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8 - 1
Chapter 8: Location Strategies
8 - 2
Summary
 The Strategic Importance of Location
 Factors That Affect Location Decisions
 Labor Productivity
 Exchange Rates and Currency Risks
 Costs
 Political Risk, Values, and Culture
 Proximity to Markets
 Proximity to Suppliers
 Proximity to Competitors (Clustering)
8 - 3
Outline
 Methods of Evaluating Location
Alternatives
 The Factor-Rating Method
 Locational Break-Even Analysis
 Center-of-Gravity Method
 Transportation Model
8 - 4
Factor-Rating Method
 Popular because a wide variety of factors
can be included in the analysis
 Six steps in the method
1. Develop a list of relevant factors also called key
success factors
2. Assign a weight to each factor
3. Develop a scale for each factor
4. Score each location for each factor
5. Multiply score by weights for each factor for
each location
6. Recommend the location with the highest point
score
8 - 5
Factor-Rating Example
Key Scores
Success (out of 100) Weighted Scores
Factor Weight France Denmark France Denmark
Labor
availability
and attitude .25 70 60 (.25)(70) = 17.5 (.25)(60) = 15.0
People-to-
car ratio .05 50 60 (.05)(50) = 2.5 (.05)(60) = 3.0
Per capita
income .10 85 80 (.10)(85) = 8.5 (.10)(80) = 8.0
Tax structure .39 75 70 (.39)(75) = 29.3 (.39)(70) = 27.3
Education
and health .21 60 70 (.21)(60) = 12.6 (.21)(70) = 14.7
Totals 1.00 70.4 68.0
Table 8.4
8 - 6
Locational
Break-Even Analysis
 Method of cost-volume analysis used for
industrial locations
 Three steps in the method
1. Determine fixed and variable costs for each
location
2. Plot the cost for each location
3. Select location with lowest total cost for
expected production volume
8 - 7
Locational Break-Even Analysis Example
Three locations:
Akron $30,000 $75 $180,000
Bowling Green $60,000 $45 $150,000
Chicago $110,000 $25 $160,000
Fixed Variable Total
City Cost Cost Cost
Total Cost = Fixed Cost + (Variable Cost x Volume)
Selling price = $120
Expected volume = 2,000 units
8 - 8
Locational Break-Even Analysis Example
–
$180,000 –
–
$160,000 –
$150,000 –
–
$130,000 –
–
$110,000 –
–
–
$80,000 –
–
$60,000 –
–
–
$30,000 –
–
$10,000 –
–
Annual
cost
| | | | | | |
0 500 1,000 1,500 2,000 2,500 3,000
Volume
Akron
lowest
cost
Bowling Green
lowest cost
Chicago
lowest
cost
Figure 8.2
8 - 9
Center-of-Gravity Method
 Finds location of distribution center
that minimizes distribution costs
 Considers
 Location of markets
 Volume of goods shipped to those
markets
 Shipping cost (or distance)
8 - 10
Center-of-Gravity Method
 Place existing locations on a
coordinate grid
 Grid origin and scale is arbitrary
 Maintain relative distances
 Calculate X and Y coordinates for
‘center of gravity’
 Assumes cost is directly proportional
to distance and volume shipped
8 - 11
Center-of-Gravity Method
x - coordinate =
∑dixQi
∑Qi
i
i
∑diyQi
∑Qi
i
i
y - coordinate =
where dix = x-coordinate of location i
diy = y-coordinate of location i
Qi = Quantity of goods moved to
or from location i
8 - 12
Center-of-Gravity Method
North-South
East-West
120 –
90 –
60 –
30 –
–
| | | | | |
30 60 90 120 150
Arbitrary
origin
Chicago (30, 120)
New York (130, 130)
Pittsburgh (90, 110)
Atlanta (60, 40)
Figure 8.3
8 - 13
Center-of-Gravity Method
Number of Containers
Store Location Shipped per Month
Chicago (30, 120) 2,000
Pittsburgh (90, 110) 1,000
New York (130, 130) 1,000
Atlanta (60, 40) 2,000
x-coordinate =
(30)(2000) + (90)(1000) + (130)(1000) + (60)(2000)
2000 + 1000 + 1000 + 2000
= 66.7
y-coordinate =
(120)(2000) + (110)(1000) + (130)(1000) + (40)(2000)
2000 + 1000 + 1000 + 2000
= 93.3
8 - 14
Center-of-Gravity Method
North-South
East-West
120 –
90 –
60 –
30 –
–
| | | | | |
30 60 90 120 150
Arbitrary
origin
Chicago (30, 120)
New York (130, 130)
Pittsburgh (90, 110)
Atlanta (60, 40)
Center of gravity (66.7, 93.3)
+
Figure 8.3
8 - 15
Transportation Model
 Finds amount to be shipped from several
points of supply to several points of
demand
 Solution will minimize total production and
shipping costs
 A special class of linear programming
problems
8 - 16
Outline - Quantitative Modules C
(Transportation Models)
 Transportation Modeling
 Developing an Initial Solution
 The Northwest-Corner Rule
 The Intuitive Lowest-Cost Method
 The Stepping-Stone Method
8 - 17
Transportation Modeling
 An interactive procedure that finds
the least costly means of moving
products from a series of sources
to a series of destinations
 Can be used to
help resolve
distribution
and location
decisions
8 - 18
Transportation Modeling
 A special class of linear
programming
 Need to know
1. The origin points and the capacity
or supply per period at each
2. The destination points and the
demand per period at each
3. The cost of shipping one unit from
each origin to each destination
8 - 19
Transportation Problem
Fort Lauderdale
(300 units
capacity)
Albuquerque
(300 units
required)
Des Moines
(100 units
capacity)
Evansville
(300 units
capacity)
Cleveland
(200 units
required)
Boston
(200 units
required)
Figure C.1
8 - 20
Transportation Problem
To
From Albuquerque Boston Cleveland
Des Moines $5 $4 $3
Evansville $8 $4 $3
Fort Lauderdale $9 $7 $5
Table C.1
8 - 21
Transportation Matrix
From
To
Albuquerque Boston Cleveland
Des Moines
Evansville
Fort Lauderdale
Factory
capacity
Warehouse
requirement
300
300
300 200 200
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
Cost of shipping 1 unit from Fort
Lauderdale factory to Boston warehouse
Des Moines
capacity
constraint
Cell
representing
a possible
source-to-
destination
shipping
assignment
(Evansville
to Cleveland)
Total demand
and total supply
Cleveland
warehouse demand
Figure C.2
8 - 22
Northwest-Corner Rule
 Start in the upper left-hand cell (or
northwest corner) of the table and allocate
units to shipping routes as follows:
1. Exhaust the supply (factory capacity) of each
row before moving down to the next row
2. Exhaust the (warehouse) requirements of
each column before moving to the next
column
3. Check to ensure that all supplies and
demands are met
8 - 23
Northwest-Corner Rule
1. Assign 100 tubs from Des Moines to Albuquerque
(exhausting Des Moines’s supply)
2. Assign 200 tubs from Evansville to Albuquerque
(exhausting Albuquerque’s demand)
3. Assign 100 tubs from Evansville to Boston
(exhausting Evansville’s supply)
4. Assign 100 tubs from Fort Lauderdale to Boston
(exhausting Boston’s demand)
5. Assign 200 tubs from Fort Lauderdale to
Cleveland (exhausting Cleveland’s demand and
Fort Lauderdale’s supply)
8 - 24
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
Northwest-Corner Rule
100
100
100
200
200
Figure C.3
Means that the firm is shipping 100
bathtubs from Fort Lauderdale to Boston
8 - 25
Northwest-Corner Rule
Computed Shipping Cost
Table C.2
This is a feasible solution
but not necessarily the
lowest cost alternative
Route
From To Tubs Shipped Cost per Unit Total Cost
D A 100 $5 $ 500
E A 200 8 1,600
E B 100 4 400
F B 100 7 700
F C 200 5 $1,000
Total: $4,200
8 - 26
Intuitive Lowest-Cost Method
1. Identify the cell with the lowest cost
2. Allocate as many units as possible to
that cell without exceeding supply or
demand; then cross out the row or
column (or both) that is exhausted by
this assignment
3. Find the cell with the lowest cost from
the remaining cells
4. Repeat steps 2 and 3 until all units
have been allocated
8 - 27
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
First, $3 is the lowest cost cell so ship 100 units from
Des Moines to Cleveland and cross off the first row as
Des Moines is satisfied
Figure C.4
8 - 28
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
100
Second, $3 is again the lowest cost cell so ship 100 units
from Evansville to Cleveland and cross off column C as
Cleveland is satisfied
Figure C.4
8 - 29
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
100
200
Third, $4 is the lowest cost cell so ship 200 units from
Evansville to Boston and cross off column B and row E
as Evansville and Boston are satisfied
Figure C.4
8 - 30
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
100
200
300
Finally, ship 300 units from Albuquerque to Fort
Lauderdale as this is the only remaining cell to complete
the allocations
Figure C.4
8 - 31
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
100
200
300
Total Cost = $3(100) + $3(100) + $4(200) + $9(300)
= $4,100
Figure C.4
8 - 32
Intuitive Lowest-Cost Method
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
100
100
200
300
Total Cost = $3(100) + $3(100) + $4(200) + $9(300)
= $4,100
Figure C.4
This is a feasible solution,
and an improvement over
the previous solution, but
not necessarily the lowest
cost alternative
8 - 33
To (A)
Albuquerque
(B)
Boston
(C)
Cleveland
(D) Des Moines
(E) Evansville
(F) Fort Lauderdale
Warehouse
requirement 300 200 200
Factory
capacity
300
300
100
700
$5
$5
$4
$4
$3
$3
$9
$8
$7
From
Northwest-Corner Rule
100
100
100
200
200
Figure C.3
Means that the firm is shipping 100
bathtubs from Fort Lauderdale to Boston
8 - 34
Stepping-Stone Method
1. Select any unused square to evaluate
2. Beginning at this square, trace a
closed path back to the original square
via squares that are currently being
used
3. Beginning with a plus (+) sign at the
unused corner, place alternate minus
and plus signs at each corner of the
path just traced

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Productions & Operations Management Chapter 08

  • 1. 8 - 1 Chapter 8: Location Strategies
  • 2. 8 - 2 Summary  The Strategic Importance of Location  Factors That Affect Location Decisions  Labor Productivity  Exchange Rates and Currency Risks  Costs  Political Risk, Values, and Culture  Proximity to Markets  Proximity to Suppliers  Proximity to Competitors (Clustering)
  • 3. 8 - 3 Outline  Methods of Evaluating Location Alternatives  The Factor-Rating Method  Locational Break-Even Analysis  Center-of-Gravity Method  Transportation Model
  • 4. 8 - 4 Factor-Rating Method  Popular because a wide variety of factors can be included in the analysis  Six steps in the method 1. Develop a list of relevant factors also called key success factors 2. Assign a weight to each factor 3. Develop a scale for each factor 4. Score each location for each factor 5. Multiply score by weights for each factor for each location 6. Recommend the location with the highest point score
  • 5. 8 - 5 Factor-Rating Example Key Scores Success (out of 100) Weighted Scores Factor Weight France Denmark France Denmark Labor availability and attitude .25 70 60 (.25)(70) = 17.5 (.25)(60) = 15.0 People-to- car ratio .05 50 60 (.05)(50) = 2.5 (.05)(60) = 3.0 Per capita income .10 85 80 (.10)(85) = 8.5 (.10)(80) = 8.0 Tax structure .39 75 70 (.39)(75) = 29.3 (.39)(70) = 27.3 Education and health .21 60 70 (.21)(60) = 12.6 (.21)(70) = 14.7 Totals 1.00 70.4 68.0 Table 8.4
  • 6. 8 - 6 Locational Break-Even Analysis  Method of cost-volume analysis used for industrial locations  Three steps in the method 1. Determine fixed and variable costs for each location 2. Plot the cost for each location 3. Select location with lowest total cost for expected production volume
  • 7. 8 - 7 Locational Break-Even Analysis Example Three locations: Akron $30,000 $75 $180,000 Bowling Green $60,000 $45 $150,000 Chicago $110,000 $25 $160,000 Fixed Variable Total City Cost Cost Cost Total Cost = Fixed Cost + (Variable Cost x Volume) Selling price = $120 Expected volume = 2,000 units
  • 8. 8 - 8 Locational Break-Even Analysis Example – $180,000 – – $160,000 – $150,000 – – $130,000 – – $110,000 – – – $80,000 – – $60,000 – – – $30,000 – – $10,000 – – Annual cost | | | | | | | 0 500 1,000 1,500 2,000 2,500 3,000 Volume Akron lowest cost Bowling Green lowest cost Chicago lowest cost Figure 8.2
  • 9. 8 - 9 Center-of-Gravity Method  Finds location of distribution center that minimizes distribution costs  Considers  Location of markets  Volume of goods shipped to those markets  Shipping cost (or distance)
  • 10. 8 - 10 Center-of-Gravity Method  Place existing locations on a coordinate grid  Grid origin and scale is arbitrary  Maintain relative distances  Calculate X and Y coordinates for ‘center of gravity’  Assumes cost is directly proportional to distance and volume shipped
  • 11. 8 - 11 Center-of-Gravity Method x - coordinate = ∑dixQi ∑Qi i i ∑diyQi ∑Qi i i y - coordinate = where dix = x-coordinate of location i diy = y-coordinate of location i Qi = Quantity of goods moved to or from location i
  • 12. 8 - 12 Center-of-Gravity Method North-South East-West 120 – 90 – 60 – 30 – – | | | | | | 30 60 90 120 150 Arbitrary origin Chicago (30, 120) New York (130, 130) Pittsburgh (90, 110) Atlanta (60, 40) Figure 8.3
  • 13. 8 - 13 Center-of-Gravity Method Number of Containers Store Location Shipped per Month Chicago (30, 120) 2,000 Pittsburgh (90, 110) 1,000 New York (130, 130) 1,000 Atlanta (60, 40) 2,000 x-coordinate = (30)(2000) + (90)(1000) + (130)(1000) + (60)(2000) 2000 + 1000 + 1000 + 2000 = 66.7 y-coordinate = (120)(2000) + (110)(1000) + (130)(1000) + (40)(2000) 2000 + 1000 + 1000 + 2000 = 93.3
  • 14. 8 - 14 Center-of-Gravity Method North-South East-West 120 – 90 – 60 – 30 – – | | | | | | 30 60 90 120 150 Arbitrary origin Chicago (30, 120) New York (130, 130) Pittsburgh (90, 110) Atlanta (60, 40) Center of gravity (66.7, 93.3) + Figure 8.3
  • 15. 8 - 15 Transportation Model  Finds amount to be shipped from several points of supply to several points of demand  Solution will minimize total production and shipping costs  A special class of linear programming problems
  • 16. 8 - 16 Outline - Quantitative Modules C (Transportation Models)  Transportation Modeling  Developing an Initial Solution  The Northwest-Corner Rule  The Intuitive Lowest-Cost Method  The Stepping-Stone Method
  • 17. 8 - 17 Transportation Modeling  An interactive procedure that finds the least costly means of moving products from a series of sources to a series of destinations  Can be used to help resolve distribution and location decisions
  • 18. 8 - 18 Transportation Modeling  A special class of linear programming  Need to know 1. The origin points and the capacity or supply per period at each 2. The destination points and the demand per period at each 3. The cost of shipping one unit from each origin to each destination
  • 19. 8 - 19 Transportation Problem Fort Lauderdale (300 units capacity) Albuquerque (300 units required) Des Moines (100 units capacity) Evansville (300 units capacity) Cleveland (200 units required) Boston (200 units required) Figure C.1
  • 20. 8 - 20 Transportation Problem To From Albuquerque Boston Cleveland Des Moines $5 $4 $3 Evansville $8 $4 $3 Fort Lauderdale $9 $7 $5 Table C.1
  • 21. 8 - 21 Transportation Matrix From To Albuquerque Boston Cleveland Des Moines Evansville Fort Lauderdale Factory capacity Warehouse requirement 300 300 300 200 200 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 Cost of shipping 1 unit from Fort Lauderdale factory to Boston warehouse Des Moines capacity constraint Cell representing a possible source-to- destination shipping assignment (Evansville to Cleveland) Total demand and total supply Cleveland warehouse demand Figure C.2
  • 22. 8 - 22 Northwest-Corner Rule  Start in the upper left-hand cell (or northwest corner) of the table and allocate units to shipping routes as follows: 1. Exhaust the supply (factory capacity) of each row before moving down to the next row 2. Exhaust the (warehouse) requirements of each column before moving to the next column 3. Check to ensure that all supplies and demands are met
  • 23. 8 - 23 Northwest-Corner Rule 1. Assign 100 tubs from Des Moines to Albuquerque (exhausting Des Moines’s supply) 2. Assign 200 tubs from Evansville to Albuquerque (exhausting Albuquerque’s demand) 3. Assign 100 tubs from Evansville to Boston (exhausting Evansville’s supply) 4. Assign 100 tubs from Fort Lauderdale to Boston (exhausting Boston’s demand) 5. Assign 200 tubs from Fort Lauderdale to Cleveland (exhausting Cleveland’s demand and Fort Lauderdale’s supply)
  • 24. 8 - 24 To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From Northwest-Corner Rule 100 100 100 200 200 Figure C.3 Means that the firm is shipping 100 bathtubs from Fort Lauderdale to Boston
  • 25. 8 - 25 Northwest-Corner Rule Computed Shipping Cost Table C.2 This is a feasible solution but not necessarily the lowest cost alternative Route From To Tubs Shipped Cost per Unit Total Cost D A 100 $5 $ 500 E A 200 8 1,600 E B 100 4 400 F B 100 7 700 F C 200 5 $1,000 Total: $4,200
  • 26. 8 - 26 Intuitive Lowest-Cost Method 1. Identify the cell with the lowest cost 2. Allocate as many units as possible to that cell without exceeding supply or demand; then cross out the row or column (or both) that is exhausted by this assignment 3. Find the cell with the lowest cost from the remaining cells 4. Repeat steps 2 and 3 until all units have been allocated
  • 27. 8 - 27 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 First, $3 is the lowest cost cell so ship 100 units from Des Moines to Cleveland and cross off the first row as Des Moines is satisfied Figure C.4
  • 28. 8 - 28 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 100 Second, $3 is again the lowest cost cell so ship 100 units from Evansville to Cleveland and cross off column C as Cleveland is satisfied Figure C.4
  • 29. 8 - 29 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 100 200 Third, $4 is the lowest cost cell so ship 200 units from Evansville to Boston and cross off column B and row E as Evansville and Boston are satisfied Figure C.4
  • 30. 8 - 30 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 100 200 300 Finally, ship 300 units from Albuquerque to Fort Lauderdale as this is the only remaining cell to complete the allocations Figure C.4
  • 31. 8 - 31 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 100 200 300 Total Cost = $3(100) + $3(100) + $4(200) + $9(300) = $4,100 Figure C.4
  • 32. 8 - 32 Intuitive Lowest-Cost Method To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From 100 100 200 300 Total Cost = $3(100) + $3(100) + $4(200) + $9(300) = $4,100 Figure C.4 This is a feasible solution, and an improvement over the previous solution, but not necessarily the lowest cost alternative
  • 33. 8 - 33 To (A) Albuquerque (B) Boston (C) Cleveland (D) Des Moines (E) Evansville (F) Fort Lauderdale Warehouse requirement 300 200 200 Factory capacity 300 300 100 700 $5 $5 $4 $4 $3 $3 $9 $8 $7 From Northwest-Corner Rule 100 100 100 200 200 Figure C.3 Means that the firm is shipping 100 bathtubs from Fort Lauderdale to Boston
  • 34. 8 - 34 Stepping-Stone Method 1. Select any unused square to evaluate 2. Beginning at this square, trace a closed path back to the original square via squares that are currently being used 3. Beginning with a plus (+) sign at the unused corner, place alternate minus and plus signs at each corner of the path just traced