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Guidance Note 22
Asset-management Toolkit:
Minor Structures (AToMS)
Replacement of TR22 Managing a vital asset:
Luminaire supports
Peter Harrison ILP Technical Services Manager
Tony Parasram Director, Free4m Lighting
GN22 AToMS
• Technical Report 22: Inspections & assessment process
• Well-Managed Highway Infrastructure
• GN22 Delivery
• Difference between TR22 & GN22
• Inspection and assessment process
• TR22 data
Operational Condition Assessment
Assessment Guidance
CRITERA VALUE
Area and
Code
Inspection GOOD
1
FAIR
2
POOR
3
BAD
4
A
BaseCompartment
a Doors Intact and in good condition
b Flange Plate Condition No indication of corrosion
on Root or Bolts
Minor internal corrosion
and signs of bolt corrosion
Layers of rust with
Parental metal or bolts
corroded
Support leaning or
structurally damaged
c Base Compartment Condition No indication of corrosion
on Base and protective
root coating intact
Minor External & internal
corrosion and protective
root coating fading
Layers of rust with
Parental metal or no root
coating or poor
foundation
Layers of rust with
Parental metal Support
leaning or structurally
damaged
d Door Opening Condition Sound Aperture Minor signs of corrosion Aperture showing signs of
stress splits
Aperture Split
e Base Compartment Shoulder Sound weld no signs of
corrosion
Minor signs of corrosion Welds showing signs of
cracks and corrosion
f Internal Compartment Condition No indication of corrosion
on Base
Minor internal corrosion Layers of rust with
Parental metal
Layers of rust with
Parental metal thin wall
Assessment
Inspection Results
1 2 3 4
Area A
Base
Compartment
a N/A N/A N/A N/A
b
c
d
e
f
Each area is scored based
on the worst score within
that section
Well-Managing Highway Infrastructure
Challenges
• Well-Managed Highway Infrastructure
October 2016
• Replaced:
– Well Managed Highways
– Well Lit Highways
– Management of Highway Structures
• Single Document, Four Parts:
– Part A: Overarching Principles
• Risk based approached
• Emphasis on performance, resilience &
lifecycle management
– Part B: Highways
– Part C: Structures
– Part D: Lighting
GN22 Delivery
• Funding Partners
– ILP
– HEA
– UKLB
– TfL
• Steering Group
– ILP
– HEA
– ADEPT
– UKLB
– Asset management
– LCTF
• Tender Award
– WSP/Free4m
• Consultation
– Workshops
– Test houses
TONY PARASRAM BEng (Hons), CEng, FICE, FIStructE
Director, Free4m Lighting
Co Author GN22/19
Why Change Anything?
• WHY
– Other highway codes taking a risk based approach
– Targeted maintenance vs routine maintenance
– Better use of financial resources
– Ability to track investment value through condition indicators
– Ability to predict investment against impending stock deterioration
– Ability to compare stock condition across UK
– Legal direction on issue of competence
– Determine investment levels for stead state
– Determine investment levels for improved stock condition
How Is It Different?
• HOW
– Migrate
• Migrate elements of TR22 that remain essentially unchanged e.g.
history
– Update
• Update elements such as asset management to reflect current
thinking
• Testing
• Inspection
– Innovate
• Introduction of new concepts such as:
– Column Condition Index
– Assumed Residual Life
What Is The Risk Based Approach?
• HSE Guidance
• Selection of the
minimum broadly
acceptable failure rate
to determine the ARL
• As Low As Reasonably
Possible or ALARP
Network Rail
Rural area
Where am I
on this scale?
GN22/TR22 – Compare
• Not just highways, all lighting and similar supports
• As Low As Reasonably Practicable or ALARP
• A new asset management approach
• Structured cost effective inspection & testing
• Visual inspections based on defect rating:
– A to E for extent
– 1 to 5 for severity
• Downloadable condition software for free
• Software calculates stock Condition Index
• Condition Index related to other Asset Managed disciplines:
– Excellent/Good/Fair/Poor
• National Condition Indicator
GN22 Visual Assessment
• Each element assessed
• Element Condition Score
(ECS)
A – E for extent
1 – 5 for severity
ie A1 to E5
• Results fed into model
• Element Condition Factor
(ECF) – takes account of
influence on overall
condition
GN22 – What Does The CCI Index Mean?
Considers column material
Column materials
• Aluminium
• Timber
• Concrete
• Steel
Assumed residual life model consider:
• Steel
Considers Protective Coating Systems
Considers Environment Factors
Clause:6.a,6.d
TR22
R,corr>30 µ/year
Table C1
BS EN ISO 9223:2012
ISO 9223:2012(E)
Environment R,corr( µ/year)
C1 <0.4
C2 0.4<R<8.3
C3 8.3<R<17
C4 17<R<27
C5 27<R<67
C5x 67<R<233
Environment R,corr( µ/year)
ENV01-C3 8.3<R<17
ENV02-C4 17<R<27
ENV03-C5 27<R<67
ENV04-C5x 67<R<233
Approach For A Deteriorating Column
Assumed residual life
Age (Years)
Applied Moments
ColumnMomentresistance
Current
age
Corrosion initiation period
Column life cycle analysis results*
Inspection Recording
• Inspection and
testing remain
unchanged
• Only reporting is
modified
• Training available
for inspectors
Convert your existing inspection data
CONVERT
What Do I Get Out Of It?
View by
area
Results
broken
down
Free toolkit
software
What Do I Get Out Of It?
1. for a given
environment
2. and a given column
height
4. and a given actual
measured base wall
thickness
5. We can
estimate the
‘assumed
residual life’
3. and a given column
diameter
In Summary
• A new asset management approach
• Structured cost effective inspection & testing
• Model to determine the residual life
• Risk based criteria
– Identify risk
– Analyse the risk
– Evaluate the risk
– Risk treatment
– Monitor and review
Final Thoughts
2017 NDT test houses report an average of 3.5% are red/critical columns
They report a growing number of amber assessed columns
(2010-11% to 2016-37%)
10% of amber columns have turned red over 3 years
PFI’s have been replacing cc 80% of their authorities stock over a five year
investment period
Understanding your asset has never been so important

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PLS 2019: Asset Management Toolkit: Minor Structures

  • 1. Guidance Note 22 Asset-management Toolkit: Minor Structures (AToMS) Replacement of TR22 Managing a vital asset: Luminaire supports Peter Harrison ILP Technical Services Manager Tony Parasram Director, Free4m Lighting
  • 2. GN22 AToMS • Technical Report 22: Inspections & assessment process • Well-Managed Highway Infrastructure • GN22 Delivery • Difference between TR22 & GN22 • Inspection and assessment process • TR22 data
  • 4. Assessment Guidance CRITERA VALUE Area and Code Inspection GOOD 1 FAIR 2 POOR 3 BAD 4 A BaseCompartment a Doors Intact and in good condition b Flange Plate Condition No indication of corrosion on Root or Bolts Minor internal corrosion and signs of bolt corrosion Layers of rust with Parental metal or bolts corroded Support leaning or structurally damaged c Base Compartment Condition No indication of corrosion on Base and protective root coating intact Minor External & internal corrosion and protective root coating fading Layers of rust with Parental metal or no root coating or poor foundation Layers of rust with Parental metal Support leaning or structurally damaged d Door Opening Condition Sound Aperture Minor signs of corrosion Aperture showing signs of stress splits Aperture Split e Base Compartment Shoulder Sound weld no signs of corrosion Minor signs of corrosion Welds showing signs of cracks and corrosion f Internal Compartment Condition No indication of corrosion on Base Minor internal corrosion Layers of rust with Parental metal Layers of rust with Parental metal thin wall
  • 5. Assessment Inspection Results 1 2 3 4 Area A Base Compartment a N/A N/A N/A N/A b c d e f Each area is scored based on the worst score within that section
  • 6. Well-Managing Highway Infrastructure Challenges • Well-Managed Highway Infrastructure October 2016 • Replaced: – Well Managed Highways – Well Lit Highways – Management of Highway Structures • Single Document, Four Parts: – Part A: Overarching Principles • Risk based approached • Emphasis on performance, resilience & lifecycle management – Part B: Highways – Part C: Structures – Part D: Lighting
  • 7. GN22 Delivery • Funding Partners – ILP – HEA – UKLB – TfL • Steering Group – ILP – HEA – ADEPT – UKLB – Asset management – LCTF • Tender Award – WSP/Free4m • Consultation – Workshops – Test houses
  • 8. TONY PARASRAM BEng (Hons), CEng, FICE, FIStructE Director, Free4m Lighting Co Author GN22/19
  • 9. Why Change Anything? • WHY – Other highway codes taking a risk based approach – Targeted maintenance vs routine maintenance – Better use of financial resources – Ability to track investment value through condition indicators – Ability to predict investment against impending stock deterioration – Ability to compare stock condition across UK – Legal direction on issue of competence – Determine investment levels for stead state – Determine investment levels for improved stock condition
  • 10. How Is It Different? • HOW – Migrate • Migrate elements of TR22 that remain essentially unchanged e.g. history – Update • Update elements such as asset management to reflect current thinking • Testing • Inspection – Innovate • Introduction of new concepts such as: – Column Condition Index – Assumed Residual Life
  • 11. What Is The Risk Based Approach? • HSE Guidance • Selection of the minimum broadly acceptable failure rate to determine the ARL • As Low As Reasonably Possible or ALARP Network Rail Rural area Where am I on this scale?
  • 12. GN22/TR22 – Compare • Not just highways, all lighting and similar supports • As Low As Reasonably Practicable or ALARP • A new asset management approach • Structured cost effective inspection & testing • Visual inspections based on defect rating: – A to E for extent – 1 to 5 for severity • Downloadable condition software for free • Software calculates stock Condition Index • Condition Index related to other Asset Managed disciplines: – Excellent/Good/Fair/Poor • National Condition Indicator
  • 13. GN22 Visual Assessment • Each element assessed • Element Condition Score (ECS) A – E for extent 1 – 5 for severity ie A1 to E5 • Results fed into model • Element Condition Factor (ECF) – takes account of influence on overall condition
  • 14. GN22 – What Does The CCI Index Mean?
  • 15. Considers column material Column materials • Aluminium • Timber • Concrete • Steel Assumed residual life model consider: • Steel
  • 17. Considers Environment Factors Clause:6.a,6.d TR22 R,corr>30 µ/year Table C1 BS EN ISO 9223:2012 ISO 9223:2012(E) Environment R,corr( µ/year) C1 <0.4 C2 0.4<R<8.3 C3 8.3<R<17 C4 17<R<27 C5 27<R<67 C5x 67<R<233 Environment R,corr( µ/year) ENV01-C3 8.3<R<17 ENV02-C4 17<R<27 ENV03-C5 27<R<67 ENV04-C5x 67<R<233
  • 18. Approach For A Deteriorating Column Assumed residual life Age (Years) Applied Moments ColumnMomentresistance Current age Corrosion initiation period Column life cycle analysis results*
  • 19. Inspection Recording • Inspection and testing remain unchanged • Only reporting is modified • Training available for inspectors
  • 20. Convert your existing inspection data CONVERT
  • 21. What Do I Get Out Of It? View by area Results broken down Free toolkit software
  • 22. What Do I Get Out Of It? 1. for a given environment 2. and a given column height 4. and a given actual measured base wall thickness 5. We can estimate the ‘assumed residual life’ 3. and a given column diameter
  • 23. In Summary • A new asset management approach • Structured cost effective inspection & testing • Model to determine the residual life • Risk based criteria – Identify risk – Analyse the risk – Evaluate the risk – Risk treatment – Monitor and review
  • 24. Final Thoughts 2017 NDT test houses report an average of 3.5% are red/critical columns They report a growing number of amber assessed columns (2010-11% to 2016-37%) 10% of amber columns have turned red over 3 years PFI’s have been replacing cc 80% of their authorities stock over a five year investment period Understanding your asset has never been so important