This document provides information on an automated in-line gaging processline for measuring engine and powertrain components. It describes the available measurement technologies as pneumatic, contact, and optical sensors. Numerous examples are given of specific components measured, including dimensions checked and special machine features like controllers, software, tooling and automation.

1. PROCESSLINE PRESENTATION
AVAILABLE TECHNOLOGY
- Pneumatic
- Contact
- Optical
TYPES OF MEASUREMENTS
- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,
Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of
Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.
- Full range of form and positional measurements: Straightness, Roundness, Cylinder
Form, Linear Form, Runout/Axial Runout, Total Runout, Coaxiality/Concentricity,
Squareness, Profile of a line, Angularity.
Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1

2. PISTON PIN
2
00E105800
Checks:
Diameters
Taper
Measurements
performed .5” from
leading and trailing
edges of the part
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Adjustable Measurement Tooling (9mm tp 61mm diameters)
Reject Station
Wheel Encoder for Measurement Acquisition
Part Blow Off Station
Dual Motor Conveyor System
Wheel Encoder set up
feature
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

3. INJECTOR
(Intensifier Body)
3
Checks:
I.D. (Scanning)
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Air over Oil Cylinders for Part Advance
Annular Air Tooling
TPE99.1 Air to Electronic Converter
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
02E063800

4. INJECTOR
(Plunger)
4
Checks:
Diameters
Cylindricity
Measurements
performed .5”
from leading
and trailing
edges of the
part
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback
TPE99.1 Air to Electronic Converters
Adjustable Measurement Tooling (9mm tp 61mm diameters)
Reject Station
Wheel Encoder for Measurement Acquisition
Part Blow Off Station
Dual Motor Conveyor System
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
03E096200

5. ENGINE
(Connecting Rods)
5
Dual Tooled Post Process In-line Gaging
Checks:
Diameters
•Pin I.D.
•Crank I.D.
Squareness
Center Distance
Bend
Twist
Special Features:
CMZ200 Industrial Controller
TPE99.1 Air to Electronic Converters
Air Saver (Auto)
Overhead Engagement Device
Sequence Start using Sensor Backcheck
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
04E023000

6. ENGINE
(Valve Lifter)
6
03E048110
Checks:
Diameters
•I.D.
•O.D.
Length
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Air Saver (Auto)
Automatic Part Engagement Device
Sequence Start using Sensor Backcheck
ZDB Electronic Contact Probes
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

7. ENGINE
(Connecting Rod)
7
03E070110
Checks:
Crankbore I.D.
Rough
Semi-finish
Finish
Roundness
Taper
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
SDM Electronic Column
TPE99.1 Air to Electronic Converters
Automatic Air Saver
Machine Feedback for size control
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

8. ENGINE
(Cylinder Liner)
8
03E052930
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converter
(2) Jet Air Spindle
Vertical Mounting Pole
Opto-touch Button
Air over Oil Cylinders for Part Elevation
Checks:
I.D.
Size
Roundness
Cylindricity
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

9. ENGINE
(Connecting Rod)
9
03E009710
Checks:
I.D. (Crank and Pin)
Roundness
Taper
Bend
Twist
Center Distance
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Automatic Recoil Device (prevents
damage to machine in case of incorrect
part alignment)
Automatic Air Saver
Automatic Fixture Advance
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

10. ENGINE
(Block)
10
01E023361
Etamic CMZ Industrial
Controller
Cam Bore Spindle
Cylinder Bore
Spindle
Crank Bore Spindle
Extension Shaft
Nozzles for high
pressure air blow off
Brush w/stiff
bristles for iron
chip removal
Safety Recoil
w/proximity
switch
Checks:
Cam bore diameter
Crank bore diameter
Cylinder bore diameters
at 3 different levels
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

11. ENGINE Con’t
(Block)
This system represents the latest in modern technology and flexibility available only at Hommel-Etamic America
Corporation.
Operation:
Gaging station designed to check 3, 4, 5 and 6 cylinder engine blocks presented randomly to the gaging station.
Thanks to the fast response time of the measuring system, a single Etamic spindle mounted on a servo controlled 3
axis slide mechanism, can inspect all the cylinder bores at multiple levels within the machine cycle time. Each
spindle has air jets specially configured to minimize the influence of surface finish on the measuring accuracy of the
system.
Features:
CMZ200 Etamic Controller
TICN wear resistant coating
Automatic Tool Comp
Profibus Interface
SPC, SQC
Graphic Display
Automatic Mastering
High pressure part blow off
Brush system for removal of iron chips
Recoil system for damage prevention
Post Process In-Line Transfer Stitching Gage for Cam bore, Crank bore and Cylinder bore
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

12. ENGINE
(Block)
03E122730
In-Line Transfer Gage
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Profibus Interface
Automatic Tool Comp
SDM Electronic Column
Air Saver (Auto)
Sequence Start using Sensor Backcheck
TPE99.1 Air to Electronic Converters
Air Filter Regulator System
TICN wear Resistant Coating
Automatic Mastering
High Pressure Part Blow Off
Recoil System for damage prevention
Checks:
I.D. Bore Size
•0
•90
Ovality of entire length of bore
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

13. ENGINE
13
05E080530
Checks:
Diameters at (2) levels
•I.D.
Special Features:
ESZ800 Industrial Controller
TPE99.1 Air to Electronic Converters
Annular Measurement Tooling
Sequence Start using Sensor Backcheck
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

14. ENGINE
(Block)
14
02E005410
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Profibus Interface
Automatic Tool Comp
Air Saver (Auto)
Sequence Start using Sensor Backcheck
Movomatic ARC Air to Electronic Converters
Air Filter Regulator System
TICN wear Resistant Coating
Automatic Mastering
High Pressure Part Blow Off
Recoil System for damage prevention
Checks:
Cylinder Bore Diameters (3 Levels)
•0
•90
Crank Bore Diameters
Ovality
Post Process, Inline Automatic Gage with Machine Feedback
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

15. ENGINE
(Block)
15
02E063800
In-line Automatic Transfer Scan Gage
Checks:
Crank Bore Diameter 0 & 90
•Taper
•Ovality
Cam Bore Diameter 0 & 90
•Taper
•Ovality
Special Features:
CMZ Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
SDM Input Columns
Easy Entry Nose
Recoil Devices for Damage Prevention
Auto Mastering
Part Blow Off
Machine Feedback
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

16. ENGINE
(Camshaft Sprocket)
16
02E145610
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback to CNZ lathe
ZDB Contact Probes
Air Saver (Auto)
Part Clamp
TPE99.1 Air to Electronic Converters
Part Presence using electronic eyes
Part Reject Arm and Station
Pre-Sort Station
Automatic Part Rotation for measurement
alignment
Checks:
I.D.
Depth
Parallelism
Angular Position
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

17. ENGINE
(Block)
17
Checks:
Diameter (2 Levels each bore)
Ovality
Taper
Cylindricity
05E038020
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
SDM Input Columns
Easy Entry Nose
Recoil Devices for Damage Prevention
Auto Mastering
Part Blowoff
Machine Feedback
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

18. INJECTOR
(VALVE)
18
03E074700
Checks:
I.D. by scanning entire length
Special Features:
TPE99.1 Air to Electronic
Converters
Automatic Mastering
Machine Feedback
4-20 mA signal direct to
customers controller
Quick Changeover Coupler
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

19. REAR AXLE
(Housing)
19
03E065500
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback
TPE99.1 Air to Electronic Converters
Tooling Recoil
Floating Gage Head for ease of alignment
Sequence Start using Sensor Backcheck
Automatic Overhead Engagement Device
Checks:
I.D.
Pitch
Yaw Angles
Bolt Hole Presence
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

20. MACHINE CONTROL
20
Checks:
Rough Diameters
Semi Finish Diameters
Finish Diameters
05E087000
Special Features:
Fast response blocks
Movomatic ARC Converters
Knurled Nut Coupling Device
Mean Masters
In-process Control Feedback
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

21. In-line Automatic Conveyor Gage
(Rotor)
21
04E105240
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
ZDB Electronic Contact Probe
Air Filter Regulator
Part Blow Off Station
Part Sorting Station
Multiple Machine Feedback
Checks:
I.D.
O.D.
Max Diameter
Average Diameter
Height
Counter Bore Depth
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

22. In-line Automatic Gaging Station
(Gear)
22
04E078731
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probes
Air Filter Regulator
Part Rotation
Robot Load
Machine Feedback
Checks:
Diameters
Concentricity
Perpendicularity
Parallelism
Runout
Circularity
Distance
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE