1. Omar El Maghraby
V 523 (2/3 D), St 36, Palms Resort, Police Academy, 1st
Settlement, Ring Road, Cairo, Email: maghraby10@hotmail.com, M: +201001383444
Career Objective
Challenging job in the mechanical engineering field to make use of & enhance my academic, technical & managerial experience and develop
& build on my communication, leadership, organization, planning, innovation, decision making and analytical skills
Education
Master of Engineering, the American University in Cairo (AUC), Dec 2013
• Major: Mechanical Engineering, Specialized in: Industrial Engineering
• Coursework included: Production Systems Design, Total Quality Management & Reliability, Facilities Planning & Design, Materials in
Design Manufacturing (Design for Manufacturability & Assembly ), Systems Modeling and Optimization, Engineering Statistics,
Engineering for a Sustainable Environment, Marketing Management & Introduction to Nanomaterials
Bachelor of Science, the American University in Cairo (AUC), June 2010
• Major: Mechanical Engineering, Specialized in 1. Industrial Engineering 2. Design Engineering
• Coursework included: Automated manufacturing systems, Quality Control, Production & Inventory Control, Computer Aided Design,
Ergonomics, Manufacturing Processes, Mech. Design, Thermodynamics, Fluid Mechanics, Automatic Control & Manage. Fundamentals
Work Experience
March 2015 - Present, Continuous Improvement Engineer, Candy & Count Lines at Mondelez International (Kraft Foods), 10th
of Ramadan
• Working on replacing conventional lighting systems by motion detection systems in all plant warehouses and in main meeting rooms
• Working on a safety & productivity project at biscuit line where mixer area is automated instead of manual operation
• Replaced outdated mech. clutch of biscuit line packaging MCs by servo-motors; improved efficiency by reducing minor stops. & rework
• Working on improv. steam net. of Candy & Count Lines by replacing steam traps & pressure reducers to minimize energy consumption
• Worked on rolling out Integrated Lean Six Sigma program across Candy, Count & Flake Lines throughout phase 1
• Working on 3 Sigma Certification for Jelly Production Line
June 2013 – Feb 2015, Continuous Improvement Engineer, Count Lines at Mondelez International (Kraft Foods), 10th
of Ramadan Plant (CTOR)
• Worked on Safety kaizens to minimize near misses & LTIRs; manufacturing safe ladders, sieves & safety covers installment … etc.
• Worked on Quality kaizens to improve GMP; manufacturing hygiene components to avoid product contamination
• Worked on placing hygiene separators between product rows to minimize rework due to sticky bars
• Worked on replacing weak & tight belts with wider ones to reduce their breakdowns & raise product stability on production line
• Worked on standardizing the process of choosing the suitable belt for each work station
• Worked on drums repair using Stainless steel 316 filling to reduce rework & improve nougat quality to reduce rejections
• Lead & Participated in Kaizen events targeting Workplace Organization, Rework Minimization & Breakdowns Minimization
• Replaced normal tighten. tools by more efficient ones e.g. revers. wrenches & original bearing installers; reduce MTTR & raise efficiency
• Leading a team of 3 Operation Analysts
- Managing production data reporting process including daily, weekly, monthly & Annual Reports, Data Audits & Weights
- Managing the Idea Management System (IMS) process across CTOR Plant including Ideas Recording & IMS reports
- Developing analysts in terms of time management skills, English language, Advanced Microsoft office tools & Minimizing mistakes
• Performed a study on segmenting energy sources across the 14 lines; for more accurate measurements & more precise Cost Allocation
• Participated in 3 Sigma Validation for the Halls 1 Line including Measurement System Analysis & Process Capability
• Lead a series of root cause analysis meetings targeting quality complaints elimination across CTOR & got a corresponding action plan
• Performed a time & motion study on count lines to calculate the utilization of operators in order to find productivity opportunities
• Contributed in passing phase 0 of Integrated Lean Six Sigma, passed qualification exam & finally, appointed Deputy FI Pillar Lead
• Attended Lean 6σ GB Sessions, got highest score among candidates scoring 94% & Bubbly Weight Minimization project is in progress
• Rolling out 5S by training & implement. through organiz. Materials WIP & finished product areas & placing toolbox in specified locations
March 2012 – April 2013, Project Engineer at Egyptian Spanish Company for producing cardboards at Badr Industrial City
• Planned & Coordinated the plant premises construction tasks performed by subcontractors: Concrete & Steel structures
• Researched for the requirements of the production process: machineries, material types, suppliers, labor and inventories
• Performed the feasibility Study & Planned the production flow in terms of Plant Layout, material handling and Inventory
Jan 11-Feb 12, Operation & Maintenance Engineer at National Gas Company’s Pressure Reduction Station at 10th
of Ramadan
• Lead a team of 6 emergency technicians, 3 station technicians, 2 Network technicians, 4 drivers and 3 security men
- Planned and Implemented Operation and Preventive & corrective maintenance of station components i.e. pipelines, regulators …etc.
- Implemented operation & preventive & corrective maintenance of gas pipelines, regulators, network valves & industrial modules
- Applied company’s quality, health, safety and environment (QHSE) certified policies in documents and technicalities
August-December 2010, Mechanical Design Engineer at Akhnaton Mechatronics Company, EVA, Armanious Group
• Designed and manufactured machines and their components using CAD/CAM systems, and conventional systems
- Designed and Supervised the manufacturing of a gear pump producing a pressure of 3 bar
- Designed and Supervised the manufacturing of a pomegranate crusher working by a motor- gear system
- Designed a facilities layout for a production line of shower gel filled bottles including air-conditioning, fire, water…etc.
Internship Experiences
July - August 2012, Intern, Cementos La Union - Arabian Cement Company, Ain Sokhna, Egypt – Field Mechanical Engineering
Extracurricular Activities
• Regularly donating blood & funds at different charity organizations e.g. Resala, Egyptian Blood Bank… etc.
Personal Skills and Interests
• Fluent in the Arabic language and in the English language
• Professional in Solid Works, Solid CAM, Microsoft Office& AutoCAD & very good in Minitab, Qeystone & CES for Material Selection

2. • Practice outdoor sports (Soccer and Running) & Gymnastics – Birth Date: 28/3/1988 - Marital Status: Single – Military Status: Exempted