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www.prodintec.com




PRODINTEC
Technology center for Industrial
Design and Manufacturing
www.prodintec.com




           Area of Industrial Design
Design/Development of products with added value:
           Sustainable
           Easy manufacturing/assembly
           Functional

Services
      Product Design
      3D CAD Modelling
      Rapid Prototyping
        p         yp g
      Product development
      Product Cost optimization
      Design for Direct Manufacturing
www.prodintec.com

   TECHNOLOGIES


                  3D Parametric CAD


• Possibility to create parameterized patterns
• Repetition of these patterns to any extension and scale
• Direct connection to Rapid Prototyping and CAM
  software for Micromachining and 5 axes high speed
  machining
www.prodintec.com

    TECHNOLOGIES


                        3D Scanning
Obtaining a mathematical model of a surface from the real
surface
    Real 3D                        Mathematical
    Surface                        model (points)
Applications:
         Modify an already manufactured design
         Create
         C t a parametric model of a physical object
                          ti    d l f   h i l bj t
         Copy of an existing design
         Measure errors between manufactured and theoretical
         design
www.prodintec.com

               TECHNOLOGIES


                              Reverse Engineering

3D scanning
              Point cloud
               treatment
                            Wire model
                                         Surface    Volume
                                         creation   creation




                                                    3D CAD
                                                     model
www.prodintec.com

    TECHNOLOGIES


                      Rapid Prototyping
• Obt i of physical model di tl f
  Obtain f h i l      d l directly from 3D CAD model
                                                 d l




• Most used techniques are LMT: Layered Manufacturing
  Techniques
        q
• Available materials, depending on specific technique: polymers,
  plastics, wax, metals…
www.prodintec.com

     TECHNOLOGIES


        Rapid Prototyping: Objet Polyjet Matrix
• Capable of jet two different materials on same part
• Capable of create new “Digital Materials” by mixing two different
  model resins
www.prodintec.com

     TECHNOLOGIES


          Rapid Prototyping: Zcorp 3D printing
• Create models in full color
• Different post-processing methods create parts with different
  capacities
www.prodintec.com

TECHNOLOGIES


                   Silicone Moulds
•   Inputs: Prototype from RP, CNC, Micromachining…
•   Accuracy / Resolution:
         Depending on the quality of the model used for
                                   f                f
         building the mould
         Good details and surface accuracy
         Dimensional accuracy depends on the material
         used

•   Available materials:
          Rigid / Flexible resins
          Coloured / Transparent
PROJECTS


               Design Promotion
PREDICA: Development and i l
PREDICA D      l       t d implementation of I d t i l
                                     t ti    f Industrial
design methodologies in SMEs (national project):
• 94 Audits on SMEs
• 60 design projects with SMEs
• Collaboration with 3 Technology Centers
PREDICA II:
• 57 SMEs
• 4 Technology Centers (national project)
PROJECTS


              Design Promotion
NORPACK: Packaging design d innovation i SME 10
NORPACK P k i d i and i               ti in SMEs:
SMEs participating (regional project)




DISART: Design and Handicrafts: 7 participants (regional
project)
   j )
PROJECTS


              Design Promotion
Eco d i
E design: A li ti of norm UNE 150301 E d i and
            Application f                     Eco design d
guidelines on SMEs: 5 participants (regional project)




DISERGO: Design and Ergonomics on SMEs: 8 participants
(regional project)
PROJECTS


             Design Promotion
DFMA for SMEs: 6 participants (regional project)
Strategic Design: promotion of Design as Strategic Tool for
SMEs: 7 participants (regional project)
Design for All: promotion of concepts and practice of Design
for All among SMEs: 8 participants (regional project)
PROJECTS


                      Studies
Study for implementation of Industrial Design Studies in
regional University.
Creation of Quality Label for the regional furniture industry
Promotion of the Furniture Quality Label (32 SMEs
participating)
Study on the Impact of Design on Small and Medium Sized
Companies
Study of Assistance products for Disable People
PROJECTS


              Projects with Companies
Collaboration with ThyssenKrupp on Turbo Track (moving walk)
project
3 projects related with welding with IDESA
Design of new model of Pressure Balance valve for Alvargonzalez
S.A.
Hidritec: Design of Static Ozone Mixer
Farho: Design of Domotics Product Line
Design of new cutting mechanism for a Energy Wood Harvester
Design of new system of Transportation Pallets
PROJECTS


       Research Projects
SYNTEX
    New and Emerging Science and Technology (NEST)
    Project sponsored by the EUROPEAN COMMISSION




Participation in 2 CENIT p j
       p                 projects: most important
                                          p
Research projects at national level
SERVICES




From 2005, more than 700 services
related with technologies and
competences of the Design Area:
     p                   g
• rapid prototyping
• 3D scanning
• reverse engineering
• strategic studies
• ...
OTHER


            International Activities
Collaboration agreements:
• Pontificia Universidad Javeriana (Colombia)
• HOWEST University College West Flanders
Projects:
• 1 Iberoeka project with Pontificia Universidad Javeriana
  and 5 SMEs from Colombia and Asturias
• Contacts with partners from Argentina (INTI), Mexico
  (UNAM), Chile (Bio-Bio) and Cuba (ISDI-ONDI), Japan
Contributions t I t
C t ib ti     to International C f
                        ti   l Conferences
• IASDR 2007 Hong Kong
• Design & Emotion 2008, Hong Kong

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Prodintec Design Area V040310

  • 1. www.prodintec.com PRODINTEC Technology center for Industrial Design and Manufacturing
  • 2. www.prodintec.com Area of Industrial Design Design/Development of products with added value: Sustainable Easy manufacturing/assembly Functional Services Product Design 3D CAD Modelling Rapid Prototyping p yp g Product development Product Cost optimization Design for Direct Manufacturing
  • 3. www.prodintec.com TECHNOLOGIES 3D Parametric CAD • Possibility to create parameterized patterns • Repetition of these patterns to any extension and scale • Direct connection to Rapid Prototyping and CAM software for Micromachining and 5 axes high speed machining
  • 4. www.prodintec.com TECHNOLOGIES 3D Scanning Obtaining a mathematical model of a surface from the real surface Real 3D Mathematical Surface model (points) Applications: Modify an already manufactured design Create C t a parametric model of a physical object ti d l f h i l bj t Copy of an existing design Measure errors between manufactured and theoretical design
  • 5. www.prodintec.com TECHNOLOGIES Reverse Engineering 3D scanning Point cloud treatment Wire model Surface Volume creation creation 3D CAD model
  • 6. www.prodintec.com TECHNOLOGIES Rapid Prototyping • Obt i of physical model di tl f Obtain f h i l d l directly from 3D CAD model d l • Most used techniques are LMT: Layered Manufacturing Techniques q • Available materials, depending on specific technique: polymers, plastics, wax, metals…
  • 7. www.prodintec.com TECHNOLOGIES Rapid Prototyping: Objet Polyjet Matrix • Capable of jet two different materials on same part • Capable of create new “Digital Materials” by mixing two different model resins
  • 8. www.prodintec.com TECHNOLOGIES Rapid Prototyping: Zcorp 3D printing • Create models in full color • Different post-processing methods create parts with different capacities
  • 9. www.prodintec.com TECHNOLOGIES Silicone Moulds • Inputs: Prototype from RP, CNC, Micromachining… • Accuracy / Resolution: Depending on the quality of the model used for f f building the mould Good details and surface accuracy Dimensional accuracy depends on the material used • Available materials: Rigid / Flexible resins Coloured / Transparent
  • 10. PROJECTS Design Promotion PREDICA: Development and i l PREDICA D l t d implementation of I d t i l t ti f Industrial design methodologies in SMEs (national project): • 94 Audits on SMEs • 60 design projects with SMEs • Collaboration with 3 Technology Centers PREDICA II: • 57 SMEs • 4 Technology Centers (national project)
  • 11. PROJECTS Design Promotion NORPACK: Packaging design d innovation i SME 10 NORPACK P k i d i and i ti in SMEs: SMEs participating (regional project) DISART: Design and Handicrafts: 7 participants (regional project) j )
  • 12. PROJECTS Design Promotion Eco d i E design: A li ti of norm UNE 150301 E d i and Application f Eco design d guidelines on SMEs: 5 participants (regional project) DISERGO: Design and Ergonomics on SMEs: 8 participants (regional project)
  • 13. PROJECTS Design Promotion DFMA for SMEs: 6 participants (regional project) Strategic Design: promotion of Design as Strategic Tool for SMEs: 7 participants (regional project) Design for All: promotion of concepts and practice of Design for All among SMEs: 8 participants (regional project)
  • 14. PROJECTS Studies Study for implementation of Industrial Design Studies in regional University. Creation of Quality Label for the regional furniture industry Promotion of the Furniture Quality Label (32 SMEs participating) Study on the Impact of Design on Small and Medium Sized Companies Study of Assistance products for Disable People
  • 15. PROJECTS Projects with Companies Collaboration with ThyssenKrupp on Turbo Track (moving walk) project 3 projects related with welding with IDESA Design of new model of Pressure Balance valve for Alvargonzalez S.A. Hidritec: Design of Static Ozone Mixer Farho: Design of Domotics Product Line Design of new cutting mechanism for a Energy Wood Harvester Design of new system of Transportation Pallets
  • 16. PROJECTS Research Projects SYNTEX New and Emerging Science and Technology (NEST) Project sponsored by the EUROPEAN COMMISSION Participation in 2 CENIT p j p projects: most important p Research projects at national level
  • 17. SERVICES From 2005, more than 700 services related with technologies and competences of the Design Area: p g • rapid prototyping • 3D scanning • reverse engineering • strategic studies • ...
  • 18. OTHER International Activities Collaboration agreements: • Pontificia Universidad Javeriana (Colombia) • HOWEST University College West Flanders Projects: • 1 Iberoeka project with Pontificia Universidad Javeriana and 5 SMEs from Colombia and Asturias • Contacts with partners from Argentina (INTI), Mexico (UNAM), Chile (Bio-Bio) and Cuba (ISDI-ONDI), Japan Contributions t I t C t ib ti to International C f ti l Conferences • IASDR 2007 Hong Kong • Design & Emotion 2008, Hong Kong