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External logistics in ArcelorMittal Gent




May 12 - 2009                    David De Rocker
Agenda

  • General logistic view on the site AM Gent



  • Inbound (raw material) flows



  • Outbound steel flows



  • Specific project examples


                                                1
Arcelor Gent: maritime integrated steel
    company
                                                  kanaal Gent - Terneuzen


                                                                                kaai
                                  GRONDSTOFFEN                                     prv
                                                                                               milieu               centr. magazijn
       kolenpark
                                                 toeslagpark               bur. HOO- STL
                                                                                                                   centr. werkplaats
                                                                                                                       centr. werkpl.
                                      ertspark                                                              bur. WWA
            COKESFABRIEK
                                                        HOOGOVENS cont. giet.2                                     warmband
                                                                                                  WARMWALSERIJ
                           bur. COO
                                                                                              plakkenpark
                               mengbed                                                                                           beitserij
                                                                      STAALFABRIEK

                                                                               cont. giet.1                                                     TTS
                                                                                                            post 150 kV
       nevenproducten
                                                                                                                                           stapelgloeierij
                                                                                                                                        Galtec                  bur. KWA
                                                   sinterfabrieken                                                          continu- gloeierij
                                                                                                                                        hardingswalserijen
                                                                     RBV                                                         Sidgal2
                                                                                                                                                KOUDWALSERIJ
Railway                                                                                                                               Sidgal3          knipbanen

                                                                                                                                                        verzending


connection                                                                                                                            DecoSteel
                                                                                                                                                        Tailor Steel
                                                                                                                                                                                   OCAS


                                                                                                                                                               administratie
                                                                                                                                                               gebouw




                                                                                                                                                opleiding
                                            J. Kenn
                                                    edyla                                                                               veiligheid



    Inbound                Outbound
                                                            an
                                                                     Warehouse
      quay                   quay                                    Rail & road
                                                                     connection                                                                                                2
Maritime integrated steelworks
                                Cold rolling mill,
                                Cold rolling mill,
                                               coating and blanks
                                                coating and blanks
                              Hot strip mill
                              Hot strip mill
    Blast furnaces
    Blast furnaces             Steel shop
                               Steel shop

                                  Sinter plants
                                  Sinter plants


                                 Coking plant
                                 Coking plant



                     Raw material storage
                     Raw material storage




                                                                     3
                                                                         3
                                                                         3
Chartered volumes all modes 2008




• Incoming flows oriented towards maritime and inland waterways
• Outbound flows have more balanced modal split



                                                                  5
External Transport organization
within AM Gent
      AM Gent
       Internal          AM Gent      AM Gent
      Transport          Customer   Raw material
     and harbour          service      users




    AM Shipping        Purchasing   AM Sourcing
                          Land
                        Logistics                  6
Agenda

  • General logistic view on the site AM Gent



  • Inbound (raw material) flows



  • Outbound steel flows



  • Specific project examples


                                                7
Seaborne cargo traffic 2008
  Loading ports iron ore, coal & coke                                                      COAL SHIPMENTS 2008
                                                                                          ORIGINE      VOLUME (MT)
                                                                                        Dalrymple Bay     705.823
                                                                                              Fos          21.019
                                                                                          Gladstone       596.632
                                                     Narvik                            Hampton Roads      563.211
                                                                                          Hay Point       214.325
                                                                                        H.Point+Glad.      92.158
                                                                                          Maracaibo        48.521
                                                                                            Mobile        139.676
 Robert’s Bank                                                                            Murmansk        107.338
                                  Port Cartier                                            Pittsburgh       55.570
                                                                                         Port Kembla       49.011
                                                                                        Puerta Bolivar     71.315
                    Mobile   Hampton roads
       Long Beach                                                                       Richards Bay       72.092
                                    Nouadhibou                                             Xingang        163.519
                                                                                           TOTAL         2.900.211
                                 Puerto Ordaz
                                                                            Mormugao
     ORE SHIPMENTS 2008
                                           Punta de Madeira
    ORIGINE    VOLUME (MT)
Hampton Roads      65.821
  Ilha Guaiba    1.478.724                 Tubarao                                                   Hay Point
     Itaguai      330.296                                                                              Dalrymple Bay
                                      Ilha Guaiba
     Mobile        70.740                                                                                  Gladstone
  Nouadhibou      431.633           Nueva Palmira
                                                                   Richard’s Bay
      PDM        1.649.330
                                                          Saldanha Bay
   Point Ubu      148.222
  Port Cartier    136.893                                                                   Port Kembla
                                             COKE SHIPMENTS 2008
 Puerto Ordaz     714.114
                                             ORIGINE   VOLUME (MT)
     Quebec       209.807
                                               Fos        19.817
 Saldanha Bay     117.203
                                             Szczecin     43.604
    Tubarao      1.095.484
                                              TOTAL       63.421
     TOTAL       6.448.267                                                                                 8
Largest shipper Gent Sea Port 2008
Canal Gent-Terneuzen: accessible for PANAMAX vessels
                          (Dead weight capacity ≤ 85 000 t)
                          Test phase for Post-PANAMAX vessels up to
                          93.000 DWT
Max. dimensions: length: 265 m
                  width: 34 m
                  draught: 12,5 m
ArcelorMittal Gent quay:
  – Length: 1 050 m
  – Max draught: 13,5 m
  – Max DWT: 65 000 t
TOTAL INBOUND                         TOTAL OUTBOUND
                   ArcelorMittal Gent ArcelorMittal Gent
                          7,2 Mt/yr   1,7 Mt/yr
                            Other     Other
                         21.2 Mt/yr   5.8 Mt/yr

      TOTAL MARITIME TRAFFIC 27.0 Mt/yr (sea going vessels)
    ArcelorMittal Gent 8.9 Mt/yr (= 33 % of total sea traffic in volume) 9
                                                                             9
Lightening at Terneuzen Roads




Average draught in Terneuzen Roads: 14.0 m
Average draught in Terneuzen Roads: 14.0 m
Lightening to a draught of 12.5 m
Lightening to a draught of 12.5 m
( = direct transshipment from Pamanax into barge)
( = direct transshipment from Pamanax into barge)
Average lightened tonnage per vessel: 10000 à 14000 tt
Average lightened tonnage per vessel: 10000 à 14000
(max. 3000 tt per barge 4 à 5 barges per vessel)
(max. 3000 per barge 4 à 5 barges per vessel)
Year volume:
Year volume:   about 1,04 million ton (coal and ore)
               about 1,04 million ton (coal and ore)     10
Max. capacity of dry bulk vessel
     per port
           Port of import
                                                                                         Gijon
                                                                               Taranto
                                                                         Fos-sur-Mer
                                                                         Ijmuiden
                                                                         Immingham
                                                                     Port Talbot
                                                                  Teesside
                                                                  Dunkerque
                                         Gent
                                Bremen


          0                   50.000      100.000   150.000         200.000          250.000
                                         Capacity
                   Panamax or smaller    (in ton)             Capesize
                                                                                         11
Source: Policy Research Corporation
Post Panamax
        M/V ALAM PERMAI




•First Post-Panamax vessel in Port of Ghent (M/V Alam Permai, 20/11/08)
•83.4 kton ore from Brasil
•Extra cargo capacity of 10 to 20 kton compared to regular Panamax
•P-PMX vessels increase the competitiveness of AM Gent towards other Maritime mills due to decrease in
transport costs.
•The first two tests were positive, after third positive test the authorities will give final approval. 12
AM Gent bulk Quay side




•   AM Gent bulk quay in own hands:
    – Total length of Bulk quay: 650 m
    – 2 gantry cranes (32 ton)
    – 1 Jib-crane: hoisting capacity 12 ton
                                              14
Lalosika – harbour planning tool




                                   15
Conveyor belts and stackers / reclaimers to
get raw materials into stock yards




                                              16
Overview of raw material stock yards
      connected by conveyor belt
      stacker / reclaimers




                                       17
Agenda

  • General logistic view on the site AM Gent



  • Inbound (raw material) flows



  • Outbound steel flows



  • Specific project examples


                                                18
Chartered outbound steel shipments by AM
Gent - 2008




                                           19
Steel terminal Infrastructure
•   3 Harbour Cranes : 2 Double boom crane and 1 Gottwald crance
•   3 x 450 m tracks under crane reach, 6 x 180 m stock tracks alongside
•   180 internal wagons for coil transport and intermediate storage
•   Variety of spreaders, beams, slings, …




                                                                           20
Seaborne cargo traffic 2008
Outbound steel products flow




                     • Total number of vessels loaded in 2008
                       equals 382
                     • Size varies between 1500 Ton and
                       25.000 Ton




                                                                21
Inland waterways

• Total number of barges loaded in 2008
  amount to 558
• Barge size varies from 300 Ton up to 3000
  Ton




                                              22
Geographical location
of ArcelorMittal Gent and link to its inland
water customers




                                               23
Rail transport – internal shunting yard
linked to electronic follow-up tools on site




                                               24
Outbound rail flows
• Dedicated railway cars
• Mix of company trains and Single wagons
  – ‘double’ traction train to downstream
     EGL in Genk
  – Multi-client trains to Germany and
     France
  – Single wagons to others




                                            25
Outbound Road transport – connected to the
European highway netwerk




                                                     2 days


 Gent in Europa


   Gent
                                             1 day


                  E17   E40




                                                     26
Truck loading automation




                           27
Specific material for safety reasons




                                       28
Agenda

  • General logistic view on the site AM Gent



  • Inbound (raw material) flows



  • Outbound steel flows



  • Specific project examples


                                                29
ArcelorMittal Gent / Lorraine
        terminal DFDS Gent            Maritime route via DFDS Tor
                                      Line

                                                          Covered transshipment Gent




            By ecocombi to customer




                                                          Sea transport on cassette
                                                   via DFDS Tor Line ships Gent –Göteborg
                                                                                    30
Covered transshipment Göteborg
Flow consolidation to the UK

                                                                                        •       Past situation UK:
                                                                                                – 5 different mills delivering to 9
                                                                                                   different ports for serving 5
                                                                                                   customer regions in UK.
                                                                                                – No Co-ordination
                                                                                                – Competition between the mills
                                                          Bremen


                               Seaham
                    Nissan


                                     Hull

                                     Gunnes
                   Manchester            Immingham
                   Liverpool                                              Gent
                                                                                            •     Current strategy UK:
                                                                                                  – 5 different mills delivering to
                                            Boston                                                    6 different ports for serving
                                                                                    Liege
                                               P.Sutton bridge
                                                                                                      5 customer regions in UK.
                     W-Midlands                                                                   – Gent as hub for inland mills
                                                                                                  – Co-ordination between the
                                                                                                      mills and further relocation
                         BMW
                                                                                                      of product specifications.
                                                 Northfleet
         Newport
                                     London                      Atlantique scope
Aviles


                             Poole                                                                                        31
Steel shipments to Italy – multimodal
solution since 30 years




                                        32
Containers for steel export


                                                   TERMINALS




                       TERMINALS                          STUFFING
                                                          WAREHOUSE



   STUFFING
                                                                     ANTWERP
   WAREHOUSE



               AM GENT


                   Old route FOB Antwerp
                   New route FOB Stuffed Antwerp
                                                                           33
Thank you for your attention



                               34

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Presentation David De Rocker Arcelor Mittal

  • 1. External logistics in ArcelorMittal Gent May 12 - 2009 David De Rocker
  • 2. Agenda • General logistic view on the site AM Gent • Inbound (raw material) flows • Outbound steel flows • Specific project examples 1
  • 3. Arcelor Gent: maritime integrated steel company kanaal Gent - Terneuzen kaai GRONDSTOFFEN prv milieu centr. magazijn kolenpark toeslagpark bur. HOO- STL centr. werkplaats centr. werkpl. ertspark bur. WWA COKESFABRIEK HOOGOVENS cont. giet.2 warmband WARMWALSERIJ bur. COO plakkenpark mengbed beitserij STAALFABRIEK cont. giet.1 TTS post 150 kV nevenproducten stapelgloeierij Galtec bur. KWA sinterfabrieken continu- gloeierij hardingswalserijen RBV Sidgal2 KOUDWALSERIJ Railway Sidgal3 knipbanen verzending connection DecoSteel Tailor Steel OCAS administratie gebouw opleiding J. Kenn edyla veiligheid Inbound Outbound an Warehouse quay quay Rail & road connection 2
  • 4. Maritime integrated steelworks Cold rolling mill, Cold rolling mill, coating and blanks coating and blanks Hot strip mill Hot strip mill Blast furnaces Blast furnaces Steel shop Steel shop Sinter plants Sinter plants Coking plant Coking plant Raw material storage Raw material storage 3 3 3
  • 5.
  • 6. Chartered volumes all modes 2008 • Incoming flows oriented towards maritime and inland waterways • Outbound flows have more balanced modal split 5
  • 7. External Transport organization within AM Gent AM Gent Internal AM Gent AM Gent Transport Customer Raw material and harbour service users AM Shipping Purchasing AM Sourcing Land Logistics 6
  • 8. Agenda • General logistic view on the site AM Gent • Inbound (raw material) flows • Outbound steel flows • Specific project examples 7
  • 9. Seaborne cargo traffic 2008 Loading ports iron ore, coal & coke COAL SHIPMENTS 2008 ORIGINE VOLUME (MT) Dalrymple Bay 705.823 Fos 21.019 Gladstone 596.632 Narvik Hampton Roads 563.211 Hay Point 214.325 H.Point+Glad. 92.158 Maracaibo 48.521 Mobile 139.676 Robert’s Bank Murmansk 107.338 Port Cartier Pittsburgh 55.570 Port Kembla 49.011 Puerta Bolivar 71.315 Mobile Hampton roads Long Beach Richards Bay 72.092 Nouadhibou Xingang 163.519 TOTAL 2.900.211 Puerto Ordaz Mormugao ORE SHIPMENTS 2008 Punta de Madeira ORIGINE VOLUME (MT) Hampton Roads 65.821 Ilha Guaiba 1.478.724 Tubarao Hay Point Itaguai 330.296 Dalrymple Bay Ilha Guaiba Mobile 70.740 Gladstone Nouadhibou 431.633 Nueva Palmira Richard’s Bay PDM 1.649.330 Saldanha Bay Point Ubu 148.222 Port Cartier 136.893 Port Kembla COKE SHIPMENTS 2008 Puerto Ordaz 714.114 ORIGINE VOLUME (MT) Quebec 209.807 Fos 19.817 Saldanha Bay 117.203 Szczecin 43.604 Tubarao 1.095.484 TOTAL 63.421 TOTAL 6.448.267 8
  • 10. Largest shipper Gent Sea Port 2008 Canal Gent-Terneuzen: accessible for PANAMAX vessels (Dead weight capacity ≤ 85 000 t) Test phase for Post-PANAMAX vessels up to 93.000 DWT Max. dimensions: length: 265 m width: 34 m draught: 12,5 m ArcelorMittal Gent quay: – Length: 1 050 m – Max draught: 13,5 m – Max DWT: 65 000 t TOTAL INBOUND TOTAL OUTBOUND ArcelorMittal Gent ArcelorMittal Gent 7,2 Mt/yr 1,7 Mt/yr Other Other 21.2 Mt/yr 5.8 Mt/yr TOTAL MARITIME TRAFFIC 27.0 Mt/yr (sea going vessels) ArcelorMittal Gent 8.9 Mt/yr (= 33 % of total sea traffic in volume) 9 9
  • 11. Lightening at Terneuzen Roads Average draught in Terneuzen Roads: 14.0 m Average draught in Terneuzen Roads: 14.0 m Lightening to a draught of 12.5 m Lightening to a draught of 12.5 m ( = direct transshipment from Pamanax into barge) ( = direct transshipment from Pamanax into barge) Average lightened tonnage per vessel: 10000 à 14000 tt Average lightened tonnage per vessel: 10000 à 14000 (max. 3000 tt per barge 4 à 5 barges per vessel) (max. 3000 per barge 4 à 5 barges per vessel) Year volume: Year volume: about 1,04 million ton (coal and ore) about 1,04 million ton (coal and ore) 10
  • 12. Max. capacity of dry bulk vessel per port Port of import Gijon Taranto Fos-sur-Mer Ijmuiden Immingham Port Talbot Teesside Dunkerque Gent Bremen 0 50.000 100.000 150.000 200.000 250.000 Capacity Panamax or smaller (in ton) Capesize 11 Source: Policy Research Corporation
  • 13. Post Panamax M/V ALAM PERMAI •First Post-Panamax vessel in Port of Ghent (M/V Alam Permai, 20/11/08) •83.4 kton ore from Brasil •Extra cargo capacity of 10 to 20 kton compared to regular Panamax •P-PMX vessels increase the competitiveness of AM Gent towards other Maritime mills due to decrease in transport costs. •The first two tests were positive, after third positive test the authorities will give final approval. 12
  • 14.
  • 15. AM Gent bulk Quay side • AM Gent bulk quay in own hands: – Total length of Bulk quay: 650 m – 2 gantry cranes (32 ton) – 1 Jib-crane: hoisting capacity 12 ton 14
  • 16. Lalosika – harbour planning tool 15
  • 17. Conveyor belts and stackers / reclaimers to get raw materials into stock yards 16
  • 18. Overview of raw material stock yards connected by conveyor belt stacker / reclaimers 17
  • 19. Agenda • General logistic view on the site AM Gent • Inbound (raw material) flows • Outbound steel flows • Specific project examples 18
  • 20. Chartered outbound steel shipments by AM Gent - 2008 19
  • 21. Steel terminal Infrastructure • 3 Harbour Cranes : 2 Double boom crane and 1 Gottwald crance • 3 x 450 m tracks under crane reach, 6 x 180 m stock tracks alongside • 180 internal wagons for coil transport and intermediate storage • Variety of spreaders, beams, slings, … 20
  • 22. Seaborne cargo traffic 2008 Outbound steel products flow • Total number of vessels loaded in 2008 equals 382 • Size varies between 1500 Ton and 25.000 Ton 21
  • 23. Inland waterways • Total number of barges loaded in 2008 amount to 558 • Barge size varies from 300 Ton up to 3000 Ton 22
  • 24. Geographical location of ArcelorMittal Gent and link to its inland water customers 23
  • 25. Rail transport – internal shunting yard linked to electronic follow-up tools on site 24
  • 26. Outbound rail flows • Dedicated railway cars • Mix of company trains and Single wagons – ‘double’ traction train to downstream EGL in Genk – Multi-client trains to Germany and France – Single wagons to others 25
  • 27. Outbound Road transport – connected to the European highway netwerk 2 days Gent in Europa Gent 1 day E17 E40 26
  • 29. Specific material for safety reasons 28
  • 30. Agenda • General logistic view on the site AM Gent • Inbound (raw material) flows • Outbound steel flows • Specific project examples 29
  • 31. ArcelorMittal Gent / Lorraine terminal DFDS Gent Maritime route via DFDS Tor Line Covered transshipment Gent By ecocombi to customer Sea transport on cassette via DFDS Tor Line ships Gent –Göteborg 30 Covered transshipment Göteborg
  • 32. Flow consolidation to the UK • Past situation UK: – 5 different mills delivering to 9 different ports for serving 5 customer regions in UK. – No Co-ordination – Competition between the mills Bremen Seaham Nissan Hull Gunnes Manchester Immingham Liverpool Gent • Current strategy UK: – 5 different mills delivering to Boston 6 different ports for serving Liege P.Sutton bridge 5 customer regions in UK. W-Midlands – Gent as hub for inland mills – Co-ordination between the mills and further relocation BMW of product specifications. Northfleet Newport London Atlantique scope Aviles Poole 31
  • 33. Steel shipments to Italy – multimodal solution since 30 years 32
  • 34. Containers for steel export TERMINALS TERMINALS STUFFING WAREHOUSE STUFFING ANTWERP WAREHOUSE AM GENT Old route FOB Antwerp New route FOB Stuffed Antwerp 33
  • 35. Thank you for your attention 34