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A Manufacturing Intelligence roadmap that shows the various stages of maturity
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Plaut mi & perfect plant
1.
Manufacturing Intelligence The Perfect
Plant © PLAUT Commercial in Confidence 1
2.
MANUFACTURING INTELLIGENCE MATURITY
CURVE © PLAUT Commercial in Confidence 2 Value Time Level 1 ‘Unaware’ Level 2 ‘Tactical’ Level 3 ‘Focussed’ Level 4 ‘Strategic’ Level 5 ‘Pervasive’ • No identified vision • No real MI initiative in place • Untimely view of production • Value of real-time visibility not understood Operational Stability Operational Excellence Strategic Excellence • Some investment in Plant Automation • No effective KPI monitoring in place • Some manual (spreadsheet) recording • Multiple versions of the Truth! • Investment on Point Solutions • Limited KPIs formally defined • Initial information dashboards • Multiple data silos • Defined MI Strategy & Roadmap • Information available across business • Enterprise KPIs defined and measured • Information trusted • Pervasive across business • Users across many levels • Info used to guide business • Single version of the Truth
3.
MOVEMENT FROM DATA
TO FORESIGHT © PLAUT Commercial in Confidence 3 FACTS & DATA INFORMATION INSIGHT KNOWLEDGE FORESIGHT
4.
THE PERFECT PLANT ©
PLAUT Commercial in Confidence 4 Manufacturing resides at the intersection of the 2 core processes: Time to Market and Time to Customer:
5.
© PLAUT Commercial
in Confidence THE PERFECT PLANT Operational Planning Execution Asset Maintenance Leverage existing investments in enterprise applications Simplify business processes & provide contextual data to operations resources Seamless Integration between shop floor & the enterprise Delivery of real-time actionable intelligence through role-based portals Extend EAM into the world of Mobility to drive productivity and effective asset reliability Real-time Visibility The goal of the Perfect Plant is to: • Optimise Asset Utilisation • Drive increased performance coupled with efficient execution • Drive Sustainability and manage energy