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GAGELINE PRESENTATION
AVAILABLE TECHNOLOGY
- Pneumatic
- Contact
- Optical
TYPES OF MEASUREMENTS
- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,
Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of
Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.
- Full range of form and positional measurements: Straightness, Flatness, Roundness,
Cylinder Form, Linear Form, Runout/Axial Runout, Total Runout,
Coaxiality/Concentricity, Position, Parallelism, Squareness, Inclination, Profile of a line,
Angularity.
Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1
2
Special Features:
Automatic Robot Load
Automatic Mastering
Automatic Operations Mode
Non-Contact Air Snap
Tooling Rotation Coupler
TPE99.1 Air to Electronic Converter
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
02E003600
Checks (Crankshaft):
Pin Journal Diameter Level #1
Pin Journal Diameter Level #2
Pin Journal Diameter Level #3
Gaugeline Crankshaft (ROBOT LOAD)
3
Checks:
Diameter (O.D.) 9 places
Taper
Straightness
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
LG-0666
Special Features
CMZ Industrial Controller
CMZ32 Measurement Software
SPC/SPC
TPE99.1 Air to Electronic Converters
Automatic Tool Changeover
Gantry style overhead gage assemblies
Two gage heads instead of conventional nine
required by conventional systems
Automatic Part Engagement Centers
Cycle Time: 24 seconds
Gaugeline Crankshaft (Gantry Overhead)
4
Special Features:
CMZ200 Industrial Controller
CMZ32 Software
Electronic Contact Touch Probes
Opto-Touch Start Buttons
Part Rotation
Automatic Part Clamping Centers
SDM Input Column
Checks:
Diameter
Concentricity
Runout
Perpendicularity
Roundness
Taper
Chamfer
Distance
Out of Round
Parallelism
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
04E065030
Gaugeline Modular Shaft System
5
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Floating Gage Head for ease of alignment
Sequence Start using Sensor Backcheck
Single Motor Conveyor System
Machine Feedback
Reject Station
Part Blow Off Station
Checks:
Diameters
•And 0 and 90
Cylindricity
02E063520
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Centerless Conveyour (Shaft)
6
Checks (Pin):
(4) Separate Diameters
(4) Separate Distances
(2) Separate Tapers
Special Features:
CMZ200 Industrial Controller
CMZ32 Industrial Software
TPE99.1 Air to Electronic Converters
ZDB Touch Probes
SDM Remote Satellite
Automatic Air Saver
Robot Load
Automatic Mastering
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Robot Load Cylinder Head
DB638
Gaugeline Ring Gear
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Non-Contact Air Tooling
Air Saver (Auto/Manual)
Sequence Start using Sensor Backcheck
Solartron Probes
Part Elevator
Adjustable Measurement Fixture
Checks:
Inside Diameter (2 Levels)
Outside Diameter
Hub Length
Hub Off-set Length
Location of Gear Face Diameter
to Hub Face
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
07E004630
Gaugeline Engine (Piston)
Special Features:
 Industrial Touch Screen Monitor
 Industrial Computer Tower
 CMZ32 Software
 SPC/SQC Software
 Part Picture Display
 TPE99 Air to Electronic Converters
 ZDB Electronic Touch Probes
 Precision Filter Regulator System
 Remote Pushbutton Panel
 Measurement Station for I.D.
Measurements
 Measurement Station for O.D.
Measurements
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
07E004630
Checks:
 Datum “B” O.D.
 Top Groove O.D.
 2nd Groove O.D.
 3rd Groove O.D.
 Top Groove Width
 2nd Groove Width
 3rd Groove Width
 Snap Ring Groove Diameter Left
 Snap Ring Groove Diameter Right
 Snap Ring Groove Width Left
 Snap Ring Groove Width Right
 Snap Ring Groove Concentricity Left
 Snap Ring Groove Concentricity Right
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Cont’d
07E004630
Checks:
Static and Scan Measurements on:
Max Diameter (3 Positions)
Min Diameter (3 Positions)
Match Value
Gaugeline Valve Sleeve
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Non-Contact Air Tooling w/Elongated Jets
Air Saver (Auto/Manual)
Sequence Start using Sensor Backcheck
Automatic Mastering
Profibus Interface Card
Stepper Motor for Spindle Positioning
Air Filter Regulator System
Electrical Enclosure
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
07E028330
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Aluminum Extrusion Frame
Overhead Pick and Place Gantry Robot
Precision Part Rotation Table
ZDB Contact Probes
Air Saver (Auto)
Overhead Measurement Clamping Device
Sequence Start using Sensor Backcheck
“Automatic” Mastering
Good/Reject Part Diverter
Reject Station
Good Parts Conveyor
High Pressure Part Blow Off Station
Checks
M001 Moun ting distance to “A” 0.03 mm
M002 Mounting Distance run out to “A” 0.04 mm
M003 27.3 mm Ø near top of gear 0.033 mm
M004 27.3 mm Ø near bottom of gear 0.033 mm
M005 Run out of 27.3 mm Ø to “A” 0.04 mm
M006 35.92 mm Shaft Ø 0.04 mm
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Differential Gear
06E018410
Part is picked up from the
conveyor
Part is transferred along
the gantry
Part is deposited into the
measurement nest
Overhead tooling engages
and measurements are
completed
Part is removed and
deposited on the diverter
DIFFERENTIAL
GEAR CON’T
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
06E018410 pg2
Checks:
Static and Scan Measurements on:
Diameters (3)
Lengths (2)
Groove Locations (1)
Gear Face Runouts (1)
Special Features:
CMZ200 Industrial Controller
SDM Satellite Module
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Heavy Duty Welded Steel Frame
Automatic Air Saver
Automatic Mastering
Fully Adjustable Measurement Fixtures
Precision Centers
Easy Adjust Measurement Snaps
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Modular Shaft System
06E169110
Special Features:
 CMZ200 Industrial Controller
 CMZ32 Measurement Software
 SPC/SQC Software
 Automatic Overhead Part Handling
System
 Part Picture Display
 Air Saver (Auto)
 Sequence Start using Sensor
Backcheck
 ZDB Electronic Contact Probes
 Air Filter Regulator System
 Machine Tool Compensation
Checks:
 Mounting Distance to “A”
 Mounting Distance Run Out to “A”
 Green Boor Ø near top of gear
 Green Bore Ø near bottom of gear
 Runout of Bore to Ø “A”
 Shaft Ø
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Differential Gear
06E126330
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Con’t
06E126330 pg2
Gaugline Transmission Station
16
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
17
Special Features:
CMZ Industrial Controller
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probes
TPE99.1 Air to Electronic Converters
Overhead Engagement Device
Opto-Touch Button for manual
sequence start
Automatic Air Saver
Checks:
Spacer Selection
Gaugeline Injector Spacer
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
03E024620
18
Special Features:
CMZ Industrial Controller
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probes
TPE99.1 Air to Electronic Converters
Overhead Engagement Device
Opto-Touch Button for manual
sequence start
Automatic Air Saver
Checks:
Spacer Thickness
Verification of chosen spacer
Gaugeline Injector Solenoid Spacer
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
03E024620
19
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converter
Annular Air Spindle
X, Y, Z Float for mechanical centering
Automatic Part Pallet
Checks:
Size
Cylindricity
Gaugeline Injector Body
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
20
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Multi Station Rotating Part Table
Robot Load
Automatic Part Clamping Fixture
Automatic Mastering
Checks:
Flow
Leak Test
Gaugeline Injector
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
03E044220
21
Special Features:
CMZ Industrial Controller
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probes
Overhead Engagement Device
Motorized Part Rotation
Opto-Touch Buttons for manual
sequence start
Checks:
Ø120n6 Datum C
Ø282H7 Datum B
0.03 Dynamic Concentricity
of A to B-D
0.025 Dynamic Parallelism
of Datum D.
Gaugeline Gear
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
04E041410
22
Capable of sorting 30 different class sizes
Vibratory Bowl Feeders (2)
Special Features:
CMZ Industrial Controller
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Allen Bradley Controller
Vibratory Bowl Feeds for parts
Robot Gripper and sorter
Class sorting bins (30 different classes)
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugline Measurement Sorting Station
00E062810
Continued
23
Gaging Fixture Part No. Description of Measurements
Fixture #1 118-9138 19.975/19.825 mm Thickness
Part class (26 classes)
0.025 mm class tolerance
100-7965 18.800/19.175 mm Thickness
Part class (16 classes)
0.025 mm class tolerance
Fixture #2 165-6481 2.890/3.270 mm Thickness
Part class (10 classes)
0.010 mm class tolerance
6I-2131 2.000/2.600 mm Thickness
Part class (12 classes)
0.050 mm class tolerance
150-1666 2.150/2.410 mm Thickness
Part class (10 classes)
0.026 mm class tolerance
9Y-9028 2.150/2.410 mm Thickness
Part class (10 classes)
0.026 mm class tolerance
Robot Grippers (2)
Robot Gripper above part sorting bins
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
00E062810 pg2
24
Checks:
I.D. (Scanning)
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Air over Oil Cylinders for Part Advance
Annular Air Tooling
TPE99.1 Air to Electronic Converter
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugline Intensifier Body
02E063800
25
Checks (Armature Selection):
Top of Armature to top of Housing
(Distance)
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probe
TPE99.1 Air to Electronic Converter
Automatic Overhead Engagement
Device
Sequence Start off Sensor Backcheck
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Injector Armature
02E046410
26
Checks:
Distance of spring cage to top of
needle
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Overhead Part Engagement Device
Automatic Mastering
Automated Part Slide
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Injector Spring Cage
02E137420
27
Checks (shim Selection):
Bore Size (I.D. on 8 separate bores)
True Position of all 8 bores to
manufacturing Datum
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
SDM Communication Columns
Allen Bradley Controllers
ZDB Electronic Contact Probes
Sequence Start off Sensor Backcheck
Measurement Applicators mounted on
vertical slides
Part Blow Off
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Engine Block
04E006420
28
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
04E006420
Continued
Gauging Station
Continued
Controllers
29
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
04E006420
30
Checks:
Diameters
„Pin I.D.
„Crank I.D.
Squareness
Center Distance
Bend
Twist
Special Features:
CMZ200 Industrial Controller
TPE99.1 Air to Electronic Converters
Air Saver (Auto)
Overhead Engagement Device
Sequence Start using Sensor Backcheck
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Connecting Rods
04E023000
31
Checks:
Diameters
„I.D.
„O.D.
Length
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Air Saver (Auto)
Automatic Part Engagement Device
Sequence Start using Sensor Backcheck
ZDB Electronic Contact Probes
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Valve Lifter
03E048110
32
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
SDM Communication Columns
Aluminum Extrusion Frame
ZDB Contact Probes
Overhead Engagement Device
Sequence Start using Sensor Backcheck
Automatic Mastering
Checks:
Diameters
„I.D.
„O.D.
Position
Pseudo Total Runout (2)
Distance (2)
Gaugeline Swashplate
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
06E020300
33
Multi-Spindle Robot Measurement Station
See handout for application specific
information
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Engine Cylinder Head
34
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback to CNZ lathe
ZDB Contact Probes
Air Saver (Auto)
Part Clamp
TPE99.1 Air to Electronic Converters
Part Presence using electronic eyes
Part Reject Arm and Station
Pre-Sort Station
Automatic Part Rotation for
measurement alignment
Checks:
I.D.
Depth
Parallelism
Angular Position
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Camshaft Sprocket
02E145610
35
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback
TPE99.1 Air to Electronic Converters
Tooling Recoil
Floating Gage Head for ease of alignment
Sequence Start using Sensor Backcheck
Automatic Overhead Engagement Device
Checks:
I.D.
Pitch
Yaw Angles
Bolt Hole Presence
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Rear Axle
03E065500
36
Checks:
„M001
Ø at 56 mm from shoulder 0.004 mm
„M002
Ø at 8.74 mm from shoulder 0.004 mm
„M003
Ø at 3 mm from shoulder 0.003 mm
„M004
Ø at 52.7 mm from shoulder 0.003 mm
For Part #2
„M005
Ø at 56 mm from shoulder 0.005 mm
„M006
Ø at 8.74 mm from shoulder 0.005 mm
„M007
Ø at 3 mm from shoulder 0.004 mm
„M008
Ø at 52.7 mm from shoulder 0.004 mm
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
(2) Three State Air Pot Fixtures
Opto Touch Start Buttons
TPE99.1 Air to Electronic Converters
Automatic Part Elevators
Carbide Machine Centers
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Impeller and Shaft Assembly
05E087610
37
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
ZDB Electronic Contact Probe
Air Filter Regulator
Part Blow Off Station
Part Sorting Station
Multiple Machine Feedback
Checks:
I.D.
O.D.
Max Diameter
Average Diameter
Height
Counter Bore Depth
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
Gaugeline Automatic Conveyor System
04E105240
In-line Automatic Gaging Station
(Gear)
38
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
ZDB Electronic Contact Probes
Air Filter Regulator
Part Rotation
Robot Load
Machine Feedback
Checks:
Diameters
Concentricity
Perpendicularity
Parallelism
Runout
Circularity
Distance
GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
04E078731

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Gageline by Jenoptik

  • 1. GAGELINE PRESENTATION AVAILABLE TECHNOLOGY - Pneumatic - Contact - Optical TYPES OF MEASUREMENTS - Full range of dimensional and geometric measurements: I.D., O.D., Match, Average, Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity. - Full range of form and positional measurements: Straightness, Flatness, Roundness, Cylinder Form, Linear Form, Runout/Axial Runout, Total Runout, Coaxiality/Concentricity, Position, Parallelism, Squareness, Inclination, Profile of a line, Angularity. Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1
  • 2. 2 Special Features: Automatic Robot Load Automatic Mastering Automatic Operations Mode Non-Contact Air Snap Tooling Rotation Coupler TPE99.1 Air to Electronic Converter GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 02E003600 Checks (Crankshaft): Pin Journal Diameter Level #1 Pin Journal Diameter Level #2 Pin Journal Diameter Level #3 Gaugeline Crankshaft (ROBOT LOAD)
  • 3. 3 Checks: Diameter (O.D.) 9 places Taper Straightness GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE LG-0666 Special Features CMZ Industrial Controller CMZ32 Measurement Software SPC/SPC TPE99.1 Air to Electronic Converters Automatic Tool Changeover Gantry style overhead gage assemblies Two gage heads instead of conventional nine required by conventional systems Automatic Part Engagement Centers Cycle Time: 24 seconds Gaugeline Crankshaft (Gantry Overhead)
  • 4. 4 Special Features: CMZ200 Industrial Controller CMZ32 Software Electronic Contact Touch Probes Opto-Touch Start Buttons Part Rotation Automatic Part Clamping Centers SDM Input Column Checks: Diameter Concentricity Runout Perpendicularity Roundness Taper Chamfer Distance Out of Round Parallelism GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 04E065030 Gaugeline Modular Shaft System
  • 5. 5 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converters Floating Gage Head for ease of alignment Sequence Start using Sensor Backcheck Single Motor Conveyor System Machine Feedback Reject Station Part Blow Off Station Checks: Diameters •And 0 and 90 Cylindricity 02E063520 GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Centerless Conveyour (Shaft)
  • 6. 6 Checks (Pin): (4) Separate Diameters (4) Separate Distances (2) Separate Tapers Special Features: CMZ200 Industrial Controller CMZ32 Industrial Software TPE99.1 Air to Electronic Converters ZDB Touch Probes SDM Remote Satellite Automatic Air Saver Robot Load Automatic Mastering GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Robot Load Cylinder Head DB638
  • 7. Gaugeline Ring Gear Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converters Non-Contact Air Tooling Air Saver (Auto/Manual) Sequence Start using Sensor Backcheck Solartron Probes Part Elevator Adjustable Measurement Fixture Checks: Inside Diameter (2 Levels) Outside Diameter Hub Length Hub Off-set Length Location of Gear Face Diameter to Hub Face GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 07E004630
  • 8. Gaugeline Engine (Piston) Special Features:  Industrial Touch Screen Monitor  Industrial Computer Tower  CMZ32 Software  SPC/SQC Software  Part Picture Display  TPE99 Air to Electronic Converters  ZDB Electronic Touch Probes  Precision Filter Regulator System  Remote Pushbutton Panel  Measurement Station for I.D. Measurements  Measurement Station for O.D. Measurements GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 07E004630
  • 9. Checks:  Datum “B” O.D.  Top Groove O.D.  2nd Groove O.D.  3rd Groove O.D.  Top Groove Width  2nd Groove Width  3rd Groove Width  Snap Ring Groove Diameter Left  Snap Ring Groove Diameter Right  Snap Ring Groove Width Left  Snap Ring Groove Width Right  Snap Ring Groove Concentricity Left  Snap Ring Groove Concentricity Right GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Cont’d 07E004630
  • 10. Checks: Static and Scan Measurements on: Max Diameter (3 Positions) Min Diameter (3 Positions) Match Value Gaugeline Valve Sleeve Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converters Non-Contact Air Tooling w/Elongated Jets Air Saver (Auto/Manual) Sequence Start using Sensor Backcheck Automatic Mastering Profibus Interface Card Stepper Motor for Spindle Positioning Air Filter Regulator System Electrical Enclosure GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 07E028330
  • 11. Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converters Aluminum Extrusion Frame Overhead Pick and Place Gantry Robot Precision Part Rotation Table ZDB Contact Probes Air Saver (Auto) Overhead Measurement Clamping Device Sequence Start using Sensor Backcheck “Automatic” Mastering Good/Reject Part Diverter Reject Station Good Parts Conveyor High Pressure Part Blow Off Station Checks M001 Moun ting distance to “A” 0.03 mm M002 Mounting Distance run out to “A” 0.04 mm M003 27.3 mm Ø near top of gear 0.033 mm M004 27.3 mm Ø near bottom of gear 0.033 mm M005 Run out of 27.3 mm Ø to “A” 0.04 mm M006 35.92 mm Shaft Ø 0.04 mm GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Differential Gear 06E018410
  • 12. Part is picked up from the conveyor Part is transferred along the gantry Part is deposited into the measurement nest Overhead tooling engages and measurements are completed Part is removed and deposited on the diverter DIFFERENTIAL GEAR CON’T GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 06E018410 pg2
  • 13. Checks: Static and Scan Measurements on: Diameters (3) Lengths (2) Groove Locations (1) Gear Face Runouts (1) Special Features: CMZ200 Industrial Controller SDM Satellite Module CMZ32 Measurement Software SPC/SQC Software Part Picture Display Heavy Duty Welded Steel Frame Automatic Air Saver Automatic Mastering Fully Adjustable Measurement Fixtures Precision Centers Easy Adjust Measurement Snaps GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Modular Shaft System 06E169110
  • 14. Special Features:  CMZ200 Industrial Controller  CMZ32 Measurement Software  SPC/SQC Software  Automatic Overhead Part Handling System  Part Picture Display  Air Saver (Auto)  Sequence Start using Sensor Backcheck  ZDB Electronic Contact Probes  Air Filter Regulator System  Machine Tool Compensation Checks:  Mounting Distance to “A”  Mounting Distance Run Out to “A”  Green Boor Ø near top of gear  Green Bore Ø near bottom of gear  Runout of Bore to Ø “A”  Shaft Ø GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Differential Gear 06E126330
  • 15. GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Con’t 06E126330 pg2
  • 16. Gaugline Transmission Station 16 GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
  • 17. 17 Special Features: CMZ Industrial Controller CMZ Measurement Software SPC/SQC Software Part Picture Display ZDB Electronic Contact Probes TPE99.1 Air to Electronic Converters Overhead Engagement Device Opto-Touch Button for manual sequence start Automatic Air Saver Checks: Spacer Selection Gaugeline Injector Spacer GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 03E024620
  • 18. 18 Special Features: CMZ Industrial Controller CMZ Measurement Software SPC/SQC Software Part Picture Display ZDB Electronic Contact Probes TPE99.1 Air to Electronic Converters Overhead Engagement Device Opto-Touch Button for manual sequence start Automatic Air Saver Checks: Spacer Thickness Verification of chosen spacer Gaugeline Injector Solenoid Spacer GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 03E024620
  • 19. 19 Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converter Annular Air Spindle X, Y, Z Float for mechanical centering Automatic Part Pallet Checks: Size Cylindricity Gaugeline Injector Body GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE
  • 20. 20 Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display Multi Station Rotating Part Table Robot Load Automatic Part Clamping Fixture Automatic Mastering Checks: Flow Leak Test Gaugeline Injector GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 03E044220
  • 21. 21 Special Features: CMZ Industrial Controller CMZ Measurement Software SPC/SQC Software Part Picture Display ZDB Electronic Contact Probes Overhead Engagement Device Motorized Part Rotation Opto-Touch Buttons for manual sequence start Checks: Ø120n6 Datum C Ø282H7 Datum B 0.03 Dynamic Concentricity of A to B-D 0.025 Dynamic Parallelism of Datum D. Gaugeline Gear GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 04E041410
  • 22. 22 Capable of sorting 30 different class sizes Vibratory Bowl Feeders (2) Special Features: CMZ Industrial Controller CMZ Measurement Software SPC/SQC Software Part Picture Display Allen Bradley Controller Vibratory Bowl Feeds for parts Robot Gripper and sorter Class sorting bins (30 different classes) GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugline Measurement Sorting Station 00E062810
  • 23. Continued 23 Gaging Fixture Part No. Description of Measurements Fixture #1 118-9138 19.975/19.825 mm Thickness Part class (26 classes) 0.025 mm class tolerance 100-7965 18.800/19.175 mm Thickness Part class (16 classes) 0.025 mm class tolerance Fixture #2 165-6481 2.890/3.270 mm Thickness Part class (10 classes) 0.010 mm class tolerance 6I-2131 2.000/2.600 mm Thickness Part class (12 classes) 0.050 mm class tolerance 150-1666 2.150/2.410 mm Thickness Part class (10 classes) 0.026 mm class tolerance 9Y-9028 2.150/2.410 mm Thickness Part class (10 classes) 0.026 mm class tolerance Robot Grippers (2) Robot Gripper above part sorting bins GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 00E062810 pg2
  • 24. 24 Checks: I.D. (Scanning) Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display Air over Oil Cylinders for Part Advance Annular Air Tooling TPE99.1 Air to Electronic Converter GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugline Intensifier Body 02E063800
  • 25. 25 Checks (Armature Selection): Top of Armature to top of Housing (Distance) Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display ZDB Electronic Contact Probe TPE99.1 Air to Electronic Converter Automatic Overhead Engagement Device Sequence Start off Sensor Backcheck GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Injector Armature 02E046410
  • 26. 26 Checks: Distance of spring cage to top of needle Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display Overhead Part Engagement Device Automatic Mastering Automated Part Slide GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Injector Spring Cage 02E137420
  • 27. 27 Checks (shim Selection): Bore Size (I.D. on 8 separate bores) True Position of all 8 bores to manufacturing Datum Special Features: CMZ Industrial Computer CMZ Measurement Software SPC/SQC Software Part Picture Display SDM Communication Columns Allen Bradley Controllers ZDB Electronic Contact Probes Sequence Start off Sensor Backcheck Measurement Applicators mounted on vertical slides Part Blow Off GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Engine Block 04E006420
  • 28. 28 GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 04E006420 Continued Gauging Station
  • 29. Continued Controllers 29 GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 04E006420
  • 30. 30 Checks: Diameters „Pin I.D. „Crank I.D. Squareness Center Distance Bend Twist Special Features: CMZ200 Industrial Controller TPE99.1 Air to Electronic Converters Air Saver (Auto) Overhead Engagement Device Sequence Start using Sensor Backcheck CMZ32 Measurement Software SPC/SQC Software Part Picture Display GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Connecting Rods 04E023000
  • 31. 31 Checks: Diameters „I.D. „O.D. Length Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display Air Saver (Auto) Automatic Part Engagement Device Sequence Start using Sensor Backcheck ZDB Electronic Contact Probes GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Valve Lifter 03E048110
  • 32. 32 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display SDM Communication Columns Aluminum Extrusion Frame ZDB Contact Probes Overhead Engagement Device Sequence Start using Sensor Backcheck Automatic Mastering Checks: Diameters „I.D. „O.D. Position Pseudo Total Runout (2) Distance (2) Gaugeline Swashplate GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 06E020300
  • 33. 33 Multi-Spindle Robot Measurement Station See handout for application specific information GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Engine Cylinder Head
  • 34. 34 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display Machine Feedback to CNZ lathe ZDB Contact Probes Air Saver (Auto) Part Clamp TPE99.1 Air to Electronic Converters Part Presence using electronic eyes Part Reject Arm and Station Pre-Sort Station Automatic Part Rotation for measurement alignment Checks: I.D. Depth Parallelism Angular Position GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Camshaft Sprocket 02E145610
  • 35. 35 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display Machine Feedback TPE99.1 Air to Electronic Converters Tooling Recoil Floating Gage Head for ease of alignment Sequence Start using Sensor Backcheck Automatic Overhead Engagement Device Checks: I.D. Pitch Yaw Angles Bolt Hole Presence GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Rear Axle 03E065500
  • 36. 36 Checks: „M001 Ø at 56 mm from shoulder 0.004 mm „M002 Ø at 8.74 mm from shoulder 0.004 mm „M003 Ø at 3 mm from shoulder 0.003 mm „M004 Ø at 52.7 mm from shoulder 0.003 mm For Part #2 „M005 Ø at 56 mm from shoulder 0.005 mm „M006 Ø at 8.74 mm from shoulder 0.005 mm „M007 Ø at 3 mm from shoulder 0.004 mm „M008 Ø at 52.7 mm from shoulder 0.004 mm Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display (2) Three State Air Pot Fixtures Opto Touch Start Buttons TPE99.1 Air to Electronic Converters Automatic Part Elevators Carbide Machine Centers GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Impeller and Shaft Assembly 05E087610
  • 37. 37 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display TPE99.1 Air to Electronic Converters ZDB Electronic Contact Probe Air Filter Regulator Part Blow Off Station Part Sorting Station Multiple Machine Feedback Checks: I.D. O.D. Max Diameter Average Diameter Height Counter Bore Depth GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE Gaugeline Automatic Conveyor System 04E105240
  • 38. In-line Automatic Gaging Station (Gear) 38 Special Features: CMZ200 Industrial Controller CMZ32 Measurement Software SPC/SQC Software Part Picture Display ZDB Electronic Contact Probes Air Filter Regulator Part Rotation Robot Load Machine Feedback Checks: Diameters Concentricity Perpendicularity Parallelism Runout Circularity Distance GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE 04E078731