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RAPID PROTYPING
Introduction
• The word prototype derives from the Greek (prototypon),
"primitive form", neutral of (prototypos), "original, primitive",
• from (protos), "first" and (typos), "impression“
• Meaning of protype- a first or preliminary form from which
other forms are developed or copied.
• Protype is defined as an exact replica of the final product.
• The term Raoid protyping (RP) refers to a class of
technologies that can automatically construct physical models
from Computer Aided Design(CAD) data.
Rapid Prototyping Defined
• Rapid Prototyping (RP), as defined refers to the layer by
layer fabrication of three dimensional physical models
directly from computer aided design (CAD).
• Advantage of building a part in layers is that it
allows you to build complex shapes that would be
virtually impossible to machine, in addition to the
more simple designs.
• Rp can build intricate internal structures, parts inside
of parts, and very thin wall features just as easily as
building a simple cube.
• Rp also decreases the amount of operation time
required by humans to build parts
• Once started, usually run unattended until the part is
complete.
• Models can usually be built within hours, and the
build materials for most processes are generally
inexpensive.
Types of prototype
The 2 types of prototype are
1. Virtual
2. Physical
Virtual prototype : Virtual prototyping is a technique in the
process of product development. It involves using
computer aided design and computer aided engineering
software to validate a design before committing to making
a physical prototype.
Physical protype,on the other hand is the tangible
manifestation of the product usually built for testing and
experimentation.
Visual prototype
Physical prototype
• Physical prototypes are further divided into
1. Functional
2. Non functional
FUNCTIONAL
NON-
FUNCTIONAL
• Form
• Fit
• Function(per
formance
and
endurance)
Concept
Mock up: to
convey
overall
shape,size ,
colour
Aesthetics only
Physical Prototype
FORM
Aesthetics,simula
tion,shape,size,co
lour
FIT
(Accuracy in
representing
geometry)(fitn
ess to check
out assembly
with mating
parts)
FUNCTION
Limited to
performance
FULLY
FUNCTIONAL
PROTOTYPE
Endurance made of
design material
Basic prototype
categories
In general, "prototypes" fall into five basic
categories:
1. Proof of Principle Prototype
• A Proof of concept prototype is used to test some
aspect of the intended design without attempting
to exactly simulate the visual appearance, choice
of materials or intended manufacturing process.
• Such prototypes can be used to "prove" out a
potential design approach such as range of
motion, mechanics, sensors, architecture, etc.
• These types of models are often used to identify
which design options will not work, or where
further development and testing is necessary.
2. Form Study Prototype
• This type of prototype will allow designers to
explore the basic size, look and feel of a product
without simulating the actual function or exact
visual appearance of the product
3. User Experience Prototype
• A User Experience Model invites active human
interaction and is primarily used to support user
focused research. While intentionally not
addressing possible aesthetic treatments, this
type of model does more accurately represent
the overall size, proportions, interfaces, and
articulation of a promising concept.
4. Visual Prototype will capture the intended
design aesthetic and simulate the
appearance, color and surface textures of
the intended product but will not actually
embody the function(s) of the final product.
5. Functional Prototype (also called a working
prototype) will, to the greatest extent
practical, attempt to simulate the final
design, aesthetics, materials and
functionality of the intended design.

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Rapid protyping-2-Additive Manufacturing.pptx

  • 2. Introduction • The word prototype derives from the Greek (prototypon), "primitive form", neutral of (prototypos), "original, primitive", • from (protos), "first" and (typos), "impression“ • Meaning of protype- a first or preliminary form from which other forms are developed or copied. • Protype is defined as an exact replica of the final product. • The term Raoid protyping (RP) refers to a class of technologies that can automatically construct physical models from Computer Aided Design(CAD) data.
  • 3. Rapid Prototyping Defined • Rapid Prototyping (RP), as defined refers to the layer by layer fabrication of three dimensional physical models directly from computer aided design (CAD).
  • 4. • Advantage of building a part in layers is that it allows you to build complex shapes that would be virtually impossible to machine, in addition to the more simple designs. • Rp can build intricate internal structures, parts inside of parts, and very thin wall features just as easily as building a simple cube. • Rp also decreases the amount of operation time required by humans to build parts • Once started, usually run unattended until the part is complete. • Models can usually be built within hours, and the build materials for most processes are generally inexpensive.
  • 5. Types of prototype The 2 types of prototype are 1. Virtual 2. Physical Virtual prototype : Virtual prototyping is a technique in the process of product development. It involves using computer aided design and computer aided engineering software to validate a design before committing to making a physical prototype. Physical protype,on the other hand is the tangible manifestation of the product usually built for testing and experimentation.
  • 8. • Physical prototypes are further divided into 1. Functional 2. Non functional
  • 9. FUNCTIONAL NON- FUNCTIONAL • Form • Fit • Function(per formance and endurance) Concept Mock up: to convey overall shape,size , colour Aesthetics only Physical Prototype
  • 10. FORM Aesthetics,simula tion,shape,size,co lour FIT (Accuracy in representing geometry)(fitn ess to check out assembly with mating parts) FUNCTION Limited to performance FULLY FUNCTIONAL PROTOTYPE Endurance made of design material
  • 11. Basic prototype categories In general, "prototypes" fall into five basic categories: 1. Proof of Principle Prototype • A Proof of concept prototype is used to test some aspect of the intended design without attempting to exactly simulate the visual appearance, choice of materials or intended manufacturing process. • Such prototypes can be used to "prove" out a potential design approach such as range of motion, mechanics, sensors, architecture, etc. • These types of models are often used to identify which design options will not work, or where further development and testing is necessary.
  • 12. 2. Form Study Prototype • This type of prototype will allow designers to explore the basic size, look and feel of a product without simulating the actual function or exact visual appearance of the product 3. User Experience Prototype • A User Experience Model invites active human interaction and is primarily used to support user focused research. While intentionally not addressing possible aesthetic treatments, this type of model does more accurately represent the overall size, proportions, interfaces, and articulation of a promising concept.
  • 13. 4. Visual Prototype will capture the intended design aesthetic and simulate the appearance, color and surface textures of the intended product but will not actually embody the function(s) of the final product. 5. Functional Prototype (also called a working prototype) will, to the greatest extent practical, attempt to simulate the final design, aesthetics, materials and functionality of the intended design.