HEVAL PPT: Professional Manufacturer of High Quality Steel Castings

中核苏阀横店机械有限公司 HEVAL HENGDIAN MACHINE CO.,LTD.CNNC1 11 1
HEVAL HENGDIAN MACHINERY CO., LTD. CNNC
| 企业宣传PPT
Professional Manufacturer of High Quality Steel Castings.

Welcome to visit HEVAL and hope you enjoy the introduction.
HEVAL is a manufacturer and R & D Center of high quality steel
castings integrated with military applications, high technology
and modernization. Designed to produce more than 10,000 tons
of high end steel castings every year, HEVAL can provide you
with carbon steel, low alloy steel, stainless steel, duplex steel and
super critical steel. The Max. weight of single casting is 10 tons.
It will take about 15 mins to present. Thank you for your valuable
time.
前言 Introduction

目录
Contents
PART 01
About us
PART 02
Technical
Strength
PART 03
Equipment &
Manufacturing
PART 04
Quality Control
PART 06
Contact Us
PART 04
Customer Service

High-end oriented, to build a first-class casting brand.
关于我们About Us

5
公司概述 Company Introduction
HEVAL has 5 working units, consist of Melting Unit, Before-cast Unit, After-cast Unit, Machining
Unit and NDT Center.
ABOUT US
Melting
Unit
Before-
cast
Unit
After-
cast
Unit
Machin-
ing
Unit
HEVAL is located at
Hengdian, Zhejiang
province, which is
famous for
HENGDIAN WORLD
STUDIO and also
know as the Oriental
Hollywood.
HEVAL covers a total
area of 102,000 M2
and construction
area of 56,000 M2.
In general
NDT
Center

6
Shareholders
Support
HEVAL
多种钢种生产
公司概述
Company
Introduction
Two Largest Shareholders completely support development
of HEVAL. (HG Group , China National Nuclear Cooperation)

7
HEVAL adopts alkaline phenolic resin sand as the casting technique. The designed annual production
capacity is 10000 tons. Available steel grades include (AOD refined) carbon steel, low alloy steel,
stainless, (super)duplex/steel as well as super critical steels. And the Max. weight of single pc
we can deliver so far is 10 tons/pc.
Casting
Dedicated to the
innovation of basic
industries.
Employees
HEVAL has a total
employment of over
230 people.
Alkaline
phenolic
10000
tons
annually
Max.
10
tons/pc
Multiple
steel
grades
公司概述
Company
Introduction

8
6200
tons
23.08
968
tons
1.94
3780
tons
8.04
5690
tons
13.75
6328
tons
18
6648
tons
19.32
6300
tons
21.53Currency Unit: Million USD
Y20

9
各事业部 Working Units
Before-cast Unit
Modelling、Core
making、Painting and
Mould assembling
Melting Unit
Melting and Pouring
After-cast Unit
Shake out, Gas cutting/gouging,
Heat Treatment, Welding,
grinding, shot blasting,
Destructive and Non-
destructive testing
Machining Unit
Rough machining
Final Machining

10
地理位置
Location
Convenient transportation:
2 Km to the highway (Hengdian Exit)
36 Km to YIWU Airport
200 Km to NINGBO Port.
300 Km to SHANGHAI Port.

11
团队介绍
Our Team
Technique
R&D,
technology
forming &
evaluation.
Technical Team
Ensure effective
operating of QA
system, monitor
and manage the
QA during
production.
Quality Team
Technical functions QA functions
Implement
delivery
conditions as per
contracts; ensure
quality, quantity
and on-time
delivery.
Production Team
Manufacturing of products
Fulfill customers’
requirements;
create, add
values to
customers and
provide after-
sales service.
Marketing & CS
CS Team

8 senior engineers, 40 professionals granted with medium grade title, HEVAL recruited more than 33%
of employees from college. 24% of total employees are Technical personnel, and 70% of blue collars
ae technical workers.
HEVAL inherited the advantages in making nuclear power valves, high pressure valves and special
purpose valves in aspects of technology, QA, branding and manage from SUFA, CNNC.
Meanwhile, HEVAL collaborates closely with famous SRI, like Chinese Academy of Sciences, Tsinghua
University, Shanghai Institute of Metallurgy, Beijing Institute of Metallurgy etc.
技术团队
Technical Team

13
技术支持
Technical Support
Services
On-site consulting with Australian &
Japanese experts
Exploration on high pressure
Hydrogenation valve castings
On-site consulting with American
experts
Appointed by CAS
and Zhejiang SCI-
TECH Institute,
Dr Lee, one of the
science-technology
commissioner is
providing long-term
professional
technical support to
HEVAL.
Global Technical Consultants

14
工艺设计
Process Design
We combine the CAE finite element analysis and PRO-CAST hot forming
simulation analysis to optimize the process design and ensure the internal integrity
of castings. The major flows of technical designs are: process design drafting→
geometry model → finite element partition → numerical simulation calculation →
post process result analysis → spot the design defects → improve the design →
examine the improved design → submit for trial approval.

15
工艺设计
Process Design
The Image of analysis and improvement
a
b
c
d
e
Previous design( shows serious
shrinkage in the image)
Improved design ( Most of the defects
have been improved and controlled)

16
技术专利
Technical Patent Mostly on Process Control Improvements.

HEVAL adopts alkaline phenolic resin sand as the molding technique. Equipped with 5
induction furnaces, 3 continuous sand mixers, one practically designed fast molding circle unit,
electrical heat treatment furnaces with computer control systems, shot blasting machines, acid
wash facilities etc., HEVAL also has testing laboratories, NDT center and machining center,
which provide our customers with optional choices for adding value. Designed to produce
more than 10,000 tons of castings annually, HEVAL can provide you with carbon steel, low
alloy steel, stainless steel, duplex steel and super critical steel as per different international
standards, including ASTM, DIN/EN, NORSOK, AS, JIS, GOST, and GB/T etc.
设备与制造能力
Equipment and manufacturing
capacity

Equipments Unit (set) Norm /productivity
Sand reclamation and
molding equipment
1 set rate of used sand ≥85% reclamation 20 tons/hr
dust removal ≥99%
Continuous resin sand
mixer
3 sets 10t/h, 20t/h, 30t/h
3-3-1,6-6 induction
furnace
2 sets minimum melting amount , 1t; total melting
amount, 18-19t
6t AOD refining Furnace 1 set Max melting weight 7.5t
10t & 15t tilting trailer-
type heat treatment
furnace
2 sets 10t/15t loading capacity / Max temperature 1200℃
（3x1.5x1.5M) / 1000℃(3.8x1.8x1.8M
15t&25t tilting and
trailer type electric
resistance furnace
2 sets Working space：3800*1800*1800
mm/4000*2800*2000 mm，max temperature:
1200℃/ 1000℃
Hooked and trailer type
shot blasting machine
6 sets Q3710、 Q3720、 Q3720、 Q3730、Q3610、Q3615
Acid wash passivation
equipment
1 set 1.95*2.45M 10T
32/5tA7 ore bridge 1 set 32t
Top-ranking facilities

Thorough machining equipment
Machining
Machining facilities QTY Specification and
Capacity
Gantry 5 faces machining
center
1 HTM-GRU28*30
1.6M (Digital display) Vertical
lathe
4 C5116E*14/5
2.5M(CNC double column )
Vertical lathe
2 C5225E*25/10
CNC horizontal lathe 2 HTC125140
Boring lathe 2 TX6113C-2
Face miller 1 ZHX-W1-1868A
Welding positioner 1 HB2000
Radial drill 2 Z3050*16/Z3080*25
Milling and drilling machine 2 ZX50C、B1-400W
Engine lathe 8 CA6140A/1000
CA6140A/2000
CW6163B/1500
CW6180B/1500
CW61100B/1500
Multi-functional operating
frame
1
Cast iron layout platform 1

20
New facilities and equipment
Tunnel Type Quick Dryer Tempering Furnace RT Room
Deliver Professional Products
Provide Professional Service

The NDT Center is built with 3 RT rooms, equipped with X-ray detection equipment like Ir-192,
Co-60, 6Mev and accelerators. All inspection of VT, DT, MT, UT and PT are carried out and
supervised by professionals with ASME NDE certificates, who are authorized to inspect
Nuclear Power Products.
Heval has full package of sand testing facilities, 2 sets of SPECTRO MAXX spectrum analyzer
and one of them is portable. HEVAL is also capable of doing micro-structure analyze, inter
granular corrosion test, universal mechanical property test, -196 ℃ impact test, hardness test
etc. All these analyze and tests are carried out by professional testers with certificates.
品质控制能力
The Ability Of Quality Control

22
检测手段
Detection Means

23
破坏性试验
Destructive Testing
Dissection MT PTAPI-20ALEVELCSL-4
ASTM A351
Grade-CF8C
ASTM A995
Grade-CD3MN
Stainless Duplex
Low Alloy with Ni, Cr and Mo

24
无损检测
NDT

25
工艺评定
Procedure Qualification

26
体系证书
Control System Certificate
Rebbica Wong
点击录入人物的名言及
座右铭，点击录入人物
的名言及座右铭，点击
录入人物的名言及座右
铭，点击录入人物的名
言及座右铭。
公司
董事
主要经历
1998.9
在此录入上述图表的描述说
明，在此录入上述图表的综
合描述说明。
2005-2010
明，在此录入上述图表的综
合描述说明。
2012.9
明。
ISO9001/14001/OHSAS 18001/ EJ/T9001
ISO10012-Certificate of Measurement Management System
Level Ⅱ National Safety Production Standardization Certificate
TSG Certificate
TUV Certificate

HEVAL Customer Service Team accommodates to the fast growing global market, aims at
serve both the market and customer well. In 2015, HEVAL established Customer Service
Team for important projects and strategic partners. By appointing the responsible person, the
CST provides high-end and high quality services to global markets and customers.
服务团队
Customer Service Teams

28
产品范围
product range
公司
董事
阀门铸件范围
Valve Castings We Supply
150LB 300LB 600LB 900LB 1500LB 2500LB 4500LB
闸阀（Gate Valve) 14"-52" 12"-48" 10"-42" 8"-36" 6"-30" 4"-26" 2"-20"
截止阀（Globe Vavle) 14"-52" 12"-48" 10"-42" 8"-36" 6"-30" 4"-26" 2"-20"
止回阀（Check Vavle） 14"-52" 12"-48" 10"-42" 8"-36" 6"-30" 4"-26" 2"-20"
球阀（Ball Vavle） 14"-52" 12"-48" 10"-42" 8"-36" 6"-30"
蝶阀（Butterfly Vavle） 16"-80" 16"-68" 14"-60" 10"-48" 8"-42"

29
产品范围
公司
董事
Product Category
---Various castings
Valve castings: gate valve, stop valve, check
valve, butterfly valve, ball valve, plug valve,
control valve, slurry valve, etc
Pump castings:
Casting for Mining Machinery: track shoes, rear
axle, axle housing, etc
Castings for railway locomotive, ship and other
construction machinery, etc.
Pressure Class 150-4500lb
Diameter, maximum
size:
2-80" ，4000X3000mm
Material WCB、WCC、WC6、WC9、CF8、CF8M、 CF8C、
CF3、 CF3M、 LCB、LCC、LC3、
CD3MWCuN(6A)、CD4MCuN(1B)、CE3MN(5A)、
CD3MN(4A)、 CN7M 、C5、C12、CA15、C12A、
15Cr1Mo1V、ZG20CrMo、ZG20MnSi、ZG65Mn、
ZG06Cr13Ni4Mo、ZG28NiMoA
Max weight of single
casting:
10000Kg
Product Range

第六篇
Applications
HEVAL products have impressive performance like High pressure resistance, high temperature resistance,
corrosion resistance, abrasion resistance, and resistance to fatigue impact, etc
Mainly applied to nuclear power, high temperature and high pressure thermal power, Hydrogenation
petrochemical, petroleum, mining machinery, metallurgy,heavy trucks, etc.
☆
Mainlyappliedtonuclearpower
、
nuclearpowerfacilities
、
thermal
powerstation
、
Large-scalepetroleumandpetrochemical
、
LNGprojects

Petroleum and petrochemical
hydrogenation valves Nuclear Valve
Heval’s Star in Application
LNG

32
Valve and Pump Castings
公司
董事

33
Mining and General Engineering Castings
公司
董事

HEVAL has designed and developed steel
castings over thousands types and varieties.
Statistically, 80% of RT films are acceptable, at the
first time RT inspection for high pressure valve
castings. It is a leading position in domestic market.
More than 60% of certain valve castings achieved
level Ⅰ quality standard of national nuclear industry
at the first time test, which certifies the first-class
technical strength of HEVAL.
。
质量水平
Quality Level

35
业务分布
Business
Distribution

36
Global Visitors
Italy
Austr
-alia
Japan
Sweden

37
终端资质 Letters of Approval from Saudi Aramco

38
客户满意
Letters of
Commendation
from BP

39
客户满意
Letters of Commendation
from Petro-China

联系我们Contact Us

41
Contact Us
联系我们
地址：浙江省东阳市横店电子工业园区科兴路33号
No. 33 Kexing Rd, Hengdian Electronic Industrial
Zone, Dongyang, Zhejiang, PRC
公司地址
电话（TEL)：0579-86311945
传真(FAX)： 0579-86311290
联系电话
邮箱(E-Mail) : 008@heval.net.cn
邮箱

—— HEVAL HENGDIAN
MACHINERY CO., LTD. CNNC—
—
THE END
Thanks for come and visit HEVAL.
Welcome to share with us your valuable suggestions.

HEVAL PPT: Professional Manufacturer of High Quality Steel Castings

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