Induction pipe bends


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For,Year 2012-13

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Induction pipe bends

  1. 1. DEE Development EngineersLimitedOVERVIEW Dee Development Engineers Limited
  2. 2. Overview Global manufacturer of piping systems and fittings for power, HRSG, chemical, EPC and process industries Incorporated in 1983 - shipped over 250,000 metric tons of Carbon, Stainless and Alloy pipe fabrications to 6 continents Over 1400 team members including 200+ engineers and 100+ certified welders State of the art, equipment including welding equipment from Lincoln and Miller Induction bending technology from Cojafex and AWS Schaffer Continuous improvement and Environmental, Health & Safety programs in place2 Dee Development Engineers Limited
  3. 3. FacilitiesManufacturing Fabrication Plant # 1 ~ 10,000 Tons Year (Palwal – India) Fabrication Plant # 2 ~ 24,000 Tons Year (Palwal – India) Fittings Plant ~ 2400 Tons Year (Palwal – India) Manufacturing spread over 22 Acres ~ 90,000 Sq. MetersEngineering HQ Engineering Center (Palwal – India) Chennai Engineering Center (Chennai – India)Customer Support Operations Headquarters: Palwal Faridabad – India (New Delhi area) Americas – Atlanta GA, USA Europe – Germany Asia Pacific – Tokyo, Japan3 Dee Development Engineers Limited
  4. 4. Quality & Certifications ISO 9001:2008 ISO 14001:2004 PED (Directive OHSAS 18001:2007 (97/23/EC) ASME ‘S’ Stamp ASME ‘PP’ Stamp4 Dee Development Engineers Limited
  5. 5. Quality & Certifications Organization wide quality procedures and standards to support leading global standards Hands on experience with additional regional certifications including GOST- R, MITI, CRN, IBR Process for ASME ‘N’ stamp started in 2011 – certification expected in 2013 Working experience with most leading inspection agencies including: TUV, Lloyds, HSB, SGS, BV Physical and Chemical labs accredited by NABL (National Accreditation Board for Testing and Calibration Laboratories - India)5 Dee Development Engineers Limited
  6. 6. Product Portfolio: Pipe Fabrication HRSG Piping  Gas Compressor Piping Power Cycle Piping  Turbine Integral Piping Process Plant Piping  Boiler Integral Piping Balance of Plant Piping Riser & Down Comer Piping Gas and Steam Turbine Piping Cooling Water & Lube Oil Piping Steam Distribution Headers Experience of more than 250,000 Tons of Pre Fabrication which includes over 7500 Tons of P91 and 1500 Tons of WB366 Dee Development Engineers Limited
  7. 7. Product Portfolio: Pipe Fabrication Pipe Grade Diameter Wall Thickness ConstructionALLOY STEELSASTM A335 P91ASTM A335 P22 Seamless orASTM A335 P11 1/2 " TO 64" Up to 85 MM WeldedASTM A335 P91ASTM A335 P5STAINLESS STEELSASTM A312 TP 304 / 304LASTM A312 TP 316 / 316L Seamless or 1/2 " TO 64" Up to 85 MMASTM A312 TP 321 / 321H WeldedASTM A312 TP 347 / 347HCARBON STEELSASTM A106 Gr B / C Seamless or 1/2 " TO 64" Up to 85 MMASTM A53 Gr B / C Welded* Partial List  Equipment and procedures capable of handling a wide array of material grades, pipe diameter and wall thickness.7 Dee Development Engineers Limited
  8. 8. Product Portfolio: Fittings  Hot Pushing Mandrel Elbow Forming machines  Cold Forming Machines complemented with Edge Preparation machines  Hydraulic Presses ranging from 750 MT to 3000 MT Hot Formed  2 gas fired Furnaces  Integrated machining infrastructure with over 20 lathes and complementary equipment  Semi-automated Shot Blasting machines  Pipe Cutting equipment with capability to handle pipes up to 52” diameter Cold Formed8 Dee Development Engineers Limited
  9. 9. Product Portfolio: Fittings Full range of in-house fittings manufacturing for maximum flexibility and competitiveness Seamless Butt Welded, Welder (ASME Section IX), Forged Socket Weld, Threaded end connections, in Carbon, Stainless and Alloy Steels  90 Elbows  45 Elbows  Eccentric Reducers  Concentric Reducers  Equal Tees  Half Socket Weld Couplings  Unequal Tees  Full Socket Weld Couplings  Long radius induction bends  Weldolets  U-Bends  End Caps9 Dee Development Engineers Limited
  10. 10. Customers10 Dee Development Engineers Limited
  11. 11. Supply Chain  Direct relationships with leading pipe mills across the globe  Ability to easily support customer’s inclusion exclusion preferred suppliers11 Dee Development Engineers Limited
  12. 12. Induction BendingCojafex bending machine with ~ 3,000 Tons Yr of bending capacity Benefits include  Improved control over Ovality and Thinning inherent in bending operation  Reduction in required fabrication, welding and inspections12 Dee Development Engineers Limited
  13. 13. Induction BendingSchafer bending machine with ~ 5,400 Tons Yr of bending capacityMakeAWS SCHAFER (Germany)Nominal Pipe Range8” to 48”ThicknessUp to 120mmBend Radius280mm to 6500mmBending Angle0’ to 182’Pipe Rotation0’ to 360’ Degree 13 Dee Development Engineers Limited
  14. 14. Organization Over 1400 full team members Over 180 degreed engineers Specialized welders and technical resources with relevant training Professional experience with multiple manufacturing companies Category No. of people Engineers & Managers 230 Skilled Manpower 341 Semiskilled Manpower 647 Helpers & Riggers 120 Supporting Departments 89 Total 142714 Dee Development Engineers Limited
  15. 15. InfrastructureManufacturing Fabrication: 2 facilities ~ 34,000 Tons Year capacity Fittings: ~ 2,400 Tons YearEngineering Detailed engineering capabilities ~ 180 EngineersWelding Capable of operating over 100 welding stations including STT, GTAW, Orbital GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW Mechanized welding stations for carrying out Butt/Fillet joints with FCAW/SAW process Multiple robotic, automated and semi automated welding stations 4 Furnaces and 10 mobile units for post weld heat treatment Orbital welding station for TIG welding15 Dee Development Engineers Limited
  16. 16. InfrastructureInduction Bending 2 EU made Machines with capability to bend pipe up to 48” diameter with up to 120 mm wall thicknessInformation Technology & Customer Support Microsoft Navision - ERP system to support efficient and effective project management Global team to support customers across the globeOther Technologies and Infrastructure Chemical pickling and passivation facility NABL certified non destructive labs Covered and Controlled Blasting and Painting Facilities 30 Miles from Asia’s largest dry port16 Dee Development Engineers Limited
  17. 17. Contact Global HQ and Mfg. Palwal Delhi, India Design & Engineering Division US Office Warehouse Chennai, India Atlanta, GA Headquarters & Manufacturing: Plot Number 5327 & 6412, Prithla – Tatarpur Road, Village Tatarpur, District Palwal, Haryana, India. Tel. 91-1275-248200 US EU Sales Contacts • Pankaj Agarwal – | + 91 98112 11520 • Rahul Krishna – | +91 95 400 5845317 Dee Development Engineers Limited