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GREEN APPROACH FOR DEVELOPMENT OF ORALLY
DISINTEGRATING TABLETS
Research Student
Kishor V. Kande
(M.Tech)
RESEARCH GUIDE
PROF. P. V. DEVARAJAN
9/16/2016 1
OPEN DEFENCE
INSTITUTEOF CHEMICAL TECHNOLOGY, MUMBAI
9/16/2016 2
INTRODUCTION
According to US FDA:
“A solid dosage form containing medicinal substance, which disintegrates
rapidly usually within a matter of seconds, when placed upon the tongue”.
More rapid drug absorption from the pre-gastric area i.e. mouth, pharynx
Easy administration for patients who are mentally ill, disabled and uncooperative
Improved stability, low sensitivity to environmental condition
No water needed
Increase bioavailability of drug
Definition of Orally Disintegrating Tablets
ODTs
Advantages
9/16/2016 3
TECHNOLOGIES
CONVECTIONAL
TECHNOLOGIES
Freeze Drying
Tablet Moulding
Direct Compression
Spray Drying
Sublimation
Mass Extrusion
PATENTED
TECHNOLOGIES
Zydis Technology
Orasolve Technology
Durasolv Technology
Wowtab Technology
Flashdose Technology
Flashtab Technology
AdvaTab
Oraquick Technology
Area Wise Distribution of
Technologies used
Conventional Tablet Compression (85%)
Tablet moulding (9%)
Freeze-Drying (4%)
Tablet Loading (1%)
AlHusban, Farhan, Yvonne Perrie, and Afzal R. Mohammed. "Formulation of multiparticulate systems as lyophilised orally disintegrating
tablets." European journal of pharmaceutics and biopharmaceutics 79, no. 3 (2011): 627-634.
9/16/2016 4
LIMITATIONS OF CURRENT
TECHNOLOGY
Limitations
High
Friability
Taste
Masking
Rapid
Disintegra
tion
Moisture
Sensitive
Processing
Time
Cost of
Final
Product
AIM, OBJECTIVE AND RATIONALE
9/16/2016 5
To develop microwave assisted orally disintegrating tablets of LMG
with rapid dissolution.
Objective
Develop
Placebo
ODT
Decrease
DT &
Increased
strength
Increase
dissolution
rate of drug
Lamotrigin
ODTs
Taste
Masked
Formulation
WHY MICROWAVE TECHNOLOGY FOR
ODT
9/16/2016 6
 To make a porous tablet for reducing disintegration time (DT)
 Increased hardness with low (DT)
 Reduce processing time
 Reduction in formulation cost
 Process Scalability
Principal Behind Formation of Porous Tablet
 Microwave irradiation produces water vapor from the water carrier in wet
molded tablets and could also dissolve the surface of sugar alcohol granules to
form new bridges between particles.
Sano, S., Iwao, Y., Kimura, S., Itai, S., 2011. Preparation and evaluation of swelling induced-orally disintegrating tablets by
microwave irradiation. Int. J. Pharm. 16,252–259.
DRUG PROFILE
9/16/2016 7
Parameter Value
Drug Lamotrigine (LMG)
Molecular Wt. 256.1
Mol. formula C9H7Cl2N5
Category Anticonvulsant
Solubility Very slightly soluble in water
Half life 25 +/- 10 hours (healthy
individuals); 42.9 hours
(chronic renal failure )
Log P 2.5
Polar surface area 90.71
Polarizability 23.7
Structure
IUPAC Name: 6
(2,3dichlorophenyl)-1,2,4-
triazine-3,5-diamine
 BCS class II (Low solubility
& High permeability)
WHY ODT FOR LAMOTRIGINE
9/16/2016 8
 Lamotrigine is an anticonvulsant drug indicated for treatment of bipolar I disorder
and for various types of epilepsy
 Conventional tablets cannot be given to epilepsy patients, ODT tablets makes
treatment easier for immediate therapeutic action
 Difficulty in swallowing (Dysphagia) is a common problem of all age groups,
especially elderly and pediatrics
Aim: LMG and LMG + excipients (1:1) compatibility study by FTIR in
presence of microwave irradiation at 490 watt for 5min.
Name Category
Ac-Di-Sol superdisintegrant
Explotab (SSG) superdisintegrant
Crosspovidone superdisintegrant
PVP K-25,30,90 Binder
Pregeletinized starch Binder
DC Lactose Diluent
Avicel (MCC) Diluent
Perlitol-200 (Mannitol) Diluent
Magnesium stearate Lubricant
βCD Complexing agent (For solublization)
HP-βCD Complexing agent (For solublization)
PREFORMULATION STUDY
9/16/2016 9
Lamotrigine:
A
B
frequency, cm–1 Bond functional group
A 3400–3250 N–H Stretch 1°, 2° amines
B 1650–1580 N-H Bend 1° amines
C 1335–1250 C-N Stretch Aromatic amines
D 850-550 C-CL Stretch Alkyl halides
E 3500-3200 0-H Stretch Alcohols, phenols
C D
9/16/2016 10
9/16/2016 11
(a) Pure LMG, (b) LMG+Ac-Di-Sol after 24hr., (c) LMG+Ac-Di-
Sol after 1 month, (d) LMG+ SSG after 24hr., (e) ) LMG+ SSG
after 1 month.
(a) Pure LMG , (b) LMG + Crospovidone after 24hr., (c) LMG +
Crospovidone after 1 month., (d) LMG + Mannitol after 24hr., (e) LMG
+ Mannitol after 1 month, (f) LMG + PVP K-25 after 24hr., (g) LMG +
PVP K-25 after 1 month.
(a) Pure LMG, (b) LMG + DC Lactose after 24hr., (c) LMG + DC
Lactose after 1 month, (d) LMG + β-CD after 24hr., (e) LMG + β-
CD after 1 month, (f) LMG + HPβ-CD after 24hr., (g) LMG +HPβ-
CD after 1 month
9/16/2016 12
ANALYTICAL METHOD DEVELOPMENT
UV CALIBRATION CURVE OF LMG
9/16/2016 13
y = 0.025x + 0.0088
R² = 0.9986
0
0.2
0.4
0.6
0.8
1
1.2
0 10 20 30 40 50
Absorbance
Concentration μg/ml
Stand. curve of LMG in 0.1 N Hcl
y = 0.028x - 0.0156
R² = 0.9988
0
0.2
0.4
0.6
0.8
1
1.2
0 10 20 30 40
Absorbance
Concentration (μg/ml)
Stand. curve of LMG in phosphate buffer
solution (6.8 pH)
y = 0.0253x + 0.0022
R² = 0.9982
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0 10 20 30 40
Absorbance
Concentration (μg/ml)
Standard curve in water
Solvent Purified
water
Phosphate buffer
pH 6.8
0.1N HCl
λmax 307 nm 307 nm 276 nm
Beer’s law
range
5-30 μg/ml 5-30 μg/ml 5-50 μg/ml
Avg. Slope 0.0253 ± 0 0.028 ± 0 0.0088± 0
Y-Intercept 0.0022 ± 0 0.0156 ± 0 0.025± 0
Regression
coefficient
0.9982 0.9988 0.9986
Precision 1.0869 1.012 0.977916
9/16/2016 14
STABILITY INDICATING HPLC METHOD
HPLC parameters SPECIFICATIONS
Instrument Jasco LC 900
Pump PU-980 intelligent pump
Injector Rheodyne injector system
Detector PDA
Data integration Borwin chromatography
software version 1.21
Column Waters Spherisorb® 250 ×
4.6 mm
Packing RP-18 E (5 μm)
Wavelength of detection 210 nm
Sample Volume 100 μL
Flow rate 1.0 ml/min
Retention time 6.8 min
Mobile phase Phosphate buffer pH 3:
Acetonitrile : Methanol:
THF (64:15:20:1)
HPLC Conditions
y = 89366x + 13335
R² = 0.9997
0
200000
400000
600000
800000
1000000
0 5 10 15
Area
Concentration μg/mL
Standred curve of LMG
Standard Curve of Lamotrigine by HPLC
max 210 nm
Range 1μg - 10μg
Slope 89366
Regression
coefficient
0.999
Y-Intercept 13335
HPLC Standard Curve
Parameters for LMG
9/16/2016 15
HPLC METHOD VALIDATION
Undegraded Acid Degraded Base Degraded
H2O2 Degraded Photo Degraded Microwave Drying Degraded
9/16/2016 16
HPLC METHOD VALIDATION
Precision
Sr. No System precision Method precision
1 892281 896926
2 911213 916932
3 914210 907892
4 891839 904897
5 899837 895789
6 918334 916893
AVG 904619 906554.8
SD 11506.45 9248.971
% RSD 1.271966 1.020233
Precision study for Lamotrigine analysis by HPLC
System and method precision was found to be good (% RSD<2)
LOD and LOQ
The LOD and LOQ concentrations were found to be 0.185 μg/ml and 0.563 μg/ml
respectively.
9/16/2016 17
HPLC METHOD VALIDATION
Stability of analyte in solution
Lamotrigine was found to be stable as a solution in the mobile phase, when the standard
solution of strength 10 μg/ml was analyzed at 0, 6, 24 and 48 hrs. post preparation. No
peaks corresponding to the degradation products were observed and there was no
significant change in the drug peak area. A low %RSD value (1.145) indicated that there
was no significant change in the drug peak areas (%RSD>2).
Specificity
Samples of the placebo formulations revealed clean chromatograms with no interference
from the tablet excipients. The ability of the method to separate the drug from its
degradation products and the non-interference from the tablet excipients indicates the
specificity of the method.
The RP-HPLC method developed was found to be
precise, rapid, specific and stability indicating. The
method enabled good separation of the drug and the
degraded products with a linearity range of 1-10 μg/mL
and an R² of 0.9998 for Lamotrigine (LMG)
9/16/2016 18
Green Approach For Development of Orally
Disintegrating Tablets
9/16/2016 19
FORMULATION OF PLACEBO ODTS
Process Flow Diagram
PREPARATION OF HUMIDITY CHAMBER
 To prepare humidity chamber we used salt
solution
 60gm of potassium sulphate in 20 ml of
water
 Solution is poured in desiccator
 It generates above 95 % humidity
Use of salt solutions for assuring constant relative humidity conditions in contained environments , Gonzalo Quincot et al.
PTDC/ECM/099250/2008 – Project Report .
9/16/2016 20
9/16/2016 21
Ingredients (mg/tablet) DC1 DC2 DC3 DC4 DC5 DC6
DC Mannitol 147 147 147 117 117 117
DC Lactose 40 40 40 40 40 40
Pregelatinized starch - - - 30 30 30
Ac-Di-Sol 10 - - 10 - -
SSG - 10 - - 10 -
Crospovidone - - 10 - - 10
PVP K-25 2 2 2 2 2 2
Sod. starch fumarate 1 1 1 1 1 1
Total wt.(mg) 200 200 200 200 200 200
Hardness
(Kg/cm)
Initial 3 3.2 2.9 3 3 3.2
After MWT* 3.2 3.2 3.5 3.1 3 3.7
2hr RH then
MWT*
4.4 4.2 5.2 4.4 4.5 5.2
3hr RH then
MWT*
4.5 4.2 5.3 4.5 4.6 5.4
DT
(Seconds)
Initial 175 177 37 190 184 57
After MWT* 160 162 26 157 162 35
2hr RH then
MWT*
135 130 14 114 130 15
3hr RH then
MWT*
130 117 14 130 117 14
OPTIMIZATION OF SUPERDISINTEGRANT
AND DILUENT ON PLACEBO TABLETS
*MWT: Microwave Treatment for 5 min. at 490 watt
9/16/2016 22
0
1
2
3
4
5
6
0
50
100
150
200
250
Initial After MWT* 2 hr RH then
MWT*
3 hr RH then
MWT*
DC1 DC2 DC3 DC4 DC5 DC6
DC1. DC2. DC3. DC4. DC5. DC6.
Batch Conditions
DisintegrationTime
(Seconds)
Hardness
(kg/cm)
Disintegration & Hardness Test
EFFECT OF TABLET HARDNESS ON
DISINTEGRATION TIME
9/16/2016 23
Ingredients
(mg/tablet)
DC7k2 DC8k2 DC9k2 DC10k2 DC11k2 DC12k2
DC Mannitol 117 117 112 112 147 147
DC Lactose 40 40 40 40 40 40
Pregeletinized
starch
30 30 30 30 - -
Ac-Di-Sol 10 - 15 - 10 -
SSG - 10 - 15 - 10
PVP K-25 - 2 2 2 2 2
Mg. St 2 1 1 1 1 1
Total wt.(mg) 200 200 200 200 200 200
Hardness
(Kg/Cm)
Initial 2 2 2 2 2
After MWT* 2.1 2.2 2.2 2 2.2
2hr RH then
MWT*
3.6 3.6 3.6 3.5 3.5
DT (Second) Initial 168 113 113 110 149
After MWT* 157 107 107 96 133
2hr RH then
MWT*
114 63 63 57 90
 To reduce DT of DC4 and DC5 formulation, compression force is reduced on 2 kg/cm.
 Also increased concentration of superdisintegrant in DC9 and DC10 batch
*MWT: Microwave Treatment For 5 min.
9/16/2016 24
0
0.5
1
1.5
2
2.5
3
3.5
4
0
20
40
60
80
100
120
140
160
180
200
Initial After MWT* 2 hr RH then MWT*
Disintegration & Hardness Test (N=3)
DC7k2 DC8k2 DC9k2 DC10k2 DC11k2 DC12k2
DC7k2. DC8k2. DC9k2. DC10k2. DC11k2. DC12k3.
DisintegrationTime
(Seconds)
Hardness
(kg/cm)
Batch Conditions
9/16/2016 25
EFFECT OF CONCENTRATION OF
CROSPOVIDONE AS SUPERDISINTEGRANT
Ingredients (mg/Tablet) DC13 DC14 DC15 DC16 DC17 DC18 DC19
DC Mannitol 125 123 122 155 153 152 192
DC Lactose 40 40 40 40 40 40 -
Pregeletinized starch 30 30 30 - - - -
Crospovidone 2 4 5 2 4 5 5
PVP K-25 2 2 2 2 2 2 2
Sodium starch fumarate 1 1 1 1 1 1 1
Total wt.(mg) 200 200 200 200 200 200 200
Hardness
(Kg/Cm)
Initial 3 3.2 3.2 3 3 3 3
After
MWT*
3.9 3.8 3.9 3.3 3.5 3.7 3.7
30 min
Humidity
then
MWT*
5.2 5.5 5.5 5 5.2 5.2 5.5
DT
(Second)
Initial 162 139 126 154 130 122 120
After
MWT*
156 131 119 148 123 114 110
30min
Humidity
then
MWT*
105 76 57 90 67 48 45
*MWT: Microwave Treatment For 5 min.
9/16/2016 26
0
1
2
3
4
5
6
0
20
40
60
80
100
120
140
160
180
Initial After MWT* 30 min RH then MWT*
Disintegration & Hardness Test (N=3)
DC13 DC14 DC15 DC16 DC17 DC18 DC19
DC13. DC14. DC15. DC16. DC17. DC18. DC19.
DisintegrationTime
(Seconds)
Hardness
(kg/cm)
Batch Conditions
9/16/2016 27
LMG COMPLEX FORMATION
Molecular Modeling
Minimized Macromodel 3D Complex of
LMG-β-CD
(b)
(a) Represents the molecular interactions between LMG and β-CD complex in 1:1 ratio at 0 ns. (b) Represents inclusion complex
of LMG- β-CD after 10ns .The yellow dotted lines indicate hydrogen bond interactions between the amide groups of LMG and
the hydroxyl groups of β-CD
(a)
DFT (density functional Theory) calculation: The aqueous solvation energy was calculated for LMG and LMG-β-
CD complex using DFT calculations. The value of aqueous solvation energy for LMG was found to be -16.92
kcal/mol and for LMG and β-CD complex was -198.89 kcal/mol. The higher negative energy value higher is the
solubility. Therefore it can be concluded that solubility of LMG was enhanced due to complexation with β-CD.
9/16/2016
28
Lamotrigine Solubilization by β-CD and HP-βCD
Continue…..
Phase Solubility studies
y = 0.8099x + 1.0179
R² = 0.9815
0
1
2
3
4
5
6
7
8
9
10
0 5 10 15
DrugconcentrationmM
HP-βCD concentration mM
Stand. curve of LMG in HP-βCD
y = 0.5795x + 0.9912
R² = 0.9768
0
1
2
3
4
5
6
7
8
0 5 10 15
DrugConcentrationmM
βCD Concentration mM
Stand. Curve OF LMG in β-CD
 These solubility curves of LMG in the presence of βCD and HP-βCD can be classified as AL
type according to Higuchi and Connors and may be attributed to the formation of soluble 1:1
LMG-βCD and LMG-HP-βCD inclusion complex
 The calculated stability constant K1:1 of LMG with β-CD and HP-βCD were 524.72 and
331.81/M respectively, which indicated the cavity size of βCD and HP-βCD is optimal for
entrapment of the LMG molecules and it provides a better solubilization effect
Solubility Constant (K1:1)= Slope / Intercept (1-Slope)
Compexation process was done by the wet kneading method,
by wetting the physical mixture of LMG-β-CD and LMG-
HP-β-CD in the 1:1 molar ratio in a mortar with ethanol and
water mixture (1:1 by volume). Wet mixture was kneaded
thoroughly in a mortar and pestle to obtain a paste like
consistency. The paste was then dried in an oven at 50 0C
temperature, pulverized by passing through sieve no. 60 and
stored in a desiccator till further use
9/16/2016 29
CHARACTERIZATION OF LMG COMPLEX
a) FTIR Spectrophotometry
(a) Pure LMG (b) βCD and (c) IR spectra of LMG- β-CD complex(d)
LMG- HP-β-CD spectra.
b) The X-ray Diffraction study (XRD)
XRD pattern for (a) Lamotrigine and (b) LMG-
βCD complex
XRD spectra of LMG revealed crystalline nature (a). Absence of sharp reflection of LMG in the
complex LMG-βCD (b) suggested partial conversion of crystalline LMG in amorphous form or
decreased crystallinity in complex.
9/16/2016 30
Continue….
c) Differential Scanning Calorimetry (DSC)
Overlay DSC Thermograms of (a) LMG, LMG- βCD complex, (b)
LMG, LMG-HP- βCD
The DSC thermo gram revealed sharp melting
endotherm of LMG at 221 0C. The DSC thermo
gram of prepared complex of LMG-βCD showed
reduced intensity of endothermic peaks and slightly
shifted to lower temperature (a) suggesting
incomplete complexation. Also the complex LMG-
HP-βCD in (b) shows a total reduction of endotherm
which indicated complex formation.
On the basis of
complexation results
decided to go with wet
kneeding method with βCD
and HP-βCD which are
best solubilizing agents for
LMG proved by Phase
solubility study and
complex characterization.
9/16/2016 31
DRUG LOADING IN OPTIMIZED PLACEBO
FORMULATION
Ingredients (mg/tablet) DC20 DC21 DC22 DC23
Complex (equivalent to 25mgLMG ) 135.82 - 135.82 -
Complex (equivalent to 25mgLMG ) - 159.35 - 159.35
DC Mannitol 56.18 56.18 51.18 51.18
Crospovidone 5 5 10 10
PVP k-25 2 2 2 2
Mg. Stearate 1 1 1 1
Tablet wt.(mg) 200 223.53 200 223.53
Hardness(Kg/Cm) Initial 2 2 2 2
After MWT* 2.8 3 2.8 3
30 min Humidity
then MWT*
5.5 6 5.5 6
DT (Second) Initial 129 10min10sec 102 8min10sec
After MWT* 115 8min 90 6 min
30 min Humidity
then MWT*
50 6min30 sec 23 5min 30sec
*Microwave treatment for 3.5 minutes at 490 watt
9/16/2016 32
 For lower DT batches DC22 and DC23 were prepared with increased concentration of
crospovidone.
 Batch DC22 batch revealed very low DT (23 sec) after MWT, while DC23 comprising
HPβCD showed very high DT greater than 5 minutes with increased hardness when
subjected to MWT .
 Hence batch DC22 comprising LMG-βCD complex which gave us very low DT (23 sec.) and
good hardness (5.5) using MWT would be considered for application of factorial analysis, to
arrive at an optimum formulation.
129 115
50
610
480
390
102 90
23
470
360
330
0
1
2
3
4
5
6
7
0
100
200
300
400
500
600
Initial After MWT* 30 min RH then MWT*
Disintegration & Hardness Test (N=3)
DC20 DC21 DC22 DC23 DC20. DC21. DC22. DC23.
Hardness
(kg/cm)
DisintegrationTime
(Seconds)
Batch Conditions
9/16/2016 33
OPTIMIZATION USING DESIGN OF
EXPERIMENT (DOE)
Application of 23 factorial analyses for evaluation of critical
quality attributes
Factors: Formulation Variables
Levels
-1 +1
A Crospovidone (%) 5 7.5
B Humidity exposer (Min.) 20 40
C Microwave drying (Min) 2 5
Response Target Range
Y1 Disintegration Time (Sec) 15 25
Y2 Hardness(kg/cm) 4 6
9/16/2016 34
Batches designed by design-expert® software (N=3)
Using Design-Expert®7, analysis of critical quality attributes (CQAs) was carried
out by using appropriate models and from that 3FI model finalized as suggested
by the software.
Batch No Run order A:
Crospovidon
e (%)
B:
Microwave
drying (min)
C: Humidity
exposer
(min)
Response 1
DT (Sec)
Response 2
Hardness
(kg/cm)
31 1 2.50 2 20 67. 33 ± 1.52 3.06 ± 0.11
32 2 2.50 5 40 50.66 ±1.15 5.53 ± 0.11
33 3 7.50 5 20 59.66 ± 0.57 6.53 ± 0.05
34 4 7.50 2 20 15 ± 0.1 2.56 ± 0.11
35 5 7.50 5 40 20.66 ± 1.15 5.93 ± 0.11
36 6 7.50 2 40 24.33 ± 0.2 2.6 ± 0.1
37 7 2.50 2 40 80.33 ±0.57 2.53 ± 0.05
38 8 2.50 5 20 110.33 ±
1.52
6.1 ± 0.45
39 9 5 3.50 30 20.66 ± 1.52 5.53 ± 0.05
Continue…
9/16/2016 35
ANOVA RESULT FOR 3FI MODEL FOR RESPONSE DT (Sec)
Source Sum of Squares DF Mean Square F-value P-value
Prob > F
Comment
Model 19968.291 7 2852.613 34.655 <0.001
Significant
A-Cross P 11397.041 1 11397.041 138.458 <0.0001
B-MW Drying
time
590.0416 1 590.041 7.168 0.0159
C-Humidity
Expo time
3105.375 1 3105.375 37.726 <0.0001
AB 63.375 1 63.375 0.769 0.3925
AC 2.041 1 2.041 0.024 0.8767
BC 4240.041 1 4240.041 51.510 <0.0001
ABC 570.375 1 570.375 6.929 0.0175
Pure Error 1399.333 17 82.313
Cor Total 24582.740 26
Std. Dev. 0.907
Mean 51.52
C.V % 17.61
R2 0.9345
9/16/2016 36
OPTIMIZATION: HALF -NORMAN PLOT FOR DT
• Positive Effect :  MWT so  DT
• Negative Effect:  Crosspovidone concentreation and RH  DT.
• Significant effects were selected based on Half normal plot.
9/16/2016 37
Predicted Vs actual values were closely related to each other
with a predicted R square value of 0.934
OPTIMIZATION STUDY –DIAGNOSTIC PLOTS
9/16/2016 38
OPTIMIZATION STUDY –MODEL GRAPH FOR
DT
Response surface plots of the disintegration time as a function of concentration
of crospovidone (A) and humidity exposer time (C)
DT= +32.46 – 21.79*A + 4.96*B – 11.37*C + 1.62*A*B + 0.29*AC –
13.29*B*C + 4.88 A*B*C
9/16/2016 39
OPTIMIZATION STUDY –MODEL GRAPH FOR
HARDNESS
Hardness = +5.21 + 0.22*A + 1.50*B – 0.38*C – 8.333*E-0.003*A*B –
0.100*A*C + 0.083*B*C + 0.092*A*B*C
9/16/2016 40
Process optimization and statistical validation
Batch
No.
Predicted values Experimental values Deviation
(%)
P-Value
(P>0.05)
Difference
DT Hardness DT Hardness
40 23.44 5.05 22 5.23 0.129 0.14 No
significant
difference
41 23.04 5.10 19.33 5.26 0.113 0.025 Significant
difference
42 21.74 5.09 16.33 4.73 0.254 0.0006 Significant
difference
*N=3
9/16/2016 41
Design Space and Point Prediction
9/16/2016 42
Optimized formula
Based on the factorial design batches and their response graphs, the highly porous ODT,
formulation was optimized, which gives us very low DT and optimum hardness
Ingredients (mg/tablet) Concentration
Complex (equivalent to 25mgLMG ) 135.82
DC Mannitol 47.36
Crospovidone 10.8
PVP k-25 2
Flavor 2
Sod. Starch Fumarate 2
Tablet wt.(mg) 200
Hardness(Kg/Cm) Initial 2
After MWT* 2.8
30 min Humidity then
MWT*
5.5
DT (Second) Initial 135
After MWT* 120
30 min Humidity then
MWT*
22
9/16/2016 43
Characterization
9/16/2016 44
IN-VITRO EVALUATION AND
CHARACTERIZATION
a) Pre Compression Parameters
Batch
No.
Bulk Density
(g/cm3)
Tapped Density
(g/cm3)
Angle of
Repose (ϴ)
Carr’s
Index (%)
Hausner’s Ratio
40 0.53±0.006 0.58±0.005 29.18±0.30 8.62 1.09
b) Tablet Parameters
Batch
No.
Thickness
(mm)
Diameter
(mm)
Weight
variation
(mg)
Drug
Content
(%)
Friability
(%)
Wetting
Time
(Sec)
DT
(Sec)
Hardness
(kg/cm)
40 2.24 ± 0.07 2.28 ± 0.08 201± 04 99.13 0.25 16 22 5.2
(n=3)
(n=3)
Tablet Wetting time images at various stages
9/16/2016 45
c) In-vitro Drug Release
Continue….
-20
0
20
40
60
80
100
120
0 5 10 15 20 25 30 35
%Cumuletiverelease
Time (Min)
Batch no 40
Drug
According to these results, the optimized formulation with B-
CD inclusion complex released nearly 100% of the drug
within 5 min, whereas pure LMG exhibited a release of 50 %
after 30 min.
9/16/2016 46
d) SEM Analysis
Scanning electron microscope images of tablet internal surface
of tablet (a) microwave untreated and (b) microwave treated
(a) (b)
9/16/2016 47
9/16/2016 48
Aim: Design of taste masked ODT of LMG a bitter drug using electronic tongue.
TASTE MASKING AND EVALUATION USING
ELECTRONIC TONGUE
PROCESSES FOR TASTE MASKING
TASTE
MASKING
By sweeteners
and flavoring
agents
Reducing the
sensitivity of
taste buds
Inhibition of
the drugs
dissolution in
the mouth
Microencapsul
ation
By
Complexation
9/16/2016 49
Electronic Tongue
 Electronic tongue (ET) is “a multisensor system, which consists of a number of low-
selective sensors and uses advanced mathematical procedures for signal processing
based on pattern recognition and/or multivariate data analysis artificial neural
networks (ANNs) and principal component analysis (PCA), etc”.
 By using ET we can do quantitative and qualitative analysis
 ET is based on a partially selective sensor that operates on the dissolved samples
 Up to date four best known electronic tongues have been developed by
1. Toko in Japan (Toko et al. 1997)
2. The Swedish Sensor Centre S-SENCE (Winquist et al. 1997, 2000)
3. The University of Saint-Petersburg in Russia (Legin et al. 1999, Beullens et al. 2006)
4. Alpha M.O.S. in France (Alpha M.O.S. 2001)
9/16/2016 50
Principle
The electronic tongue works on the basis of potentiometric technique and having multiple
electrodes. This technique determines the concentration of ions in solutions in terms of current flow
as a function of voltage when the polarization of ions occurs around the electrode. This measured
voltage is a function of different chemical composition and hence can be used for the identification
of different taste, as different taste is related to different chemical composition.
Instrumentation of electronic tongue developed by university of Saint-Petersburg
19 cross sensitive potentiometric sensors for the analysis of taste masking formulations. The
potentiometric sensors are distributed as follows
1. 9 PVC plasticized type Anionic sensors
2. 6 PVC plasticized Catanionic sensors
3. 2 Chalcogenide Glass type with pronounced red/ox sensitivity
4. 1 crystalline type
5. Standard glass pH sensor
6. Ag/ AgCl reference electrodes
7. 32-channel digital mV-meter connected to a PC through USB interface. Precision in potential
measurements was 0.1 mV.
Data Processing
 Data processing done by using principle component analysis (PCA)
 PCA is a projection method that allows one to efficiently reduce the number of original variables
and reject noise
9/16/2016 51
BATCHES FOR TASTE MASKING
Ingredient
s
(mg/tablet)
DC23
HPβCD
DC24 DC25 DC26 DC27 DC28 DC29 DC30
Complex 159.35 135.84 135.84 135.84 135.84 135.84 135.84 135.84
Perlitol-
200
26.65 50.15 46.14 46.14 44.14 48.84 44.14 44.14
Crospovid
one
10 10 10 10 10 10 10 10
Pineapple
Flavor
2 2 2
Vanilla
Flavor
2 2 2
Sucralose 2 2 4 4
PVP K-25 2 2 2 2 2 2 2 2
sodium
starch
fumarate
2 2 2 2 2 2 2 2
Total
wt.(mg)
200 200 200 200 200 200 200 200
9/16/2016 52
Method
All the samples were delivered in the solid form as tablets or powders. Aqueous solution dispersion
of the samples was prepared for measurement by the electronic tongue. Distilled water (100ml)
from a single source was used throughout the experiment as sample diluent and for washing the
sensors. Measurement time was 3 minutes for each sample. Before & after the measurements,
sensor array was washed several times with distilled water to bring the potentials of the sensors to
initial reading
9/16/2016 53
Evaluation OF TASTE MASKING
a) Lamotrigne (API) and Placebo Interpretation by Principle Component
Analysis
Discrimination of formulation with API and Placebo by (PCA)
9/16/2016 54
b) 3D Plot for API, Taste Masked Formulations and Related Placebo
Formulations
3D plot for API and taste masked formulation
9/16/2016 55
c) Projection of Lamotrigine and Taste Masked Formulations
Pattern recognition of taste masked formulation against lamotrigine by PCA
Conclusion
An electronic tongue was successfully used to develop taste masked lamotrigine
ODTs.
9/16/2016 56
Stability studies
9/16/2016 57
STABILITY STUDIES
Stability
conditions
Sampling
interval
Disintegrati
on time
(Sec)
Hardness
(kg/cm) Weight
variation
mg ± SD
Assay, %
Initial
20.66±1.73 5.1±0.12
202.62 ± 1.22 99.37 ± 0.23
30°C/65%
RH
1 month
21.33±1.52 5.3±0.05
203.37 ± 2.43 99.45 ± 0.24
2 months
19.66±1.52 5.2±0.16
200.35 ± 0.53 99.63 ± 0.46
3 month
20.63±1.52 5.3±0.2
199.55 ± 0.53 99.63 ± 0.46
40°C/75%
RH
1 month
23±1 5.3±0.15
201.71 ± 2.22 99.37 ± 0.19
2 months
21.66±0.57 5.2± 0.2
199.17 ± 1.12 99.22 ± 0.43
3 months
23.56±0.37 5.3±0.13 2002.27 ± 1.23 98.72 ± 0.43
9/16/2016 58
In-Vitro Drug Release of Stability Batch
0
20
40
60
80
100
120
0 5 10 15 20
%Cumulativerelease
Time (min)
Drug release for stability batch
1 month 30 0C/ 65 RH
2 month 30 0C/ 65 RH
1 month 40 0C/ 75 RH
2 month 40 0C/ 75 RH
No significant changes were observed in batch no. 40 appearance, weight,
assay and in-vitro release profile of developed Final ODTs formulation
suggested by using factorial design after three months of accelerated stability
study suggesting good stability.
9/16/2016 59
HIGHLIGHTS
 Porous ODTs have been successfully developed by using microwave technology, which
is a green approach for development of ODTs.
 Lamotrigine used as a model drug for development of ODTs by microwave technology.
 At the time of development of a tablet, water is a crucial parameter for developing pores
in tablets.
 Lamotrigine being partially water soluble is made to complex with beta-cyclodextrin to
enhance its water solubility as well as bioavailability with additional advantage of
masking its bitter taste.
 Complexation was confirmed by phase solubility study and molecular docking study.
 The taste masked formulation was prepared for patient compliance and successful In-
vitro analysis done by using electronic tongue.
 The developed formulation is easy, simple and the method is scalable.
 CQA, CQM and CPP are successfully optimized by 23 factorial analysis, which resulted
in rapid disintegration and acceptable hardness with approximately 99% drug release
within 5 min for optimized formulation.
 ODTs formulations developed by microwave technology were studied for its stability
and results demonstrated 2 months stability.
 Developed technology provides an alternative to conventional technologies as well as
some patented technologies.
9/16/2016 60
CONCLUSION
Microwave assisted approach for the development of
ODTs is successful.
Being a simple, ease of scale-up is yet another major
advantage of Microwave technology.
Moreover Electronic Tongue is promising alternative
to human panel for tasting bitter formulations and
optimization.
9/16/2016 61
ACKNOWLEDGEMENTS
 My mentor Prof. Padma V. Devarajan
 TEQIP granting me fellowship
 Director, Prof. G.D. Yadav
 All faculty and staff members
 RPG Life Science (Mumbai India) for providing me gift sample of
Lamotrigine
 Prof. Laddha. ICT, Mumbai
 Prof. Degani ICT, Mumbai
 Mr. Maltesh Joshi
 PVD lab mates
 KGA, PRV, VNT, VBP lab mates, my friends and all my classmates
 My Family
 ICT Hostel
 GOD ALMITY
 Apology for any omission
9/16/2016 62
9/16/2016 63

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project ppt

  • 1. GREEN APPROACH FOR DEVELOPMENT OF ORALLY DISINTEGRATING TABLETS Research Student Kishor V. Kande (M.Tech) RESEARCH GUIDE PROF. P. V. DEVARAJAN 9/16/2016 1 OPEN DEFENCE INSTITUTEOF CHEMICAL TECHNOLOGY, MUMBAI
  • 2. 9/16/2016 2 INTRODUCTION According to US FDA: “A solid dosage form containing medicinal substance, which disintegrates rapidly usually within a matter of seconds, when placed upon the tongue”. More rapid drug absorption from the pre-gastric area i.e. mouth, pharynx Easy administration for patients who are mentally ill, disabled and uncooperative Improved stability, low sensitivity to environmental condition No water needed Increase bioavailability of drug Definition of Orally Disintegrating Tablets ODTs Advantages
  • 3. 9/16/2016 3 TECHNOLOGIES CONVECTIONAL TECHNOLOGIES Freeze Drying Tablet Moulding Direct Compression Spray Drying Sublimation Mass Extrusion PATENTED TECHNOLOGIES Zydis Technology Orasolve Technology Durasolv Technology Wowtab Technology Flashdose Technology Flashtab Technology AdvaTab Oraquick Technology Area Wise Distribution of Technologies used Conventional Tablet Compression (85%) Tablet moulding (9%) Freeze-Drying (4%) Tablet Loading (1%) AlHusban, Farhan, Yvonne Perrie, and Afzal R. Mohammed. "Formulation of multiparticulate systems as lyophilised orally disintegrating tablets." European journal of pharmaceutics and biopharmaceutics 79, no. 3 (2011): 627-634.
  • 4. 9/16/2016 4 LIMITATIONS OF CURRENT TECHNOLOGY Limitations High Friability Taste Masking Rapid Disintegra tion Moisture Sensitive Processing Time Cost of Final Product
  • 5. AIM, OBJECTIVE AND RATIONALE 9/16/2016 5 To develop microwave assisted orally disintegrating tablets of LMG with rapid dissolution. Objective Develop Placebo ODT Decrease DT & Increased strength Increase dissolution rate of drug Lamotrigin ODTs Taste Masked Formulation
  • 6. WHY MICROWAVE TECHNOLOGY FOR ODT 9/16/2016 6  To make a porous tablet for reducing disintegration time (DT)  Increased hardness with low (DT)  Reduce processing time  Reduction in formulation cost  Process Scalability Principal Behind Formation of Porous Tablet  Microwave irradiation produces water vapor from the water carrier in wet molded tablets and could also dissolve the surface of sugar alcohol granules to form new bridges between particles. Sano, S., Iwao, Y., Kimura, S., Itai, S., 2011. Preparation and evaluation of swelling induced-orally disintegrating tablets by microwave irradiation. Int. J. Pharm. 16,252–259.
  • 7. DRUG PROFILE 9/16/2016 7 Parameter Value Drug Lamotrigine (LMG) Molecular Wt. 256.1 Mol. formula C9H7Cl2N5 Category Anticonvulsant Solubility Very slightly soluble in water Half life 25 +/- 10 hours (healthy individuals); 42.9 hours (chronic renal failure ) Log P 2.5 Polar surface area 90.71 Polarizability 23.7 Structure IUPAC Name: 6 (2,3dichlorophenyl)-1,2,4- triazine-3,5-diamine  BCS class II (Low solubility & High permeability)
  • 8. WHY ODT FOR LAMOTRIGINE 9/16/2016 8  Lamotrigine is an anticonvulsant drug indicated for treatment of bipolar I disorder and for various types of epilepsy  Conventional tablets cannot be given to epilepsy patients, ODT tablets makes treatment easier for immediate therapeutic action  Difficulty in swallowing (Dysphagia) is a common problem of all age groups, especially elderly and pediatrics
  • 9. Aim: LMG and LMG + excipients (1:1) compatibility study by FTIR in presence of microwave irradiation at 490 watt for 5min. Name Category Ac-Di-Sol superdisintegrant Explotab (SSG) superdisintegrant Crosspovidone superdisintegrant PVP K-25,30,90 Binder Pregeletinized starch Binder DC Lactose Diluent Avicel (MCC) Diluent Perlitol-200 (Mannitol) Diluent Magnesium stearate Lubricant βCD Complexing agent (For solublization) HP-βCD Complexing agent (For solublization) PREFORMULATION STUDY 9/16/2016 9
  • 10. Lamotrigine: A B frequency, cm–1 Bond functional group A 3400–3250 N–H Stretch 1°, 2° amines B 1650–1580 N-H Bend 1° amines C 1335–1250 C-N Stretch Aromatic amines D 850-550 C-CL Stretch Alkyl halides E 3500-3200 0-H Stretch Alcohols, phenols C D 9/16/2016 10
  • 11. 9/16/2016 11 (a) Pure LMG, (b) LMG+Ac-Di-Sol after 24hr., (c) LMG+Ac-Di- Sol after 1 month, (d) LMG+ SSG after 24hr., (e) ) LMG+ SSG after 1 month. (a) Pure LMG , (b) LMG + Crospovidone after 24hr., (c) LMG + Crospovidone after 1 month., (d) LMG + Mannitol after 24hr., (e) LMG + Mannitol after 1 month, (f) LMG + PVP K-25 after 24hr., (g) LMG + PVP K-25 after 1 month. (a) Pure LMG, (b) LMG + DC Lactose after 24hr., (c) LMG + DC Lactose after 1 month, (d) LMG + β-CD after 24hr., (e) LMG + β- CD after 1 month, (f) LMG + HPβ-CD after 24hr., (g) LMG +HPβ- CD after 1 month
  • 13. UV CALIBRATION CURVE OF LMG 9/16/2016 13 y = 0.025x + 0.0088 R² = 0.9986 0 0.2 0.4 0.6 0.8 1 1.2 0 10 20 30 40 50 Absorbance Concentration μg/ml Stand. curve of LMG in 0.1 N Hcl y = 0.028x - 0.0156 R² = 0.9988 0 0.2 0.4 0.6 0.8 1 1.2 0 10 20 30 40 Absorbance Concentration (μg/ml) Stand. curve of LMG in phosphate buffer solution (6.8 pH) y = 0.0253x + 0.0022 R² = 0.9982 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 10 20 30 40 Absorbance Concentration (μg/ml) Standard curve in water Solvent Purified water Phosphate buffer pH 6.8 0.1N HCl λmax 307 nm 307 nm 276 nm Beer’s law range 5-30 μg/ml 5-30 μg/ml 5-50 μg/ml Avg. Slope 0.0253 ± 0 0.028 ± 0 0.0088± 0 Y-Intercept 0.0022 ± 0 0.0156 ± 0 0.025± 0 Regression coefficient 0.9982 0.9988 0.9986 Precision 1.0869 1.012 0.977916
  • 14. 9/16/2016 14 STABILITY INDICATING HPLC METHOD HPLC parameters SPECIFICATIONS Instrument Jasco LC 900 Pump PU-980 intelligent pump Injector Rheodyne injector system Detector PDA Data integration Borwin chromatography software version 1.21 Column Waters Spherisorb® 250 × 4.6 mm Packing RP-18 E (5 μm) Wavelength of detection 210 nm Sample Volume 100 μL Flow rate 1.0 ml/min Retention time 6.8 min Mobile phase Phosphate buffer pH 3: Acetonitrile : Methanol: THF (64:15:20:1) HPLC Conditions y = 89366x + 13335 R² = 0.9997 0 200000 400000 600000 800000 1000000 0 5 10 15 Area Concentration μg/mL Standred curve of LMG Standard Curve of Lamotrigine by HPLC max 210 nm Range 1μg - 10μg Slope 89366 Regression coefficient 0.999 Y-Intercept 13335 HPLC Standard Curve Parameters for LMG
  • 15. 9/16/2016 15 HPLC METHOD VALIDATION Undegraded Acid Degraded Base Degraded H2O2 Degraded Photo Degraded Microwave Drying Degraded
  • 16. 9/16/2016 16 HPLC METHOD VALIDATION Precision Sr. No System precision Method precision 1 892281 896926 2 911213 916932 3 914210 907892 4 891839 904897 5 899837 895789 6 918334 916893 AVG 904619 906554.8 SD 11506.45 9248.971 % RSD 1.271966 1.020233 Precision study for Lamotrigine analysis by HPLC System and method precision was found to be good (% RSD<2) LOD and LOQ The LOD and LOQ concentrations were found to be 0.185 μg/ml and 0.563 μg/ml respectively.
  • 17. 9/16/2016 17 HPLC METHOD VALIDATION Stability of analyte in solution Lamotrigine was found to be stable as a solution in the mobile phase, when the standard solution of strength 10 μg/ml was analyzed at 0, 6, 24 and 48 hrs. post preparation. No peaks corresponding to the degradation products were observed and there was no significant change in the drug peak area. A low %RSD value (1.145) indicated that there was no significant change in the drug peak areas (%RSD>2). Specificity Samples of the placebo formulations revealed clean chromatograms with no interference from the tablet excipients. The ability of the method to separate the drug from its degradation products and the non-interference from the tablet excipients indicates the specificity of the method. The RP-HPLC method developed was found to be precise, rapid, specific and stability indicating. The method enabled good separation of the drug and the degraded products with a linearity range of 1-10 μg/mL and an R² of 0.9998 for Lamotrigine (LMG)
  • 18. 9/16/2016 18 Green Approach For Development of Orally Disintegrating Tablets
  • 19. 9/16/2016 19 FORMULATION OF PLACEBO ODTS Process Flow Diagram
  • 20. PREPARATION OF HUMIDITY CHAMBER  To prepare humidity chamber we used salt solution  60gm of potassium sulphate in 20 ml of water  Solution is poured in desiccator  It generates above 95 % humidity Use of salt solutions for assuring constant relative humidity conditions in contained environments , Gonzalo Quincot et al. PTDC/ECM/099250/2008 – Project Report . 9/16/2016 20
  • 21. 9/16/2016 21 Ingredients (mg/tablet) DC1 DC2 DC3 DC4 DC5 DC6 DC Mannitol 147 147 147 117 117 117 DC Lactose 40 40 40 40 40 40 Pregelatinized starch - - - 30 30 30 Ac-Di-Sol 10 - - 10 - - SSG - 10 - - 10 - Crospovidone - - 10 - - 10 PVP K-25 2 2 2 2 2 2 Sod. starch fumarate 1 1 1 1 1 1 Total wt.(mg) 200 200 200 200 200 200 Hardness (Kg/cm) Initial 3 3.2 2.9 3 3 3.2 After MWT* 3.2 3.2 3.5 3.1 3 3.7 2hr RH then MWT* 4.4 4.2 5.2 4.4 4.5 5.2 3hr RH then MWT* 4.5 4.2 5.3 4.5 4.6 5.4 DT (Seconds) Initial 175 177 37 190 184 57 After MWT* 160 162 26 157 162 35 2hr RH then MWT* 135 130 14 114 130 15 3hr RH then MWT* 130 117 14 130 117 14 OPTIMIZATION OF SUPERDISINTEGRANT AND DILUENT ON PLACEBO TABLETS *MWT: Microwave Treatment for 5 min. at 490 watt
  • 22. 9/16/2016 22 0 1 2 3 4 5 6 0 50 100 150 200 250 Initial After MWT* 2 hr RH then MWT* 3 hr RH then MWT* DC1 DC2 DC3 DC4 DC5 DC6 DC1. DC2. DC3. DC4. DC5. DC6. Batch Conditions DisintegrationTime (Seconds) Hardness (kg/cm) Disintegration & Hardness Test
  • 23. EFFECT OF TABLET HARDNESS ON DISINTEGRATION TIME 9/16/2016 23 Ingredients (mg/tablet) DC7k2 DC8k2 DC9k2 DC10k2 DC11k2 DC12k2 DC Mannitol 117 117 112 112 147 147 DC Lactose 40 40 40 40 40 40 Pregeletinized starch 30 30 30 30 - - Ac-Di-Sol 10 - 15 - 10 - SSG - 10 - 15 - 10 PVP K-25 - 2 2 2 2 2 Mg. St 2 1 1 1 1 1 Total wt.(mg) 200 200 200 200 200 200 Hardness (Kg/Cm) Initial 2 2 2 2 2 After MWT* 2.1 2.2 2.2 2 2.2 2hr RH then MWT* 3.6 3.6 3.6 3.5 3.5 DT (Second) Initial 168 113 113 110 149 After MWT* 157 107 107 96 133 2hr RH then MWT* 114 63 63 57 90  To reduce DT of DC4 and DC5 formulation, compression force is reduced on 2 kg/cm.  Also increased concentration of superdisintegrant in DC9 and DC10 batch *MWT: Microwave Treatment For 5 min.
  • 24. 9/16/2016 24 0 0.5 1 1.5 2 2.5 3 3.5 4 0 20 40 60 80 100 120 140 160 180 200 Initial After MWT* 2 hr RH then MWT* Disintegration & Hardness Test (N=3) DC7k2 DC8k2 DC9k2 DC10k2 DC11k2 DC12k2 DC7k2. DC8k2. DC9k2. DC10k2. DC11k2. DC12k3. DisintegrationTime (Seconds) Hardness (kg/cm) Batch Conditions
  • 25. 9/16/2016 25 EFFECT OF CONCENTRATION OF CROSPOVIDONE AS SUPERDISINTEGRANT Ingredients (mg/Tablet) DC13 DC14 DC15 DC16 DC17 DC18 DC19 DC Mannitol 125 123 122 155 153 152 192 DC Lactose 40 40 40 40 40 40 - Pregeletinized starch 30 30 30 - - - - Crospovidone 2 4 5 2 4 5 5 PVP K-25 2 2 2 2 2 2 2 Sodium starch fumarate 1 1 1 1 1 1 1 Total wt.(mg) 200 200 200 200 200 200 200 Hardness (Kg/Cm) Initial 3 3.2 3.2 3 3 3 3 After MWT* 3.9 3.8 3.9 3.3 3.5 3.7 3.7 30 min Humidity then MWT* 5.2 5.5 5.5 5 5.2 5.2 5.5 DT (Second) Initial 162 139 126 154 130 122 120 After MWT* 156 131 119 148 123 114 110 30min Humidity then MWT* 105 76 57 90 67 48 45 *MWT: Microwave Treatment For 5 min.
  • 26. 9/16/2016 26 0 1 2 3 4 5 6 0 20 40 60 80 100 120 140 160 180 Initial After MWT* 30 min RH then MWT* Disintegration & Hardness Test (N=3) DC13 DC14 DC15 DC16 DC17 DC18 DC19 DC13. DC14. DC15. DC16. DC17. DC18. DC19. DisintegrationTime (Seconds) Hardness (kg/cm) Batch Conditions
  • 27. 9/16/2016 27 LMG COMPLEX FORMATION Molecular Modeling Minimized Macromodel 3D Complex of LMG-β-CD (b) (a) Represents the molecular interactions between LMG and β-CD complex in 1:1 ratio at 0 ns. (b) Represents inclusion complex of LMG- β-CD after 10ns .The yellow dotted lines indicate hydrogen bond interactions between the amide groups of LMG and the hydroxyl groups of β-CD (a) DFT (density functional Theory) calculation: The aqueous solvation energy was calculated for LMG and LMG-β- CD complex using DFT calculations. The value of aqueous solvation energy for LMG was found to be -16.92 kcal/mol and for LMG and β-CD complex was -198.89 kcal/mol. The higher negative energy value higher is the solubility. Therefore it can be concluded that solubility of LMG was enhanced due to complexation with β-CD.
  • 28. 9/16/2016 28 Lamotrigine Solubilization by β-CD and HP-βCD Continue….. Phase Solubility studies y = 0.8099x + 1.0179 R² = 0.9815 0 1 2 3 4 5 6 7 8 9 10 0 5 10 15 DrugconcentrationmM HP-βCD concentration mM Stand. curve of LMG in HP-βCD y = 0.5795x + 0.9912 R² = 0.9768 0 1 2 3 4 5 6 7 8 0 5 10 15 DrugConcentrationmM βCD Concentration mM Stand. Curve OF LMG in β-CD  These solubility curves of LMG in the presence of βCD and HP-βCD can be classified as AL type according to Higuchi and Connors and may be attributed to the formation of soluble 1:1 LMG-βCD and LMG-HP-βCD inclusion complex  The calculated stability constant K1:1 of LMG with β-CD and HP-βCD were 524.72 and 331.81/M respectively, which indicated the cavity size of βCD and HP-βCD is optimal for entrapment of the LMG molecules and it provides a better solubilization effect Solubility Constant (K1:1)= Slope / Intercept (1-Slope) Compexation process was done by the wet kneading method, by wetting the physical mixture of LMG-β-CD and LMG- HP-β-CD in the 1:1 molar ratio in a mortar with ethanol and water mixture (1:1 by volume). Wet mixture was kneaded thoroughly in a mortar and pestle to obtain a paste like consistency. The paste was then dried in an oven at 50 0C temperature, pulverized by passing through sieve no. 60 and stored in a desiccator till further use
  • 29. 9/16/2016 29 CHARACTERIZATION OF LMG COMPLEX a) FTIR Spectrophotometry (a) Pure LMG (b) βCD and (c) IR spectra of LMG- β-CD complex(d) LMG- HP-β-CD spectra. b) The X-ray Diffraction study (XRD) XRD pattern for (a) Lamotrigine and (b) LMG- βCD complex XRD spectra of LMG revealed crystalline nature (a). Absence of sharp reflection of LMG in the complex LMG-βCD (b) suggested partial conversion of crystalline LMG in amorphous form or decreased crystallinity in complex.
  • 30. 9/16/2016 30 Continue…. c) Differential Scanning Calorimetry (DSC) Overlay DSC Thermograms of (a) LMG, LMG- βCD complex, (b) LMG, LMG-HP- βCD The DSC thermo gram revealed sharp melting endotherm of LMG at 221 0C. The DSC thermo gram of prepared complex of LMG-βCD showed reduced intensity of endothermic peaks and slightly shifted to lower temperature (a) suggesting incomplete complexation. Also the complex LMG- HP-βCD in (b) shows a total reduction of endotherm which indicated complex formation. On the basis of complexation results decided to go with wet kneeding method with βCD and HP-βCD which are best solubilizing agents for LMG proved by Phase solubility study and complex characterization.
  • 31. 9/16/2016 31 DRUG LOADING IN OPTIMIZED PLACEBO FORMULATION Ingredients (mg/tablet) DC20 DC21 DC22 DC23 Complex (equivalent to 25mgLMG ) 135.82 - 135.82 - Complex (equivalent to 25mgLMG ) - 159.35 - 159.35 DC Mannitol 56.18 56.18 51.18 51.18 Crospovidone 5 5 10 10 PVP k-25 2 2 2 2 Mg. Stearate 1 1 1 1 Tablet wt.(mg) 200 223.53 200 223.53 Hardness(Kg/Cm) Initial 2 2 2 2 After MWT* 2.8 3 2.8 3 30 min Humidity then MWT* 5.5 6 5.5 6 DT (Second) Initial 129 10min10sec 102 8min10sec After MWT* 115 8min 90 6 min 30 min Humidity then MWT* 50 6min30 sec 23 5min 30sec *Microwave treatment for 3.5 minutes at 490 watt
  • 32. 9/16/2016 32  For lower DT batches DC22 and DC23 were prepared with increased concentration of crospovidone.  Batch DC22 batch revealed very low DT (23 sec) after MWT, while DC23 comprising HPβCD showed very high DT greater than 5 minutes with increased hardness when subjected to MWT .  Hence batch DC22 comprising LMG-βCD complex which gave us very low DT (23 sec.) and good hardness (5.5) using MWT would be considered for application of factorial analysis, to arrive at an optimum formulation. 129 115 50 610 480 390 102 90 23 470 360 330 0 1 2 3 4 5 6 7 0 100 200 300 400 500 600 Initial After MWT* 30 min RH then MWT* Disintegration & Hardness Test (N=3) DC20 DC21 DC22 DC23 DC20. DC21. DC22. DC23. Hardness (kg/cm) DisintegrationTime (Seconds) Batch Conditions
  • 33. 9/16/2016 33 OPTIMIZATION USING DESIGN OF EXPERIMENT (DOE) Application of 23 factorial analyses for evaluation of critical quality attributes Factors: Formulation Variables Levels -1 +1 A Crospovidone (%) 5 7.5 B Humidity exposer (Min.) 20 40 C Microwave drying (Min) 2 5 Response Target Range Y1 Disintegration Time (Sec) 15 25 Y2 Hardness(kg/cm) 4 6
  • 34. 9/16/2016 34 Batches designed by design-expert® software (N=3) Using Design-Expert®7, analysis of critical quality attributes (CQAs) was carried out by using appropriate models and from that 3FI model finalized as suggested by the software. Batch No Run order A: Crospovidon e (%) B: Microwave drying (min) C: Humidity exposer (min) Response 1 DT (Sec) Response 2 Hardness (kg/cm) 31 1 2.50 2 20 67. 33 ± 1.52 3.06 ± 0.11 32 2 2.50 5 40 50.66 ±1.15 5.53 ± 0.11 33 3 7.50 5 20 59.66 ± 0.57 6.53 ± 0.05 34 4 7.50 2 20 15 ± 0.1 2.56 ± 0.11 35 5 7.50 5 40 20.66 ± 1.15 5.93 ± 0.11 36 6 7.50 2 40 24.33 ± 0.2 2.6 ± 0.1 37 7 2.50 2 40 80.33 ±0.57 2.53 ± 0.05 38 8 2.50 5 20 110.33 ± 1.52 6.1 ± 0.45 39 9 5 3.50 30 20.66 ± 1.52 5.53 ± 0.05 Continue…
  • 35. 9/16/2016 35 ANOVA RESULT FOR 3FI MODEL FOR RESPONSE DT (Sec) Source Sum of Squares DF Mean Square F-value P-value Prob > F Comment Model 19968.291 7 2852.613 34.655 <0.001 Significant A-Cross P 11397.041 1 11397.041 138.458 <0.0001 B-MW Drying time 590.0416 1 590.041 7.168 0.0159 C-Humidity Expo time 3105.375 1 3105.375 37.726 <0.0001 AB 63.375 1 63.375 0.769 0.3925 AC 2.041 1 2.041 0.024 0.8767 BC 4240.041 1 4240.041 51.510 <0.0001 ABC 570.375 1 570.375 6.929 0.0175 Pure Error 1399.333 17 82.313 Cor Total 24582.740 26 Std. Dev. 0.907 Mean 51.52 C.V % 17.61 R2 0.9345
  • 36. 9/16/2016 36 OPTIMIZATION: HALF -NORMAN PLOT FOR DT • Positive Effect :  MWT so  DT • Negative Effect:  Crosspovidone concentreation and RH  DT. • Significant effects were selected based on Half normal plot.
  • 37. 9/16/2016 37 Predicted Vs actual values were closely related to each other with a predicted R square value of 0.934 OPTIMIZATION STUDY –DIAGNOSTIC PLOTS
  • 38. 9/16/2016 38 OPTIMIZATION STUDY –MODEL GRAPH FOR DT Response surface plots of the disintegration time as a function of concentration of crospovidone (A) and humidity exposer time (C) DT= +32.46 – 21.79*A + 4.96*B – 11.37*C + 1.62*A*B + 0.29*AC – 13.29*B*C + 4.88 A*B*C
  • 39. 9/16/2016 39 OPTIMIZATION STUDY –MODEL GRAPH FOR HARDNESS Hardness = +5.21 + 0.22*A + 1.50*B – 0.38*C – 8.333*E-0.003*A*B – 0.100*A*C + 0.083*B*C + 0.092*A*B*C
  • 40. 9/16/2016 40 Process optimization and statistical validation Batch No. Predicted values Experimental values Deviation (%) P-Value (P>0.05) Difference DT Hardness DT Hardness 40 23.44 5.05 22 5.23 0.129 0.14 No significant difference 41 23.04 5.10 19.33 5.26 0.113 0.025 Significant difference 42 21.74 5.09 16.33 4.73 0.254 0.0006 Significant difference *N=3
  • 41. 9/16/2016 41 Design Space and Point Prediction
  • 42. 9/16/2016 42 Optimized formula Based on the factorial design batches and their response graphs, the highly porous ODT, formulation was optimized, which gives us very low DT and optimum hardness Ingredients (mg/tablet) Concentration Complex (equivalent to 25mgLMG ) 135.82 DC Mannitol 47.36 Crospovidone 10.8 PVP k-25 2 Flavor 2 Sod. Starch Fumarate 2 Tablet wt.(mg) 200 Hardness(Kg/Cm) Initial 2 After MWT* 2.8 30 min Humidity then MWT* 5.5 DT (Second) Initial 135 After MWT* 120 30 min Humidity then MWT* 22
  • 44. 9/16/2016 44 IN-VITRO EVALUATION AND CHARACTERIZATION a) Pre Compression Parameters Batch No. Bulk Density (g/cm3) Tapped Density (g/cm3) Angle of Repose (ϴ) Carr’s Index (%) Hausner’s Ratio 40 0.53±0.006 0.58±0.005 29.18±0.30 8.62 1.09 b) Tablet Parameters Batch No. Thickness (mm) Diameter (mm) Weight variation (mg) Drug Content (%) Friability (%) Wetting Time (Sec) DT (Sec) Hardness (kg/cm) 40 2.24 ± 0.07 2.28 ± 0.08 201± 04 99.13 0.25 16 22 5.2 (n=3) (n=3) Tablet Wetting time images at various stages
  • 45. 9/16/2016 45 c) In-vitro Drug Release Continue…. -20 0 20 40 60 80 100 120 0 5 10 15 20 25 30 35 %Cumuletiverelease Time (Min) Batch no 40 Drug According to these results, the optimized formulation with B- CD inclusion complex released nearly 100% of the drug within 5 min, whereas pure LMG exhibited a release of 50 % after 30 min.
  • 46. 9/16/2016 46 d) SEM Analysis Scanning electron microscope images of tablet internal surface of tablet (a) microwave untreated and (b) microwave treated (a) (b)
  • 48. 9/16/2016 48 Aim: Design of taste masked ODT of LMG a bitter drug using electronic tongue. TASTE MASKING AND EVALUATION USING ELECTRONIC TONGUE PROCESSES FOR TASTE MASKING TASTE MASKING By sweeteners and flavoring agents Reducing the sensitivity of taste buds Inhibition of the drugs dissolution in the mouth Microencapsul ation By Complexation
  • 49. 9/16/2016 49 Electronic Tongue  Electronic tongue (ET) is “a multisensor system, which consists of a number of low- selective sensors and uses advanced mathematical procedures for signal processing based on pattern recognition and/or multivariate data analysis artificial neural networks (ANNs) and principal component analysis (PCA), etc”.  By using ET we can do quantitative and qualitative analysis  ET is based on a partially selective sensor that operates on the dissolved samples  Up to date four best known electronic tongues have been developed by 1. Toko in Japan (Toko et al. 1997) 2. The Swedish Sensor Centre S-SENCE (Winquist et al. 1997, 2000) 3. The University of Saint-Petersburg in Russia (Legin et al. 1999, Beullens et al. 2006) 4. Alpha M.O.S. in France (Alpha M.O.S. 2001)
  • 50. 9/16/2016 50 Principle The electronic tongue works on the basis of potentiometric technique and having multiple electrodes. This technique determines the concentration of ions in solutions in terms of current flow as a function of voltage when the polarization of ions occurs around the electrode. This measured voltage is a function of different chemical composition and hence can be used for the identification of different taste, as different taste is related to different chemical composition. Instrumentation of electronic tongue developed by university of Saint-Petersburg 19 cross sensitive potentiometric sensors for the analysis of taste masking formulations. The potentiometric sensors are distributed as follows 1. 9 PVC plasticized type Anionic sensors 2. 6 PVC plasticized Catanionic sensors 3. 2 Chalcogenide Glass type with pronounced red/ox sensitivity 4. 1 crystalline type 5. Standard glass pH sensor 6. Ag/ AgCl reference electrodes 7. 32-channel digital mV-meter connected to a PC through USB interface. Precision in potential measurements was 0.1 mV. Data Processing  Data processing done by using principle component analysis (PCA)  PCA is a projection method that allows one to efficiently reduce the number of original variables and reject noise
  • 51. 9/16/2016 51 BATCHES FOR TASTE MASKING Ingredient s (mg/tablet) DC23 HPβCD DC24 DC25 DC26 DC27 DC28 DC29 DC30 Complex 159.35 135.84 135.84 135.84 135.84 135.84 135.84 135.84 Perlitol- 200 26.65 50.15 46.14 46.14 44.14 48.84 44.14 44.14 Crospovid one 10 10 10 10 10 10 10 10 Pineapple Flavor 2 2 2 Vanilla Flavor 2 2 2 Sucralose 2 2 4 4 PVP K-25 2 2 2 2 2 2 2 2 sodium starch fumarate 2 2 2 2 2 2 2 2 Total wt.(mg) 200 200 200 200 200 200 200 200
  • 52. 9/16/2016 52 Method All the samples were delivered in the solid form as tablets or powders. Aqueous solution dispersion of the samples was prepared for measurement by the electronic tongue. Distilled water (100ml) from a single source was used throughout the experiment as sample diluent and for washing the sensors. Measurement time was 3 minutes for each sample. Before & after the measurements, sensor array was washed several times with distilled water to bring the potentials of the sensors to initial reading
  • 53. 9/16/2016 53 Evaluation OF TASTE MASKING a) Lamotrigne (API) and Placebo Interpretation by Principle Component Analysis Discrimination of formulation with API and Placebo by (PCA)
  • 54. 9/16/2016 54 b) 3D Plot for API, Taste Masked Formulations and Related Placebo Formulations 3D plot for API and taste masked formulation
  • 55. 9/16/2016 55 c) Projection of Lamotrigine and Taste Masked Formulations Pattern recognition of taste masked formulation against lamotrigine by PCA Conclusion An electronic tongue was successfully used to develop taste masked lamotrigine ODTs.
  • 57. 9/16/2016 57 STABILITY STUDIES Stability conditions Sampling interval Disintegrati on time (Sec) Hardness (kg/cm) Weight variation mg ± SD Assay, % Initial 20.66±1.73 5.1±0.12 202.62 ± 1.22 99.37 ± 0.23 30°C/65% RH 1 month 21.33±1.52 5.3±0.05 203.37 ± 2.43 99.45 ± 0.24 2 months 19.66±1.52 5.2±0.16 200.35 ± 0.53 99.63 ± 0.46 3 month 20.63±1.52 5.3±0.2 199.55 ± 0.53 99.63 ± 0.46 40°C/75% RH 1 month 23±1 5.3±0.15 201.71 ± 2.22 99.37 ± 0.19 2 months 21.66±0.57 5.2± 0.2 199.17 ± 1.12 99.22 ± 0.43 3 months 23.56±0.37 5.3±0.13 2002.27 ± 1.23 98.72 ± 0.43
  • 58. 9/16/2016 58 In-Vitro Drug Release of Stability Batch 0 20 40 60 80 100 120 0 5 10 15 20 %Cumulativerelease Time (min) Drug release for stability batch 1 month 30 0C/ 65 RH 2 month 30 0C/ 65 RH 1 month 40 0C/ 75 RH 2 month 40 0C/ 75 RH No significant changes were observed in batch no. 40 appearance, weight, assay and in-vitro release profile of developed Final ODTs formulation suggested by using factorial design after three months of accelerated stability study suggesting good stability.
  • 59. 9/16/2016 59 HIGHLIGHTS  Porous ODTs have been successfully developed by using microwave technology, which is a green approach for development of ODTs.  Lamotrigine used as a model drug for development of ODTs by microwave technology.  At the time of development of a tablet, water is a crucial parameter for developing pores in tablets.  Lamotrigine being partially water soluble is made to complex with beta-cyclodextrin to enhance its water solubility as well as bioavailability with additional advantage of masking its bitter taste.  Complexation was confirmed by phase solubility study and molecular docking study.  The taste masked formulation was prepared for patient compliance and successful In- vitro analysis done by using electronic tongue.  The developed formulation is easy, simple and the method is scalable.  CQA, CQM and CPP are successfully optimized by 23 factorial analysis, which resulted in rapid disintegration and acceptable hardness with approximately 99% drug release within 5 min for optimized formulation.  ODTs formulations developed by microwave technology were studied for its stability and results demonstrated 2 months stability.  Developed technology provides an alternative to conventional technologies as well as some patented technologies.
  • 60. 9/16/2016 60 CONCLUSION Microwave assisted approach for the development of ODTs is successful. Being a simple, ease of scale-up is yet another major advantage of Microwave technology. Moreover Electronic Tongue is promising alternative to human panel for tasting bitter formulations and optimization.
  • 61. 9/16/2016 61 ACKNOWLEDGEMENTS  My mentor Prof. Padma V. Devarajan  TEQIP granting me fellowship  Director, Prof. G.D. Yadav  All faculty and staff members  RPG Life Science (Mumbai India) for providing me gift sample of Lamotrigine  Prof. Laddha. ICT, Mumbai  Prof. Degani ICT, Mumbai  Mr. Maltesh Joshi  PVD lab mates  KGA, PRV, VNT, VBP lab mates, my friends and all my classmates  My Family  ICT Hostel  GOD ALMITY  Apology for any omission

Editor's Notes

  1. LAMOTROGINE (LMG)
  2. At 2.5% concentration of crosspovidone in DC15 and DC18 we are getting acceptable limit of DT 57 and 48 Second's respectively. With crosspovidone in presence of MW drying we are getting good hardness witch is in acceptable limit. There is no core observed with crosspovidone. Pregeletinized starch (batch no DC15) showing no additional advantage in decreasing DT time as well as increasing hardness compared to formulation containing only lactose (batch no DC18).
  3. Batches with the drug βCD revealed small black spot in the center of tablet and high swelling when subjected to MWT for 5min at 490 Watt. However spots were not seen when MWT time was reduced from 5min to 3.5min. Drug loaded tablets prepared using βCD DC20 showed lower DT of less than 60 seconds while DC21 with HPβCD exhibited very high DT. Hence, to bring down the DT further, batches DC22 and DC23 were prepared with increased concentration of crospovidone of which DC22 batch revealed very low DT, while DC23 comprising HPβCD showed very high DT greater than 5 minutes with increased hardness when subjected to MWT (Ref table no. 6.6). Hence batch DC22 comprising LMG-βCD complex which gave us very low DT (23 sec.) and good hardness (5.5) using MWT would be considered for application of factorial analysis, to arrive at an optimum formulation.
  4. Concentration of superdisintegrant (crospovidone), humidity exposer time and microwave heating were the three independent variables (or factors) chosen at three levels.
  5. The Model F-value of 1301.58 implies the model is significant. There is only a 0.01% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant.
  6. The half-normal plot is used to select effects to be included in the model.  Large effects (absolute values) appear in the upper-right section of the plot.  The lower-left portion of the plot contains effects caused by noise rather than a true effect.
  7. The dissolution rate of LMG-B-CD complex shows an increase as compared to that of LMG alone. The faster dissolution rate obtained with an inclusion complex can be attributed to the decrease in crystallinity of LMG as confirmed by XRD analysis. Improvement in LMG wettability and formation of readily soluble complexes in the dissolution medium are possible reasons cited in the literature
  8. Plasticized PVC based sensors are used because they show the same type of sensing activity with different active substances and it can be used in sensors with different working principle (Legin et al. 2003). Use of Ion-selective Electrodes (ISEs) allows us to determine the concentration of a specific ion in aqueous and in rare cases, non-aqueous solutions (ISEs like anionic and cationic). On the basis of cross-sensitivity studies in most cases even very non-selective or cross-sensitive sensors would not respond to any ion or substance in solution. Cross-sensitivity parameters based on the sensitivity study of chalcogenide glass electrodes to a set of heavy metals. So that the sensitivity of the sensors with chalcogenide glass membrane to heavy metal cations (e.g. copper, lead, cadmium, zinc, iron and uranium at different oxidation states, etc.) were investigated and used as a sensory electrode (Legin et al. 1999). Ag/AgCl reference electrodes sensors displayed sensitivity to inorganic and organic taste substances such as: NaCl, KCl and KBr (salty), HCl,
  9. We are able to discriminate between formulations, API alone and placebo formulation. In Fig. 8.1 we can clearly see that right hand side was completely acquired by API alone and taste masked formulations and in left side all placebo formulations were well discriminated. Here we can observe that the distance between API and placebo formulation and the taste masked formulations were relatively large. Fig. 8.1 demonstrates that only API and formulation batch no 23, 24, 25, 27 are in one plane (means they are showing some common characteristics) and batch no 26, 28, 29 and 30 are in another plane (Means there is some difference in their characteristic compared to pure API). Similar trend can be seen in placebo formulation which can be clearly seen in 3D plot (Fig. 8.2)  
  10. we can cleary see all the taste masked fomulations and API are clearly discriminated and they lie on different planes. Some of taste masked formulations are overlapped like DC23, DC24 and DC25 and some formulations are in the plane of API. This type of discrimination might be due to different chemical composition and the nature of the formation of cationic and anionic condition in water medium. From the above data we can presume that the electronic tongue was capable of correctly classifying all the samples, even though the substances with the same taste modality might have had a different chemical nature.
  11. API and formulations DC23, 24, 25, 27 seem to be in the same plane and some of them are overlapping with each other. This means they have similar ionic/non ionic activity (these formulations share common characteristics with pure lamotrigine) thus other ingredients are having less impact on taste masking of lamotrigine. But DC29, 28, 30 are dissimilar to the group containing pure API (lamotrigine). In that DC29 the farthest group lies on left side of projection graph. This may be due to the impact of taste maskig ingredients, and can be due to change in ionic/non ionic activity (Martyna et al. 2010). From these results we can conclude that formulation DC29 was showing the best taste masking effect than others.