1. F L O R I A N P O L A S I K
1735 Chestnut Lane
Hoffman Estates, Illinois 60192
(847) 934-7416
fpolasik@sbcglobal.net
Summary of Experience
Extensive background in all aspects of materials management, procurement, production planning and supervision in
the manufacturing industry. Expertise in materials management, production scheduling, purchasing, budget
management, quality control, safety and employee management/development. Proven track record of success in cost
reduction and process and on-time delivery improvement. Strong problem solving and communication skills, working
effectively with customers, vendors, suppliers, employees and management at all corporate levels.
2008 to ITW SWITCHES (a division of Illinois Tool Works), Des Plaines, Illinois
2016 An $18 million dollar manufacturer of custom switches and switch systems for the Aerospace, Defense,
Appliance and Electronics industries.
2014 to Materials Manager. Reported to the Operations Manager. Responsible for all aspects of materials
2016 management, while simultaneously performing duties of Manufacturing Engineer / Buyer.
• Served as liaison for the reporting of Conflict Minerals data from suppliers and answering requests
from customers for ITW’s Conflict Minerals statement.
• Assisted in the transfer of commercial switch product lines to Juarez, Mexico from Buffalo Grove,
Illinois and the aerospace/military line to Des Plaines, Illinois.
2012 to Manufacturing Engineer / Buyer. Reported to the Operations Manager. Responsible for managing
2014 the Active Touch and 22 Switch production lines for all ITW Switches locations, as well as all
components and finished goods purchases, with an annual spend of $6 million.
• Reduced late orders to customers from $1 million dollars to less than $60,000 dollars in 6 months,
while increasing on-time delivery performance to customers from 60% to 95%.
• Implemented a new manual scheduling system using the information from the ROI production
software system and developed reports in Excel.
• Utilizing 80/20 analysis, implemented a MIN-MAX blanket purchase order, and Vendor Managed
Inventory systems, to help alleviate part shortages and delays in manufacturing.
• Increased communications to key vendors through weekly conference calls and reports.
• Established vendor on-time delivery reporting system utilizing Excel and ROI.
• Performed supplier audits.
• Supervised 20 manufacturing personnel.
• Obtained REACH and Conflict Minerals compliance letters from suppliers.
• Created material traceability process for all military and aerospace products.
2008 to Manufacturing Engineer. Reported to the Manufacturing Manager. Responsible for the management
2012 of the Active Touch and 22 Switch production lines, including the supervision, training, evaluation
and scheduling of 6 Manufacturing employees.
• Purchased components and supplies.
• Developed manufacturing and quality processes.
• Issued work orders and drawings to the production line.
• Updated ROI production software system daily.
• Worked closely with Design Engineering to assist in the development of the Active Touch product
line.
2. FLORIAN POLASIK PAGE 2
• Worked with Sales to help develop lead times, obtain quotes from suppliers for components and
provide order status.
2007 to ARROW GEAR COMPANY, Downers Grove, Illinois
2008 A manufacturer of gears, gearboxes and actuators for the aerospace, defense and industrial equipment
industries.
Process Engineer. Responsible for developing and maintaining manufacturing processes and related
3D models and operation drawings to meet customer specifications.
• Worked with customer drawings and specifications to develop and maintain manufacturing
processes.
• Assisted in the development of tooling for manufacturing.
• Processed, reviewed and approved Engineering Change Notices.
• Worked closely with Sales, Design Engineering, and customer on new product development.
1981 to ITW SPIROID (a division of Illinois Tool Works), Glenview, Illinois
2007 A manufacturer of proprietary gears, gearboxes and actuators for the aerospace, defense and medical
industries.
2000 to Manufacturing Engineering. Responsible for establishing manufacturing processes, qualification of
2007 vendors, all aspects of product quality, engineering processes and procedures.
• Developed and maintained part files (master) consisting of flow controls and work instructions.
• Established and maintained specification and standards database consisting of Military, AMS,
ASTM and customer standards and specifications.
• Participated in contract reviews in compliance with Federal Acquisition Regulations (FARs) on
government contracts.
- Reviewed customer quality requirements, specifications and delivery requirements.
• Authorized representative for two Military/Aerospace customers to approve quality documents
and product prior to shipping.
• Worked closely with Sales, Design Engineering, and customer on new product development.
• Coordinated with Sales and Production to meet customer delivery requirements.
• Processed, reviewed and approved Engineering Change Requests.
• Located and approved potential vendors.
- Established outsourcing requirements for product, audited new/existing vendor quality
systems and worked with vendors on quality requirements, specifications and deliveries.
• Acted as quality liaison for a key customer.
• Performed and led internal ISO quality audits.
• Developed and tracked monthly shipping forecast and current status using sales backlog report and
weekly production meetings.
• Performed internal safety audits and maintained/updated MSDS books.
• Developed and maintained customer bar code requirements.
1995 to Production Systems Manager. Responsible for coordinating short and long-term production
2000 planning, monthly revenue forecasting, order processing and scheduling, as well as supervising
purchasing and shipping/ receiving personnel.
• Reprocessed manufacturing procedures through effective cost analysis.
• Served as Head of the Safety Program; ensured compliance with all appropriate OSHA regulations
and guidelines.
3. FLORIAN POLASIK PAGE 3
• Decreased vendor base by 70%; consistently improved response time to Sales Department, thereby
enhancing sales efforts.
• Production Systems Analyst for one year prior to promotion to Manager.
1993 to In-Line Manager. Responsible for all manufacturing operations for a $6 million a year business,
1995 including P&L, quality assurance, shipping/ receiving, purchasing and safety.
• Hired, trained and supervised personnel in efficient and cost-reductive procedures.
• Implemented a new production tracking system to decrease paperwork.
• Introduced a quick response system to meet changing customer needs.
• Combined shipping carton orders to save clients up to 65% of cost.
1984 to Production Control Supervisor. Responsible for production control, material handling,
1993 shipping/receiving, productivity and customer service.
• Established and maintained monthly/quarterly shipping and daily production schedules.
• Acted as Administrator for the company computer system.
• Coordinated the installation and operation of a computerized scheduling system; finished one
month ahead of schedule.
• Instituted a raw material tracking system to ensure customer satisfaction and more efficient
service.
• Installed underground cable to protect computer system operation.
1983 to Shipping/Receiving Supervisor. Responsible for directing the operations of shipping/receiving and
1984 the purchasing of supplies and equipment.
1981 to Material Handling Supervisor. Responsible for all aspects of stockroom and receiving operations,
1983 as well as vendor relations and equipment purchasing including the management of order processing,
delivery scheduling and monthly shipping plan.
EDUCATION: B.A., Management, North Central College, Naperville, Illinois
CERTIFICATIONS: Internal ISO Auditor
ADDITIONAL
TRAINING: Statistical Process Control, Management Principles, Employee Relations, 80/20, In-Lining,
USa (Understand, Simplify and Act)
COMPUTER
SKILLS: Word, Excel, Project, Access, PowerPoint, iPoint, Solid Works and Unigraphics