0492 OH)
                                                                                               LOAD IN LB




                                                                                                             600

      Measured characteristic of various disc springs stacks                                                 500

      Stacks consisting of 10 single disc springs or 10 multi                                                400                                                                      2
      spring components were tested.                                                                         300

      Curve 1:             Single discs of 10 in series                                                      200
                                                                                                                                                                                      1
      Curve 2:             10 sets of 2 parallel
                                                                                                             100
      Curve 3:             10 sets of 3 parallel
                                                                                                                   0
                                                                                                                       0   .02   .04 .06   .08   .1   .12       .14   .16       .18        .2
                                                                                                                                     TRAVEL IN INCHES



        Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                and speak to a Sales Associate regarding our custom manufacturing capabilities.

                                                                                                                                                                                      33
09RolexCatalogR3                 9/4/09        11:30 AM           Page 34




                                                                                                                                                                                                               410-391-7400
                                                                                                                                                                                                            Fax 410-687-9223
                                                                                                                                                                                                        www.mw-ind.com/rolex



                 DISC SPRING MATERIALS: CHEMICAL/PHYSICAL PROPERTIES
                 CHEMICAL CONTENT IN %
                   Material           C              Si         Mn            P           S         Al              Cr             Ni            V               Fe             Cu            Ti         Mo            Co       Columbium
                                    Carbon          Silicon   Manganese    Phosphorus   Sulphur   Aluminum       Chromium      Nickel         Vanadium           Iron       Copper          Titanium   Molybdenum     Cobalt    & Tantalum


                      C1075         .7 - .8      .25 - .5      .6 - .8       .045        .045        –               –             –             –                –             –              –           –                          –

                    SAE6150        .47 - .54    .15 - .35     .60 - 1.00     .035        .040        –           .75 - 1.20        –          .15 min.            –             –              –           –                          –

                      17/ 7 PH       ≤ .09          ≤ 1.0       ≤ 1.0          –             –    .75 - 1.5 16.0 - 18.0 6.5 - 7.75               –                              –              –           –                          –
                 (ARMCO RG.T.M.)

                      AISI 301       ≤ .12          ≤ 1.0       ≤ 2.0          –             –       –        16.0 - 18.0 7.0 - 9.0              –                –             –              –           –                          –

                    INCONEL           .08             .5         1.0           –         .01         .7            15.5        70.0              –               7.0            .5            2.5          –           1.0           .95
                      X-750

                    INCONEL           .08            .35         .35         .015        .015        .6            19.0        52.5              –              17.0            .3            .9         3.05          1.0          5.125
                      718

                    AISI H-13      .32 - .45     .8 - 1.2      .2 - .5        .03        .03         –           4.75 - 5.5        –          .8 - 1.2            –             –              –       1.1 - 1.75       –             –
                   ASTM A681


                 MECHANICAL PROPERTIES OF DISC SPRINGS AFTER HEAT TREATMENT
                                                                    Tensile Strength                         E-Modulus (70° F)                                     Poisson's                                    Temperature
                                 Material                                  PSI                                    PSI                                               Ratio µ                                      Range ° F

                                  C1075                                  200-240.000                                 30 x 10 6                                            .30                                        300
                                 SAE6150                                 200-240.000                                 30 x 10 6                                            .30                                        400
                      17/ 7 PH     (ARMCO RG.T.M.)                       170-220.000                                 29 x 10   6
                                                                                                                                                                          .28                                    - 428 /572
   DESIGN INFO




                                 AISI 301                                170-220.000                                 28 x 10 6                                            .29                                    - 330 /392
                          INCONEL X-750                       Consult our Engineering Dept.                          31 x 10   6
                                                                                                                                                                          .29                                       to 1200
                            INCONEL 718                       Consult our Engineering Dept.                         29.8 x 10 6                                           .29                                       to 1300
                            INCONEL 625                       Consult our Engineering Dept.                          30 x 10   6
                                                                                                                                                                          .30                                       to 1000
                            MONEL K500                        Consult our Engineering Dept.                          26 x 10 6                                            .30                                       to 1000

                 HARDNESS RANGES OF STAINLESS 301/ 302                                                    (NOT HARDENABLE — WORK HARDENED ONLY)


                                1/4 Hard                                               1/2 Hard                                                 3/4 Hard                                                    Full Hard
                           TS-125,000 psi min                                      TS-150,000 psi min                                      TS-175,000 psi min                                          TS-185,000 psi min
                                    or                                                     or                                                       or                                                          or
                               Rc - 25 min                                            Rc - 30 min                                              Rc - 35 min                                                 Rc - 40 min


                 LOAD CHANGE (DECREASE) (ΔP) VS. TEMPERATURE
                                             70°F                           400°F                                    575°F                                              750°F                                       850°F
                      Material                 E                   E                    ΔP               E                         ΔP                   E                            ΔP                    E                   ΔP
                                            psi•10 6            psi•10 6                %             psi•10 6                     %                 psi•10 6                        %                  psi•10 6               %

                   SAE 6150                    30                  28.5                   5               27.5                      8.3                      –                        –                     –                   –
                    AISI 301                   28                  24.9                 9.8                  –                         –                     –                        –                     –                   –
                    17/7 PH                   2.9                  24.4                 6.2               23.2                     10.8                      –                        –                     –                   –


                  Temperature                 70°F                          250°F                                    500°F                                              1000°F                                      1200°F
                    Range                      E                    E                   %ΔP                  E                  %ΔP                         E                        %ΔP                    E                  %ΔP

                      Inconel               psi•10 6            psi•10 6                 –               psi•10 6                      –                 psi•10 6                     –                 psi•10 6                –
                       X-750
                                               31                 30.8                  .6                28.7                     7.4                     25                        19.4                  23                  25.8

                 Note: Designation of all stainless disc springs ar e prefixed with “S”. In all cases customer                                                                                              ΔP = Load Change
                 must specify type of stainless required by giving identification following the part no. e.g., 17/ 7 PH or 301, etc.                                                                        E = Modulus of Elasticity

                    Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                            and speak to a Sales Associate regarding our custom manufacturing capabilities.

                 34
09RolexCatalogR3                  9/4/09      11:30 AM                                 Page 35




       410-391-7400
       Fax 410-687-9223
       www.mw-ind.com/rolex



      SUGGESTED TIGHTENING TORQUE 1
      VALUES TO PRODUCE CORRESPONDING BOLT CLAMPING LOADS

                         Bolt      Tensile               SAE GRADE 2 BOLTS                            SAE GRADE 5 BOLTS                         SAE GRADE 7 3                                                              SAE GRADE 84
         Size           Diam.      Stress Tensile         Proof  Clamp    2
                                                                            Tightening Torque Tensile  Proof  Clamp    2
                                                                                                                         Tightening Torque Clamp 2 Tightening Torque                                                    Clamp 2 Tightening Torque
                        D (in.)     Area Strength Load            Load        Dry       Lub. Strength Load     Load        Dry      Lub.    Load     Dry       Lub.                                                      Load      Dry      Lub.
                                  A (sq. in.) (min. psi)   (psi)  P (lb.)   K=0.20 K=0.15 (min. psi)    (psi)  P (lb.)   K=0.20 K=0.15      P (lb.) K=0.20 K=0.15                                                        P (lb.) K=0.20 K=0.15
                                                                                                  lb. in.    lb. in.                                          lb. in.     lb. in.                lb. in.     lb. in.                lb. in. lb. in.
         4–40           0.1120    0.00604   74.000    55.000                              240            5          4    120.000       85.000        380             8           6       480          11            8       540          12        9
         4–48           0.1120    0.00661                                                 280            6          5                                420             9           7       520          12            9       600          13      10
         6–32           0.1380    0.00909                                                 380          10           8                                580           16          12        720          20          15        820          23      17
         6–40           0.1380    0.01015                                                 420          12           9                                640           18          13        800          22          17        920          25      19
         6–32           0.1640    0.01400                                                 580          19         14                                 900           30          22       1100          36          27       1260          41      31
         8–36           0.1640    0.01474                                                 600          20         15                                 940           31          23       1160          38          29       1320          43      32
        10–24           0.1900    0.01750                                                 720          27         21                                1120           43          32       1380          52          39       1580          60      45
        10–32           0.1900    0.02000                                                 820          31         23                                1285           49          36       1580          60          45       1800          68      51
         1
           ⁄4 -20       0.2500     0.0318                                                1320          66         49                                2020           96          75       2500         120          96       2860         144     106
         1
           ⁄4 -28       0.2500     0.0364                                                1500          76         56                                2320          120          86       2860         144         108       3280         168     120
                                                                                                   lb. ft.    lb. ft.                                          lb. ft.     lb. ft.                lb. ft.     lb. ft.                lb. ft. lb. ft.
        5
          ⁄16 -18       0.3125     0.0524                                                2160          11           8                               3340           17          13      4120           21          16      4720           25      18
        5
          ⁄16 -24       0.3125     0.0580                                                2400          12           9                               3700           19          14      4560           24          18      5220           25      20
          3
            ⁄8 -16      0.3750     0.0775                                                3200          20         15                                4940           30          23      6100           40          30      7000           45      35
          3
            ⁄8 -24      0.3750     0.0878                                                3620          23         17                                5600           35          25      6900           45          30      7900           50      35
        7
          ⁄16 -14       0.4375     0.1063                                                4380          30         24                                6800           50          35      8400           60          45      9550           70      55
        7
          ⁄16 -20       0.4375     0.1187                                                4900          35         25                                7550           55          40      9350           70          50     10700           80      60
          1
            ⁄2 -13      0.5000     0.1419                                                5840          50         35                                9050           75          55     11200           95          70     12750          110      80
          1
            ⁄2 -20      0.5000     0.1599                                                6600          55         40                               10700           90          65     12600          100          80     14400          120      90
        9
          ⁄16 -12       0.5625     0.1820                                                7500          70         55                               11600          110          80     14350          135         100     16400          150     110
        9
          ⁄16 -18       0.5625     0.2030                                                8400          80         60                               12950          120          90     16000          150         110     18250          170     130




                                                                                                                                                                                                                                                            DESIGN INFO
          5
            ⁄8 -11      0.6250     0.2260                                                9300         100         75                               14400          150         110     17800          190         140     20350          220     170
          5
            ⁄8 -18      0.6250     0.2560                                               10600         110         85                               16300          170         130     20150          210         160     23000          240     180
          3
            ⁄4 -10      0.7500     0.3340                                               13800         175        130                               21300          260         200     26300          320         240     30100          380     280
          3
            ⁄4 -16      0.7500     0.3730                                               15400         195        145                               23800          300         220     29400          360         280     33600          420     320
             7
               ⁄ 8 -9   0.8750     0.4620   60.000    33.000                            11400         165        125                               29400          430         320     36400          520         400     41600          600     460
         7
           ⁄ 8 -14      0.8750     0.5090                                               12600         185        140                               32400          470         350     40100          580         440     45800          660     500
             1- 8       1.0000     0.6060                                               15000         250        190                               38600          640         480     47700          800         600     54500          900     680
            1-12        1.0000     0.6630                                               16400         270        200                               42200          700         530     52200          860         660     59700         1000     740
          1 1⁄8-7       1.1250     0.7630                                               18900         350        270     105.000       74.000      42300          800         600     60100         1120         840     68700         1280     960
       1 1⁄8-12         1.1250     0.8560                                               21200         400        300                               47500          880         660     67400         1260         940     77000         1440    1080
          1 1⁄4-7       1.2500     0.9690                                               24000         500        380                               53800         1120         840     76300         1580        1100     87200         1820    1360
       1 1⁄4-12         1.2500     1.0730                                               26600         550        420                               59600         1240         920     84500         1760        1320     96600         2000    1500
         1 3⁄8 -6       1.3750     1.1550                                               28600         660        490                               64100         1460        1100     91000         2080        1560    104000         2380    1780
       1 3⁄8 -12        1.3750     1.3150                                               32500         740        560                               73000         1680        1260    104000         2380        1780    118400         2720    2040
          11⁄2 -6       1.5000     1.4050                                               34800         870        650                               78000         1940        1460    111000         2780        2060    126500         3160    2360
       11⁄2 -12         1.5000     1.5800                                               39100         980        730                               87700         2200        1640    124005         3100        2320    142200         3560    2660

      Notes:                                                                                           2. Clamp load is also kno wn as preload or initial load in tension on         3. Tensile strength (min psi) of all Grade 7 bolts is 133.000. Proof
      1. Tightening torque values are calculated from the formula T =KDP,                              bolt. Clamp lead (lb) is calculated by arbitrarily assuming usable bolt       load is 105.000 psi.
      where T =tightening torque, lb-in. K =torque-friction coefficient;                               strength is 75% of bolt proof load (psi) times stress area (sq in.) of        4. Tensile strength (min psi) of all Grade 8 bolts is 150.000 psi.
      D =nominal bolt diameter , in.; and P =bolt c lamping load developed                             threaded section of each bolt size. Higher or lo wer values of c lamp         Proof load is 120.000 psi.
      by tightening, lb.                                                                               load can be used depending on the application requirements and the            Ref.: Fastening Reference . Machine Design . Nov. 1977.
                                                                                                       judgment of the designer.

                                                                                     10,000

                                                                                      9,000
                                                        BOLT CLAMPING FORCE (lbs.)




                                                                                                                                                                                                                                   5/8" - 11
      BOLT                                                                            8,000
      CLAMPING                                                                        7,000
                                                                                                                                                                                                    1/2" - 13

      FORCE VS.                                                                                                                                                                                                                           3/4" - 10
                                                                                      6,000
      TIGHTENING
                                                                                                                                                       3/8" - 16
      TORQUE FOR                                                                      5,000
      UNLUBRICATED                                                                    4,000                                 5/16" - 18
      STEEL BOLTS
                                                                                      3,000

                                                                                      2,000

                                                                                      1,000

                                                                                         0
                                                                                              0              100          200             300              400            500            600            700             800          900           1000
                                                                                                                                                TIGHTENING TORQUE (inch - lbs.)
                                                                                                                                                                                                                                                    35
09RolexCatalogR3                9/4/09    11:30 AM        Page 36




                                                                                                                                                                                     410-391-7400
                                                                                                                                                                                      Fax 410-687-9223
                                                                                                                                                                                  www.mw-ind.com/rolex



                       REQUEST FOR QUOTE

                                   Copy and fax this form to MPS/Rolex Spring for a fast quote on your next disc springs pr oject.
                                                                                         Fax to 410-687-9223
                                                                                                                                                                                               *required


                       Date__________________________________________________ Time _____________________________________________

                       First name*________________________________________ Last name* _____________________________________________

                       Company name* ___________________________________________________________________________________________

                       Street address* ____________________________________________________________________________________________

                       City*_________________________________________________ State* _____________________________________________

                       Zip/postal code ___________________________________ Email address _____________________________________________

                       Telephone* ______________________________________________ Fax _____________________________________________

                       Please provide the following information (please state units of measurement used in each field):

                       Outside diameter_________________________________ Inside diameter______________________________________________

                       Thickness ___________________________________ Reduced thickness _____________________________________________

                       Overall height ______________________________________________

                       For custom disc springs please pro vide the following information (please state units of measurement used in each field):

                       Loads at which deflections (if kno wn)____________________________________________________________________________

                       Loads at which heights (if kno wn) ______________________________________________________________________________

                       Maximum OD _____________________________________Minimum OD ______________________________________________

                       Maximum ID _______________________________________Minimum ID ______________________________________________

                       Maximum deflection _______________________Maximum height possible ______________________________________________
   REQUEST FOR QUOTE




                       Avg. operating temp. (or temp. range) _________________Maximum temp. ______________________________________________

                       Cycles desired? ___________________________                             Dynamic or             Static

                       Corrosive media?     Yes (please indicate) ________________________                                No

                       Are the disc springs guided on        OD or          ID?

                       Is guiding element hardened (56 HRc min) and ground?                        Yes        No

                       Lubrication _________________________________________________

                       Quantity required & frequency ___________________________________

                                                        All information provided will be trea ted in the strictest confidence and will not be made a vailable to third parties.


                         Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400
                                 and speak to a Sales Associate regarding our custom manufacturing capabilities.

                       36
09RolexCvrR3    9/3/09   8:57 AM   Page 2




                                            A message from General Manager                                                                                                               MW Industries serves
               Ways to contact
                                                                                                                  You can always rely on Rolex Spring...                                   market leaders in
                Rolex Spring...             Steven C. Krajewski                                                                                                                          industries such as…

                    Mail                    Dear Rolex Spring Customer,                                                                                   Rolex Spring is a
                                                                                                                                                          leading manufacturer               Agricultural
                                            We at Rolex Spring are proud to introduce our 2009 Catalog,                                                   of disc springs with
                                            our first completely re-designed catalog in a very long time! It is                                           an extensive
                                                                                                                                                                                              Automotive
                                            just one of the many exciting changes we have made her e, all                                                 inventory and custom
                                            of which are intended to help us better serve you.                                                            manufacturing
           8900 Kelso Drive                                                                                                                               capabilities. For forty            Auto Racing
          Baltimore, MD 21221               We have relocated our production facility to our sister
                                                                                                                                                          years Rolex Spring
                                            division, Maryland Precision Spring in Baltimore, Maryland,
                                                                                                                  has been serving such industries as aviation/aer ospace,
                                            and have used this move as an opportunity to invest in new
                                                                                                                  transportation, machining and construction and many mor e.                   Aviation
                  PHONE                     production and heat treating equipment. Applying the                                                                                              Aerospace
                                            principles of Lean Manufacturing and Six Sigma, we have
                                                                                                                  Rolex Spring provides:
                                            also streamlined and optimized our manufacturing pr ocesses
                                            across the board.                                                       s   Large disc spring inventory                                           Computers
                                            Since our founding in 1969, you can continue to r ely on Rolex          s   Custom manufacturing
                                            Spring for—                                                                                                                                        Electrical
                410-391-7400
                                                                                                                    s   Exacting quality standards and certifications
                                              s   Rolex Spring is just as committed to quality today as we          s   Metric and standard sizes
                                                  were in 1996 when we were the first disc spring                                                                                               Energy
                                                  manufacturer to achieve QS and ISO certifications.                s   ODs from 1/4" to 40"
                    FAX
                                              s   We offer design and engineering support – fr om drawing           s   Outstanding customer service and technical support                 Hand and Power
                                                  board to installation – for your applications.                                                                                                Tools
                                                                                                                  Rolex Spring is proud to be a part of Maryland Pr ecision
                                              s   Our manufacturing expertise enables us to work in all           Spring. Both businesses are members of the MW Industries
                                                  grades and types of steel, in addition to specialty             family of companies.                                                       Heavy Trucks
                                                  metals.
                410-687-9223
                                              s   We provide assembly and packaging services, including
                                                                                                                                                                                            Transportation
                                                  stacking, to meet your needs.
                    WEB                       s   We are not limited to the pr oducts you see in this
                                                  catalog! We can custom manufacture to your
                                                                                                                                                                                               Medical
                                                  requirements and can match other manufactur ers’
                                                  standard designs as well.
                                                                                                                                                 Terms: Maryland residents add 6%
                                                                                                                                                                                              Off-Road
                                            We think you will be impr essed with our new catalog! You can                                        or appropriate tax for your district.        Machinery
                                            also visit us online at www.mw-ind.com/rolex. We are proud                                           Prices are subject to change without
               mw-ind.com/rolex                                                                                                                  notice; FOB, Baltimore, M D.
                                            of our past, but equally excited about our futur e. Speaking for                                                                                Outdoor Power
                                            all of us at Rolex Spring, we would like to thank you for your
                                            support and we look forward to serving you!                                                          All damage claims must be filed by           Equipment
                  EMAIL                                                                                                                          consignee within 30 days of receipt.
                                                                                                                                                                                            Retail Products
                                                                                                                                                 We accept:
                                                                                                                                                                                            Display Fixtures

                                            Steve Krajewski                                                                                                                               Telecommunications
        rolexspring@mw-ind.com              General Manager
09RolexCvrR3   9/3/09   8:57 AM   Page 1

Rolex Science: Spareparts (2)

  • 1.
    09RolexCvrR3 9/3/09 8:57 AM Page 1
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    09RolexCvrR3 9/3/09 8:57 AM Page 2 A message from General Manager MW Industries serves Ways to contact You can always rely on Rolex Spring... market leaders in Rolex Spring... Steven C. Krajewski industries such as… Mail Dear Rolex Spring Customer, Rolex Spring is a leading manufacturer Agricultural We at Rolex Spring are proud to introduce our 2009 Catalog, of disc springs with our first completely re-designed catalog in a very long time! It is an extensive Automotive just one of the many exciting changes we have made her e, all inventory and custom of which are intended to help us better serve you. manufacturing 8900 Kelso Drive capabilities. For forty Auto Racing Baltimore, MD 21221 We have relocated our production facility to our sister years Rolex Spring division, Maryland Precision Spring in Baltimore, Maryland, has been serving such industries as aviation/aer ospace, and have used this move as an opportunity to invest in new transportation, machining and construction and many mor e. Aviation PHONE production and heat treating equipment. Applying the Aerospace principles of Lean Manufacturing and Six Sigma, we have Rolex Spring provides: also streamlined and optimized our manufacturing pr ocesses across the board. s Large disc spring inventory Computers Since our founding in 1969, you can continue to r ely on Rolex s Custom manufacturing Spring for— Electrical 410-391-7400 s Exacting quality standards and certifications s Rolex Spring is just as committed to quality today as we s Metric and standard sizes were in 1996 when we were the first disc spring Energy manufacturer to achieve QS and ISO certifications. s ODs from 1/4" to 40" FAX s We offer design and engineering support – fr om drawing s Outstanding customer service and technical support Hand and Power board to installation – for your applications. Tools Rolex Spring is proud to be a part of Maryland Pr ecision s Our manufacturing expertise enables us to work in all Spring. Both businesses are members of the MW Industries grades and types of steel, in addition to specialty family of companies. Heavy Trucks metals. 410-687-9223 s We provide assembly and packaging services, including Transportation stacking, to meet your needs. WEB s We are not limited to the pr oducts you see in this catalog! We can custom manufacture to your Medical requirements and can match other manufactur ers’ standard designs as well. Terms: Maryland residents add 6% Off-Road We think you will be impr essed with our new catalog! You can or appropriate tax for your district. Machinery also visit us online at www.mw-ind.com/rolex. We are proud Prices are subject to change without mw-ind.com/rolex notice; FOB, Baltimore, M D. of our past, but equally excited about our futur e. Speaking for Outdoor Power all of us at Rolex Spring, we would like to thank you for your support and we look forward to serving you! All damage claims must be filed by Equipment EMAIL consignee within 30 days of receipt. Retail Products We accept: Display Fixtures Steve Krajewski Telecommunications rolexspring@mw-ind.com General Manager
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    09RolexCatalogR3 9/4/09 11:30 AM Page 1 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex TABLE OF CONTENTS About Rolex Products & Services ...............2-3 NDS Series ..............................................21-22 Standard Springs ............................................3 AK Series Lookup Tables ..............................23 Spring Measurement & Function ....................4 AK Series (MM & KGF) ............................24-25 AM Series Tolerances .....................................5 AK Series (Inches & Pounds) ...................25-26 AM Series (MM & Newtons).........................6-9 Disc Spring Applications .........................27-28 AM Series (Inches & Pounds) ..................10-13 Design Info: Characteristics ..........................29 AI & AK Series Tolerances.............................14 Design Info: Load Calculations .....................30 AI Series...................................................15-16 Design Info: Loading & Fatigue ...............31-32 SP Series.......................................................17 Design Info: Stacks .......................................33 Contact Belleville Springs .............................18 Design Info: Disc Spring Properties..............34 Contact Belleville Springs - Military ..............19 Design Info: Tightening Torque .....................35 FL Series .......................................................20 Request For Quote........................................36 WARRANTY Maryland Precision Spring Division, the manufactur ers be liable for loss of use of a pur chaser’s equipment or of ROLEX Precision Disc Springs, sells these products facilities, or for loss of business, goodwill or pr ofits, or on the condition that the purchaser will make their own for costs of inspection, transportation, storage, or any determination as to the pr oducts’ suitability for their other incidental damages. Pur chaser must notify intended use. The pur chaser agr ees to this and Maryland Pr ecision Spring Division in writing of any accepts all r esponsibility for the use of ROLEX products considered defective within 30 days of r eceipt Precision Disc Springs. of products. Maryland Pr ecision Spring Division warrants that Maryland Pr ecision Spring disclaims any and all ROLEX Springs ar e fr ee fr om defects in material and expressed or implied warranties concer ning ROLEX workmanship. Our sole obligation for any br each of this Precision Disc Springs including, without limitation, warranty is the r epair or r eplacement of the pr oduct, at warranty of fitness for a specific purpose and warranty of our option. Maryland Precision Spring Division shall not merchantability, except the warranty set forth above. Note: Part numbers and dimensions throughout this ca talog are subject to manufacturer’s change without notice. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 1
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    09RolexCatalogR3 9/4/09 11:30 AM Page 2 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex ABOUT ROLEX MPS/ROLEX SPRING Manufacturing precision disc springs since 1969. OUR PRODUCTS s MPS/Rolex Spring makes Belleville springs and disc s We have complete contr ol over all aspects of the springs fr om a variety of materials in sizes ranging manufacturing pr ocess. Our plant in Baltimor e, MD from 1/4" OD to 40" OD. includes tooling, stamping, machining, heat tr eating and finishing capabilities. s We stock a number of “catalog” parts or can make parts to your design specifications. s We have experience making parts fr om many specialty materials. s Our pr oducts ar e suitable for obtaining high spring loads in limited space. s We ar e well suited to supply custom engineer ed springs for all of your applications. s We make parts for use with pr etensioning bolted connections, for shock absorption, for vibration dampening, for friction devices, for live loading ball OUR SERVICES bearings, and many other design applications. s Complete design and engineering support. s Our parts are used in the Aerospace, Transportation, s Fast shipment of product from our extensive catalog Material Handling, Chemical Pr ocessing Equipment, part inventory. Mining and Oil Field Equipment, Machine T ool, s Complete manufacturing support for custom parts. Electrical Connector , V alve and many other industries. s Stocking programs for “just in time” deliveries. s Assembly and packaging services, including stacking. OUR QUALIFICATIONS s MPS/Rolex Spring is a leader in the design and s Quality control system support including certification, manufacture of disc springs. W e have a history material traceability, PPAP, etc. dating back to 1969. s We wer e the first disc spring manufactur er in the world to hold an ISO 9001 Quality System Certification. We currently maintain our registration to We are not limited to manufacturing springs listed in this ISO 9001:2000. catalog. W e have the knowledge, experience, and capability to produce springs to fit most any application. s We employee proprietary computer design programs Please contact our Sales Department for help with your to evaluate spring parameters to insur e acceptable custom applications. performance of our products in customer applications. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 2
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    09RolexCatalogR3 9/4/09 11:30 AM Page 3 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex ADDITIONAL SERVICES OFFERED BY MPS/ROLEX SPRING COMPLETE DISC SPRING ASSEMBLIES MADE PRE-STACKED PACKAGED DISC SPRINGS TO YOUR SPECIFICATIONS OR ASSEMBLED s Pre-stacked. pre-arranged assemblies TO COMPONENTS SUPPLIED BY YOU s Parallel and series combinations s Captive disc spring arrangements s Eliminate errors and labor caused s Guide rods, end restraints by manual stacking s Springs are stacked at our facility s Easy to handle, quick to install s Exact positioning and performance are factory tested on the pr emises Stack Spring Tension Device Typical Stack Assembly STANDARD SPRINGS Load Damping Spring Assembly Computer Spindle Drive Assembly Standard Springs s AM Series are precision springs geared to the metric s FL (inch) and MFL (metric) series flange springs ar e community and manufactured utilizing DIN 2092 and primarily designed for pipe flange applications. They DIN 2093 as guidelines. AM series springs ar e are intended to deflect and move with the bolted designed to meet high performance r equirements of joint in the event of thermal and/or mechanical dynamic spring applications. They ar e typically shock. Applications include piping construction, manufactured from High Carbon or Alloy steel; AISI compression joints, steam piping joints, valve and C1075 or 6150 material. pump connections, and other similar applications. The FL and MFL series ar e normally manufactur ed s AI Series springs ar e designed to maintain load from 17/7 PH stainless steel. tension in light bolted assemblies, wher e a constant load is r equired. Although this series is primarily s NDS Series flange springs ar e used to fill the designed for bolted applications, they may also be application needs similar to those described for the used in dynamic applications as long as the FL and MFL series springs. However , they ar e application does not exceed the designated str ess primarily designed to handle applications limits. Like the AM series the AI parts ar e typically demanding much higher load and/or temperatur e. manufactured from High Carbon or Alloy steel; AISI NDS parts ar e normally made fr om H11/H13 steel C1075 or 6150 material. and can pr oduce flat loads up to 310,000 pounds and, under most conditions, can withstand s SP Series are specifically designed for heavy bolted temperatures up of 1100° F (500° C). applications such as those r equired for bus bar and transformer applications. They ar e used wher ever s AK Series springs ar e specifically designed as there is a need to over come the ef fects of thermal preloading springs for use with radial ball bearings. expansion and contraction. The SP series ar e They ar e made fr om C1075 material and ar e normally manufactur ed fr om High Carbon or Alloy intended to maintain the positioning accuracy of the steel; AISI C1075 or 6150 material. bearing with no endplay and minimize vibration and shaft deflection. AK series springs ar e intended to meet both Metric and Inch standar d sizes. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 3
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    09RolexCatalogR3 9/4/09 11:30 AM Page 4 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex BASIC INFORMATION FOR MEASUREMENT AND FUNCTION OF A DISC SPRING CONICAL SPRING NOMENCLATURE OF A CONICAL SPRING OD = Outside Diameter ID = Inside Diameter t or TH = Thickness OH = Overall Height h or d = Cone or Dish Height 3 SPRINGS IN PARALLEL PARALLEL SPRING STACK Springs in parallel incr ease the potential for ce by the number of springs being used. 3 springs in parallel = 3 x the for ce of one If one spring can develop 100 pounds of clamping force, degree of accuracy because friction will cause risers in 3 in parallel can develop 300 pounds of clamping for ce. loads during the compr ession phase and dips in loads during the r eleasing phase. These ar e caused by a The potential to develop a high coef ficient of friction surface friction grabbing ef fect that pr events the exists in a parallel stack due to the friction that is cr ated e surfaces moving smoothly acr oss each other. The effect on the surface contacts. Stacks larger than three tend to tends to be pr esent in both the compr ession and develop a high, unpr edictable, coef ficient of friction. A releasing cycles. stack lar ger then thr ee can not be pr edicted with any 6 SPRINGS IN SERIES If one spring can develop 100 pounds of clamping for ce at 75% of its travel height, then 6 (or mor e) springs will produce the same 100 pounds for ce at 75% of the total travel distance of the stack. If a single spring, at .020" travel, is 75% deflection and develops 100 pounds of for ce, then a series stack of 6 will need to travel 6 times the deflection distance or .120", 75% of the stack travel height, to pr oduce the same 100 pounds of force. The formula is: Stack height = Single spring height x the number of springs in the stack. SPRING INFO Unlike the parallel stack, the coef ficient of friction plays less a roll in a series stack. However, larger series stacks made of numbers gr eater than ten, tend to develop an SERIES SPRING STACK unpredictable coef ficient of friction ar ound the contact Springs stacked in series increase the travel of the spring edges that make it dif ficult to pr edict the accuracy of by the number of springs in the stack while r etaining the load points. These tend to be identified as sticking points potential force of only one across the span of the stack. and can pr oduce a gripping or popping sound as the Example: 6 springs in series will allow the springs to stack moves through the compression cycle. Numerous travel 6 times the distance of a single spring while preventive measures such as lubricants, a lar ger radius retaining the potential force of only one. or bearing flats may be specified to aid in r educing these effects. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 4
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    09RolexCatalogR3 9/4/09 11:30 AM Page 5 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES PRECISION SPRING TOLERANCES The tolerances on this page are for the AM (AISI 1075 or AISI 6150 carbon steel) and SAM (17/7 PH stainless steel) series parts. THICKNESS (t) TOLERANCE TOLERANCES Refer to the “SAM” columns for dimensional and/or tolerance differences Carbon Steel AISI C1075 or AISI 6150 required for ALL 17/7 PH stainless steel parts. AM Series (MM) AM Series (Inches) Range Tolerance Range Tolerance ALL stainless steel ma terials will utilize these SAM specifica tions with the exception of materials not a vailable in the standard tolerance range. In those < 0.70 - 0.025 < 0.0276 ± 0.001 cases, the closest material tolerance will be used. > = 0.70 > = 0.0276 ± 0.051 ± 0.002 < 2.25 < 0.088 When requesting parts made of stainless steel, add the letter “S” in front of the > = 2.25 > = 0.088 existing part number . For example, carbon steel part number AM-502520 ± 0.076 ± 0.003 < 3.00 < 0.118 becomes SAM-502520 for stainless steel. > = 3.00 > = 0.118 ± 0.102 ± 0.004 < 4.00 < 0.157 For a vailability of other ma terial types and achievable tolerances, please call > = 4.00 ± 0.127 > = 0.157 ± 0.005 Rolex Sales or Engineering for assistance. Design Note : stainless steel ma terial thickness is different than steel and is subject to commercial availability. The overall height will be used to compensate for the difference in load due to the difference in thickness. THICKNESS (t) TOLERANCE 17/7 PH Stainless Steel OUTSIDE & INSIDE DIAMETER TOLERANCE SAM Series (MM) SAM Series (Inches) Range Tolerance Range Tolerance AM Series (MM) SAM (MM) AM SERIES (Inches) SAM (Inches) Carbon Steel Stainless Carbon Steel Stainless < = 0.51 ± 0.05 < = 0.020 ± 0.002 > 0.51 > 0.020 Range Tolerance Tolerance Range Tolerance Tolerance ± 0.08 ± 0.003 < = 1.27 < = 0.050 ID + 0.102 ID + 0.13 ID + 0.004 ID + 0.005 > 1.27 > 0.050 < = 3.0 < = 0.118 ± 0.10 ± 0.004 OD - 0.102 OD - 0.13 OD - 0.004 OD - 0.005 < = 2.34 < = 0.092 > 3.0 ID + 0.127 ID + 0.15 > 0.118 ID + 0.005 ID + 0.006 > 2.34 > 0.092 ± 0.13 ± 0.005 < = 6.0 OD - 0.127 OD - 0.15 < = 0.236 OD - 0.005 OD - 0.006 < = 3.18 < = 0.125 > 6.0 ID + 0.152 ID + 0.18 > 0.236 ID + 0.006 ID + 0.007 > 3.18 > 0.125 ± 0.20 ± 0.008 < = 10.0 OD - 0.152 OD - 0.18 < = 0.394 OD - 0.006 OD - 0.007 < = 4.95 < = 0.195 > 10.0 ID + 0.178 ID + 0.20 > 0.394 ID + 0.007 ID + 0.008 > 4.95 ± 0.25 > 0.195 ± 0.010 < = 18.0 OD - 0.178 OD - 0.20 < = 0.709 OD - 0.007 OD - 0.008 > 18.0 ID + 0.203 ID + 0.23 > 0.709 ID + 0.008 ID + 0.009 < = 30.0 OD - 0.203 OD - 0.23 < = 1.180 OD - 0.008 OD - 0.009 > 30.0 ID + 0.254 ID + 0.28 > 1.180 ID + 0.010 ID + 0.011 < = 50.0 OD - 0.254 OD - 0.28 < = 1.970 OD - 0.010 OD - 0.011 OPERATION LOAD TOLERANCE > 50.0 ID + 0.305 ID + 0.33 > 1.970 ID + 0.012 ID + 0.013 < = 80.0 OD - 0.305 OD - 0.33 < = 3.150 OD - 0.012 OD - 0.013 Thickness Range AM SAM > 80.0 ID + 0.356 ID + 0.38 > 3.150 ID + 0.014 ID + 0.015 MM Inches Series Series < = 120 OD - 0.356 OD - 0.38 < = 4.720 OD - 0.014 OD - 0.015 + 25.0% > 120 ID + 0.406 ID + 0.43 > 4.720 ID + 0.016 ID + 0.017 < = 1.25 < = .049 ± 20% - 7.5% < = 180 OD - 0.406 OD - 0.43 < = 7.090 OD - 0.016 OD - 0.017 > 1.25 > .049 + 15.0% ID + 0.457 ID + 0.48 ID + 0.018 ID + 0.019 ± 20% > 180 > 7.090 < = 3.00 < = .118 - 7.5% OD - 0.457 OD - 0.48 OD - 0.018 OD - 0.019 > 3.00 > .118 + 10.0% ± 20% < = 6.00 < = .236 - 5.0% + 5.0% OVERALL HEIGHT TOLERANCE > 6.00 > .236 ± 20% - 5.0% AM Series (MM) SAM (MM) AM Series (Inches) SAM (Inches) by part thickness Stainless by part thickness Stainless t Range OH Tol. OH Tol. t Range OH Tol. OH Tol. + 0.10 + 0.11 + .004 + 0.0045 < = 1.25 < = .049 HARDNESS TOLERANCE - 0.05 - 0.06 - .002 - 0.0025 > 1.25 + 0.15 + 0.17 > .049 + .006 + 0.0065 AM Series Tolerance SAM <= 2.00 - 0.08 - 0.09 < = .078 - .003 - 0.0035 Thickness Range Rockwell Stainless > 2.00 + 0.30 + 0.32 > .078 + .012 + 0.0125 MM Inches HRc HRc <= 3.00 - 0.10 - 0.11 < = .118 - .004 - 0.0045 > 3.00 + 0.30 + 0.32 > .118 + .012 + 0.0125 < 1.00 < 0.039 46 - 51 Minimum 38 <= 6.00 - 0.15 - 0.17 < = .236 - .006 - 0.0065 > = 1.00 > = 0.039 44 - 49 Minimum 38 + 0.30 + 0.32 + .012 + 0.0125 < 4.25 < 0.157 > 6.00 > .236 > = 4.25 > = 0.157 42 - 48 Minimum 38 - 0.30 - 0.32 - .012 - 0.0125 5
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    09RolexCatalogR3 9/4/09 11:30 AM Page 6 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in MM and NEWTONS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (MM) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Newtons) (f) % (Newtons) (f) % AM-63203 6.000 3.200 0.300 0.200 0.400 0.667 89 0.076 50% 129 0.114 75% AM-83202 8.001 3.200 0.201 0.198 0.399 0.987 21 0.099 50% 31 0.198 100% AM-83203 8.001 3.200 0.300 0.251 0.549 0.838 85 0.124 50% 125 0.226 90% AM-83204 8.001 3.200 0.399 0.203 0.599 0.510 102 0.071 35% 187 0.127 63% AM-84202 8.001 4.191 0.201 0.251 0.450 1.252 36 0.124 50% 44 0.251 100% AM-84203 8.001 4.191 0.300 0.251 0.549 0.839 95 0.127 51% 120 0.175 70% AM-84204 8.001 4.191 0.399 0.203 0.599 0.510 159 0.102 50% 227 0.152 75% AM-103203 10.008 3.200 0.300 0.353 0.650 1.178 87 0.175 50% 115 0.353 100% AM-103204 10.008 3.200 0.399 0.305 0.701 0.764 144 0.152 50% 202 0.244 80% AM-103205 10.008 3.200 0.500 0.251 0.749 0.502 173 0.102 40% 265 0.163 65% AM-104204 10.008 4.191 0.399 0.305 0.701 0.764 151 0.152 50% 230 0.274 90% AM-104205 10.008 4.191 0.500 0.251 0.749 0.502 221 0.124 50% 315 0.188 75% AM-105225 10.008 5.207 0.249 0.305 0.551 1.224 51 0.152 50% 65 0.305 100% AM-105204 10.008 5.207 0.399 0.305 0.701 0.764 168 0.152 50% 215 0.213 70% AM-105205 10.008 5.207 0.500 0.251 0.749 0.503 246 0.127 51% 350 0.188 75% AM-124204 11.989 4.191 0.399 0.404 0.800 1.013 151 0.201 50% 219 0.404 100% AM-124205 11.989 4.191 0.500 0.353 0.851 0.706 225 0.175 50% 321 0.282 80% AM-124206 11.989 4.191 0.599 0.404 1.001 0.674 369 0.163 40% 513 0.244 60% AM-125205 11.989 5.207 0.500 0.401 0.899 0.802 283 0.201 50% 359 0.282 70% AM-125206 11.989 5.207 0.599 0.353 0.950 0.589 394 0.178 50% 520 0.249 71% AM-126205 11.989 6.198 0.500 0.356 0.851 0.711 259 0.178 50% 353 0.267 75% AM-126206 11.989 6.198 0.599 0.356 0.950 0.593 356 0.142 40% 502 0.213 60% AM-135205 12.497 5.207 0.500 0.353 0.851 0.706 214 0.175 50% 334 0.318 90% AM-136235 12.497 6.198 0.351 0.452 0.800 1.290 138 0.226 50% 161 0.340 75% AM SERIES AM-136205 12.497 6.198 0.500 0.353 0.851 0.706 231 0.178 50% 360 0.318 90% AM-136207 12.497 6.198 0.701 0.302 1.001 0.431 454 0.137 45% 637 0.198 66% mm & newtons AM-147235 13.995 7.188 0.351 0.452 0.800 1.290 112 0.226 50% 137 0.452 100% AM-147205 13.995 7.188 0.500 0.401 0.899 0.802 223 0.201 50% 334 0.363 91% AM-147208 13.995 7.188 0.800 0.302 1.100 0.378 594 0.152 50% 811 0.213 71% AM-155204 15.011 5.207 0.399 0.554 0.950 1.389 164 0.277 50% 190 0.554 100% AM-155205 15.011 5.207 0.500 0.503 1.001 1.005 236 0.251 50% 342 0.503 100% AM-155206 15.011 5.207 0.599 0.452 1.049 0.754 325 0.226 50% 476 0.384 85% AM-155207 15.011 5.207 0.701 0.401 1.100 0.572 427 0.201 50% 569 0.282 70% AM-156205 15.011 6.198 0.500 0.503 1.001 1.005 245 0.251 50% 347 0.478 95% AM-156206 15.011 6.198 0.599 0.452 1.049 0.754 334 0.226 50% 512 0.406 90% AM-156207 15.011 6.198 0.701 0.401 1.100 0.572 445 0.201 50% 623 0.302 75% AM-158207 15.011 8.204 0.701 0.404 1.100 0.576 516 0.203 50% 681 0.282 70% AM-158208 15.011 8.204 0.800 0.404 1.199 0.505 685 0.183 45% 943 0.264 65% AM-168204 16.002 8.204 0.399 0.503 0.899 1.261 138 0.251 50% 173 0.503 100% AM-168206 16.002 8.204 0.599 0.455 1.049 0.758 325 0.226 50% 498 0.409 90% AM-168207 16.002 8.204 0.701 0.455 1.151 0.649 503 0.229 50% 689 0.340 75% AM-168208 16.002 8.204 0.800 0.404 1.199 0.505 623 0.201 50% 890 0.302 75% AM-168209 16.002 8.204 0.899 0.356 1.250 0.395 756 0.178 50% 1032 0.249 70% AM-186204 18.009 6.198 0.399 0.605 1.001 1.516 133 0.302 50% 147 0.483 80% AM-186205 18.009 6.198 0.500 0.602 1.100 1.203 218 0.302 50% 285 0.602 100% AM-186206 18.009 6.198 0.599 0.602 1.199 1.004 338 0.302 50% 489 0.602 100% AM-186207 18.009 6.198 0.701 0.551 1.250 0.786 445 0.277 50% 649 0.470 85% AM-186208 18.009 6.198 0.800 0.503 1.300 0.629 560 0.251 50% 783 0.378 75% AM-188205 18.009 8.204 0.500 0.605 1.100 1.208 236 0.302 50% 302 0.605 100% AM-188207 18.009 8.204 0.701 0.554 1.250 0.790 480 0.277 50% 698 0.470 85% AM-188208 18.009 8.204 0.800 0.505 1.300 0.632 605 0.251 50% 885 0.404 80% AM-188210 18.009 8.204 1.001 0.401 1.400 0.401 885 0.201 50% 1205 0.282 70% AM-189245 18.009 9.195 0.450 0.605 1.049 1.345 196 0.302 50% 231 0.574 95% AM-189207 18.009 9.195 0.701 0.503 1.199 0.717 445 0.251 50% 694 0.452 90% AM-189210 18.009 9.195 1.001 0.404 1.400 0.404 939 0.201 50% 1281 0.282 70% AM-208206 19.990 8.204 0.599 0.706 1.300 1.178 365 0.353 50% 471 0.671 95% AM-208207 19.990 8.204 0.701 0.653 1.349 0.931 476 0.325 50% 694 0.620 95% AM-208208 19.990 8.204 0.800 0.605 1.400 0.756 596 0.302 50% 916 0.544 90% AM-208209 19.990 8.204 0.899 0.556 1.450 0.619 738 0.277 50% 1081 0.445 80% AM-208210 19.990 8.204 1.001 0.554 1.549 0.553 996 0.277 50% 1330 0.389 70% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 6
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    09RolexCatalogR3 9/4/09 11:30 AM Page 7 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in MM and NEWTONS ROLEX RECOMMENDED OPERATIONAL LOAD LIMITS PART DIMENSIONS (MM) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Newtons) (f) % (Newtons) (f) % AM-201005 19.990 10.211 0.500 0.655 1.151 1.310 231 0.328 50% 285 0.655 100% AM-201008 19.990 10.211 0.800 0.554 1.349 0.692 587 0.277 50% 881 0.470 85% AM-201009 19.990 10.211 0.899 0.556 1.450 0.619 818 0.279 50% 1134 0.419 75% AM-201010 19.990 10.211 1.001 0.556 1.549 0.556 1103 0.277 50% 1468 0.389 70% AM-201011 19.990 10.211 1.100 0.455 1.549 0.413 1139 0.229 50% 1552 0.318 70% AM-201013 19.990 10.211 1.250 0.508 1.750 0.407 1352 0.178 35% 2059 0.279 55% AM-201015 19.990 10.211 1.501 0.302 1.801 0.201 1868 0.152 50% 2598 0.211 70% AM-221106 22.504 11.201 0.599 0.805 1.400 1.343 391 0.404 50% 454 0.645 80% AM-221108 22.504 11.201 0.800 0.655 1.450 0.819 569 0.328 50% 881 0.622 95% AM-221113 22.504 11.201 1.250 0.505 1.750 0.404 1441 0.254 50% 2010 0.353 70% AM-238207 23.012 8.204 0.701 0.805 1.501 1.149 480 0.401 50% 641 0.805 100% AM-238208 23.012 8.204 0.800 0.754 1.549 0.943 596 0.376 50% 872 0.716 95% AM-238209 23.012 8.204 0.899 0.706 1.600 0.785 738 0.353 50% 1072 0.599 85% AM-238210 23.012 8.204 1.001 0.704 1.699 0.703 983 0.351 50% 1339 0.528 75% AM-231009 23.012 10.211 0.899 0.759 1.651 0.845 863 0.378 50% 1134 0.569 75% AM-231010 23.012 10.211 1.001 0.706 1.699 0.706 1041 0.353 50% 1490 0.564 80% AM-231013 23.012 10.211 1.250 0.658 1.900 0.526 1615 0.295 45% 2224 0.427 65% AM-231210 23.012 12.192 1.001 0.607 1.600 0.607 939 0.302 50% 1450 0.516 85% AM-231213 23.012 12.192 1.250 0.607 1.849 0.486 1615 0.274 45% 2237 0.396 65% AM-231215 23.012 12.192 1.501 0.505 1.999 0.337 1997 0.203 40% 2936 0.302 60% AM-251010 24.994 10.211 1.001 0.754 1.750 0.754 939 0.378 50% 1379 0.643 85% AM-251207 24.994 12.192 0.701 0.907 1.600 1.293 552 0.452 50% 641 0.681 75% AM-251209 24.994 12.192 0.899 0.706 1.600 0.785 689 0.353 50% 1116 0.706 100% AM-251210 24.994 12.192 1.001 0.808 1.801 0.807 1108 0.404 50% 1401 0.566 70% AM SERIES AM-251213 24.994 12.192 1.250 0.709 1.951 0.567 1712 0.356 50% 2273 0.495 70% AM-251215 24.994 12.192 1.501 0.554 2.050 0.369 1984 0.249 45% 2798 0.361 65% mm & newtons AM-281008 27.940 10.211 0.800 0.955 1.750 1.194 592 0.478 50% 770 0.955 100% AM-281010 27.940 10.211 1.001 0.904 1.900 0.904 939 0.452 50% 1397 0.859 95% AM-281013 27.940 10.211 1.250 0.805 2.050 0.644 1450 0.404 50% 2006 0.605 75% AM-281015 27.940 10.211 1.501 0.704 2.250 0.469 2055 0.318 45% 2647 0.452 64% AM-281210 27.940 12.192 1.001 0.958 1.951 0.957 1072 0.480 50% 1419 0.767 80% AM-281213 27.940 12.192 1.250 0.859 2.101 0.687 1650 0.429 50% 2371 0.686 80% AM-281215 27.940 12.192 1.501 0.757 2.250 0.504 2153 0.340 45% 2976 0.493 65% AM-281408 27.940 14.199 0.800 1.011 1.801 1.263 729 0.505 50% 841 0.706 70% AM-281410 27.940 14.199 1.001 0.808 1.801 0.807 898 0.404 50% 1343 0.726 90% AM-281413 27.940 14.199 1.250 0.861 2.101 0.689 1637 0.389 45% 2188 0.559 65% AM-281415 27.940 14.199 1.501 0.655 2.149 0.437 2148 0.328 50% 2913 0.460 70% AM-321210 31.496 12.192 1.001 1.107 2.101 1.107 1019 0.554 50% 1370 1.052 95% AM-321213 31.496 12.192 1.250 0.958 2.200 0.766 1441 0.478 50% 2108 0.813 85% AM-321215 31.496 12.192 1.501 0.853 2.350 0.569 2068 0.427 50% 2905 0.640 75% AM-321608 31.496 16.307 0.800 1.057 1.849 1.321 627 0.528 50% 747 0.953 90% AM-321613 31.496 16.307 1.250 0.909 2.149 0.728 1512 0.455 50% 2144 0.726 80% AM-321615 31.496 16.307 1.501 0.912 2.400 0.607 2304 0.409 45% 3131 0.592 65% AM-321618 31.496 16.307 1.753 0.706 2.451 0.403 2913 0.353 50% 3968 0.495 70% AM-321620 31.496 16.307 1.999 0.762 2.751 0.381 3799 0.305 40% 5547 0.457 60% AM-341210 34.036 12.192 1.001 1.257 2.250 1.256 1063 0.627 50% 1321 1.194 95% AM-341213 34.036 12.192 1.250 1.107 2.350 0.886 1490 0.554 50% 2162 0.996 90% AM-341215 34.036 12.192 1.501 1.006 2.499 0.670 2131 0.503 50% 2927 0.754 75% AM-341413 34.036 14.300 1.250 1.161 2.400 0.929 1655 0.579 50% 2206 0.927 80% AM-341415 34.036 14.300 1.501 1.059 2.550 0.706 2366 0.528 50% 3380 0.846 80% AM-341615 34.036 16.307 1.501 1.059 2.550 0.706 2500 0.531 50% 3234 0.742 70% AM-341620 34.036 16.307 1.999 0.861 2.850 0.431 3558 0.345 40% 5155 0.516 60% AM-361809 35.560 18.288 0.899 1.158 2.050 1.288 747 0.579 50% 921 1.158 100% AM-361813 35.560 18.288 1.250 1.011 2.250 0.809 1357 0.505 50% 2104 0.960 95% AM-361820 35.560 18.288 1.999 0.810 2.799 0.405 3870 0.404 50% 5266 0.566 70% AM-401413 39.878 14.300 1.250 1.407 2.649 1.126 1566 0.704 50% 2122 1.407 100% AM-401415 39.878 14.300 1.501 1.257 2.751 0.838 2091 0.627 50% 3091 1.130 90% AM-401420 39.878 14.300 1.999 1.059 3.051 0.530 3345 0.478 45% 4604 0.688 65% AM-401615 39.878 21.387 1.501 1.308 2.799 0.871 2415 0.592 45% 3105 0.853 65% AM-401620 39.878 16.307 1.999 1.110 3.099 0.555 3994 0.554 50% 5315 0.777 70% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 7
  • 10.
    09RolexCatalogR3 9/4/09 11:30 AM Page 8 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in MM and NEWTONS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (MM) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Newtons) (f) % (Newtons) (f) % AM-401820 39.878 18.288 1.999 1.163 3.150 0.582 4408 0.582 50% 5840 0.815 70% AM-402010 39.878 20.396 1.001 1.311 2.301 1.310 934 0.655 50% 1139 1.311 100% AM-402015 39.878 20.396 1.501 1.158 2.649 0.772 2108 0.579 50% 3082 0.986 85% AM-402020 39.878 20.396 1.999 1.115 3.099 0.558 4426 0.556 50% 5885 0.780 70% AM-402023 39.878 20.396 2.250 0.909 3.150 0.404 4919 0.455 50% 6699 0.638 70% AM-402025 39.878 20.396 2.499 0.963 3.449 0.385 5800 0.386 40% 8460 0.579 60% AM-452213 44.958 22.403 1.250 1.613 2.850 1.291 1726 0.808 50% 2010 1.209 75% AM-452218 44.958 22.403 1.750 1.313 3.051 0.750 2905 0.655 50% 4270 1.115 85% AM-452225 44.958 22.403 2.499 1.011 3.500 0.404 5787 0.505 50% 7877 0.709 70% AM-501813 50.038 18.390 1.250 1.608 2.850 1.287 1241 0.803 50% 1530 1.608 100% AM-501815 50.038 18.390 1.501 1.808 3.299 1.205 2326 0.904 50% 3011 1.808 100% AM-501820 50.038 18.390 1.999 1.511 3.500 0.756 3634 0.754 50% 5342 1.285 85% AM-501825 50.038 18.390 2.499 1.613 4.100 0.645 6708 0.726 45% 9038 1.049 65% AM-501830 50.038 18.390 3.000 1.412 4.399 0.471 6565 0.424 30% 10471 0.706 50% AM-502020 50.038 20.396 1.999 1.511 3.500 0.756 3723 0.757 50% 5693 1.361 90% AM-502025 50.038 20.396 2.499 1.361 3.851 0.545 6054 0.681 50% 8069 0.955 70% AM-502220 50.038 22.403 1.999 1.615 3.599 0.808 4208 0.808 50% 5836 1.293 80% AM-502225 50.038 22.403 2.499 1.412 3.899 0.565 6534 0.706 50% 8678 0.991 70% AM-502513 50.038 25.400 1.250 1.610 2.850 1.289 1397 0.805 50% 1721 1.610 100% AM-502515 50.038 25.400 1.501 1.610 3.099 1.073 2153 0.805 50% 2807 1.369 85% AM-502520 50.038 25.400 1.999 1.415 3.401 0.708 3741 0.709 50% 5582 1.204 85% AM-502525 50.038 25.400 2.499 1.417 3.899 0.567 6979 0.709 50% 9270 0.993 70% AM-502530 50.038 25.400 3.000 1.113 4.100 0.371 8118 0.500 45% 11436 0.724 65% AM-562915 55.880 28.499 1.501 1.963 3.449 1.308 2415 0.983 50% 2833 1.572 80% AM SERIES AM-562920 55.880 28.499 1.999 1.615 3.599 0.808 3576 0.808 50% 5360 1.453 90% AM-562930 55.880 28.499 3.000 1.316 4.300 0.439 8634 0.658 50% 11694 0.998 76% mm & newtons AM-602120 59.944 20.498 1.999 2.113 4.100 1.057 4079 1.057 50% 5622 2.007 95% AM-602125 59.944 20.498 2.499 1.811 4.300 0.725 5805 0.907 50% 8247 1.450 80% AM-602130 59.944 20.498 3.000 1.712 4.699 0.571 8189 0.770 45% 11187 1.113 65% AM-602625 59.944 25.502 2.499 1.915 4.399 0.766 6561 0.958 50% 9207 1.534 80% AM-602630 59.944 25.502 3.000 1.666 4.651 0.555 9087 0.833 50% 12090 1.166 70% AM-603125 59.944 30.505 2.499 1.821 4.300 0.729 6645 0.912 50% 8558 1.275 70% AM-603130 59.944 30.505 3.000 1.722 4.699 0.574 9385 0.775 45% 12815 1.120 65% AM-603135 59.944 30.505 3.500 1.521 5.001 0.435 11276 0.610 40% 16329 0.912 60% AM-633118 62.992 30.988 1.801 2.370 4.150 1.316 3905 1.186 50% 4435 1.659 70% AM-633125 62.992 30.988 2.499 1.765 4.249 0.706 5640 0.884 50% 8789 1.590 90% AM-633130 62.992 30.988 3.000 1.821 4.801 0.607 9754 0.912 50% 12859 1.275 70% AM-633135 62.992 30.988 3.500 1.415 4.900 0.404 11249 0.706 50% 15314 1.062 75% AM-702620 70.104 25.502 1.999 2.515 4.501 1.258 3999 1.257 50% 5022 2.515 100% AM-703125 70.104 30.505 2.499 2.421 4.900 0.968 6721 1.209 50% 8852 1.935 80% AM-703130 70.104 30.505 3.000 2.118 5.100 0.706 8998 1.059 50% 12859 1.694 80% AM-703630 70.104 35.509 3.000 2.123 5.100 0.708 9706 1.062 50% 12552 1.488 70% AM-703640 70.104 35.509 4.001 1.821 5.799 0.455 16484 0.820 45% 22947 1.184 65% AM-704140 70.104 40.513 4.001 1.628 5.601 0.407 15968 0.732 45% 22391 1.057 65% AM-704150 70.104 40.513 4.999 1.219 6.200 0.244 22596 0.549 45% 32279 0.792 65% AM-713620 71.120 36.068 1.999 2.624 4.600 1.313 4706 1.313 50% 5346 1.836 70% AM-713625 71.120 36.068 2.499 2.019 4.501 0.808 4079 0.706 35% 8340 1.133 56% AM-713640 71.120 36.068 4.001 1.618 5.601 0.404 15359 0.810 50% 20906 1.143 71% AM-803125 80.010 30.988 2.499 2.819 5.301 1.128 6325 1.410 50% 8407 2.677 95% AM-803130 80.010 30.988 3.000 2.515 5.499 0.838 8407 1.257 50% 12437 2.263 90% AM-803140 80.010 30.988 4.001 2.116 6.101 0.529 14807 1.059 50% 19789 1.481 70% AM-803630 80.010 36.068 3.000 2.723 5.700 0.908 9892 1.361 50% 12792 2.042 75% AM-803640 80.010 36.068 4.001 2.223 6.200 0.556 16462 1.110 50% 21898 1.554 70% AM-804123 80.010 40.894 2.250 2.977 5.199 1.323 5769 1.339 45% 6748 1.935 65% AM-804130 80.010 40.894 3.000 2.324 5.301 0.775 8384 1.161 50% 12236 1.976 85% AM-804140 80.010 40.894 4.001 2.228 6.200 0.557 17605 1.113 50% 23419 1.560 70% AM-804150 80.010 40.894 5.050 1.722 6.701 0.341 20203 0.686 40% 31999 1.087 63% AM-904625 89.916 45.974 2.499 3.228 5.700 1.292 7019 1.615 50% 8162 2.421 75% AM-904635 89.916 45.974 3.500 2.525 6.050 0.721 11498 1.288 51% 17005 2.189 87% AM-904650 89.916 45.974 4.999 2.024 7.000 0.405 23561 1.013 50% 32070 1.417 70% AM-1004140 100.076 40.894 4.001 3.226 7.201 0.806 16333 1.613 50% 23579 2.741 85% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 8
  • 11.
    09RolexCatalogR3 9/4/09 11:30 AM Page 9 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in MM and NEWTONS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (MM) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Newtons) (f) % (Newtons) (f) % AM-1004150 100.076 40.894 4.999 2.774 7.750 0.555 24802 1.387 50% 32995 1.943 70% AM-1005127 100.076 51.054 2.700 3.528 6.200 1.307 7864 1.765 50% 9238 2.824 80% AM-1005135 100.076 51.054 3.500 2.824 6.299 0.807 10453 1.412 50% 16240 2.682 95% AM-1005140 100.076 51.054 4.001 3.033 7.000 0.758 16493 1.516 50% 22178 2.273 75% AM-1005150 100.076 51.054 4.999 2.837 7.800 0.568 28080 1.420 50% 37274 1.986 70% AM-1005160 100.076 51.054 5.999 2.228 8.199 0.371 32546 1.003 45% 45850 1.448 65% AM-1125730 112.014 56.896 3.000 3.932 6.901 1.311 9585 1.966 50% 11249 3.147 80% AM-1125740 112.014 56.896 4.001 3.228 7.201 0.807 14229 1.615 50% 21319 2.906 90% AM-1125760 112.014 56.896 5.999 2.527 8.499 0.421 32684 1.262 50% 47242 1.895 75% AM-1254140 124.968 40.894 4.001 4.219 8.199 1.055 14905 2.111 50% 21035 4.219 100% AM-1255140 124.968 51.054 4.001 4.529 8.499 1.132 17387 2.266 50% 22169 3.851 85% AM-1255150 124.968 51.054 4.999 3.932 8.900 0.787 24673 1.966 50% 35860 3.343 85% AM-1255160 124.968 51.054 5.999 3.429 9.401 0.572 34094 1.715 50% 47887 2.570 75% AM-1256150 124.968 60.960 4.999 4.044 8.999 0.809 27520 2.022 50% 34881 2.830 70% AM-1256160 124.968 60.960 5.999 3.642 9.601 0.607 39467 1.821 50% 52028 2.550 70% AM-1256180 124.968 60.960 7.493 3.508 10.899 0.468 45156 1.036 30% 78583 1.902 54% AM-1256435 124.968 64.008 3.500 4.542 8.001 1.298 14109 2.271 50% 16084 3.180 70% AM-1256450 124.968 64.008 4.999 3.536 8.499 0.707 23548 1.768 50% 35161 3.005 85% AM-1256480 124.968 64.008 7.493 3.152 10.599 0.421 54288 1.262 40% 78774 1.892 60% AM-1257160 124.968 71.120 5.999 3.350 9.299 0.558 36149 1.509 45% 49488 2.177 65% AM-1257180 124.968 71.120 7.399 3.056 10.399 0.413 53078 1.222 40% 77111 1.831 60% AM-1257110 124.968 71.120 9.200 2.654 11.801 0.289 67312 0.798 30% 110221 1.328 50% AM-1407240 139.954 72.136 3.988 4.470 8.382 1.121 14585 2.215 50% 19558 4.209 94% AM-1407250 139.954 72.136 5.050 3.988 8.999 0.790 27093 1.994 50% 34174 3.589 90% AM SERIES AM-1407280 139.954 72.136 7.493 3.759 11.199 0.502 59127 1.692 45% 81719 2.443 65% AM-1506150 150.114 60.960 4.994 5.339 10.300 1.069 26684 2.672 50% 34872 4.542 85% mm & newtons AM-1506160 150.114 60.960 5.999 4.839 10.800 0.807 36665 2.418 50% 52922 4.112 85% AM-1507160 150.114 71.120 5.999 4.849 10.800 0.808 38929 2.423 50% 51695 3.637 75% AM-1507180 150.114 71.120 7.493 4.562 11.999 0.609 62134 2.052 45% 84294 2.967 65% AM-1508180 150.114 81.026 7.493 4.272 11.699 0.570 55831 1.709 40% 79037 2.563 60% AM-1508110 150.114 81.026 9.299 3.764 13.000 0.405 78356 1.318 35% 119238 2.073 55% AM-1608243 160.020 82.042 4.300 5.646 9.901 1.313 20007 2.824 50% 23459 4.519 80% AM-1608260 160.020 82.042 5.999 4.544 10.500 0.757 32555 2.273 50% 49751 4.089 90% AM-1608210 160.020 82.042 9.398 4.163 13.500 0.443 87052 1.666 40% 125892 2.499 60% AM-1809248 180.086 91.948 4.801 6.251 11.001 1.302 24095 3.124 50% 28360 5.001 80% AM-1809260 180.086 91.948 5.999 5.144 11.100 0.857 30318 2.570 50% 47536 5.144 100% AM-1809210 180.086 91.948 9.398 4.663 14.000 0.496 95014 2.332 50% 127622 3.264 70% AM-2008280 199.898 82.042 7.600 6.652 14.201 0.875 61631 3.327 50% 83636 5.324 80% AM-2008210 199.898 82.042 9.601 5.951 15.499 0.620 99724 2.977 50% 131172 4.166 70% AM-2008212 199.898 82.042 11.501 5.151 16.599 0.448 114443 2.060 40% 165386 3.089 60% AM-2009210 199.898 91.948 9.500 6.170 15.601 0.649 96806 2.776 45% 130326 4.011 65% AM-2009212 199.898 91.948 11.400 5.464 16.800 0.479 125051 2.187 40% 179802 3.279 60% AM-2009214 199.898 91.948 13.106 5.060 18.100 0.386 210724 2.530 50% 387434 3.795 75% AM-20010260 199.898 102.108 5.994 6.502 12.497 1.085 35499 3.279 50% 45952 5.575 86% AM-20010280 199.898 102.108 7.493 6.172 13.599 0.824 58594 3.086 50% 77484 4.630 75% AM-20010210 199.898 102.108 9.398 6.292 15.601 0.669 92483 2.517 40% 128489 3.774 60% AM-20010212 199.898 102.108 11.252 5.009 16.193 0.445 127564 2.253 45% 177862 3.256 65% AM-20010214 199.898 102.108 13.106 5.179 18.199 0.395 141749 1.554 30% 228818 2.591 50% AM-20011212 199.898 112.014 11.100 5.189 16.200 0.468 123121 2.078 40% 177368 3.114 60% AM-20011214 199.898 112.014 12.901 4.686 17.501 0.363 149222 1.641 35% 228418 2.578 55% AM-20011216 199.898 112.014 14.801 4.074 18.801 0.275 165096 1.224 30% 270763 2.040 50% AM-22511285 225.044 112.014 6.200 7.463 13.599 1.204 36834 3.729 50% 46410 6.711 90% AM-22511280 225.552 112.014 7.493 7.071 14.501 0.944 55195 3.536 50% 73272 5.659 80% AM-22511212 225.044 112.014 11.252 5.814 17.000 0.517 128845 2.908 50% 183004 4.361 75% AM-25010210 249.936 102.108 9.601 8.468 18.001 0.882 101450 4.234 50% 132128 6.353 75% AM-25010212 249.936 102.108 11.501 7.564 18.999 0.658 141068 3.782 50% 184258 5.296 70% AM-25012770 249.936 127.000 6.701 8.164 14.801 1.218 42091 4.082 50% 53389 7.752 95% AM-25012710 249.936 127.000 9.398 7.684 17.000 0.818 91509 3.843 50% 121208 5.763 75% AM-25012712 249.936 127.000 11.252 8.158 19.299 0.725 120954 2.855 35% 173699 4.488 55% AM-25012714 249.936 127.000 13.106 6.581 19.601 0.502 188746 3.292 50% 253291 4.608 70% AM-25012716 249.936 127.000 15.011 6.899 21.801 0.460 213993 2.416 35% 322871 3.795 55% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 9
  • 12.
    09RolexCatalogR3 9/4/09 11:30 AM Page 10 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in INCHES and POUNDS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (Inches) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Pounds) (f) % (Pounds) (f) % AM-63203 0.236 0.126 0.012 0.008 0.016 0.667 20 0.003 38% 29 0.005 75% AM-83202 0.315 0.126 0.008 0.008 0.016 0.987 5 0.004 50% 7 0.008 100% AM-83203 0.315 0.126 0.012 0.010 0.022 0.838 19 0.005 50% 28 0.009 90% AM-83204 0.315 0.126 0.016 0.008 0.024 0.510 23 0.003 35% 42 0.005 63% AM-84202 0.315 0.165 0.008 0.010 0.018 1.252 8 0.005 50% 10 0.010 100% AM-84203 0.315 0.165 0.012 0.010 0.022 0.839 21 0.005 51% 27 0.007 70% AM-84204 0.315 0.165 0.016 0.008 0.024 0.510 36 0.004 50% 51 0.006 75% AM-103203 0.394 0.126 0.012 0.014 0.026 1.178 20 0.007 50% 26 0.014 100% AM-103204 0.394 0.126 0.016 0.012 0.028 0.764 32 0.006 50% 46 0.010 80% AM-103205 0.394 0.126 0.020 0.010 0.030 0.502 39 0.004 40% 60 0.006 65% AM-104204 0.394 0.165 0.016 0.012 0.028 0.764 34 0.006 50% 52 0.011 90% AM-104205 0.394 0.165 0.020 0.010 0.030 0.502 50 0.005 50% 71 0.007 75% AM-105225 0.394 0.205 0.010 0.012 0.022 1.224 12 0.006 50% 15 0.012 100% AM-105204 0.394 0.205 0.016 0.012 0.028 0.764 38 0.006 50% 48 0.008 70% AM-105205 0.394 0.205 0.020 0.010 0.030 0.503 55 0.005 51% 79 0.007 75% AM-124204 0.472 0.165 0.016 0.016 0.032 1.013 34 0.008 50% 49 0.016 100% AM-124205 0.472 0.165 0.020 0.014 0.034 0.706 51 0.007 50% 72 0.011 80% AM-124206 0.472 0.165 0.024 0.016 0.039 0.674 83 0.006 40% 115 0.010 60% AM-125205 0.472 0.205 0.020 0.016 0.035 0.802 64 0.008 50% 81 0.011 70% AM-125206 0.472 0.205 0.024 0.014 0.037 0.589 89 0.007 50% 117 0.010 71% AM-126205 0.472 0.244 0.020 0.014 0.034 0.711 58 0.007 50% 79 0.011 75% AM-126206 0.472 0.244 0.024 0.014 0.037 0.593 80 0.006 40% 113 0.008 60% AM-135205 0.492 0.205 0.020 0.014 0.034 0.706 48 0.007 50% 75 0.013 90% AM-136235 0.492 0.244 0.014 0.018 0.032 1.290 31 0.009 50% 36 0.013 75% AM SERIES AM-136205 0.492 0.244 0.020 0.014 0.034 0.706 52 0.007 50% 81 0.013 90% inches & pounds AM-136207 0.492 0.244 0.028 0.012 0.039 0.431 102 0.005 45% 143 0.008 66% AM-147235 0.551 0.283 0.014 0.018 0.032 1.290 25 0.009 50% 31 0.018 100% AM-147205 0.551 0.283 0.020 0.016 0.035 0.802 50 0.008 50% 75 0.014 91% AM-147208 0.551 0.283 0.032 0.012 0.043 0.378 134 0.006 50% 182 0.008 71% AM-155204 0.591 0.205 0.016 0.022 0.037 1.389 37 0.011 50% 43 0.022 100% AM-155205 0.591 0.205 0.020 0.020 0.039 1.005 53 0.010 50% 77 0.020 100% AM-155206 0.591 0.205 0.024 0.018 0.041 0.754 73 0.009 50% 107 0.015 85% AM-155207 0.591 0.205 0.028 0.016 0.043 0.572 96 0.008 50% 128 0.011 70% AM-156205 0.591 0.244 0.020 0.020 0.039 1.005 55 0.010 50% 78 0.019 95% AM-156206 0.591 0.244 0.024 0.018 0.041 0.754 75 0.009 50% 115 0.016 90% AM-156207 0.591 0.244 0.028 0.016 0.043 0.572 100 0.008 50% 140 0.012 75% AM-158207 0.591 0.323 0.028 0.016 0.043 0.576 116 0.008 50% 153 0.011 70% AM-158208 0.591 0.323 0.032 0.016 0.047 0.505 154 0.007 45% 212 0.010 65% AM-168204 0.630 0.323 0.016 0.020 0.035 1.261 31 0.010 50% 39 0.020 100% AM-168206 0.630 0.323 0.024 0.018 0.041 0.758 73 0.009 50% 112 0.016 90% AM-168207 0.630 0.323 0.028 0.018 0.045 0.649 113 0.009 50% 155 0.013 75% AM-168208 0.630 0.323 0.032 0.016 0.047 0.505 140 0.008 50% 200 0.012 75% AM-168209 0.630 0.323 0.035 0.014 0.049 0.395 170 0.007 50% 232 0.010 70% AM-186204 0.709 0.244 0.016 0.024 0.039 1.516 30 0.012 50% 33 0.019 80% AM-186205 0.709 0.244 0.020 0.024 0.043 1.203 49 0.012 50% 64 0.024 100% AM-186206 0.709 0.244 0.024 0.024 0.047 1.004 76 0.012 50% 110 0.024 100% AM-186207 0.709 0.244 0.028 0.022 0.049 0.786 100 0.011 50% 146 0.019 85% AM-186208 0.709 0.244 0.032 0.020 0.051 0.629 126 0.010 50% 176 0.015 75% AM-188205 0.709 0.323 0.020 0.024 0.043 1.208 53 0.012 50% 68 0.024 100% AM-188207 0.709 0.323 0.028 0.022 0.049 0.790 108 0.011 50% 157 0.019 85% AM-188208 0.709 0.323 0.032 0.020 0.051 0.632 136 0.010 50% 199 0.016 80% AM-188210 0.709 0.323 0.039 0.016 0.055 0.401 199 0.008 50% 271 0.011 70% AM-189245 0.709 0.362 0.018 0.024 0.041 1.345 44 0.012 50% 52 0.023 95% AM-189207 0.709 0.362 0.028 0.020 0.047 0.717 100 0.010 50% 156 0.018 90% AM-189210 0.709 0.362 0.039 0.016 0.055 0.404 211 0.008 50% 288 0.011 70% AM-208206 0.787 0.323 0.024 0.028 0.051 1.178 82 0.014 50% 106 0.026 95% AM-208207 0.787 0.323 0.028 0.026 0.053 0.931 107 0.013 50% 156 0.024 95% AM-208208 0.787 0.323 0.032 0.024 0.055 0.756 134 0.012 50% 206 0.021 90% AM-208209 0.787 0.323 0.035 0.022 0.057 0.619 166 0.011 50% 243 0.018 80% AM-208210 0.787 0.323 0.039 0.022 0.061 0.553 224 0.011 50% 299 0.015 70% AM-201005 0.787 0.402 0.020 0.026 0.045 1.310 52 0.013 50% 64 0.026 100% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 10
  • 13.
    09RolexCatalogR3 9/4/09 11:30 AM Page 11 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in INCHES and POUNDS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (Inches) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Pounds) (f) % (Pounds) (f) % AM-201008 0.787 0.402 0.032 0.022 0.053 0.692 132 0.011 50% 198 0.019 85% AM-201009 0.787 0.402 0.035 0.022 0.057 0.619 184 0.011 50% 255 0.017 75% AM-201010 0.787 0.402 0.039 0.022 0.061 0.556 248 0.011 50% 330 0.015 70% AM-201011 0.787 0.402 0.043 0.018 0.061 0.413 256 0.009 50% 349 0.013 70% AM-201013 0.787 0.402 0.049 0.020 0.069 0.407 304 0.007 35% 463 0.011 55% AM-201015 0.787 0.402 0.059 0.012 0.071 0.201 420 0.006 50% 584 0.008 70% AM-221106 0.886 0.441 0.024 0.032 0.055 1.343 88 0.016 50% 102 0.025 80% AM-221108 0.886 0.441 0.032 0.026 0.057 0.819 128 0.013 50% 198 0.025 95% AM-221113 0.886 0.441 0.049 0.020 0.069 0.404 324 0.010 50% 452 0.014 70% AM-238207 0.906 0.323 0.028 0.032 0.059 1.149 108 0.016 50% 144 0.032 100% AM-238208 0.906 0.323 0.032 0.030 0.061 0.943 134 0.015 50% 196 0.028 95% AM-238209 0.906 0.323 0.035 0.028 0.063 0.785 166 0.014 50% 241 0.024 85% AM-238210 0.906 0.323 0.039 0.028 0.067 0.703 221 0.014 50% 301 0.021 75% AM-231009 0.906 0.402 0.035 0.030 0.065 0.845 194 0.015 50% 255 0.022 75% AM-231010 0.906 0.402 0.039 0.028 0.067 0.706 234 0.014 50% 335 0.022 80% AM-231013 0.906 0.402 0.049 0.026 0.075 0.526 363 0.012 45% 500 0.017 65% AM-231210 0.906 0.480 0.039 0.024 0.063 0.607 211 0.012 50% 326 0.020 85% AM-231213 0.906 0.480 0.049 0.024 0.073 0.486 363 0.011 45% 503 0.016 65% AM-231215 0.906 0.480 0.059 0.020 0.079 0.337 449 0.008 40% 660 0.012 60% AM-251010 0.984 0.402 0.039 0.030 0.069 0.754 211 0.015 50% 310 0.025 85% AM-251207 0.984 0.480 0.028 0.036 0.063 1.293 124 0.018 50% 144 0.027 75% AM-251209 0.984 0.480 0.035 0.028 0.063 0.785 155 0.014 50% 251 0.028 100% AM-251210 0.984 0.480 0.039 0.032 0.071 0.807 249 0.016 50% 315 0.022 70% AM-251213 0.984 0.480 0.049 0.028 0.077 0.567 385 0.014 50% 511 0.020 70% AM SERIES AM-251215 0.984 0.480 0.059 0.022 0.081 0.369 446 0.010 45% 629 0.014 65% inches & pounds AM-281008 1.100 0.402 0.032 0.038 0.069 1.194 133 0.019 50% 173 0.038 100% AM-281010 1.100 0.402 0.039 0.036 0.075 0.904 211 0.018 50% 314 0.034 95% AM-281013 1.100 0.402 0.049 0.032 0.081 0.644 326 0.016 50% 451 0.024 75% AM-281015 1.100 0.402 0.059 0.028 0.089 0.469 462 0.013 45% 595 0.018 64% AM-281210 1.100 0.480 0.039 0.038 0.077 0.957 241 0.019 50% 319 0.030 80% AM-281213 1.100 0.480 0.049 0.034 0.083 0.687 371 0.017 50% 533 0.027 80% AM-281215 1.100 0.480 0.059 0.030 0.089 0.504 484 0.013 45% 669 0.019 65% AM-281408 1.100 0.559 0.032 0.040 0.071 1.263 164 0.020 50% 189 0.028 70% AM-281410 1.100 0.559 0.039 0.032 0.071 0.807 202 0.016 50% 302 0.029 90% AM-281413 1.100 0.559 0.049 0.034 0.083 0.689 368 0.015 45% 492 0.022 65% AM-281415 1.100 0.559 0.059 0.026 0.085 0.437 483 0.013 50% 655 0.018 70% AM-321210 1.240 0.480 0.039 0.044 0.083 1.107 229 0.022 50% 308 0.041 95% AM-321213 1.240 0.480 0.049 0.038 0.087 0.766 324 0.019 50% 474 0.032 85% AM-321215 1.240 0.480 0.059 0.034 0.093 0.569 465 0.017 50% 653 0.025 75% AM-321608 1.240 0.642 0.032 0.042 0.073 1.321 141 0.021 50% 168 0.038 90% AM-321613 1.240 0.642 0.049 0.036 0.085 0.728 340 0.018 50% 482 0.029 80% AM-321615 1.240 0.642 0.059 0.036 0.095 0.607 518 0.016 45% 704 0.023 65% AM-321618 1.240 0.642 0.069 0.028 0.097 0.403 655 0.014 50% 892 0.020 70% AM-321620 1.240 0.642 0.079 0.030 0.108 0.381 854 0.012 40% 1247 0.018 60% AM-341210 1.340 0.480 0.039 0.050 0.089 1.256 239 0.025 50% 297 0.047 95% AM-341213 1.340 0.480 0.049 0.044 0.093 0.886 335 0.022 50% 486 0.039 90% AM-341215 1.340 0.480 0.059 0.040 0.098 0.670 479 0.020 50% 658 0.030 75% AM-341413 1.340 0.563 0.049 0.046 0.095 0.929 372 0.023 50% 496 0.037 80% AM-341415 1.340 0.563 0.059 0.042 0.100 0.706 532 0.021 50% 760 0.033 80% AM-341615 1.340 0.642 0.059 0.042 0.100 0.706 562 0.021 50% 727 0.029 70% AM-341620 1.340 0.642 0.079 0.034 0.112 0.431 800 0.014 40% 1159 0.020 60% AM-361809 1.400 0.720 0.035 0.046 0.081 1.288 168 0.023 50% 207 0.046 100% AM-361813 1.400 0.720 0.049 0.040 0.089 0.809 305 0.020 50% 473 0.038 95% AM-361820 1.400 0.720 0.079 0.032 0.110 0.405 870 0.016 50% 1184 0.022 70% AM-401413 1.570 0.563 0.049 0.055 0.104 1.126 352 0.028 50% 477 0.055 100% AM-401415 1.570 0.563 0.059 0.050 0.108 0.838 470 0.025 50% 695 0.045 90% AM-401420 1.570 0.563 0.079 0.042 0.120 0.530 752 0.019 45% 1035 0.027 65% AM-401615 1.570 0.842 0.059 0.052 0.110 0.871 543 0.023 45% 698 0.034 65% AM-401620 1.570 0.642 0.079 0.044 0.122 0.555 898 0.022 50% 1195 0.031 70% AM-401820 1.570 0.720 0.079 0.046 0.124 0.582 991 0.023 50% 1313 0.032 70% AM-402010 1.570 0.803 0.039 0.052 0.091 1.310 210 0.026 50% 256 0.052 100% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 11
  • 14.
    09RolexCatalogR3 9/4/09 11:30 AM Page 12 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in INCHES and POUNDS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (Inches) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Pounds) (f) % (Pounds) (f) % AM-402015 1.570 0.803 0.059 0.046 0.104 0.772 474 0.023 50% 693 0.039 85% AM-402020 1.570 0.803 0.079 0.044 0.122 0.558 995 0.022 50% 1323 0.031 70% AM-402023 1.570 0.803 0.089 0.036 0.124 0.404 1106 0.018 50% 1506 0.025 70% AM-402025 1.570 0.803 0.098 0.038 0.136 0.385 1304 0.015 40% 1902 0.023 60% AM-452213 1.770 0.882 0.049 0.064 0.112 1.291 388 0.032 50% 452 0.048 75% AM-452218 1.770 0.882 0.069 0.052 0.120 0.750 653 0.026 50% 960 0.044 85% AM-452225 1.770 0.882 0.098 0.040 0.138 0.404 1301 0.020 50% 1771 0.028 70% AM-501813 1.970 0.724 0.049 0.063 0.112 1.287 279 0.032 50% 344 0.063 100% AM-501815 1.970 0.724 0.059 0.071 0.130 1.205 523 0.036 50% 677 0.071 100% AM-501820 1.970 0.724 0.079 0.060 0.138 0.756 817 0.030 50% 1201 0.051 85% AM-501825 1.970 0.724 0.098 0.064 0.161 0.645 1508 0.029 45% 2032 0.041 65% AM-501830 1.970 0.724 0.118 0.056 0.173 0.471 1476 0.017 30% 2354 0.028 50% AM-502020 1.970 0.803 0.079 0.060 0.138 0.756 837 0.030 50% 1280 0.054 90% AM-502025 1.970 0.803 0.098 0.054 0.152 0.545 1361 0.027 50% 1814 0.038 70% AM-502220 1.970 0.882 0.079 0.064 0.142 0.808 946 0.032 50% 1312 0.051 80% AM-502225 1.970 0.882 0.098 0.056 0.154 0.565 1469 0.028 50% 1951 0.039 70% AM-502513 1.970 1.000 0.049 0.063 0.112 1.289 314 0.032 50% 387 0.063 100% AM-502515 1.970 1.000 0.059 0.063 0.122 1.073 484 0.032 50% 631 0.054 85% AM-502520 1.970 1.000 0.079 0.056 0.134 0.708 841 0.028 50% 1255 0.047 85% AM-502525 1.970 1.000 0.098 0.056 0.154 0.567 1569 0.028 50% 2084 0.039 70% AM-502530 1.970 1.000 0.118 0.044 0.161 0.371 1825 0.020 45% 2571 0.029 65% AM-562915 2.200 1.122 0.059 0.077 0.136 1.308 543 0.039 50% 637 0.062 80% AM-562920 2.200 1.122 0.079 0.064 0.142 0.808 804 0.032 50% 1205 0.057 90% AM-562930 2.200 1.122 0.118 0.052 0.169 0.439 1941 0.026 50% 2629 0.039 76% AM SERIES AM-602120 2.360 0.807 0.079 0.083 0.161 1.057 917 0.042 50% 1264 0.079 95% inches & pounds AM-602125 2.360 0.807 0.098 0.071 0.169 0.725 1305 0.036 50% 1854 0.057 80% AM-602130 2.360 0.807 0.118 0.067 0.185 0.571 1841 0.030 45% 2515 0.044 65% AM-602625 2.360 1.004 0.098 0.075 0.173 0.766 1475 0.038 50% 2070 0.060 80% AM-602630 2.360 1.004 0.118 0.066 0.183 0.555 2043 0.033 50% 2718 0.046 70% AM-603125 2.360 1.201 0.098 0.072 0.169 0.729 1494 0.036 50% 1924 0.050 70% AM-603130 2.360 1.201 0.118 0.068 0.185 0.574 2110 0.031 45% 2881 0.044 65% AM-603135 2.360 1.201 0.138 0.060 0.197 0.435 2535 0.024 40% 3671 0.036 60% AM-633118 2.480 1.220 0.071 0.093 0.163 1.316 878 0.047 50% 997 0.065 70% AM-633125 2.480 1.220 0.098 0.070 0.163 0.706 1268 0.035 50% 1976 0.063 90% AM-633130 2.480 1.220 0.118 0.072 0.189 0.607 2193 0.036 50% 2891 0.050 70% AM-633135 2.480 1.220 0.138 0.056 0.193 0.404 2529 0.028 50% 3443 0.042 75% AM-702620 2.760 1.004 0.079 0.099 0.177 1.258 899 0.050 50% 1129 0.099 100% AM-703125 2.760 1.201 0.098 0.095 0.193 0.968 1511 0.048 50% 1990 0.076 80% AM-703130 2.760 1.201 0.118 0.083 0.201 0.706 2023 0.042 50% 2891 0.067 80% AM-703630 2.760 1.398 0.118 0.084 0.201 0.708 2182 0.042 50% 2822 0.059 70% AM-703640 2.760 1.398 0.158 0.072 0.228 0.455 3706 0.032 45% 5159 0.047 65% AM-704140 2.760 1.595 0.158 0.064 0.221 0.407 3590 0.029 45% 5034 0.042 65% AM-704150 2.760 1.595 0.197 0.048 0.244 0.244 5080 0.022 45% 7257 0.031 65% AM-713620 2.799 1.420 0.079 0.103 0.181 1.313 1058 0.052 50% 1202 0.072 70% AM-713625 2.799 1.420 0.098 0.080 0.177 0.808 917 0.028 35% 1875 0.045 56% AM-713640 2.799 1.420 0.158 0.064 0.221 0.404 3453 0.032 50% 4700 0.045 71% AM-803125 3.150 1.220 0.098 0.111 0.209 1.128 1422 0.056 50% 1890 0.105 95% AM-803130 3.150 1.220 0.118 0.099 0.217 0.838 1890 0.050 50% 2796 0.089 90% AM-803140 3.150 1.220 0.158 0.083 0.240 0.529 3329 0.042 50% 4449 0.058 70% AM-803630 3.150 1.420 0.118 0.107 0.224 0.908 2224 0.054 50% 2876 0.080 75% AM-803640 3.150 1.420 0.158 0.088 0.244 0.556 3701 0.044 50% 4923 0.061 70% AM-804123 3.150 1.610 0.089 0.117 0.205 1.323 1297 0.053 45% 1517 0.076 65% AM-804130 3.150 1.610 0.118 0.092 0.209 0.775 1885 0.046 50% 2751 0.078 85% AM-804140 3.150 1.610 0.158 0.088 0.244 0.557 3958 0.044 50% 5265 0.061 70% AM-804150 3.150 1.610 0.199 0.068 0.264 0.341 4542 0.027 40% 7194 0.043 63% AM-904625 3.540 1.810 0.098 0.127 0.224 1.292 1578 0.064 50% 1835 0.095 75% AM-904635 3.540 1.810 0.138 0.099 0.236 0.721 2585 0.051 51% 3823 0.086 87% AM-904650 3.540 1.810 0.197 0.080 0.276 0.405 5297 0.040 50% 7210 0.056 70% AM-1004140 3.940 1.610 0.158 0.127 0.284 0.806 3672 0.064 50% 5301 0.108 85% AM-1004150 3.940 1.610 0.197 0.109 0.305 0.555 5576 0.055 50% 7418 0.077 70% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 12
  • 15.
    09RolexCatalogR3 9/4/09 11:30 AM Page 13 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AM/SAM SERIES in INCHES and POUNDS RECOMMENDED OPERATIONAL LOAD LIMITS ROLEX PART DIMENSIONS (Inches) MINIMUM MAXIMUM NUMBER Load Deflection Load Deflection OD ID t h OH h/t (Pounds) (f) % (Pounds) (f) % AM-1005127 3.940 2.010 0.106 0.139 0.244 1.307 1768 0.070 50% 2077 0.111 80% AM-1005135 3.940 2.010 0.138 0.111 0.248 0.807 2350 0.056 50% 3651 0.106 95% AM-1005140 3.940 2.010 0.158 0.119 0.276 0.758 3708 0.060 50% 4986 0.090 75% AM-1005150 3.940 2.010 0.197 0.112 0.307 0.568 6313 0.056 50% 8380 0.078 70% AM-1005160 3.940 2.010 0.236 0.088 0.323 0.371 7317 0.040 45% 10308 0.057 65% AM-1125730 4.410 2.240 0.118 0.155 0.272 1.311 2155 0.077 50% 2529 0.124 80% AM-1125740 4.410 2.240 0.158 0.127 0.284 0.807 3199 0.064 50% 4793 0.114 90% AM-1125760 4.410 2.240 0.236 0.100 0.335 0.421 7348 0.050 50% 10621 0.075 75% AM-1254140 4.920 1.610 0.158 0.166 0.323 1.055 3351 0.083 50% 4729 0.166 100% AM-1255140 4.920 2.010 0.158 0.178 0.335 1.132 3909 0.089 50% 4984 0.152 85% AM-1255150 4.920 2.010 0.197 0.155 0.350 0.787 5547 0.077 50% 8062 0.132 85% AM-1255160 4.920 2.010 0.236 0.135 0.370 0.572 7665 0.068 50% 10766 0.101 75% AM-1256150 4.920 2.400 0.197 0.159 0.354 0.809 6187 0.080 50% 7842 0.111 70% AM-1256160 4.920 2.400 0.236 0.143 0.378 0.607 8873 0.072 50% 11697 0.100 70% AM-1256180 4.920 2.400 0.295 0.138 0.429 0.468 10152 0.041 30% 17667 0.075 54% AM-1256435 4.920 2.520 0.138 0.179 0.315 1.298 3172 0.089 50% 3616 0.125 70% AM-1256450 4.920 2.520 0.197 0.139 0.335 0.707 5294 0.070 50% 7905 0.118 85% AM-1256480 4.920 2.520 0.295 0.124 0.417 0.421 12205 0.050 40% 17710 0.075 60% AM-1257160 4.920 2.800 0.236 0.132 0.366 0.558 8127 0.059 45% 11126 0.086 65% AM-1257180 4.920 2.800 0.291 0.120 0.409 0.413 11933 0.048 40% 17336 0.072 60% AM-1257110 4.920 2.800 0.362 0.105 0.465 0.289 15133 0.031 30% 24780 0.052 50% AM-1407240 5.510 2.840 0.157 0.176 0.330 1.121 3279 0.087 50% 4397 0.166 94% AM-1407250 5.510 2.840 0.199 0.157 0.354 0.790 6091 0.079 50% 7683 0.141 90% AM-1407280 5.510 2.840 0.295 0.148 0.441 0.502 13293 0.067 45% 18372 0.096 65% AM SERIES AM-1506150 5.910 2.400 0.197 0.210 0.406 1.069 5999 0.105 50% 7840 0.179 85% inches & pounds AM-1506160 5.910 2.400 0.236 0.191 0.425 0.807 8243 0.095 50% 11898 0.162 85% AM-1507160 5.910 2.800 0.236 0.191 0.425 0.808 8752 0.095 50% 11622 0.143 75% AM-1507180 5.910 2.800 0.295 0.180 0.472 0.609 13969 0.081 45% 18951 0.117 65% AM-1508180 5.910 3.190 0.295 0.168 0.461 0.570 12552 0.067 40% 17769 0.101 60% AM-1508110 5.910 3.190 0.366 0.148 0.512 0.405 17616 0.052 35% 26807 0.082 55% AM-1608243 6.300 3.230 0.169 0.222 0.390 1.313 4498 0.111 50% 5274 0.178 80% AM-1608260 6.300 3.230 0.236 0.179 0.413 0.757 7319 0.090 50% 11185 0.161 90% AM-1608210 6.300 3.230 0.370 0.164 0.532 0.443 19571 0.066 40% 28303 0.098 60% AM-1809248 7.090 3.620 0.189 0.246 0.433 1.302 5417 0.123 50% 6376 0.197 80% AM-1809260 7.090 3.620 0.236 0.203 0.437 0.857 6816 0.101 50% 10687 0.203 100% AM-1809210 7.090 3.620 0.370 0.184 0.551 0.496 21361 0.092 50% 28692 0.129 70% AM-2008280 7.870 3.230 0.299 0.262 0.559 0.875 13856 0.131 50% 18803 0.210 80% AM-2008210 7.870 3.230 0.378 0.234 0.610 0.620 22420 0.117 50% 29490 0.164 70% AM-2008212 7.870 3.230 0.453 0.203 0.654 0.448 25729 0.081 40% 37182 0.122 60% AM-2009210 7.870 3.620 0.374 0.243 0.614 0.649 21764 0.109 45% 29300 0.158 65% AM-2009212 7.870 3.620 0.449 0.215 0.661 0.479 28114 0.086 40% 40423 0.129 60% AM-2009214 7.870 3.620 0.516 0.199 0.713 0.386 47375 0.100 50% 87103 0.149 75% AM-20010260 7.870 4.020 0.236 0.256 0.492 1.085 7981 0.129 50% 10331 0.220 86% AM-20010280 7.870 4.020 0.295 0.243 0.535 0.824 13173 0.122 50% 17420 0.182 75% AM-20010210 7.870 4.020 0.370 0.248 0.614 0.669 20792 0.099 40% 28887 0.149 60% AM-20010212 7.870 4.020 0.443 0.197 0.638 0.445 28679 0.089 45% 39987 0.128 65% AM-20010214 7.870 4.020 0.516 0.204 0.717 0.395 31868 0.061 30% 51443 0.102 50% AM-20011212 7.870 4.410 0.437 0.204 0.638 0.468 27680 0.082 40% 39876 0.123 60% AM-20011214 7.870 4.410 0.508 0.185 0.689 0.363 33548 0.065 35% 51353 0.102 55% AM-20011216 7.870 4.410 0.583 0.160 0.740 0.275 37117 0.048 30% 60873 0.080 50% AM-22511285 8.860 4.410 0.244 0.294 0.535 1.204 8281 0.147 50% 10434 0.264 90% AM-22511280 8.880 4.410 0.295 0.278 0.571 0.944 12409 0.139 50% 16473 0.223 80% AM-22511212 8.860 4.410 0.443 0.229 0.669 0.517 28967 0.115 50% 41143 0.172 75% AM-25010210 9.840 4.020 0.378 0.333 0.709 0.882 22808 0.167 50% 29705 0.250 75% AM-25010212 9.840 4.020 0.453 0.298 0.748 0.658 31715 0.149 50% 41425 0.209 70% AM-25012770 9.840 5.000 0.264 0.321 0.583 1.218 9463 0.161 50% 12003 0.305 95% AM-25012710 9.840 5.000 0.370 0.303 0.669 0.818 20573 0.151 50% 27250 0.227 75% AM-25012712 9.840 5.000 0.443 0.321 0.760 0.725 27193 0.112 35% 39051 0.177 55% AM-25012714 9.840 5.000 0.516 0.259 0.772 0.502 42434 0.130 50% 56945 0.181 70% AM-25012716 9.840 5.000 0.591 0.272 0.858 0.460 48110 0.095 35% 72588 0.149 55% Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 13
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    09RolexCatalogR3 9/4/09 11:30 AM Page 14 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AI, AK, SAI, SAK SERIES AND ST ANDARD SPRING TOLERANCES The tolerances on this page are for the AI and AK (AISI 1075 or AISI 6150 carbon steel) and SAI and SAK (17/7 PH stainless steel) series parts. THICKNESS (t) TOLERANCE Carbon Steel AISI C1075 or AISI 6150 Refer to the “SAI” and/or “SAK” columns for dimensional and/or tolerance differences required for ALL 17/7 PH stainless steel parts. AI & AK Series (MM) AI & AK Series (Inches) Range Tolerance Range Tolerance ALL stainless steel materials will utilize these SAI or SAK specifications with the exception of materials not a vailable in the standard tolerance range. In those < 0.70 - 0.025 < 0.0276 ± 0.0015 cases, the closest material tolerance will be used. > = 0.70 > = 0.0276 ± 0.051 ± 0.0025 < 2.25 < 0.088 When requesting parts made of stainless steel, add the letter “S” in front of the > = 2.25 > = 0.088 ± 0.076 ± 0.0035 existing part number. For example, carbon steel part number AK-6312 becomes < 3.00 < 0.118 SAK-6312 for stainless steel. > = 3.00 > = 0.118 ± 0.102 ± 0.0045 < 4.00 < 0.157 For a vailability of other ma terial types and achievable tolerances, please call > = 4.00 ± 0.127 > = 0.157 ± 0.0055 Rolex Sales or Engineering for assistance. Design Note : stainless steel ma terial thickness is different than steel and is subject to commercial availability. The overall height will be used to compensate THICKNESS (t) TOLERANCE for the difference in load due to the difference in thickness. 17/7 PH Stainless Steel SAI & SAK Series (MM) SAI & SAK Series (Inches) Range Tolerance Range Tolerance OUTSIDE & INSIDE DIAMETER TOLERANCE < = 0.51 ± 0.05 < = 0.020 ± 0.002 > 0.51 > 0.020 AI & AK Series (MM) SAI, SAK (MM) AI & AK SERIES (Inches) SAI, SAK (In.) ± 0.08 ± 0.003 < = 1.27 < = 0.050 Carbon Steel Stainless Carbon Steel Stainless > 1.27 > 0.050 ± 0.10 ± 0.004 Range Tolerance Tolerance Range Tolerance Tolerance < = 2.34 < = 0.092 > 2.34 > 0.092 ID + 0.152 ID + 0.152 ID + 0.006 ID + 0.006 ± 0.13 ± 0.005 < = 3.0 < = 0.118 < = 3.18 < = 0.125 OD - 0.152 OD - 0.152 OD - 0.006 OD - 0.006 > 3.18 > 0.125 > 3.0 ID + 0.178 ID + 0.178 > 0.118 ID + 0.007 ID + 0.007 ± 0.20 ± 0.008 < = 4.95 < = 0.195 < = 6.0 OD - 0.178 OD - 0.178 < = 0.236 OD - 0.007 OD - 0.007 > 4.95 ± 0.25 > 0.195 ± 0.010 > 6.0 ID + 0.203 ID + 0.203 > 0.236 ID + 0.008 ID + 0.008 < = 10.0 OD - 0.203 OD - 0.203 < = 0.394 OD - 0.008 OD - 0.008 > 10.0 ID + 0.229 ID + 0.229 > 0.394 ID + 0.009 ID + 0.009 OPERATION LOAD TOLERANCE < = 18.0 OD - 0.229 OD - 0.229 < = 0.709 OD - 0.009 OD - 0.009 > 18.0 ID + 0.254 ID + 0.254 > 0.709 ID + 0.010 ID + 0.010 Thickness Range AI AK, SAI & SAK < = 30.0 OD - 0.254 OD - 0.254 < = 1.180 OD - 0.010 OD - 0.010 MM Inches Series Series > 30.0 ID + 0.305 ID + 0.305 > 1.180 ID + 0.012 ID + 0.012 + 25.0% < = 50.0 OD - 0.305 OD - 0.305 < = 1.970 OD - 0.012 OD - 0.012 < = 1.25 < = .049 ± 20% - 7.5% > 50.0 ID + 0.356 ID + 0.356 > 1.970 ID + 0.014 ID + 0.014 > 1.25 > .049 + 15.0% < = 80.0 OD - 0.356 OD - 0.356 < = 3.150 OD - 0.014 OD - 0.014 ± 20% < = 3.00 < = .118 - 7.5% > 80.0 ID + 0.406 ID + 0.406 > 3.150 ID + 0.016 ID + 0.016 > 3.00 > .118 + 10.0% <=120.0 OD - 0.406 OD - 0.406 < = 4.720 OD - 0.016 OD - 0.016 ± 20% < = 6.00 < = .236 - 5.0% > 120.0 ID + 0.457 ID + 0.457 > 4.720 ID + 0.018 ID + 0.018 + 5.0% <=180.0 OD - 0.457 OD - 0.457 < = 7.090 OD - 0.018 OD - 0.018 > 6.00 > .236 ± 20% - 5.0% ID + 0.508 ID + 0.508 ID + 0.020 ID + 0.020 > 180.0 > 7.090 OD - 0.508 OD - 0.508 OD - 0.020 OD - 0.020 TOLERANCES HARDNESS TOLERANCE AI Series Tolerance SAI OVERALL HEIGHT TOLERANCE Thickness Range Rockwell Stainless AI & AK Series (MM) SAI, SAK (MM) AI & AK Series (In.) SAI, SAK (In.) MM Inches HRc HRc by part thickness Stainless by part thickness Stainless < 1.00 < 0.039 46 - 51 Minimum 38 t Range OH Tol. OH Tol. t Range OH Tol. OH Tol. > = 1.00 > = 0.039 + 0.10 + 0.11 + .004 + 0.0045 44 - 49 Minimum 38 < = 1.25 < = .049 < 4.25 < 0.157 - 0.05 - 0.06 - .002 - 0.0025 > = 4.25 > = 0.157 42 - 48 Minimum 38 > 1.25 + 0.15 + 0.17 > .049 + .006 + 0.0065 <= 2.00 - 0.08 - 0.09 < = .078 - .003 - 0.0035 > 2.00 + 0.30 + 0.32 > .078 + .012 + 0.0125 HARDNESS TOLERANCE <= 3.00 - 0.10 - 0.11 < = .118 - .004 - 0.0045 AK Series Tolerance SAK > 3.00 + 0.30 + 0.32 > .118 + .012 + 0.0125 Thickness Range Rockwell Stainless <= 6.00 - 0.15 - 0.17 < = .236 - .006 - 0.0065 MM Inches HRc HRc + 0.30 + 0.32 + .012 + 0.0125 > 6.00 > .236 ALL ALL 40 - 51 Minimum 38 - 0.30 - 0.32 - .012 - 0.0125 14
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    09RolexCatalogR3 9/4/09 11:30 AM Page 15 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AI/SAI SERIES in INCHES and POUNDS AI series pre-stressed disc springs ar e used to maintain TYPICAL BOLTED ASSEMBLY UTILIZING DISC SPRINGS load or tension in bolted assemblies. Pr essure begins at the outer radius and flattens gradually toward the bolt as deflection pr ogresses. Disc springs exert a uniform AI SERIES inches & pounds pressure that r emains constant despite tension losses caused by thermal expansion and contraction, compression set or wear of parts. Because pr ssures are e predictable, disc springs pr ovide a simple and ef fective means of determining bolt tension that is far mor e accurate than “torque” readings. ROLEX NOM. DIMENSIONS (Inches) DEFLECTION = .75h DEFLECTION = Flat DRY TORQUE PART BOLT TO FLAT OD ID t h OH Load Deflection P f NUMBER SIZE (Pounds) (f) Max. Max. (Ft-Lb)* AI-180907 0.187 0.093 0.007 0.006 0.013 10 0.005 12 0.006 0.2 #2 AI-180910 0.187 0.093 0.010 0.005 0.015 23 0.004 30 0.005 0.6 AI-251209 0.250 0.125 0.009 0.008 0.017 16 0.006 19 0.008 0.5 #4 AI-251213 0.250 0.125 0.013 0.007 0.020 40 0.005 51 0.007 1.3 AI-281315 0.281 0.138 0.015 0.008 0.023 55 0.006 70 0.008 1.9 #6 AI-431322 0.437 0.138 0.022 0.010 0.032 78 0.008 100 0.010 2.8 AI-311511 0.312 0.156 0.011 0.011 0.022 27 0.008 31 0.011 1.0 5/32 AI-311517 0.312 0.156 0.017 0.008 0.025 65 0.006 83 0.008 2.6 AI-341619 #8 0.343 0.164 0.019 0.009 0.028 82 0.007 105 0.009 3.4 AI-371915 0.375 0.195 0.015 0.012 0.027 50 0.009 60 0.012 2.3 AI-371918 0.375 0.195 0.018 0.010 0.028 68 0.008 87 0.010 3.4 3/16 AI-371920 0.375 0.195 0.020 0.010 0.030 93 0.008 120 0.010 4.7 AI-371930 0.375 0.195 0.030 0.010 0.040 323 0.008 423 0.010 16.5 AI-502518 0.500 0.255 0.018 0.016 0.034 64 0.012 76 0.016 3.9 AI-502519 0.500 0.258 0.019 0.016 0.035 76 0.012 91 0.016 4.7 AI-502523 1/4 0.500 0.258 0.023 0.016 0.039 132 0.012 163 0.016 8.4 AI-502525 0.500 0.255 0.025 0.013 0.038 132 0.010 168 0.013 8.6 AI-502538 0.500 0.255 0.038 0.010 0.048 353 0.008 465 0.010 23.7 AI-623122 0.625 0.317 0.022 0.020 0.042 94 0.015 111 0.020 0.6 AI-623132 0.625 0.317 0.032 0.016 0.048 213 0.012 273 0.016 1.4 AI-753227 5/16 0.750 0.320 0.028 0.024 0.052 148 0.018 177 0.024 0.9 AI-753231 0.750 0.320 0.032 0.024 0.056 216 0.018 265 0.024 1.4 AI-933145 0.937 0.317 0.045 0.022 0.067 321 0.017 412 0.022 2.2 AI-683823 0.688 0.382 0.024 0.020 0.044 106 0.015 127 0.020 0.8 AI-683827 0.688 0.382 0.028 0.020 0.048 165 0.015 203 0.020 1.3 AI-753828 0.750 0.380 0.028 0.023 0.051 152 0.017 183 0.023 1.2 AI-753831 0.750 0.382 0.032 0.020 0.052 190 0.015 239 0.020 1.5 AI-753834 3/8 0.750 0.380 0.034 0.021 0.055 241 0.016 302 0.021 1.9 AI-753835 0.750 0.382 0.035 0.022 0.057 277 0.017 348 0.022 2.2 AI-753840 0.750 0.382 0.040 0.019 0.059 350 0.014 450 0.019 2.9 AI-753856 0.750 0.380 0.056 0.014 0.070 697 0.011 920 0.014 5.8 AI-953847 0.950 0.380 0.047 0.023 0.070 384 0.017 493 0.023 3.1 AI-104435 1.000 0.445 0.035 0.032 0.067 222 0.024 262 0.032 1.9 AI-104439 1.000 0.445 0.039 0.032 0.071 303 0.024 364 0.032 2.7 AI-104449 7/16 1.000 0.445 0.049 0.026 0.075 462 0.020 590 0.026 4.4 AI-874431 0.875 0.442 0.031 0.028 0.059 187 0.021 221 0.028 1.6 AI-874445 0.875 0.442 0.045 0.022 0.067 422 0.017 541 0.022 4.0 AI-105135 1.000 0.512 0.035 0.032 0.067 239 0.024 281 0.032 2.4 AI-105139 1.000 0.512 0.039 0.036 0.075 377 0.027 443 0.036 3.8 AI-105149 1.000 0.512 0.049 0.034 0.083 678 0.026 839 0.034 7.2 1/2 AI-105159 1.000 0.512 0.059 0.028 0.087 945 0.021 1216 0.028 10.4 AI-115139 1.100 0.512 0.039 0.036 0.075 293 0.027 344 0.036 2.9 AI-115149 1.100 0.512 0.049 0.030 0.083 525 0.025 650 0.034 5.5 Note: Standard commercial tolerances apply. *Dry torque values for parts with ID ≤ 0.312 are given in in pounds. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 15
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    09RolexCatalogR3 9/4/09 11:30 AM Page 16 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AI/SAI SERIES in INCHES and POUNDS ROLEX Nom. DIMENSIONS (Inches) DEFLECTION = .75h DEFLECTION = Flat Dry Torque PART Bolt to Flat NUMBER Size OD ID t h OH Load Deflection P f (Pounds) (f) Max. Max. (Ft-Lb)* AI SERIES AI-115159 1.100 0.512 0.059 0.028 0.087 731 0.021 941 0.028 8.0 inches & pounds 1/2 AI-105173 1.000 0.512 0.073 0.018 0.091 1121 0.014 1480 0.018 12.6 AI-115638 1.125 0.567 0.038 0.035 0.073 261 0.026 306 0.035 2.9 9/16 AI-115656 1.125 0.567 0.056 0.028 0.084 622 0.021 797 0.028 7.5 AI-126340 1.250 0.630 0.040 0.042 0.082 307 0.031 348 0.042 3.7 AI-126362 1.250 0.630 0.062 0.030 0.092 730 0.022 938 0.030 9.8 AI-126389 5/8 1.250 0.630 0.089 0.022 0.111 1570 0.017 2073 0.022 21.8 AI-136349 1.375 0.637 0.049 0.046 0.095 475 0.034 555 0.046 5.9 AI-136359 1.375 0.637 0.059 0.043 0.102 745 0.032 915 0.043 9.7 AI-136378 1.375 0.637 0.078 0.032 0.110 1223 0.024 1588 0.032 16.9 AI-136944 1.375 0.692 0.045 0.044 0.089 370 0.033 428 0.044 4.9 11/16 AI-136967 1.375 0.692 0.067 0.034 0.101 865 0.025 1108 0.034 12.8 AI-157545 1.500 0.755 0.045 0.048 0.093 346 0.036 391 0.048 4.9 AI-157572 1.500 0.755 0.072 0.037 0.109 982 0.028 1256 0.037 15.8 AI-157659 1.500 0.761 0.059 0.055 0.114 883 0.041 1034 0.055 13.1 3/4 AI-157678 1.500 0.761 0.078 0.044 0.122 1523 0.033 1932 0.044 24.5 AI-157698 1.500 0.761 0.098 0.036 0.134 2427 0.027 3167 0.036 40.2 AI-1575107 1.500 0.755 0.107 0.027 0.134 2326 0.020 3070 0.027 38.6 AI-178885 7/8 1.750 0.880 0.085 0.043 0.128 1377 0.032 1764 0.043 25.9 AI-201065 2.000 1.016 0.065 0.065 0.130 788 0.049 906 0.065 15.3 AI-201078 2.000 1.016 0.078 0.060 0.138 1195 0.045 1455 0.060 24.6 AI-201098 2.000 1.016 0.098 0.060 0.158 2329 0.045 2929 0.060 49.6 AI-201011 1 2.000 1.016 0.118 0.047 0.165 3101 0.035 4032 0.047 68.3 AI-231078 2.375 1.016 0.078 0.079 0.157 1085 0.059 1245 0.079 21.1 AI-231098 2.375 1.016 0.098 0.079 0.177 2066 0.059 2497 0.079 42.3 AI-231011 2.375 1.016 0.118 0.063 0.181 2742 0.047 3497 0.063 59.2 AI-251280 2.500 1.250 0.080 0.080 0.160 1143 0.060 1315 0.080 27.4 AI-251212 1-1/4 2.500 1.250 0.120 0.060 0.180 2635 0.045 3379 0.060 70.4 Note: Standard commercial tolerances apply. *Dry torque values for parts with ID ≤ 0.312 are given in in pounds. DID YOU KNOW... MPS/Rolex Spring can custom manufacture your disc springs to suit your applications MPS/Rolex Spring provides complete engineering support MPS/Rolex Spring utilizes complete in-house manufacturing MPS/Rolex Spring manufactures springs in high carbon steel, stainless steel, Inconel and beryllium copper MPS/Rolex Spring manufactures springs from 1/4" to 40" OD MPS/Rolex Spring is ISO 9001 registered For superior products and ser vices, contact MPS/Rolex Spring today for a free quote on your next project. A convenient quote form – tha t can be copied and faxed to us – is provided on pa ge 36. Maryland Precision Spring/ Rolex Spring Division 8900 Kelso Drive Baltimore, MD 21221 Phone 410.391.7400 Fax 410.687.9223 Web www.mw-ind.com/rolex 16
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    09RolexCatalogR3 9/4/09 11:30 AM Page 17 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex SP SERIES in INCHES and POUNDS ROLEX NOMINAL DIMENSIONS (Inches) LOAD TORQUE METRIC PART BOLT OD ID t REF. REF. FLAT TO FLAT* NUMBER NUMBER SIZE OH 1 ) OH 2 ) (Pounds) (Ft-Lb) M2 SP-52203 0.197 0.087 0.012 0.020 0.016 65 0.1 M2.5 SP-62704 0.236 0.106 0.016 0.026 0.020 146 0.3 M3 SP-73205 1/8 #5 0.276 0.126 0.020 0.030 0.025 210 0.4 M3.5 SP-83705 #6 0.315 0.146 0.020 0.031 0.027 176 0.4 M4 SP-94308 5/32 #8 0.354 0.169 0.031 0.043 0.037 590 1.7 M5 SP-115310 3/16 #10 0.433 0.209 0.039 0.055 0.047 1070 3.7 M6 SP-146412 1/4 0.551 0.252 0.050 0.067 0.056 1390 5.8 M7 SP-177415 0.669 0.291 0.059 0.079 0.070 1800 8.7 M8 SP-188420 5/16 0.709 0.331 0.078 0.102 0.088 4755 26.2 M8 SP-218425 5/16 0.827 0.331 0.098 0.118 0.108 5345 29.5 M10 SP-231120 3/8 0.906 0.413 0.078 0.106 0.094 3200 22.0 M10 SP-241130 3/8 0.945 0.413 0.118 0.140 0.130 8000 55.1 M12 SP-291325 1/2 1.142 0.512 0.098 0.130 0.116 4700 40.1 M12 SP-321335 1/2 1.260 0.512 0.138 0.169 0.156 9900 84.5 M14 SP-351530 9/16 1.378 0.591 0.118 0.157 0.141 6500 64.0 M14 SP-391540 9/16 1.535 0.591 0.157 0.197 0.181 12000 118.2 M16 SP-391735 5/8 1.535 0.669 0.138 0.185 0.162 10000 111.5 M16 SP-421740 5/8 1.654 0.669 0.157 0.204 0.201 13000 145.0 M18 SP-471950 1.850 0.748 0.197 0.244 0.222 20000 249.3 M20 SP-522160 3/4 2.047 0.827 0.236 0.287 0.246 31000 427.3 M22 SP-562360 7/8 2.205 0.906 0.236 0.311 0.268 40276 608.2 M24 SP-622565 2.441 0.984 0.256 0.335 0.291 43600 715.0 M27 SP-702870 1 2.756 1.102 0.276 0.362 0.317 46000 844.9 SP SERIES M30 SP-773175 1-1/8 3.031 1.220 0.295 0.386 0.343 49000 996.3 inches & pounds 1) When delivered. 2) After first loading. *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated. The basic formula used for foot pounds is T = K(D/12)P (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter). Important: SP series springs are not pre-stressed. They are designed for static applications only. TOLERANCE in INCHES Notes: OD = +.000/-1.5% x OD with a s Parts are typically available in either AISI 1075 / AISI minimum of .005 6150 spring steel or 17/7 PH stainless steel ID = -.000/+1.5% ID with a s Inquire about use of other materials (i.e., Inconel 718, minimum of .005 AISI 301 stainless, etc.) THICKNESS = thickness is subject to s Part thickness subject to material availability (overall mil-run tolerances height is adjusted to produce indicated flat load) OH = is a reference and used to control the needed load LOAD = ± 20% of nominal shown HARDNESS = HRC 43-50 (for AISI 1075 / AISI 6150) HRC 38-43 (for 17/ 7 PH stainless) Ask about hardness for other materials. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 17
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    09RolexCatalogR3 9/4/09 11:30 AM Page 18 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex CONTACT BELLEVILLE SPRINGS Contact Belleville springs combine two important that normally occurs during extr eme vibration or features for impr oved bolt connections. Their conical severe shock. shape pr ovides a r eactive for ce and a high elasticity Contact Bellevilles come in sizes that corr espond to a of spring return to compensate for developed looseness, wide range of scr ew head sizes, including hex head loss of bolt tension due to applied surface deterioration, socket scr ews. They can also be used in SEMS ® or movement due to thermal expansion and contraction. assemblies. Made of selected high quality carbon spring The har dened, serrated pr ofile “grips” the lower steel, these springs are available with mechanical zinc or surface of the bolt or nut to pr event the loss of tension tin plate. CONTACT “REGULAR” ROLEX BOLT DIMENSIONS (Inches) Calculated Metric DIAMETER No. PART Load @ NUMBER (Inches) Max. OD Min. ID Ref. t Ref. OH Flat* M3 65-03-11 - 0.315 0.122 0.024 0.039 400 M3.5 65-02-52 #6 0.362 0.142 0.028 0.047 590 M4 65-04-11 #8 0.402 0.161 0.039 0.059 1480 M5 65-05-11 #10 0.481 0.201 0.050 0.073 2420 M6 65-06-12 - 0.559 0.240 0.052 0.087 3350 M6 65-06-15 - 0.559 0.240 0.043 0.067 1210 Typical M6 65-06-35 1/4 0.559 0.254 0.052 0.087 3450 Use: M8 65-08-21 5/16 0.717 0.323 0.055 0.095 2680 General M8 65-08-23 5/16 0.717 0.323 0.035 0.081 760 - 65-09-21 - 0.798 0.362 0.062 0.095 3540 purpose M10 65-10-22 3/8 0.877 0.402 0.062 0.108 3010 M12 65-12-01 7/16 1.074 0.489 0.078 0.120 3510 M12 65-12-71 1/2 1.074 0.512 0.078 0.120 3600 M14 65-14-42 9/16 1.192 0.567 0.098 0.138 5350 M15 65-16-42 5/8 1.273 0.646 0.098 0.156 7460 M20 65-20-02 3/4 1.570 0.781 0.118 0.185 9000 CONTACT “NARROW” ROLEX BOLT DIMENSIONS (Inches) Calculated Metric DIAMETER No. PART Load @ NUMBER (Inches) Max. OD Min. ID Ref. t Ref. OH Flat* 3 55-03-01 - 0.244 0.122 0.024 0.037 700 Typical use: 3 55-03-51 #6 0.284 0.140 0.028 0.043 930 In the 4 55-04-01 #8 0.323 0.162 0.032 0.045 900 confined 5 55-05-01 #10 0.402 0.201 0.039 0.059 1700 6 55-06-01 - 0.481 0.240 0.050 0.071 2500 space under - 55-07-21 9/32 0.559 0.284 0.055 0.081 3200 a socket 8 55-08-01 5/16 0.638 0.323 0.055 0.095 3800 head screw 10 55-10-21 3/8 0.798 0.402 0.062 0.095 2700 12 55-12-41 7/16 0.955 0.489 0.062 0.102 2300 CONTACT SPRINGS CONTACT “WIDE” ROLEX BOLT DIMENSIONS (Inches) Calculated Metric DIAMETER No. PART Load @ NUMBER (Inches) Max. OD Min. ID Ref. t Ref. OH Flat* 3 75-03-12 - 0.402 0.122 0.024 0.047 360 Typical use: For 4 75-04-12 #8 0.559 0.161 0.039 0.071 1120 oversized holes 5 75-05-12 #10 0.638 0.201 0.050 0.085 1820 in sheet metal 6 75-06-14 - 0.717 0.240 0.055 0.100 2780 applications, 6 75-06-36 1/4 0.717 0.254 0.055 0.100 2810 8 75-08-22 5/16 0.877 0.323 0.055 0.095 1610 making use of 10 75-10-23 3/8 1.074 0.402 0.062 0.112 1980 a wide bearing 12 75-12-32 - 1.273 0.488 0.069 0.138 2780 surface 12 75-12-72 1/2 1.273 0.512 0.069 0.138 2820 * NOTE: Contact tolerances are as sta ted and loads indicated are computed. Actual loads obtained in practice can vary as much as 25% due to fluctua tion in overall height tolerances. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 18
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    09RolexCatalogR3 9/4/09 11:30 AM Page 19 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex BELLEVILLE SPRINGS TO MILITARY SPECIFICATIONS MIL-W-12133/D (Spring Tension Washers) Material MIL-W-12133/1 for spring steel (i.e. C 1075), MIL-W-12133/2 for stainless steel (T302 or 17-7) MIL-W-12133/1C MIL-W-12133/2B AISI 1075 SPRING STEEL 17/7 PH or 301/302 STAINLESS STEEL (includes magnetic particle inspection and decarb testing) (includes passivation and dye penetrant inspection) ROLEX ROLEX DASH DASH PART OD ID t OH PART OD ID t OH NUMBER NUMBER NUMBER NUMBER M12133/1-62 62 0.250 0.125 0.009 0.017 M12133/2-93 093 0.187 0.093 0.010 0.015 M12133/1-1 1 0.250 0.125 0.013 0.020 M12133/2-125 125 0.250 0.125 0.013 0.020 M12133/1-69 69 0.315 0.125 0.012 0.022 M12133/2-156 156 0.312 0.156 0.017 0.025 M12133/1-60 60 0.281 0.138 0.015 0.023 M12133/2-190 190 0.375 0.190 0.020 0.030 M12133/1-2 2 0.312 0.156 0.017 0.025 M12133/2-200 200 0.375 0.190 0.015 0.027 M12133/1-61 61 0.343 0.164 0.016 0.023 M12133/2-255 255 0.500 0.255 0.025 0.038 M12133/1-63 63 0.375 0.195 0.020 0.030 M12133/2-400 400 0.625 0.317 0.022 0.042 M12133/1-3 3 0.375 0.195 0.015 0.027 M12133/2-317 317 0.625 0.317 0.032 0.048 M12133/1-4 4 0.500 0.258 0.020 0.036 M12133/2-380 380 0.750 0.380 0.040 0.059 M12133/1-64 64 0.500 0.258 0.018 0.034 M12133/2-505 505 1.000 0.505 0.050 0.075 M12133/1-5 5 0.625 0.317 0.032 0.051 M12133/2-567 567 1.125 0.567 0.056 0.084 M12133/1-65 65 0.750 0.382 0.028 0.050 M12133/2-630 630 1.250 0.630 0.062 0.092 M12133/1-6 6 0.750 0.382 0.032 0.054 M12133/2-755 755 1.500 0.755 0.045 0.093 M12133/1-66 66 0.750 0.382 0.040 0.059 M12133/2-100 100 2.000 1.000 0.065 0.130 M12133/1-68 68 0.875 0.442 0.045 0.067 M12133/2-900 900 2.500 1.250 0.125 0.180 M12133/1-7 7 1.000 0.445 0.035 0.067 M12133/1-67 67 1.000 0.505 0.050 0.075 M12133/1-8 8 1.000 0.512 0.039 0.075 M12133/1-9 9 1.102 0.512 0.049 0.083 M12133/1-10 10 1.375 0.637 0.059 0.102 M12133/1-11 11 1.500 0.761 0.059 0.114 M12133/1-12 12 1.500 0.761 0.078 0.121 M12133/1-13 13 1.750 0.880 0.089 0.128 M12133/1-14 14 2.000 1.016 0.079 0.136 M12133/1-15 15 2.373 1.016 0.098 0.137 EXAMPLE: FINISH CODES: M12133 / 1 1 P (apply to all MIL spec springs) - - MIL SPEC SPRINGS P Electro-deposited cadmium (per QQ-P-416 Type II Class 2) Rolex Material Dash Number Finish (if any) Part (type 1 for steel; size in inches (see chart for M Mechanically-deposited cadmium (per MIL-C-81562 Type II Class 2) Number type 2 for stainless) (see chart) finish codes) Z Either mechanical zinc with supplementar y chromate (per MIL-C-81562 Type II Class 2) or electro-deposited zinc (per ASTM B633, Fe/Zn 13, Type II) PART NUMBER SYSTEM The part number consists of the Role x part number, followed by the material NOTE: If finish spec code is blank, part is supplied as plain. number (1 or 2), then a “Dash Number” and a finish code letter. For example, M12133 / 1 - 1 - P, indicates: C1075 steel .250 OD x .125 ID x .013 thk x .020 OH with electro cadmium plating Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 19
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    09RolexCatalogR3 9/4/09 11:30 AM Page 20 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex FL SERIES DISC SPRINGS FOR FLANGE APPLICA TIONS inches & pounds - mm & newtons Flange disc springs ar e pr ecision machined on all stacked on each end of the bolt depending on estimated surfaces with well rounded edges and are used single or bolt elongation. in INCHES and POUNDS FL SERIES ROLEX NOMINAL DIMENSIONS (Inches) LOAD DRY TORQUE* PART BOLT OD ID t REF. @ FLAT TO FLAT NUMBER SIZE OH (Lbs) (Ft-Lb) FL-388 3/8 0.714 0.390 0.080 0.086 1200 8 FL-716 7/16 0.820 0.452 0.080 0.097 2800 20 FL-889 1/2 0.900 0.515 0.089 0.100 2100 18 FL-10125 5/8 1.145 0.656 0.125 0.143 6000 63 FL-12131 3/4 1.365 0.781 0.131 0.150 5100 64 FL-14160 7/8 1.585 0.906 0.160 0.180 7100 104 FL-16168 1 1.805 1.032 0.168 0.195 8600 143 FL-18187 1-1/8 2.020 1.156 0.187 0.217 10600 199 FL-20190 1-1/4 2.240 1.281 0.190 0.225 10500 219 FL-22250 1-3/8 2.450 1.406 0.250 0.290 23000 527 FL-24250 1-1/2 2.680 1.531 0.250 0.290 19000 475 FL-26262 1-5/8 2.960 1.687 0.262 0.307 20000 542 FL-28281 1-3/4 3.170 1.812 0.281 0.329 23000 671 FL-30300 1-7/8 3.380 1.937 0.300 0.353 28000 875 FL-32318 2 3.600 2.062 0.318 0.375 32000 1067 FL-36356 2-1/4 4.040 2.312 0.356 0.418 39000 1463 FL-40394 2-1/2 4.470 2.562 0.394 0.464 48000 2000 in MM and NEWTONS ROLEX NOMINAL METRIC DIMENSIONS (MM) LOAD DRY TORQUE* PART BOLT OD ID t REF. @ FLAT TO FLAT NUMBER SIZE OH (Newtons) (Newtons/Meter**) MFL-8050 8 15 8.4 1.25 1.70 6000 9.6 MFL-8078 8 15 8.4 2.00 2.30 17000 27.2 MFL-10078 10 18 10.4 2.00 2.30 11000 22.0 MFL-12090 12 22 12.4 2.30 2.60 13000 31.2 MFL-14098 14 25 14.4 2.50 2.95 18000 50.4 MFL-20160 20 36 20.8 4.00 4.60 43000 172.0 MFL-24160 24 43 24.8 4.00 4.80 39000 187.2 MFL-27168 27 49 27.8 4.30 5.00 40000 216.0 MFL-30190 30 54 30.8 4.80 5.60 42000 252.0 MFL-36250 36 68 36.8 6.40 7.50 92000 662.4 MFL-39250 39 70 39.6 6.40 7.50 91000 709.8 *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated. The basic formula used for foot pounds is T = K(D/12)P. **The basic metric formula used for Newtons per meter is T = K(D/1000)P (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter) TOLERANCE OD = +.000/-1.5% x OD Minimum FL OD is .005 inch and minimum MFL OD is 0.13 MM (designed for standard flange spot face diameter) ID = -.000/+1.5% ID Minimum FL ID is .005 inch and minimum MFL ID is 0.13 MM THICKNESS = ± 5% x nominal thickness shown OH = is a reference and used to control the needed load LOAD = ± 20% of nominal shown MATERIAL STAINLESS = 17/7 PH (Armco) precipitation hardened HARDNESS = Rc 40-45 for ID < 1.250 inches Rc 38-42 for ID ≥ 1.250 inches TEMP. RANGE = - 220ºC to + 300ºC For higher temperatures – to +600ºC, we can supply Inconel 718 (Inconel X-750 is non-standard) Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 20
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    09RolexCatalogR3 9/4/09 11:30 AM Page 21 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex NDS SERIES FLANGE DISC SPRINGS NDS flange disc springs ar e “live loaded” springs that National Disc Spring H11/H13 steel flange disc springs can be used single or stacked (depending on estimated are designed to meet specific bolt str ess requirements: bolt elongation) and offer the following features: PARTS BOLT s Maintain bolt tension and gasket pressure around the ENDING STRESS flange under conditions of thermal variations or IN PSI mechanical shock that may disturb the bolted joint. -60 60,000 s Eliminate resultant flange leaks. -45 45,000 s They counteract loosening and assure the integrity of -30 30,000 the bolted flange under the most sever e conditions. TOLERANCE s The proper use of NDS flange discs will ensur e that gasketed joints will not leak and completely maintain OD = +.000/-1.5% x OD the seal, r educing pollution, ensuring safety and (designed for standard flange reduce pipe line down time. spot face diameter) ID = -.000/+1.5% ID The flange disc spring automatically adjusts for thermal Minimum FL ID is .005 inch and variation, vibration and mechanical shock str ess. Hence minimum MFL ID is 0.13 MM we call the flange “live loaded”. THICKNESS = ± 5% x nominal thickness shown OH = is a reference and used to control Material used is H11/H13 high temperature material that the needed load can under most conditions withstand temperatur es in LOAD = ± 20% of nominal shown NDS SERIES the range of 1100°F (590°C). All parts ar e heat tr eated, HRc = 40-45 with a plain finish. inches & pounds in INCHES and POUNDS ROLEX NOMINAL DIMENSIONS (Inches) LOAD DRY TORQUE DEFLECTION PART BOLT @ FLAT TORQUE* LUBED OD ID t @ FLAT NUMBER SIZE (Lbs) (Ft-Lb) (Ft-Lb) NDS-3-60 3/4 1.370 0.773 0.224 0.015 20,000 250 188 NDS-3-45 3/4 1.370 0.773 0.220 0.012 15,000 188 141 NDS-3-30 3/4 1.370 0.773 0.190 0.013 9,700 121 91 NDS-4-60 7/8 1.590 0.901 0.280 0.015 28,000 408 306 NDS-4-45 7/8 1.590 0.901 0.265 0.013 20,000 292 219 NDS-4-30 7/8 1.590 0.901 0.220 0.015 13,000 190 142 NDS-5-60 1 1.810 1.030 0.316 0.018 36,000 600 450 NDS-5-45 1 1.810 1.030 0.305 0.015 27,000 450 338 NDS-5-30 1 1.810 1.030 0.260 0.016 18,000 300 225 NDS-6-60 1-1/8 2.025 1.155 0.370 0.018 47,000 881 661 NDS-6-45 1-1/8 2.025 1.155 0.345 0.017 35,000 656 492 NDS-6-30 1-1/8 2.025 1.155 0.285 0.020 23,000 431 323 NDS-7-60 1-1/4 2.310 1.281 0.405 0.023 60,000 1,250 938 NDS-7-45 1-1/4 2.310 1.281 0.395 0.019 45,000 938 703 NDS-7-30 1-1/4 2.310 1.281 0.325 0.023 30,000 625 469 NDS-8-60 1-3/8 2.470 1.406 0.446 0.024 74,000 1,696 1,272 NDS-8-45 1-3/8 2.470 1.406 0.440 0.019 55,000 1,260 945 NDS-8-30 1-3/8 2.470 1.406 0.358 0.023 36,000 825 619 NDS-9-60 1-1/2 2.680 1.531 0.513 0.024 89,000 2,225 1,669 NDS-9-45 1-1/2 2.680 1.531 0.503 0.025 79,000 1,975 1,481 NDS-9-30 1-1/2 2.680 1.531 0.400 0.024 44,000 1,100 825 NDS-10-60 1-5/8 2.950 1.649 0.542 0.028 106,000 2,871 2,153 NDS-10-45 1-5/8 2.950 1.649 0.513 0.025 80,000 2,167 1,625 NDS-10-30 1-5/8 2.950 1.649 0.436 0.027 53,000 1,435 1,077 NDS-11-60 1-3/4 3.170 1.774 0.593 0.029 125,000 3,646 2,734 NDS-11-45 1-3/4 3.170 1.774 0.550 0.027 92,000 2,683 2,013 *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated. The basic formula used is T = K(D/12)P (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter) Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 21
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    09RolexCatalogR3 9/4/09 11:30 AM Page 22 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex NDS SERIES DISC SPRINGS in INCHES and POUNDS ROLEX NOMINAL DIMENSIONS (Inches) LOAD DRY TORQUE DEFLECTION PART BOLT @ FLAT TORQUE* LUBED OD ID t @ FLAT NUMBER SIZE (Lbs) (Ft-Lb) (Ft-Lb) NDS-11-30 1-3/4 3.170 1.774 0.470 0.029 60,000 1,750 1,313 NDS-12-60 1-7/8 3.389 1.899 0.618 0.030 128,000 4,000 3,000 NDS-12-45 1-7/8 3.389 1.899 0.597 0.028 107,000 3,344 2,508 NDS-12-30 1-7/8 3.389 1.899 0.510 0.030 70,000 2,188 1,641 NDS-13-60 2 3.600 2.024 0.636 0.032 132,000 4,400 3,300 NDS-13-45 2 3.600 2.024 0.628 0.031 120,000 4,000 3,000 NDS-13-30 2 3.600 2.024 0.545 0.032 83,000 2,767 2,075 NDS-14-60 2-1/4 4.040 2.281 0.725 0.036 169,000 6,338 4,753 NDS-14-45 2-1/4 4.040 2.281 0.716 0.032 155,000 5,813 4,359 NDS-14-30 2-1/4 4.040 2.281 0.615 0.036 105,000 3,938 2,953 NDS-15-60 2-1/2 4.483 2.531 0.810 0.038 210,000 8,750 6,563 NDS-15-45 2-1/2 4.483 2.531 0.795 0.038 196,000 8,167 6,125 NDS-15-30 2-1/2 4.483 2.531 0.695 0.038 130,000 5,417 4,063 NDS-16-60 2-3/4 4.920 2.781 0.880 0.045 260,000 11,917 8,938 NDS-16-45 2-3/4 4.920 2.781 0.875 0.042 240,000 11,000 8,250 NDS-16-30 2-3/4 4.920 2.781 0.755 0.045 164,000 7,517 5,638 NDS-17-60 3 5.360 3.031 0.984 0.046 310,000 15,500 11,625 NDS-17-45 3 5.360 3.031 0.975 0.042 290,000 14,500 10,875 NDS-17-30 3 5.360 3.031 0.835 0.046 190,000 9,500 7,125 *A ‘K’ factor of .2 was used for the dry tor que calculation. Use .15 if lubricated. The basic formula used is T = K(D/12)P (T = torque, K = K factor for the coef ficient of friction, and D = normal bolt diameter) NDS SERIES inches & pounds DID YOU KNOW... The MPS/Rolex Spring’ s manufacturing facility in MPS/Rolex Spring is a part of the MW Industries Baltimore, Maryland provides complete control over family – the leader in fastener and spring all aspects of pr oduction. MPS/Rolex Spring manufacture and technology. This proud partnership capabilities include tooling, stamping, machining, provides MPS/Rolex Spring access to state-of-the- heat treating and finishing. art fastener and spring technologies and services nationwide. Maryland Precision Spring/ Rolex Spring Division Ph 410.391.7400 • Fx 410.687.9223 8900 Kelso Drive, Baltimore, MD 21221 Web www.mw-ind.com/rolex 22
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    09RolexCatalogR3 9/4/09 11:30 AM Page 23 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AK SERIES DISC SPRINGS FOR USE WITH BALL BEARINGS AK series disc springs ar e specially designed as Loads for the AK series have a tolerance of ± 20% of preloading springs for use with radial ball bearings. They loads indicated. help maintain positioning accuracy of the bearing with no end play . They also minimize vibration and shaft Hardness = Rockwell C 40-51 deflection. Pr oper pr eloading will incr ease bearing rigidity and eliminate excessive running noise. LOOKUP TABLES BALL ROLEX BALL ROLEX BALL ROLEX BALL ROLEX BEARING PART BEARING PART BEARING PART BEARING PART SIZE NUMBER SIZE NUMBER SIZE NUMBER SIZE NUMBER 607 AK-607 6017 AK-6017 6220 AK-6024 6315 AK-6315 608 AK-608 6018 AK-6018 6221 AK-6221 6316 AK-6316 609 AK-609 6020 AK-6020 6222 AK-6026 6317 AK-6317 623 AK-623 6021 AK-6021 6224 AK-6224 6318 AK-6318 624 AK-624 6022 AK-6022 6226 AK-6226 6319 AK-6319 625 AK-625 6024 AK-6024 6228 AK-6228 6320 AK-6224 626 AK-626 6026 AK-6026 6230 AK-6230 6321 AK-6030 627 AK-608 6030 AK-6030 6232 AK-6232 6322 AK-6322 629 AK-6000 6200 AK-6200 6234 AK-6234 6324 AK-6324 634 AK-625 6201 AK-6002 6236 AK-6236 6328 AK-6328 635 AK-626 6202 AK-6003 6236 AK-6236 6330 AK-6236 6000 AK-6000 6203 AK-6203 6238 AK-6238 6332 AK-6238 6001 AK-6001 6204 AK-6005 6240 AK-6240 6334 AK-6240 6002 AK-6002 6205 AK-6205 6300 AK-6300 6003 AK-6003 6206 AK-6007 6301 AK-6301 EL-3 AK-623 6004 AK-6004 6207 AK-6207 6302 AK-6004 EL-4 AK-624 6005 AK-6005 6208 AK-6010 6303 AK-6005 EL-5 AK-625 6006 AK-6006 6209 AK-6209 6304 AK-6205 EL-6 AK-626 6007 AK-6007 6210 AK-6011 6305 AK-6007 EL-7 AK-607 6008 AK-6008 6211 AK-6013 6306 AK-6306 EL-8 AK-608 6009 AK-6009 6212 AK-6014 6307 AK-6307 EL-9 AK-609 6010 AK-6010 6213 AK-6213 6308 AK-6308 6011 AK-6011 6214 AK-6016 6309 AK-6309 R-10 AK-R10 6012 AK-6012 6215 AK-6017 6310 AK-6310 R-2 AK-R2 6013 AK-6013 6216 AK-6018 6311 AK-6311 R-3 AK-R3 AK SERIES 6014 AK-6014 6217 AK-6020 6312 AK-6312 R-4 AK-R4 6015 AK-6015 6218 AK-6021 6313 AK-6313 R-6 AK-R6 6016 AK-6016 6219 AK-6022 6314 AK-6314 R-8 AK-R8 Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 23
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    09RolexCatalogR3 9/4/09 11:30 AM Page 24 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AK SERIES in MM and KGF ROLEX BALL DIMENSIONS (MM) DEFLECTION @ f = .75h PART BEARING h/t LOAD OD ID t h OH MM NUMBER SIZE (KGF) AK-R2 R-2 9.3 5.8 0.20 0.20 0.40 1.00 2.7 0.15 AK-623 623 EL-3 9.8 6.2 0.20 0.20 0.40 l.00 2.4 0.15 AK-R3 R-3 12.5 8.1 0.25 0.25 0.50 1.00 3.8 0.19 AK-624 624 EL-4 12.8 7.2 0.25 0.25 0.50 l.00 3.0 0.19 AK-R4 R-4 15.7 10.3 0.25 0.31 0.55 1.24 3.1 0.23 AK-625 625 634 EL-5 15.8 8.2 0.25 0.30 0.55 1.20 2.4 0.23 AK-626 626 635 EL-6 18.8 9.2 0.30 0.35 0.65 1.17 3.3 0.26 AK-607 607 EL-7 18.8 10.2 0.35 0.35 0.70 1.00 5.4 0.26 AK-608 608 627 EL-8 21.8 12.3 0.35 0.40 0.75 1.14 4.9 0.30 AK-R6 R-6 21.9 13.7 0.35 0.40 0.75 1.14 5.4 0.30 AK-609 609 EL-9 23.7 14.3 0.40 0.50 0.90 1.25 8.4 0.38 AK-6000 6000 629 25.7 14.3 0.40 0.50 0.90 1.25 6.6 0.38 AK-6001 6001 27.7 17.3 0.40 0.60 1.00 1.50 8.3 0.45 AK-R8 R-8 28.2 18.4 0.40 0.71 1.10 1.77 10.9 0.53 AK-6200 6200 29.7 17.4 0.40 0.70 1.10 1.75 8.6 0.53 AK-6002 6002 6201 31.7 20.4 0.40 0.70 1.10 1.75 8.4 0.53 AK-R10 R-10 34.5 25.4 0.50 0.70 0.70 1.40 15.8 0.53 AK-6300 6300 34.6 20.4 0.40 0.70 1.10 1.75 6.4 0.53 AK-6003 6003 6202 34.6 22.4 0.50 0.70 1.20 1.40 12.4 0.53 AK-6301 6301 36.6 20.4 0.50 0.80 1.30 1.60 11.6 0.60 AK-6203 6203 39.6 25.5 0.50 0.80 1.30 1.60 11.5 0.60 AK-6004 6004 6302 41.6 25.5 0.50 0.90 1.40 1.80 11.8 0.68 AK-6005 6005 6204 6303 46.5 30.5 0.60 0.91 1.50 1.52 16.0 0.68 AK-6205 6205 6304 51.5 35.3 0.60 0.91 1.50 1.52 14.1 0.68 AK-6006 6006 54.5 40.5 0.60 0.91 1.50 1.52 14.7 0.68 AK-6007 6007 6206 6305 61.5 40.5 0.70 1.10 1.80 l.57 18.3 0.83 AK-6008 6008 67.5 50.5 0.70 l.00 1.70 1.43 16.8 0.75 AK-6306 6306 71.5 45.5 0.70 1.40 2.10 2.00 19.3 1.05 AK-6207 6207 71.5 50.5 0.70 1.41 2.10 2.01 22.8 1.05 AK-6009 6009 74.5 55.5 0.80 1.11 1.90 1.39 22.0 0.83 AK-6307 6307 79.5 50.5 0.80 1.51 2.30 1.89 23.7 1.13 AK-6010 6010 6208 79.5 55.5 0.80 1.51 2.30 1.89 27.5 1.13 AK-6209 6209 84.5 60.5 0.90 1.61 2.50 1.79 37.4 1.21 AK-6308 6308 89.5 60.5 0.90 1.61 2.50 1.79 29.9 I .20 AK-6011 6011 6210 89.5 65.5 0.90 1.61 2.50 1.79 34.9 1.21 AK-6012 6012 94.5 75.5 1.00 1.21 2.20 1.21 33.9 0.91 AK-6309 6309 99.0 65.5 1.00 1.60 2.60 1.60 30.4 1.20 AK-6013 6013 6211 99.0 70.5 1.00 1.61 2.60 1.61 34.7 1.21 AK-6310 6310 109.0 70.5 1.25 1.45 2.70 1.16 37.1 1.09 AK-6014 6014 6212 109.0 75.5 1.25 1.46 2.70 1.16 41.3 1.09 AK-6015 6015 114.0 90.5 1.25 1.21 2.45 0.97 41.5 0.91 AK-6311 6311 119.0 75.5 1.25 1.55 2.80 1.24 33.1 1.16 AK-6213 6213 119.0 85.5 1.25 1.55 2.80 1.24 40.7 1.17 AK-6016 6016 6214 124.0 90.5 1.25 1.76 3.00 1.41 46.2 1.32 AK-6312 6312 129.0 85.5 1.25 1.96 3.20 l.57 42.0 1.47 AK-6017 6017 6215 129.0 95.5 1.25 1.96 3.20 l.57 52.0 1.47 AK-6313 6313 139.0 90.5 1.25 2.01 3.25 1.61 36.7 1.50 AK SERIES AK-6018 6018 6216 139.0 101.0 1.25 2.01 3.25 1.61 44.6 1.51 AK-6314 6314 149.0 95.5 1.50 1.70 3.20 1.13 39.4 1.28 AK-6020 6020 6217 149.0 106.0 1.50 1.70 3.20 1.13 46.7 1.28 mm & kgf AK-6315 6315 159.0 101.0 l.50 2.00 3.50 1.33 42.8 1.50 AK-6021 6021 6218 159.0 111.0 1.50 2.00 3.50 1.33 49.5 1.50 AK-6316 6316 169.0 111.0 1.50 2.30 3.80 1.53 48.8 1.73 AK-6022 6022 6219 169.0 121.0 1.50 2.31 3.80 1.54 56.7 1.73 AK-6317 6317 179.0 121.0 2.00 2.21 4.20 1.11 89.7 1.66 AK-6024 6024 6220 179.0 126.0 2.00 2.21 4.20 1.11 96.4 1.66 AK-6318 6318 189.0 121.0 2.00 2.31 4.30 1.16 78.6 1.73 Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 24
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    09RolexCatalogR3 9/4/09 11:30 AM Page 25 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AK SERIES in MM and KGF ROLEX BALL DIMENSIONS (MM) DEFLECTION @ f = .75h PART BEARING h/t LOAD OD ID t h OH MM NUMBER SIZE (KGF) AK-6221 6221 189.0 131.0 2.00 2.31 4.30 1.16 89.0 1.73 AK-6319 6319 198.0 131.0 2.00 2.51 4.50 1.26 84.1 1.88 AK-6026 6026 6222 198.0 141.0 2.00 2.51 4.50 1.26 95.7 1.88 AK-6224 6224 6320 213.0 151.0 2.25 2.26 4.50 1.00 97.6 1.69 AK-6030 6030 6321 223.0 161.0 2.25 2.36 4.60 1.05 97.7 1.77 AK-6226 6226 228.0 161.0 2.25 2.71 4.95 1.20 107.5 2.03 AK-6322 6322 238.0 161.0 2.25 3.01 5.25 1.34 105.9 2.26 AK-6228 6228 248.0 171.0 2.50 2.51 5.00 l.00 104.0 1.88 AK-6324 6324 258.0 171.0 2.50 3.04 5.50 1.20 114.5 2.25 AK-6230 6230 268.0 181.0 2.50 3.21 5.70 1.28 119.6 2.41 AK-6236 6236 278.0 181.0 2.50 3.51 6.00 1.40 119.5 2.63 AK-6232 6232 288.0 191.0 2.75 3.01 5.75 1.09 118.6 2.25 AK-6328 6328 298.0 191.0 2.75 3.61 6.35 1.31 135.4 2.70 AK-6234 6234 308.0 202.0 3.00 3.11 6.10 1.04 134.6 2.33 AK-6236 6236 6330 318.0 212.0 3.00 3.21 6.20 1.07 134.7 2.40 AK-6238 6238 6332 338.0 232.0 3.00 3.61 6.60 1.20 146.3 2.70 AK-6240 6240 6334 358.0 242.0 3.00 4.21 7.20 1.40 158.3 3.16 AK SERIES in INCHES and POUNDS ROLEX BALL DIMENSIONS (INCHES) DEFLECTION @ f = .75h PART BEARING h/t LOAD OD ID t h OH NUMBER SIZE INCHES (POUNDS) AK-R2 R-2 0.366 0.228 0.008 0.008 0.016 1.010 5.9 0.006 AK-623 623 EL-3 0.386 0.244 0.008 0.008 0.016 1.010 5.4 0.006 AK-R3 R-3 0.492 0.319 0.010 0.010 0.020 1.020 8.3 0.008 AK-624 624 EL-4 0.504 0.283 0.010 0.010 0.020 1.010 6.7 0.008 AK-R4 R-4 0.618 0.406 0.010 0.012 0.022 1.220 6.8 0.009 AK-625 625 634 EL-5 0.622 0.323 0.010 0.012 0.022 1.220 5.3 0.009 AK-626 626 635 EL-6 0.740 0.362 0.012 0.014 0.026 1.170 7.2 0.010 AK-607 607 EL-7 0.740 0.402 0.014 0.014 0.028 1.000 11.8 0.010 AK-608 608 627 EL-8 0.858 0.484 0.014 0.016 0.030 1.140 10.7 0.012 AK-R6 R-6 0.862 0.539 0.014 0.016 0.030 1.140 11.8 0.012 AK-609 609 EL-9 0.933 0.563 0.016 0.020 0.035 1.260 18.5 0.015 AK-6000 6000 629 1.012 0.563 0.016 0.020 0.035 1.260 14.5 0.015 AK-6001 6001 1.091 0.681 0.016 0.024 0.039 1.520 18.4 0.018 AK-R8 R-8 1.110 0.724 0.016 0.028 0.043 1.770 24.1 0.021 AK-6200 6200 1.169 0.685 0.016 0.028 0.043 1.770 19.0 0.021 AK-6002 6002 6201 1.248 0.803 0.016 0.028 0.043 1.770 18.6 0.021 AK-R10 R-10 1.358 1.000 0.020 0.028 0.047 1.410 34.8 0.021 AK-6300 6300 1.362 0.803 0.016 0.028 0.043 1.760 14.1 0.021 AK-6003 6003 6202 1.362 0.882 0.020 0.028 0.047 1.400 27.3 0.021 mm & kgf - inches & pounds AK-6301 6301 1.441 0.803 0.020 0.032 0.051 1.600 25.5 0.024 AK-6203 6203 1.559 1.004 0.020 0.032 0.051 1.610 25.3 0.024 AK SERIES AK-6004 6004 6302 1.638 1.004 0.020 0.036 0.055 1.800 26.1 0.027 AK-6005 6005 6204 6303 1.831 1.201 0.024 0.036 0.059 1.510 35.3 0.027 AK-6205 6205 6304 2.028 1.398 0.024 0.036 0.059 1.510 31.1 0.027 AK-6006 6006 2.146 1.594 0.024 0.036 0.059 1.510 32.5 0.027 AK-6007 6007 6206 6305 2.421 1.594 0.028 0.043 0.071 1.570 40.3 0.033 AK-6008 6008 2.657 1.988 0.028 0.040 0.067 1.430 37.1 0.030 AK-6306 6306 2.815 1.791 0.028 0.055 0.083 2.000 42.5 0.041 AK-6207 6207 2.815 1.988 0.028 0.055 0.083 2.010 50.3 0.042 AK-6009 6009 2.933 2.185 0.032 0.044 0.075 1.380 48.5 0.033 AK-6307 6307 3.130 1.988 0.032 0.059 0.091 1.880 52.2 0.045 Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 25
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    09RolexCatalogR3 9/4/09 11:30 AM Page 26 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex AK SERIES in INCHES and POUNDS ROLEX BALL DIMENSIONS (INCHES) DEFLECTION @ f = .75h PART BEARING h/t OD ID t h OH LOAD NUMBER SIZE INCHES (POUNDS) AK-6010 6010 6208 3.130 2.185 0.032 0.059 0.091 1.880 60.6 0.045 AK-6209 6209 3.327 2.382 0.035 0.063 0.098 1.790 82.4 0.048 AK-6308 6308 3.524 2.382 0.035 0.063 0.098 1.790 65.9 0.047 AK-6011 6011 6210 3.524 2.579 0.035 0.063 0.098 1.790 76.9 0.048 AK-6012 6012 3.720 2.972 0.039 0.048 0.087 1.210 74.8 0.036 AK-6309 6309 3.898 2.579 0.039 0.063 0.102 1.600 67.1 0.047 AK-6013 6013 6211 3.898 2.776 0.039 0.063 0.102 1.610 76.4 0.047 AK-6310 6310 4.291 2.776 0.049 0.057 0.106 1.160 81.7 0.043 AK-6014 6014 6212 4.291 2.972 0.049 0.057 0.106 1.160 91.1 0.043 AK-6015 6015 4.488 3.563 0.049 0.048 0.097 0.970 91.4 0.036 AK-6311 6311 4.685 2.972 0.049 0.061 0.110 1.240 73.0 0.046 AK-6213 6213 4.685 3.366 0.049 0.061 0.110 1.240 89.8 0.046 AK-6016 6016 6214 4.882 3.563 0.049 0.069 0.118 1.410 101.9 0.052 AK-6312 6312 5.079 3.366 0.049 0.077 0.126 1.570 92.7 0.058 AK-6017 6017 6215 5.079 3.760 0.049 0.077 0.126 1.570 114.7 0.058 AK-6313 6313 5.472 3.563 0.049 0.079 0.128 1.610 80.9 0.059 AK-6018 6018 6216 5.472 3.976 0.049 0.079 0.128 1.610 98.4 0.059 AK-6314 6314 5.866 3.760 0.059 0.067 0.126 1.130 86.8 0.050 AK-6020 6020 6217 5.866 4.173 0.059 0.067 0.126 1.140 103.0 0.050 AK-6315 6315 6.260 3.976 0.059 0.079 0.138 1.330 94.3 0.059 AK-6021 6021 6218 6.260 4.370 0.059 0.079 0.138 1.340 109.2 0.059 AK-6316 6316 6.654 4.370 0.059 0.091 0.150 1.530 107.5 0.068 AK-6022 6022 6219 6.654 4.764 0.059 0.091 0.150 1.540 125.0 0.068 AK-6317 6317 7.047 4.764 0.079 0.087 0.165 1.110 197.7 0.065 AK-6024 6024 6220 7.047 4.961 0.079 0.087 0.165 1.110 212.5 0.065 AK-6318 6318 7.441 4.764 0.079 0.091 0.169 1.150 173.3 0.068 AK-6221 6221 7.441 5.157 0.079 0.091 0.169 1.150 196.1 0.068 AK-6319 6319 7.795 5.157 0.079 0.099 0.177 1.250 185.5 0.074 AK-6026 6026 6222 7.795 5.551 0.079 0.099 0.177 0.060 211.0 0.074 AK-6224 6224 6320 8.386 5.945 0.089 0.089 0.177 1.000 215.2 0.067 AK-6030 6030 6321 8.780 6.339 0.089 0.093 0.181 1.050 215.3 0.070 AK-6226 6226 8.976 6.339 0.089 0.107 0.195 1.200 237.0 0.080 AK-6322 6322 9.370 6.339 0.089 0.118 0.207 1.340 233.4 0.089 AK-6228 6228 9.764 6.732 0.098 0.099 0.197 1.000 229.3 0.074 AK-6324 6324 10.157 6.732 0.098 0.118 0.217 1.200 252.5 0.089 AK-6230 6230 10.551 7.126 0.098 0.126 0.224 1.280 263.6 0.095 AK-6236 6326 10.945 7.126 0.098 0.138 0.236 1.400 263.5 0.104 AK-6232 6232 11.339 7.520 0.108 0.118 0.226 1.090 261.5 0.089 AK-6328 6328 11.732 7.520 0.108 0.142 0.250 1.310 298.6 0.107 AK-6234 6234 12.126 7.953 0.118 0.122 0.240 1.040 296.7 0.092 AK-6236 6236 6330 12.520 8.346 0.118 0.126 0.244 1.070 297.0 0.095 AK-6238 6238 6332 13.307 9.134 0.118 0.142 0.260 1.200 322.5 0.107 AK-6240 6240 6334 14.094 9.528 0.118 0.166 0.284 1.400 348.9 0.124 MPS/Rolex Spring manufactures parts for the following industries... AK SERIES inches & pounds Aerospace Transportation Material Handling Chemical Processing Electrical Connectors Oil Field Equipment Machine Tools Mining Valves and more! 26
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    09RolexCatalogR3 9/4/09 11:57 AM Page 27 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex APPLICATIONS Valve Actuator Assembly Shock Absorbing Bolted Assembly APPLICATIONS Punch Stripper Assembly Fail-Safe Brake Assembly Pipe Hold-Down Assembly Cable Support Assembly Limiting Brake Shock Absorber Assembly for Drill Bit 27
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    09RolexCatalogR3 9/4/09 11:30 AM Page 28 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex APPLICATIONS Live Load Assembly Clutch Assembly APPLICATIONS Die Seat Assembly Traction Drive Assembly High Pressure Valve Valve Packing Assembly Disc springs can achieve the same loads as helical springs in much less space. Disc spring stacks can be designed for extr emely high loads wher e coil springs would not be feasible. 28
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    09RolexCatalogR3 9/4/09 11:30 AM Page 29 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex THEORETICAL VS MEASURED CHARACTERISTIC OF A DISC SPRING MPS/Rolex Spring uses a computerized design pr ogram GRAPH FOR AM 502520 that enables the engineer to quickly design specific disc (50 mm x 25.4 x 2.0 x 3.4 OH) spring systems for custom applications. Contact us for 800 design assistance. The characteristics of an individual disc spring ar e non- linear. The shape of the load - deflection curve depends MEASURED CHARACTERISTIC on the constant C=h/t. 600 THEORETICAL CHARACTERISTIC KG In the lower portion of the deflection range, the load in practice departs slightly from the theoretical. 400 When f/h > 0.75, the load in practice again departs f = 0,75h P increasingly fr om the theor etical because the disc springs edges r oll against the supporting surface. This LOAD leads to a continuous shortening of the moment arm. 200 SPECIAL CASES OF h/t The shape of the load - deflection diagram depends on the ratio of the cone height (h) to the material thickness (t). If this ratio h/t, is small (up to 0.6) then the shape DESIGN INFO 0 approximates a straight line. Several examples of shapes 0,2 0,4 0,6 0,8 1,0 1,2 1,4 for specific values of h/t listed below . DEFLECTION f MM 1. Approximate linear h /t < 0.4 2. Regressive h /t ~ 1 3. Constant load h /t = 1.4 300 300 300 200 200 LOAD LB LOAD LB 200 LOAD LB 100 100 100 0 0 0 .01 .02 .03 .04 .05 .01 .02 .03 .04 .05 .01 .02 .03 .04 .05 TRAVEL INCH TRAVEL INCH TRAVEL INCH 4. Negative type h/t >1.4 5. Progressive (see page 33) 300 300 200 200 LOAD LB LOAD LB 100 100 0 0 .01 .02 .03 .04 .05 .01 .02 .03 .04 .05 TRAVEL INCH TRAVEL INCH Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 29
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    09RolexCatalogR3 9/4/09 11:30 AM Page 30 β β β 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex DISC SPRING LOAD CALCULATIONS OD Figure 4 P Radius Y β Actual R β Theoretical R sharp corners R X Figure 1 A well designed disc spring has radii at all cor ners to r educe stress concentrations at the edges. A suitable radius is appr ox. Nomenclature = t/6. This radius further r educes dimension R (see Fig. 4). OD = Maximum outside dia. (upper surface) Usually the overall height of the disc spring is specified because ID = Minimum inside dia. (bottom surface) h = Conical disc height (cone height) it is easy to measur e and contr ol. The cone height h, on the OH = Overall height = Y + h other hand, is difficult to measure (see Fig. 5). t = Actual thickness of disc β = Cone angle of disc t R = Radius from centerline to load bearing circle (bottom surface) Y M = Ratio factor μ = Poisson’s ratio (.3 for steel) OH Figure 5 E = Young’s modulus (30,000000 for steel) β H f = Deflection of disc β α = Ratio of diameters (OD / ID) β For an approximate calculation, h = (overall height – t) is P = Load in lbs. at a given deflection DESIGN INFO acceptable. However, this is not accurate. In fact, h = (overall Pf = Load in lbs. at flat height – Y), where Y = Cos β • t. For small thicknesses (under 2 X = Sin β • t mm), this is not significant. With thicker disc springs, this Y = Cos β • t becomes a major factor for accurate load and str ess The load deflection formula was developed by J. Almen and A. calculations. This has not been adequately consider ed in Laszlo, and published in the Transactions of the American previous technical literature. Society of Mechanical Engineers, May 1936, and is rendered as P follows: Flat LOAD IN LBS. AT A GIVEN DEFLECTION OD β β DISC SPRING AT FLAT R Flat In the flattened condition, the deflection f is equal to the conical Figure 6 P height h and the equation becomes: Disc springs 8 mm and thicker ar e made with a bearing flat at upper ID and lower OD as standar d (see Fig. 6). This bearing flat assures mor e uniform loading and better alignment of the disc OD To calculate the load accurately, the following important factors stack. The flat is equal appr ox. to 150 load calculations, . For must be considered: R must be calculated to the inner edge of the flat. SUMMARY Precise load and str ess calculations r equire the determination of the disc spring angle β. Since this is not easily determined by Figure 2 Figure 3 physical measur ement, we have developed a computer β program that calculates the pr ecise angle and arrives at the β R R exact dimension for conical height h. This then determines Disc with theoretical sharp corners accurate load and str ess calculation. When designing special disc springs and wishing to evaluate the r esultant load and If the disc spring is made as in Fig. 2, which is unusual, then stress with accuracy , please consult our Engineering R = OD / 2. Most disc springs ar e made as in Fig. 3. Department. Therefore, the load bearing radius is not equal to half of the The load and str ess formulas ar e corr ect only with the maximum outside diameter. To calculate R, the angle β first has assumption that the spring will be worked within the elastic limit to be determined. of the material. 30
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    09RolexCatalogR3 9/4/09 11:30 AM Page 31 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex DYNAMIC LOADING & FATIGUE LIFE 22 Dynamic loading of disc springs occurs when the load continuously changes from preload to final load. 20 The “str ess-time” curve of such disc springs which pulsate 18 17.4 MINIMUM, MAXIMUM STRESS LIMIT uniformly is sinusoidal. This is not true in cases of impact loading CL ES 16 CY and therefore it is difficult to predict their life and behavior. ES 4 =1 0 CL N 4 CY (final stress psi x 10 4 ) 0 ES x1 CL Disc spring life may be dif ferentiated into 2 categories: 14 N= 5 4 0 CY 1 2x 1) Limited life: where cycles vary without failur e between 40,000 12 N≥ and 2,000,000 cycles. 2) Unlimited life : cycles in excess of 2•10 6 without failur e. For 10 virtually indefinite life, the table below indicates the appropriate 8 values r equired given in per cent of travel, r elating pr eload to final load AND considering the disc spring thickness. 6 12.4 Max. Deflection 4 Preload in % of h DIAGRAM FOR DISC SPRINGS 2 in % of h Disc Thickness WITH t < .039" ≤ .039" ≥ .157" 0 15 50 44 0 2 4 6 8 10 12 14 16 18 20 22 25 56 49 MINIMUM STRESS LIMIT (preload stress psi x 10 4 ) 50 67 64 FATIGUE LIFE Fatigue life for disc springs is defined by the ef fective number of 22 stress cycles that can be sustained prior to failur e under certain 20 DESIGN INFO conditions. This depends on the minimum stress, maximum stress and stress range. 18 MINIMUM, MAXIMUM STRESS LIMIT ES The diagrams presented here are for evaluating fatigue life of single 16 4 CY CL ES 0 disc springs or series stacks not mor e than 6 springs. Ther e ar e N= 1 CL (final stress psi x 10 4 ) 4 CY 14 1 0 ES three basic groups, depending on thickness (see legend with each N= 5x 4 CY CL 10 diagram). 12 N ≥2 x The horizontal axis represents PRELOAD STRESS. 10 The vertical axis represents FINAL STRESS. The fatigue life is found at the intersection of these points on the 8 graph. The ZONE in which they fall tells the pr edicted life. If they 6 fall outside the zones, their life is not generally pr edictable. 4 The horizontal bor der line enclosing the top portion of the graph DIAGRAM FOR DISC SPRINGS (zone) represents the yield strength of the spring steel material. 2 .039 ≤ t ≤ .236" Intersection points of min/max str ess limits which fall outside the 0 graph/zone boundaries ar e to be avoided as they indicate spring 0 2 4 6 8 10 12 14 16 18 20 22 failure is likely at an early stage. MINIMUM STRESS LIMIT (preload stress psi x 10 4 ) The graphs were developed based on empirical test data. The test loads were sinusoidally executed. 22 HOW TO USE THE GRAPHS 20 1) For standard catalog disc springs: a) Determine preload stress 18 MINIMUM, MAXIMUM STRESS LIMIT b) Determine final load stress 16 The intersection of the stress coordinates will indicate the range of LE S S (final stress psi x 10 4 ) YC LE 14 4 C YC fatigue life that may be expected. = 10 10 4 C YC LE S N x 4 C =5 0 12 x1 2) For non-standard or special disc springs: N ≥2 N a) Determine the pr eload stress from formula on page 32 for 10 points S2 and S3. Use the HIGHER of the two values for preload and final load. 8 b) Repeat above pr ocedure for FINAL STRESS using again 6 the higher value found. 4 3) EXAMPLE DIAGRAM FOR DISC SPRINGS AM188207: .709 x .323 x .0276 (see page 10) 2 .236 < t ≤ .551" Preload stress at deflection f = .5h : 124000 psi 0 Final load stress at deflection f = .75h : 174000 psi 0 2 4 6 8 10 12 14 16 18 20 22 Intersection point between nearby 2 MIO-cycles-line: MINIMUM STRESS LIMIT Predicted cycles: 1.5 MIO (preload stress psi x 10 4 ) 31
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    09RolexCatalogR3 9/4/09 11:30 AM Page 32 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex DYNAMIC LOADING & FATIGUE LIFE DISC SPRING STRESS CALCULATIONS TABLE 1 Values for M, C1, C2 α OD/ID M C1 C2 1.10 .166 .986 1.002 1.15 .232 1.001 1.025 1.20 .291 1.016 1.048 1.25 .342 1.030 1.070 1.30 .388 1.044 1.092 1.35 .428 1.058 1.114 1.40 .463 1.072 1.135 1.45 .495 1.085 1.157 Where M, C 1, C2 are from Table 1. E and μ from material 1.50 .523 1.098 1.178 tables. 1.60 .571 1.124 1.219 1.70 .610 1.149 1.260 1.80 .642 1.173 1.300 1.90 .668 1.197 1.339 2.00 .680 1.220 1.378 2.10 .706 1.242 1.416 2.20 .721 1.264 1.453 a = D/d and L n = natural logarithm, stress as given is psi DESIGN INFO 2.30 .733 1.286 1.490 S1 2.40 .742 1.307 1.527 2.50 .750 1.328 1.563 2.60 .757 1.348 1.599 2.80 .767 1.388 1.669 S2 3.00 .773 1.426 1.738 3.20 .776 1.464 1.806 S3 3.40 .778 1.500 1.873 For evaluation of compr essive stress, use formula S1. It 3.60 .778 1.535 1.938 computes the compr essive str ess at the upper inner 3.80 .777 1.570 2.003 diameter. This compr essive str ess may be as high as 4.00 .775 1.604 2.067 400,000 psi for certain bolted applications. For dynamic applications, it is necessary to consider the tensile str esses at the points marked S2 and S3. The stresses at these points depend on the ratio of diameters (α) and the spring characteristic (C) as well as on the deflection (f). This stress should not exceed 200,000 psi at .75h deflection. OD OR ID OD OR ID CLEARANCE (MM) (INCH) MM INCH OD AND ID GUIDE CLEARANCES Up to 16 0.63 0.18 0.008 Disc spring diameters change when the springs ar e Over 16 Up to 20 0.64 0.79 0.27 0.012 loaded. It is necessary to take this into account when Over 20 Up to 26 0.80 1.02 0.36 0.016 specifying clearances between springs and bolts or Over 26 Up to 31.5 1.03 1.24 0.45 0.020 guide rods operating in the ID of the spring, or between Over 31.5 Up to 50 1.25 1.97 0.54 0.024 springs and cavity walls when operating in holes. The Over 50 Up to 80 1.98 3.14 0.69 0.031 chart gives recommended MINIMUM guide clearances. Over 80 Up to 140 3.15 5.52 0.87 0.039 Over 140 Up to 250 5.53 9.85 1.41 0.063 Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 32
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    09RolexCatalogR3 9/4/09 11:30 AM Page 33 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex DISC SPRING STACKS 1 DISC SPRINGS MAY BE USED SINGLY OR IN COMBINATIONS 2 3 3 P3 LOAD 2 P2 1 P1 Stacked in Parallel Series Parallel Series DEFLECTION TOTAL DEFLECTION = TOTAL DEFLECTION = Combinations can be 3 deflection of 1 disc deflection of 1 disc x no. designed to accommodate P3 ≈ 3P1 TOTAL LOAD = load on 1 discs in stack virtually any load or disc x no. of discs TOTAL LOAD = load on 1 deflection and to obtain disc progressive or regressive 1 2 characteristics. 2 P2 ≈ 2P1 LOAD 3 1 LOAD P P1 DESIGN INFO DEFLECTION DEFLECTION f Disc springs of dif fering thickness can be stacked in series to obtain a pr ogressively rising load. This ef fect is DISC SPRING DAMPING (Hysteresis) also obtained using same thickness springs but In disc spring stacks, particularly those with parallel incrementally increasing the units in the stack. Car must e units, friction must be considered. Friction occurs due to be taken not to over-stress the spring in the stack. contact of the spring face (radial wall). As a r esult, the spring for ce incr eases on loading and decr eases on (Note: Friction forces between springs must be consider ed.) unloading causing the damping ef fect. The load value is a function of the number of disc springs in parallel as 1000 shown on the graph. An approximation of load 900 increase or decrease is on the order of 2–3 percent per each set of 2. 800 3 18 x 8.2 x 0.7 x 1.25 OH 700 (.709 x .323 x .0276 x .0492 OH) LOAD IN LB 600 Measured characteristic of various disc springs stacks 500 Stacks consisting of 10 single disc springs or 10 multi 400 2 spring components were tested. 300 Curve 1: Single discs of 10 in series 200 1 Curve 2: 10 sets of 2 parallel 100 Curve 3: 10 sets of 3 parallel 0 0 .02 .04 .06 .08 .1 .12 .14 .16 .18 .2 TRAVEL IN INCHES Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 33
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    09RolexCatalogR3 9/4/09 11:30 AM Page 34 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex DISC SPRING MATERIALS: CHEMICAL/PHYSICAL PROPERTIES CHEMICAL CONTENT IN % Material C Si Mn P S Al Cr Ni V Fe Cu Ti Mo Co Columbium Carbon Silicon Manganese Phosphorus Sulphur Aluminum Chromium Nickel Vanadium Iron Copper Titanium Molybdenum Cobalt & Tantalum C1075 .7 - .8 .25 - .5 .6 - .8 .045 .045 – – – – – – – – – SAE6150 .47 - .54 .15 - .35 .60 - 1.00 .035 .040 – .75 - 1.20 – .15 min. – – – – – 17/ 7 PH ≤ .09 ≤ 1.0 ≤ 1.0 – – .75 - 1.5 16.0 - 18.0 6.5 - 7.75 – – – – – (ARMCO RG.T.M.) AISI 301 ≤ .12 ≤ 1.0 ≤ 2.0 – – – 16.0 - 18.0 7.0 - 9.0 – – – – – – INCONEL .08 .5 1.0 – .01 .7 15.5 70.0 – 7.0 .5 2.5 – 1.0 .95 X-750 INCONEL .08 .35 .35 .015 .015 .6 19.0 52.5 – 17.0 .3 .9 3.05 1.0 5.125 718 AISI H-13 .32 - .45 .8 - 1.2 .2 - .5 .03 .03 – 4.75 - 5.5 – .8 - 1.2 – – – 1.1 - 1.75 – – ASTM A681 MECHANICAL PROPERTIES OF DISC SPRINGS AFTER HEAT TREATMENT Tensile Strength E-Modulus (70° F) Poisson's Temperature Material PSI PSI Ratio µ Range ° F C1075 200-240.000 30 x 10 6 .30 300 SAE6150 200-240.000 30 x 10 6 .30 400 17/ 7 PH (ARMCO RG.T.M.) 170-220.000 29 x 10 6 .28 - 428 /572 DESIGN INFO AISI 301 170-220.000 28 x 10 6 .29 - 330 /392 INCONEL X-750 Consult our Engineering Dept. 31 x 10 6 .29 to 1200 INCONEL 718 Consult our Engineering Dept. 29.8 x 10 6 .29 to 1300 INCONEL 625 Consult our Engineering Dept. 30 x 10 6 .30 to 1000 MONEL K500 Consult our Engineering Dept. 26 x 10 6 .30 to 1000 HARDNESS RANGES OF STAINLESS 301/ 302 (NOT HARDENABLE — WORK HARDENED ONLY) 1/4 Hard 1/2 Hard 3/4 Hard Full Hard TS-125,000 psi min TS-150,000 psi min TS-175,000 psi min TS-185,000 psi min or or or or Rc - 25 min Rc - 30 min Rc - 35 min Rc - 40 min LOAD CHANGE (DECREASE) (ΔP) VS. TEMPERATURE 70°F 400°F 575°F 750°F 850°F Material E E ΔP E ΔP E ΔP E ΔP psi•10 6 psi•10 6 % psi•10 6 % psi•10 6 % psi•10 6 % SAE 6150 30 28.5 5 27.5 8.3 – – – – AISI 301 28 24.9 9.8 – – – – – – 17/7 PH 2.9 24.4 6.2 23.2 10.8 – – – – Temperature 70°F 250°F 500°F 1000°F 1200°F Range E E %ΔP E %ΔP E %ΔP E %ΔP Inconel psi•10 6 psi•10 6 – psi•10 6 – psi•10 6 – psi•10 6 – X-750 31 30.8 .6 28.7 7.4 25 19.4 23 25.8 Note: Designation of all stainless disc springs ar e prefixed with “S”. In all cases customer ΔP = Load Change must specify type of stainless required by giving identification following the part no. e.g., 17/ 7 PH or 301, etc. E = Modulus of Elasticity Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 34
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    09RolexCatalogR3 9/4/09 11:30 AM Page 35 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex SUGGESTED TIGHTENING TORQUE 1 VALUES TO PRODUCE CORRESPONDING BOLT CLAMPING LOADS Bolt Tensile SAE GRADE 2 BOLTS SAE GRADE 5 BOLTS SAE GRADE 7 3 SAE GRADE 84 Size Diam. Stress Tensile Proof Clamp 2 Tightening Torque Tensile Proof Clamp 2 Tightening Torque Clamp 2 Tightening Torque Clamp 2 Tightening Torque D (in.) Area Strength Load Load Dry Lub. Strength Load Load Dry Lub. Load Dry Lub. Load Dry Lub. A (sq. in.) (min. psi) (psi) P (lb.) K=0.20 K=0.15 (min. psi) (psi) P (lb.) K=0.20 K=0.15 P (lb.) K=0.20 K=0.15 P (lb.) K=0.20 K=0.15 lb. in. lb. in. lb. in. lb. in. lb. in. lb. in. lb. in. lb. in. 4–40 0.1120 0.00604 74.000 55.000 240 5 4 120.000 85.000 380 8 6 480 11 8 540 12 9 4–48 0.1120 0.00661 280 6 5 420 9 7 520 12 9 600 13 10 6–32 0.1380 0.00909 380 10 8 580 16 12 720 20 15 820 23 17 6–40 0.1380 0.01015 420 12 9 640 18 13 800 22 17 920 25 19 6–32 0.1640 0.01400 580 19 14 900 30 22 1100 36 27 1260 41 31 8–36 0.1640 0.01474 600 20 15 940 31 23 1160 38 29 1320 43 32 10–24 0.1900 0.01750 720 27 21 1120 43 32 1380 52 39 1580 60 45 10–32 0.1900 0.02000 820 31 23 1285 49 36 1580 60 45 1800 68 51 1 ⁄4 -20 0.2500 0.0318 1320 66 49 2020 96 75 2500 120 96 2860 144 106 1 ⁄4 -28 0.2500 0.0364 1500 76 56 2320 120 86 2860 144 108 3280 168 120 lb. ft. lb. ft. lb. ft. lb. ft. lb. ft. lb. ft. lb. ft. lb. ft. 5 ⁄16 -18 0.3125 0.0524 2160 11 8 3340 17 13 4120 21 16 4720 25 18 5 ⁄16 -24 0.3125 0.0580 2400 12 9 3700 19 14 4560 24 18 5220 25 20 3 ⁄8 -16 0.3750 0.0775 3200 20 15 4940 30 23 6100 40 30 7000 45 35 3 ⁄8 -24 0.3750 0.0878 3620 23 17 5600 35 25 6900 45 30 7900 50 35 7 ⁄16 -14 0.4375 0.1063 4380 30 24 6800 50 35 8400 60 45 9550 70 55 7 ⁄16 -20 0.4375 0.1187 4900 35 25 7550 55 40 9350 70 50 10700 80 60 1 ⁄2 -13 0.5000 0.1419 5840 50 35 9050 75 55 11200 95 70 12750 110 80 1 ⁄2 -20 0.5000 0.1599 6600 55 40 10700 90 65 12600 100 80 14400 120 90 9 ⁄16 -12 0.5625 0.1820 7500 70 55 11600 110 80 14350 135 100 16400 150 110 9 ⁄16 -18 0.5625 0.2030 8400 80 60 12950 120 90 16000 150 110 18250 170 130 DESIGN INFO 5 ⁄8 -11 0.6250 0.2260 9300 100 75 14400 150 110 17800 190 140 20350 220 170 5 ⁄8 -18 0.6250 0.2560 10600 110 85 16300 170 130 20150 210 160 23000 240 180 3 ⁄4 -10 0.7500 0.3340 13800 175 130 21300 260 200 26300 320 240 30100 380 280 3 ⁄4 -16 0.7500 0.3730 15400 195 145 23800 300 220 29400 360 280 33600 420 320 7 ⁄ 8 -9 0.8750 0.4620 60.000 33.000 11400 165 125 29400 430 320 36400 520 400 41600 600 460 7 ⁄ 8 -14 0.8750 0.5090 12600 185 140 32400 470 350 40100 580 440 45800 660 500 1- 8 1.0000 0.6060 15000 250 190 38600 640 480 47700 800 600 54500 900 680 1-12 1.0000 0.6630 16400 270 200 42200 700 530 52200 860 660 59700 1000 740 1 1⁄8-7 1.1250 0.7630 18900 350 270 105.000 74.000 42300 800 600 60100 1120 840 68700 1280 960 1 1⁄8-12 1.1250 0.8560 21200 400 300 47500 880 660 67400 1260 940 77000 1440 1080 1 1⁄4-7 1.2500 0.9690 24000 500 380 53800 1120 840 76300 1580 1100 87200 1820 1360 1 1⁄4-12 1.2500 1.0730 26600 550 420 59600 1240 920 84500 1760 1320 96600 2000 1500 1 3⁄8 -6 1.3750 1.1550 28600 660 490 64100 1460 1100 91000 2080 1560 104000 2380 1780 1 3⁄8 -12 1.3750 1.3150 32500 740 560 73000 1680 1260 104000 2380 1780 118400 2720 2040 11⁄2 -6 1.5000 1.4050 34800 870 650 78000 1940 1460 111000 2780 2060 126500 3160 2360 11⁄2 -12 1.5000 1.5800 39100 980 730 87700 2200 1640 124005 3100 2320 142200 3560 2660 Notes: 2. Clamp load is also kno wn as preload or initial load in tension on 3. Tensile strength (min psi) of all Grade 7 bolts is 133.000. Proof 1. Tightening torque values are calculated from the formula T =KDP, bolt. Clamp lead (lb) is calculated by arbitrarily assuming usable bolt load is 105.000 psi. where T =tightening torque, lb-in. K =torque-friction coefficient; strength is 75% of bolt proof load (psi) times stress area (sq in.) of 4. Tensile strength (min psi) of all Grade 8 bolts is 150.000 psi. D =nominal bolt diameter , in.; and P =bolt c lamping load developed threaded section of each bolt size. Higher or lo wer values of c lamp Proof load is 120.000 psi. by tightening, lb. load can be used depending on the application requirements and the Ref.: Fastening Reference . Machine Design . Nov. 1977. judgment of the designer. 10,000 9,000 BOLT CLAMPING FORCE (lbs.) 5/8" - 11 BOLT 8,000 CLAMPING 7,000 1/2" - 13 FORCE VS. 3/4" - 10 6,000 TIGHTENING 3/8" - 16 TORQUE FOR 5,000 UNLUBRICATED 4,000 5/16" - 18 STEEL BOLTS 3,000 2,000 1,000 0 0 100 200 300 400 500 600 700 800 900 1000 TIGHTENING TORQUE (inch - lbs.) 35
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    09RolexCatalogR3 9/4/09 11:30 AM Page 36 410-391-7400 Fax 410-687-9223 www.mw-ind.com/rolex REQUEST FOR QUOTE Copy and fax this form to MPS/Rolex Spring for a fast quote on your next disc springs pr oject. Fax to 410-687-9223 *required Date__________________________________________________ Time _____________________________________________ First name*________________________________________ Last name* _____________________________________________ Company name* ___________________________________________________________________________________________ Street address* ____________________________________________________________________________________________ City*_________________________________________________ State* _____________________________________________ Zip/postal code ___________________________________ Email address _____________________________________________ Telephone* ______________________________________________ Fax _____________________________________________ Please provide the following information (please state units of measurement used in each field): Outside diameter_________________________________ Inside diameter______________________________________________ Thickness ___________________________________ Reduced thickness _____________________________________________ Overall height ______________________________________________ For custom disc springs please pro vide the following information (please state units of measurement used in each field): Loads at which deflections (if kno wn)____________________________________________________________________________ Loads at which heights (if kno wn) ______________________________________________________________________________ Maximum OD _____________________________________Minimum OD ______________________________________________ Maximum ID _______________________________________Minimum ID ______________________________________________ Maximum deflection _______________________Maximum height possible ______________________________________________ REQUEST FOR QUOTE Avg. operating temp. (or temp. range) _________________Maximum temp. ______________________________________________ Cycles desired? ___________________________ Dynamic or Static Corrosive media? Yes (please indicate) ________________________ No Are the disc springs guided on OD or ID? Is guiding element hardened (56 HRc min) and ground? Yes No Lubrication _________________________________________________ Quantity required & frequency ___________________________________ All information provided will be trea ted in the strictest confidence and will not be made a vailable to third parties. Can’t find the part required for your application? No problem! Call Rolex Spring at 410-391-7400 and speak to a Sales Associate regarding our custom manufacturing capabilities. 36
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    09RolexCvrR3 9/3/09 8:57 AM Page 2 A message from General Manager MW Industries serves Ways to contact You can always rely on Rolex Spring... market leaders in Rolex Spring... Steven C. Krajewski industries such as… Mail Dear Rolex Spring Customer, Rolex Spring is a leading manufacturer Agricultural We at Rolex Spring are proud to introduce our 2009 Catalog, of disc springs with our first completely re-designed catalog in a very long time! It is an extensive Automotive just one of the many exciting changes we have made her e, all inventory and custom of which are intended to help us better serve you. manufacturing 8900 Kelso Drive capabilities. For forty Auto Racing Baltimore, MD 21221 We have relocated our production facility to our sister years Rolex Spring division, Maryland Precision Spring in Baltimore, Maryland, has been serving such industries as aviation/aer ospace, and have used this move as an opportunity to invest in new transportation, machining and construction and many mor e. Aviation PHONE production and heat treating equipment. Applying the Aerospace principles of Lean Manufacturing and Six Sigma, we have Rolex Spring provides: also streamlined and optimized our manufacturing pr ocesses across the board. s Large disc spring inventory Computers Since our founding in 1969, you can continue to r ely on Rolex s Custom manufacturing Spring for— Electrical 410-391-7400 s Exacting quality standards and certifications s Rolex Spring is just as committed to quality today as we s Metric and standard sizes were in 1996 when we were the first disc spring Energy manufacturer to achieve QS and ISO certifications. s ODs from 1/4" to 40" FAX s We offer design and engineering support – fr om drawing s Outstanding customer service and technical support Hand and Power board to installation – for your applications. Tools Rolex Spring is proud to be a part of Maryland Pr ecision s Our manufacturing expertise enables us to work in all Spring. Both businesses are members of the MW Industries grades and types of steel, in addition to specialty family of companies. Heavy Trucks metals. 410-687-9223 s We provide assembly and packaging services, including Transportation stacking, to meet your needs. WEB s We are not limited to the pr oducts you see in this catalog! We can custom manufacture to your Medical requirements and can match other manufactur ers’ standard designs as well. Terms: Maryland residents add 6% Off-Road We think you will be impr essed with our new catalog! You can or appropriate tax for your district. Machinery also visit us online at www.mw-ind.com/rolex. We are proud Prices are subject to change without mw-ind.com/rolex notice; FOB, Baltimore, M D. of our past, but equally excited about our futur e. Speaking for Outdoor Power all of us at Rolex Spring, we would like to thank you for your support and we look forward to serving you! All damage claims must be filed by Equipment EMAIL consignee within 30 days of receipt. Retail Products We accept: Display Fixtures Steve Krajewski Telecommunications rolexspring@mw-ind.com General Manager
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