Pressfab Engineering India Pvt. Ltd. is a forging and heat treatment company established in 1995. They operate closed die forging hammers up to 2 tons and can heat treat over 1 metric ton per batch. The company serves domestic and international customers in industries such as oil and gas, valves, automotive, and gears. Their quality management system is certified to ISO 9001:2008 and they specialize in forged, heat treated, and machined components from various alloy grades.

1. PRESSFAB ENGINEERING INDIA PVT. LTDPRESSFAB ENGINEERING INDIA PVT. LTDPRESSFAB ENGINEERING INDIA PVT. LTDPRESSFAB ENGINEERING INDIA PVT. LTD
UUNITNIT--IIIIII
FORGING DIVISIONFORGING DIVISION

2. BRIEF INTRODUCTIONBRIEF INTRODUCTION--
Founded in year 1995 with established of small pressing components division.
Closed die forging facility started in year 2009, installed belt drop hammers having capacity
1.5 T & 2 T.
Heat treatment facility started in year 2009, installed boogie furnace having capacity 1 MT /
Batch.
Introduced Quality Management System (QMS) in year 2009.
ISO 9001:2008 certification, certified agency-TUV AUSTRIA)
Heat treatment facility was upgraded by installed batch type induction heating furnace in year
Dec-2015.
We specialize in Forged, Heat treated and Machined Components based on in-house Design
and Development of Forging Dies, Machining jigs & fixtures, gauges and Manufacturing
processes.
Manufacturing components for OIL AND GAS INDUSTRY, VALVE INDUSTRY,AUTOMOTIVE
INDUSTRY, GEAR INDUSTRY.
We are serving approx 70% from domestic customers & 30% of export customers.

3. QUALITY POLICYQUALITY POLICY
Quality Policy To aggressively develop, manufacture and market our products to domestic and
foreign clients, achieving highest level of customer satisfaction through:
Consistently meeting or exceeding customer requirements.
Time bound deliveries.
Concentrating our resources on designing and building quality into our products and services.
Continuously improving process controls in all areas of our business.Continuously improving process controls in all areas of our business.
Encouraging our suppliers to enhance input quality.
Attracting, retaining and developing motivated quality performers.
Compliance to the legal and regulatory requirements applicable to our products.

4. LIST OF MAJOR CUSTOMERSLIST OF MAJOR CUSTOMERS
VIRGO VALVES & CONTROLS PVT LTD- PUNE & COIMBATORE
(EMERSON GROUP)
L & T VALVES LIMITED- COIMBATORE & KANCHIPURAM
AMPO VALVES INDIAN PVT LTD- PUNE
DELVAL FLOW CONTROL INDIA PVT LTD- PUNE
BLISS ANAND PVT LTD- BAWAL HARIYANA
ROTEX MANUFACTURERS & ENGINEERS PVT LTD- DIMBIVALI
CAMTECH MANUFACTURING FZCO-UAE
PENTAIR GULF VALVE- UAE
VALVOSPAIN GROUP OF COMPANIES- SPAIN

5. CLOSED DIE FORGINGS FACILITYCLOSED DIE FORGINGS FACILITY
BELT DROP HAMMERS
1.5T & 2T (2 No’s)
OIL FIRED PRE-HEATING FURNACE
300 Kg/batch (2 No’s)
FORGING WEIGHT
0.5 TO 60 KG
MANUFACTURING CAPACITY
200 MT/MONTH
FORGE PART DESIGN
SPHERICAL & PROFILE

6. FORGING PROCESS FLOW CHARTFORGING PROCESS FLOW CHART
10. Receiving of Raw Material
as per Specification
Challan & Mill T.C
START
Not OK
Storage of rolled
bars CAPA from Supplier
Visual/Dimensional/
Chemical/UT Testing
(As per QAP)
InspectionAs per 'QAP' Return back to Supplier
20. R M Cutting
As per Route Card
Stage
Inspection
As per billet size given in
route card
End pc.salvaging
30. Billet Heating
*
As per forging
temperature chart
OK
OK
Not OK
Not OK
Billet cut weight
verification
Scrap
Color code throughout & both faces of
the bar(s)
Size, H No, Material Gr, marking on
both faces of the bars

7. FORGING PROCESS FLOW CHARTFORGING PROCESS FLOW CHART
Scrap
Hot Inspection Rework Re-Inspection
*
40. Forging As Per Forging drg & process plan
50. Trimming /Piercing
As Per Internal Forging drg &
Process Plan
Not OK
Not OK
Scrap Note
1st PC/Hot
Inspection Report
As per process plan
Hot Inspection Rework Re-InspectionInspection Report
*
60. Final inspection
of the forgings
OK

8. FORGING PROCESS FLOW CHARTFORGING PROCESS FLOW CHART
*
H.T Process
As per Customer Material
Specification/PO Technical
requirements
Review Test
Certificate
Rework
Re-Heat treatment
Test Certificate
As per Customer Material
Specification/PO Technical
requirements
H.T Clarence
by QC
Mechanical &other supplimentory
requirements Lab Testing
Review Lab
Test CertificateTest Certificate
Full finish machining
process as per drawing

9. HEAT TREATMENT FACILITYHEAT TREATMENT FACILITY
BRIEF INTRODUCTION ABOUT INSTALLED HT FURNACEBRIEF INTRODUCTION ABOUT INSTALLED HT FURNACE
Furnace type: Induction heating batch type
Furnace Capacity: 1500 Kg / Batch
Working Temperature Range: 1150°C Max
Furnace Calibration: As per API 6A Annexure ‘M’ /API 6D 24TH Edition / AMS 2750E
Calibrated on temp: 600°C, 900°C & 1150°C
Quenching Facility: Water Quench
(Tank capacity-30,000 Liter with agitation & cooled water circulation )
Quenching Time: Within 60 seconds
Water quench temperature Within 11°C
(Before/after quench)

10. HEAT TREATMENT FACILITYHEAT TREATMENT FACILITY
`FURNACE IMAGES
SOLUTION ANNEALING PROCESS OF F316L MATERIAL STAGEWISE IMAGES

11. MATERIAL GRADE’S FORGEDMATERIAL GRADE’S FORGED
• Alloy Steel (ST-52-3, EN-353, 20MnCr5, 42MnCr5)
• Carbon Steel (A105, LF2, C45, C50 & others)
• Austenitic Stainless Steel (F304, F304L, F316, F316L)
• Martensitic Stainless Steel (F6a / SS410)
• Duplex Stainless Steel (Gr.F51)
• Super Duplex Stainless Steel (Gr.F53 & F55)
• Nickel Base Alloys (Inc-718, Inc-625, Inc-825, Monel K400/K500)

12. MAJOR PRODUCT RANGEMAJOR PRODUCT RANGE
Product Name: SSBV Design Ball
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A
Product Name: TMBV Design Ball
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A
Product Name: Cryogenic Design Ball
Size: 15 NB to 100 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A

13. MAJOR PRODUCT RANGEMAJOR PRODUCT RANGE
Product Name: Seat Ring
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A
Product Name: Ball Valve Body
Size: 15 NB to 250 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A
Product Name: Ball Valve Connector
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6A

14. MAJOR PRODUCT RANGEMAJOR PRODUCT RANGE
Product Name: Stem
Size: 15 NB to 250 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825, F6a
Product Name: Trunnion
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825
Product Name: Stem Housing
Size: 15 NB to 300 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825,
Product Name: Trunnion Plate
Size: 15 NB to 250 NB
Material Gr.: F304, F304L, F316, F316L, F51, Inc-718, Inc-625, Inc-825