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PolyVision Ceramicsteel
Unique production process
Our products
  coils , also screen printed
  cut sheets , also screen printed
  made to size panels
  post cut to size from standard panel
Screen printing capacity
   Screen printing
     for visual communication applications   approx. 80.000m² per year
     for graphics applications               approx. 70.000m² per year
      (maximum printing sizes 1200x3000mm)    (total capacity 150.000m² per year)
Capacity bonded panels
   Bonded panels
     depending on panel composition   approx. 330.000m² per year
Major advantages of ‘Light Gauge’ Ceramicsteel
  continuous advanced industrial enamelling
  process
  close tolerance controlled critical production
  phases
     ultrasonically cleaned mill steel
     layer thickness
     furnace temperatures
     colour stability
     quality and aspect of the surface
     optimally combining the best properties of
      glass and steel
     incomparable output
Ceramicsteel panels for diverse applications
   architecture
      walls
      canopies
      partitions
   people mover projects
      metro and train stations
      underpasses
      bicycle tunnels

   road tunnels
CERAMICSTEEL
Applications
    Tunnels - Metro and Subway stations
       Comfort & Security
       Aesthetics
       Functional -easy maintainable surface
                   -technical : demountable cladding
       Energy saving




       …
CERAMICSTEEL
  Applications

        …
… in road tunnels …
CERAMICSTEEL
  Applications

        …
… in metro & subway stations …
SOLUTIONS ADOPTED BY MAJOR METRO NETWORKS
  CZ-PRAGUE
  PPC extruded aluminium omega trim
  SS fabricated trim
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS

  DE- MUNICH
  PPC extruded aluminium omega trim
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS
  DE- DUISBURG Meiderich
  Secret fix & finished panel edges
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS
  NL- ROTTERDAM Voorschoterlaan   Secret fix & finished panel edges
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS
  BE- Brussels De Brouckere   Secret fix & finished panel edges
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS
  BE- Brussels Erasmus & Lemonnier & St. Katelijne
  Secret fix &
  finished panel edges
SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS
  Rotterdam - Wilhelmina
  Mixed systems
Ceramicsteel
  PolyVision Coilcoat Ceramicsteel
  Properties and Performance



              dr. Leo GYPEN
              22/4/2004
WHY CERAMICSTEEL IN METRO ENVIRONMENT?


   As hard as glass
   Very wear and abrasion resistant
   No fading of colour and gloss due to cleaning
   Excellent corrosion resistance
   Excellent cleanability
   Graffiti proof
   Environmentally friendly
   Non combustible
   No toxic fumes
   Completely recyclable
   Reduced cost of energy (lighting) and maintenance
INTERNATIONAL STANDARDS

 PolyVision coil coat Ceramicsteel grades G and M for tunnel and infrastructure
 applications fulfil following quality requirements and standards :
     European Enamel Authority EAA 2004
    EEA 7.13      ‘Quality requirements for enamelled architectural panels,
      signs and advertising boards manufactured of steel plate for outdoor applications’
     EAA 7.14      ‘… for interior applications’
     European Normalisation CEN 2004
    EN 14431       ‘Vitreous and porcelain enamels – Characteristics or the enamel coatings
      applied to steel panels intended for architecture’
     American quality requirements
    PEI 1001       ‘Specification for Architectural Porcelain Enamel’
     National French standards
    NF A 92-060 ‘Vitreous and porcelain enamels-Characteristics of the enamel coatings
      applied to steel panels intended for architecture’
POLYVISION CERAMICSTEEL
 EUROPEAN ENAMEL AUTHORITY
BASIC PANEL CONFIGURATIONS


 Most common :                     in which :
 PO.56/PO.56                       PO.35 and PO.56      PolyVision Ceramicsteel
 PO.56/Z1.2                        Z1.2                 galvanised steel
 PO.56/HC8/Z                       HC8                  particle cement board
 PO.35/HC8/Z                       Z                    coil painted galvanised steel

 Other compositions available using alu , ss , silicate board , …

 1200x5000mm is maximum size for bonded panels
WEATHER RESISTANCE OF ‘G’(gloss) AND ‘M’(matt) SURFACES

    ISO 2722        cold citric acid resistance test on enamel
    ISO 2742        boiling citric acid resistance test on enamel
    ISO 3768        1000 h salt spray (5% NaCl , 35°C) , tape protected edges
    PVNV 41403 TC   1000 h salt spray combined with temperature change
                     (-40° to +90°C) , tape protected edges
   RESULTS
    ISO 2722        all samples class A or AA
    ISO 2742        all samples weight loss <15gm²
    ISO 3768        no rusting , no blistering , cracking or coating delamination
    PVNV 41403 TC   no rusting , no blistering , cracking or coating delamination
BONDED PANELS AND WEATHER RESISTANCE
 PO.35/HC8/Z
 Standard Polyvision Ceramicsteel (grades G and M for architectural and tunnel applications)
 bonded on particle cement board with coil painted galvanised steel backing sheet
 fulfils following requirements :

  1000 h salt spray ISO 9227 NSS:                          No delamination
  1000 h salt spray and temperature                        PVNV 41403 TC (-40° to +90°)
                                                            No delamination
  14 days submersion in water (20°C) :                     No delamination
  Laboratory Aging of Sandwich constructions               ASTM C 481, one cycle B
                                                            No delamination
  Frost resistance : 10 cycles , submersion in water .
  (1cycle = 16 h in ice at -20°C , 8 h in water at +20°C)   No delamination

 These performances are valid for all earlier mentioned basic panel compositions
BONDED PANELS AND FIRE PERFORMANCE
  Certain PolyVision panel configurations perform to highest fire and smoke emission standards :

   PO.56/PO.56
    thickness 1,7 mm
    tested according to NF P 92-507 :      CLASS M0 (non combustible):
  - surfaces G and M , standard white and other colours

   PO.35/HC8/Z
    thickness 9,2 mm
    tested according to BS 476 part 7: surface spread of flames      CLASS 1
                                    part 8: fire propagation index              0,7
    tested according to London Underground Limited Engineering Standard
                          E1042:A4:September 2000 : Smoke and Toxic fume emisson
                          Transfire Services Limited , Report no. R17635 Rev.1 , 5. June 2002
  - surfaces G and M , standard white and other colours
17.   COATING ADHESION ON STEEL              EN 10209 app D               MIN. CLASS 2




SURFACE PROPERTIES OF
                                                                                            18.   VISUAL SURFACE DEFECTS                 PEI 1001                     NO DEFECTS

                                                                                            19.   WATER RESISTANCE                       DIP 25° C, 1000 HRS          NO CHANGE
                                                                                                                                         (EDGES SEALED)


‘G’ AND ‘M’ SURFACES                                                                        20.

                                                                                            21.
                                                                                                  COLD CITRIC ACID RESISTANCE

                                                                                                  BOILING CITRIC ACID RESISTANCE
                                                                                                                                         EN 14483-1-9

                                                                                                                                         ISO 2742
                                                                                                                                                                      MIN. A

                                                                                                                                                                      MAX. 18.5 g/m²

                                                                                            22.   SOLVENT TEST : toluene, methylethyl-   DIP 25° C, 1000 hrs          NO CHANGE
 PROPERTY                                     SPECIFICATION          VALUE                        ketone, ethyl alcohol, petroleum,
                                                                                                  grease, oil, ethylacetate or xylene
 1.    typical THICKNESS VIEWSIDE ceramic     ISO 2178               150 to 170 µm
                                                                                            23.   SALT SPRAY TEST                        ISO 9227                     NO RUSTING
       coatings:groundcoat+topcoat
                                                                                                  (TAPED EDGES)                                                       NO BLISTER FORMATION

 2.    STEEL THICKNESS                                               0,35 mm or 0,56 mm     24.   MODULUS OF ELASTICITY (COMPOSITE)                                   13 X 104 MN/m²

 3.    typical THICKNESS BACKSIDE ceramic     ISO 2178               85 µm                  25.   LINEAR THERMAL EXPANSION COEFFI-                                    12 X 10-6/K
       coatings:groundcoat+ceramic adhesion                                                       CIENT (COMPOSITE)
       promotor
                                                                                            26.   BENDING                                MINIMAL BENDING RADIUS       32 cm diam (0,35 mm)
 4.    WEIGHT (TYPICAL)                                              3,4 kg/m² (0,35 mm)                                                 COMPOSITE                    45 cm diam (0,56 mm)
                                                                     5,1 kg/m² (0,56 mm)
                                                                                            27.   FIRE RESISTANCE                        DIN 4102                     Incombustible, class A1
 5.    AVAILABLE COLOURS                                             80 % of RAL-spectrum                                                NFP 92-507                   Incombustible, class M0

                                                                                            28.   CLEANABILITY                           PVNV 49205 B                 DE*(CIE94) < 1,0
 6.    COLOUR DEVIATION from standard         DIN 6174 /ISO 7724     DE*(CIE94) = 1,5
                                                                                            29.   GLOBAL LUMINANCE FACTOR                CIE 15                       depending on colour
 7.    GLOSS (typical)                        ISO 2813 : 20° / 60°   G : 65 GU / > 85 GU                                                                              9003M : b = 83 %
       depending on colour                                           M : - / 60 GU
                                                                                            30.   REFLECTANCE                            DIN 6174 / ISO 7724 (CIELAB) depending on colour
 8.    HAIRLINES                              ELECTROSTATIC POWDER   NO HAIRLINES                                                                                     9003M : Y = 83 %
                                              DETECTION AT 40 KV
                                                                                            31.   AMERICAN QUALITY REQUIREMENTS          PEI 1001                     FULFILLED
 9.    POROSITY                               EN 14430               MAX. 10 PORES/m²
                                                                                            32.   EUROPEAN STANDARD FOR ARCHI-           EN 14431                     FULFILLED
 10.   SURFACE HARDNESS                       EN-DIN 101             MIN. 5                       TECTURE

                                                                                            33.   EUROPEAN ENAMEL AUTHORITY              7.13-7.14                    Certificate available
 11.   SCRATCH RESISTANCE                     ISO 15695              MIN. 7 N
                                                                                                  QUALITY REQUIREMENTS

 12.   PENCIL HARDNESS                        ASTM D-3363            NO SCRATCH, WHAT-      34.   QUALITY SYSTEM REQUIREMENTS            ISO 9001                     Certificate available
                                                                     EVER PENCIL IS USED
                                                                                            35.   ENVIRONMENTAL SYSTEM                   ISO 14001                    Certificate available
 13.   WEAR RESISTANCE                        ASTM C 501             MAX. 0,1 g                   SPECIFICATIONS
                                              (S 33/1 KG/1000 REV)

 14.   THERMAL SHOCK                          ISO 2747               MIN. 350° C

 15.   WEAKENING TEMPERATURE                                         MIN. 450° C

 16.   IMPACT RESISTANCE                      ISO 4532 (< 2 mm)      MIN. 20 N
RECYCLING


  PolyVision Ceramicsteel is an environmentally friendly product,
  not only during production but also in the recycling phase

  The enamelled steel is currently being recycled as scrap in conventional
  factories
COATING THICKNESS AND IMPACT RESISTANCE

   For architecture panels…


                                                      Impact resistance-layerthickness

                                                                                                    0,75
                                       0,80
                                       0,70
          cm² chipping off covercoat




                                       0,60                                            0,45
                                       0,50
                                       0,40                         0,30
                                       0,30
                                       0,20
                                                    0,02
                                       0,10
                                       0,00
                                              134             195                264          311
                                                                layerthickness (µm)

   Fall test steel ball (diam 50,8 mm, weight 535 g, fall height 2 meter)
LIGHT REFLECTION


                         Reflectance (DIN 6174)




           Painted concrete         55

    FC-board mineral coating                         84

                 Glazed tile                   73

              PVNV 6001 SM                          80

                               50        55   60    65    70   75   80   85   90
SCRATCH RESISTANCE


                         Scratch resistance (ISO 15695)


      PVC stove lacquered Al         1
            Painted concrete         1
     FC-board mineral coating            2
                   Glazed tile                             10
              PVNV 6001 SM                                 10

                                 0       1   2   3    4     5      6   7   8   9   10
                                                          Newton




                                                 BETTER
CLEANABILITY


        Cleanability of automotive contaminants (PVNV 49211)
                                      oil/grease/carbon black




            Painted concrete                             3,0

     FC-board mineral coating               0,9

                  Glazed tile         0,5

               PVNV 6001 SM
                          0,0

                                0,0         0,5   1,0      1,5    2,0   2,5   3,0
                                                        Delta Y




                                                  BETTER
POLYVISION CERAMICSTEEL
 STEAM HARDENED FIBRE CEMENT BOARD WITH MINERAL COATING and
 PVNV CERAMICSTEEL 9901 G


                            Steam hardened fiber cement board




                          PVNV 9901 G
ABRASION RESISTANCE


                  Abrasion resistance (ASTM C 501)
                                           (S33/1 kg/1000revs))



     PVC stove lacquered Al                              0,64

          FC-board mineral
              coating
                                  0,11

                 Glazed tile       0,03

            PVNV 6001 SM            0,03

                           0,00      0,10      0,20     0,30      0,40   0,50   0,60
                                                           g




                                               BETTER
IMPACT RESISTANCE


                                   Impact
                              535 g IRON BALL
                               85 cm fall height
   PVNV 6001 SM                    Dented
   Glazed tile                     Dented
   FC-board mineral coating     Panel fracture
   PVC stove lacquered Al          Dented
CONCLUSION COMPARATIVE INVESTIGATION


   PolyVision Coil coat Ceramicsteel : the only material
    that fulfils all the investigated requirements
    and criteria

   PolyVision Ceramicsteel reveals excellent properties
    making the difference in metro environment :
     • excellent resistance to wear , scratch , impact , fire,
     • excellent reflectance and cleanability.
POLYVISION CERAMICSTEEL versus HEAVY
GAUGE


                  Scratch resistance (ISO 15695)




     German heavy
                                       7
    gauge competitor




      PVNV 4179 SM                              10




                       0   1   2   3       4     5      6   7   8   9   10
                                               Newton




                                   BETTER
POLYVISION CERAMICSTEEL versus HEAVY GAUGE


                  Wear resistance (ASTM C 501)




     German heavy
                                        0,03
    gauge competitor




      PVNV 4179 SM        0,01



                   0,00          0,01           0,02    0,03   0,04
                                               Newton




                                        BETTER
POLYVISION CERAMICSTEEL versus HEAVY GAUGE


           Boiling citric acid resistance (ISO 2742)




     German heavy
                                            10
    gauge competitor




      PVNV 4179 SM             4



                       0   1   2   3    4   5     6     7   8   9   10 11 12
                                                 g/m²




                                       BETTER
POLYVISION CERAMICSTEEL versus HEAVY GAUGE


                         Impact test steel ball
              (diam 50,8 mm, weight 535g, fall height 2 m)




      heavy gauge
                                         1,69
       competitor




     PVNV 6001 SM      0,00



                0,00     0,25   0,50   0,75     1,00   1,25   1,50   1,75
                                 cm² chipped off covercoat




                                       BETTER
FLATNESS OF CERAMICSTEEL versus HEAVY GAUGE
 PolyVision Ceramicsteel panels are much flatter than heavy gauge :
  absence of warp due to firing
  the flexible Ceramicsteel adapts to the flatness of the bonded substrate
  flatness deviation of a bonded Ceramicsteel panel is less than 0,15%
 EEA 2004: 7.13:
 ‘Quality requirements for enamelled architectural panels , signs and advertising boards
 manufactured of steel plate for outdoor applications’
 allowable flatness deviation over the longest side is maximum 0,75
 EN 14431 2004:
 ‘Vitreous and porcelain enamels – Characteristics of the enamel coatings applied to steel panels
 intended for architecture ’
 flatness deviation for Heavy Gauge panels       convex                maximum 0,50%
                                                 concave               maximum 0,25%
 flatness deviation for Light Gauge panels in both directions maximum 0,15%
POLYVISION CERAMICSTEEL versus HEAVY GAUGE


  Arguments in favour of coil coated Ceramicsteel :

   extra long panels possible up to 5000mm
   curved wall and ceiling cladding smoother and much easier to fabricate
   strictly controlled layer thickness thanks to unique production process
   very thin and uniform coatings (<250micron)
    versus Heavy Gauge (<500micron) resulting in better impact resistance
   straight panels are much flatter (deviation <0,15%)
   can be post cut to size from standard panels
POLYVISION CERAMICSTEEL versus HEAVY GAUGE
  CONCLUSION

   PolyVision Ceramicsteel is an exceptional material for station
    cladding thanks to it’s unique production process and unique
    properties
   These unique properties contribute to long lasting and clean
    cladding surfaces with low maintenance and lighting energy cost.
   That’s why a growing number of metro networks feature
    PolyVision Ceramicsteel
ASSURED QUALITY
PolyVision Ceramicsteel

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Presentatie. poly visionx

  • 1.
  • 4. Our products  coils , also screen printed  cut sheets , also screen printed  made to size panels  post cut to size from standard panel
  • 5. Screen printing capacity Screen printing  for visual communication applications approx. 80.000m² per year  for graphics applications approx. 70.000m² per year (maximum printing sizes 1200x3000mm) (total capacity 150.000m² per year)
  • 6. Capacity bonded panels Bonded panels  depending on panel composition approx. 330.000m² per year
  • 7. Major advantages of ‘Light Gauge’ Ceramicsteel continuous advanced industrial enamelling process close tolerance controlled critical production phases  ultrasonically cleaned mill steel  layer thickness  furnace temperatures  colour stability  quality and aspect of the surface  optimally combining the best properties of glass and steel  incomparable output
  • 8. Ceramicsteel panels for diverse applications architecture  walls  canopies  partitions people mover projects  metro and train stations  underpasses  bicycle tunnels road tunnels
  • 9. CERAMICSTEEL Applications Tunnels - Metro and Subway stations Comfort & Security Aesthetics Functional -easy maintainable surface -technical : demountable cladding Energy saving …
  • 10. CERAMICSTEEL Applications … … in road tunnels …
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18. CERAMICSTEEL Applications … … in metro & subway stations …
  • 19. SOLUTIONS ADOPTED BY MAJOR METRO NETWORKS CZ-PRAGUE PPC extruded aluminium omega trim SS fabricated trim
  • 20. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS DE- MUNICH PPC extruded aluminium omega trim
  • 21.
  • 22.
  • 23. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS DE- DUISBURG Meiderich Secret fix & finished panel edges
  • 24. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS NL- ROTTERDAM Voorschoterlaan Secret fix & finished panel edges
  • 25. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS BE- Brussels De Brouckere Secret fix & finished panel edges
  • 26. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS BE- Brussels Erasmus & Lemonnier & St. Katelijne Secret fix & finished panel edges
  • 27. SOLUTIONS ADOPTED BY OTHER METRO SYSTEMS Rotterdam - Wilhelmina Mixed systems
  • 28. Ceramicsteel PolyVision Coilcoat Ceramicsteel Properties and Performance dr. Leo GYPEN 22/4/2004
  • 29.
  • 30. WHY CERAMICSTEEL IN METRO ENVIRONMENT?  As hard as glass  Very wear and abrasion resistant  No fading of colour and gloss due to cleaning  Excellent corrosion resistance  Excellent cleanability  Graffiti proof  Environmentally friendly  Non combustible  No toxic fumes  Completely recyclable  Reduced cost of energy (lighting) and maintenance
  • 31. INTERNATIONAL STANDARDS PolyVision coil coat Ceramicsteel grades G and M for tunnel and infrastructure applications fulfil following quality requirements and standards : European Enamel Authority EAA 2004  EEA 7.13 ‘Quality requirements for enamelled architectural panels, signs and advertising boards manufactured of steel plate for outdoor applications’ EAA 7.14 ‘… for interior applications’ European Normalisation CEN 2004  EN 14431 ‘Vitreous and porcelain enamels – Characteristics or the enamel coatings applied to steel panels intended for architecture’ American quality requirements  PEI 1001 ‘Specification for Architectural Porcelain Enamel’ National French standards  NF A 92-060 ‘Vitreous and porcelain enamels-Characteristics of the enamel coatings applied to steel panels intended for architecture’
  • 33. BASIC PANEL CONFIGURATIONS Most common : in which : PO.56/PO.56 PO.35 and PO.56 PolyVision Ceramicsteel PO.56/Z1.2 Z1.2 galvanised steel PO.56/HC8/Z HC8 particle cement board PO.35/HC8/Z Z coil painted galvanised steel Other compositions available using alu , ss , silicate board , … 1200x5000mm is maximum size for bonded panels
  • 34. WEATHER RESISTANCE OF ‘G’(gloss) AND ‘M’(matt) SURFACES  ISO 2722 cold citric acid resistance test on enamel  ISO 2742 boiling citric acid resistance test on enamel  ISO 3768 1000 h salt spray (5% NaCl , 35°C) , tape protected edges  PVNV 41403 TC 1000 h salt spray combined with temperature change (-40° to +90°C) , tape protected edges RESULTS  ISO 2722 all samples class A or AA  ISO 2742 all samples weight loss <15gm²  ISO 3768 no rusting , no blistering , cracking or coating delamination  PVNV 41403 TC no rusting , no blistering , cracking or coating delamination
  • 35. BONDED PANELS AND WEATHER RESISTANCE PO.35/HC8/Z Standard Polyvision Ceramicsteel (grades G and M for architectural and tunnel applications) bonded on particle cement board with coil painted galvanised steel backing sheet fulfils following requirements :  1000 h salt spray ISO 9227 NSS: No delamination  1000 h salt spray and temperature PVNV 41403 TC (-40° to +90°) No delamination  14 days submersion in water (20°C) : No delamination  Laboratory Aging of Sandwich constructions ASTM C 481, one cycle B No delamination  Frost resistance : 10 cycles , submersion in water . (1cycle = 16 h in ice at -20°C , 8 h in water at +20°C) No delamination These performances are valid for all earlier mentioned basic panel compositions
  • 36. BONDED PANELS AND FIRE PERFORMANCE Certain PolyVision panel configurations perform to highest fire and smoke emission standards :  PO.56/PO.56 thickness 1,7 mm tested according to NF P 92-507 : CLASS M0 (non combustible): - surfaces G and M , standard white and other colours  PO.35/HC8/Z thickness 9,2 mm tested according to BS 476 part 7: surface spread of flames CLASS 1 part 8: fire propagation index 0,7 tested according to London Underground Limited Engineering Standard E1042:A4:September 2000 : Smoke and Toxic fume emisson Transfire Services Limited , Report no. R17635 Rev.1 , 5. June 2002 - surfaces G and M , standard white and other colours
  • 37. 17. COATING ADHESION ON STEEL EN 10209 app D MIN. CLASS 2 SURFACE PROPERTIES OF 18. VISUAL SURFACE DEFECTS PEI 1001 NO DEFECTS 19. WATER RESISTANCE DIP 25° C, 1000 HRS NO CHANGE (EDGES SEALED) ‘G’ AND ‘M’ SURFACES 20. 21. COLD CITRIC ACID RESISTANCE BOILING CITRIC ACID RESISTANCE EN 14483-1-9 ISO 2742 MIN. A MAX. 18.5 g/m² 22. SOLVENT TEST : toluene, methylethyl- DIP 25° C, 1000 hrs NO CHANGE PROPERTY SPECIFICATION VALUE ketone, ethyl alcohol, petroleum, grease, oil, ethylacetate or xylene 1. typical THICKNESS VIEWSIDE ceramic ISO 2178 150 to 170 µm 23. SALT SPRAY TEST ISO 9227 NO RUSTING coatings:groundcoat+topcoat (TAPED EDGES) NO BLISTER FORMATION 2. STEEL THICKNESS 0,35 mm or 0,56 mm 24. MODULUS OF ELASTICITY (COMPOSITE) 13 X 104 MN/m² 3. typical THICKNESS BACKSIDE ceramic ISO 2178 85 µm 25. LINEAR THERMAL EXPANSION COEFFI- 12 X 10-6/K coatings:groundcoat+ceramic adhesion CIENT (COMPOSITE) promotor 26. BENDING MINIMAL BENDING RADIUS 32 cm diam (0,35 mm) 4. WEIGHT (TYPICAL) 3,4 kg/m² (0,35 mm) COMPOSITE 45 cm diam (0,56 mm) 5,1 kg/m² (0,56 mm) 27. FIRE RESISTANCE DIN 4102 Incombustible, class A1 5. AVAILABLE COLOURS 80 % of RAL-spectrum NFP 92-507 Incombustible, class M0 28. CLEANABILITY PVNV 49205 B DE*(CIE94) < 1,0 6. COLOUR DEVIATION from standard DIN 6174 /ISO 7724 DE*(CIE94) = 1,5 29. GLOBAL LUMINANCE FACTOR CIE 15 depending on colour 7. GLOSS (typical) ISO 2813 : 20° / 60° G : 65 GU / > 85 GU 9003M : b = 83 % depending on colour M : - / 60 GU 30. REFLECTANCE DIN 6174 / ISO 7724 (CIELAB) depending on colour 8. HAIRLINES ELECTROSTATIC POWDER NO HAIRLINES 9003M : Y = 83 % DETECTION AT 40 KV 31. AMERICAN QUALITY REQUIREMENTS PEI 1001 FULFILLED 9. POROSITY EN 14430 MAX. 10 PORES/m² 32. EUROPEAN STANDARD FOR ARCHI- EN 14431 FULFILLED 10. SURFACE HARDNESS EN-DIN 101 MIN. 5 TECTURE 33. EUROPEAN ENAMEL AUTHORITY 7.13-7.14 Certificate available 11. SCRATCH RESISTANCE ISO 15695 MIN. 7 N QUALITY REQUIREMENTS 12. PENCIL HARDNESS ASTM D-3363 NO SCRATCH, WHAT- 34. QUALITY SYSTEM REQUIREMENTS ISO 9001 Certificate available EVER PENCIL IS USED 35. ENVIRONMENTAL SYSTEM ISO 14001 Certificate available 13. WEAR RESISTANCE ASTM C 501 MAX. 0,1 g SPECIFICATIONS (S 33/1 KG/1000 REV) 14. THERMAL SHOCK ISO 2747 MIN. 350° C 15. WEAKENING TEMPERATURE MIN. 450° C 16. IMPACT RESISTANCE ISO 4532 (< 2 mm) MIN. 20 N
  • 38. RECYCLING PolyVision Ceramicsteel is an environmentally friendly product, not only during production but also in the recycling phase The enamelled steel is currently being recycled as scrap in conventional factories
  • 39. COATING THICKNESS AND IMPACT RESISTANCE For architecture panels… Impact resistance-layerthickness 0,75 0,80 0,70 cm² chipping off covercoat 0,60 0,45 0,50 0,40 0,30 0,30 0,20 0,02 0,10 0,00 134 195 264 311 layerthickness (µm) Fall test steel ball (diam 50,8 mm, weight 535 g, fall height 2 meter)
  • 40. LIGHT REFLECTION Reflectance (DIN 6174) Painted concrete 55 FC-board mineral coating 84 Glazed tile 73 PVNV 6001 SM 80 50 55 60 65 70 75 80 85 90
  • 41. SCRATCH RESISTANCE Scratch resistance (ISO 15695) PVC stove lacquered Al 1 Painted concrete 1 FC-board mineral coating 2 Glazed tile 10 PVNV 6001 SM 10 0 1 2 3 4 5 6 7 8 9 10 Newton BETTER
  • 42. CLEANABILITY Cleanability of automotive contaminants (PVNV 49211) oil/grease/carbon black Painted concrete 3,0 FC-board mineral coating 0,9 Glazed tile 0,5 PVNV 6001 SM 0,0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 Delta Y BETTER
  • 43. POLYVISION CERAMICSTEEL STEAM HARDENED FIBRE CEMENT BOARD WITH MINERAL COATING and PVNV CERAMICSTEEL 9901 G Steam hardened fiber cement board PVNV 9901 G
  • 44. ABRASION RESISTANCE Abrasion resistance (ASTM C 501) (S33/1 kg/1000revs)) PVC stove lacquered Al 0,64 FC-board mineral coating 0,11 Glazed tile 0,03 PVNV 6001 SM 0,03 0,00 0,10 0,20 0,30 0,40 0,50 0,60 g BETTER
  • 45. IMPACT RESISTANCE Impact 535 g IRON BALL 85 cm fall height PVNV 6001 SM Dented Glazed tile Dented FC-board mineral coating Panel fracture PVC stove lacquered Al Dented
  • 46. CONCLUSION COMPARATIVE INVESTIGATION  PolyVision Coil coat Ceramicsteel : the only material that fulfils all the investigated requirements and criteria  PolyVision Ceramicsteel reveals excellent properties making the difference in metro environment : • excellent resistance to wear , scratch , impact , fire, • excellent reflectance and cleanability.
  • 47. POLYVISION CERAMICSTEEL versus HEAVY GAUGE Scratch resistance (ISO 15695) German heavy 7 gauge competitor PVNV 4179 SM 10 0 1 2 3 4 5 6 7 8 9 10 Newton BETTER
  • 48. POLYVISION CERAMICSTEEL versus HEAVY GAUGE Wear resistance (ASTM C 501) German heavy 0,03 gauge competitor PVNV 4179 SM 0,01 0,00 0,01 0,02 0,03 0,04 Newton BETTER
  • 49. POLYVISION CERAMICSTEEL versus HEAVY GAUGE Boiling citric acid resistance (ISO 2742) German heavy 10 gauge competitor PVNV 4179 SM 4 0 1 2 3 4 5 6 7 8 9 10 11 12 g/m² BETTER
  • 50. POLYVISION CERAMICSTEEL versus HEAVY GAUGE Impact test steel ball (diam 50,8 mm, weight 535g, fall height 2 m) heavy gauge 1,69 competitor PVNV 6001 SM 0,00 0,00 0,25 0,50 0,75 1,00 1,25 1,50 1,75 cm² chipped off covercoat BETTER
  • 51. FLATNESS OF CERAMICSTEEL versus HEAVY GAUGE PolyVision Ceramicsteel panels are much flatter than heavy gauge :  absence of warp due to firing  the flexible Ceramicsteel adapts to the flatness of the bonded substrate  flatness deviation of a bonded Ceramicsteel panel is less than 0,15% EEA 2004: 7.13: ‘Quality requirements for enamelled architectural panels , signs and advertising boards manufactured of steel plate for outdoor applications’ allowable flatness deviation over the longest side is maximum 0,75 EN 14431 2004: ‘Vitreous and porcelain enamels – Characteristics of the enamel coatings applied to steel panels intended for architecture ’ flatness deviation for Heavy Gauge panels convex maximum 0,50% concave maximum 0,25% flatness deviation for Light Gauge panels in both directions maximum 0,15%
  • 52. POLYVISION CERAMICSTEEL versus HEAVY GAUGE Arguments in favour of coil coated Ceramicsteel :  extra long panels possible up to 5000mm  curved wall and ceiling cladding smoother and much easier to fabricate  strictly controlled layer thickness thanks to unique production process  very thin and uniform coatings (<250micron) versus Heavy Gauge (<500micron) resulting in better impact resistance  straight panels are much flatter (deviation <0,15%)  can be post cut to size from standard panels
  • 53. POLYVISION CERAMICSTEEL versus HEAVY GAUGE CONCLUSION  PolyVision Ceramicsteel is an exceptional material for station cladding thanks to it’s unique production process and unique properties  These unique properties contribute to long lasting and clean cladding surfaces with low maintenance and lighting energy cost.  That’s why a growing number of metro networks feature PolyVision Ceramicsteel