civil vt

1. Industrial Training Report
In
SAIL
Submitted in partial fulfillment of the requirement
for the award of the diploma
In
Civil Engineering
Submitted To:-
SUKHJINDER SINGH (HOD)
PARMINDER SINGH (INCHARGE)
Submitted by:-
Name:-PANKAJ KUMAR
University Roll No:-140765163141
Trade / Sem:-CIVIL/5th

2. CONTENTS
 INTRODUCTION
 HISTORY
 COMPANY PROFILE
 WORKSHOPS ATTENDED
 CIVIL ENGINEERING DEPARTMENT(CED)
 DESIGN BUREAU (DB)
 TOWN ADMINISTRATION(TA)
 RAW MATERIAL HANDLING PLANT (RMHP)
 SINTER PLANT(SP)
 COLD ROLLING MILL(CRM)
 FINISHED PRODUCTS
 REFRENCES
 CONCLUSIONS

3.  STEEL AUTHORITY OF INDIA LIMITED (SAIL) IS THE LEADING STEEL
MAKING COMPANY IN INDIA.
 BSL IS INDIA’S 4TH LARGEST STEEL PRODUCING COMPANY IN SAIL
WITH A TURNOVER OF RS.47,500 CRORES PER ANNUM.
 BSL(SAIL) IS AMONG THE FIVE MAHARATANS OF THE COUNTRY’S
CENTRAL PUBLIC SECTOR ENTERPRISES.
 IT IS A FULLY INTEGRATED IRON AND STEEL MAKER.
 APPLICATIONS OF STEEL PRODUCTS :
 DOMESTIC CONSTRUCTION
 ENGINEERING
 POWER
 RAILWAY
 AUTOMOTIVE
 DEFENCE INDUSRTIES

4. HISTORY
 IT WAS ORIGINALLY INCORPORATED AS A
LIMITED COMPANY ON 29th JANUARY 1964.
 AFTER INDEPENDENCE FOR RAPID
INDUSTRIALIZATION OF THE COUNTRY
HINDUSTAN STEEL PRIVATE LIMITED WAS
SET UP ON JANUARY 19,1954 AT
ROURKELA(ODISHA).
 THE PRESIDENT OF INDIA HELD THE SHARES
OF THE COMPANY ON BEHALF OF THE PEOPLE
OF INDIA.

5. COMPANY PROFILE
 TOTAL AREA 33,535 ACRES.
 TYPES OF PRODUCTS
 FLAT PRODUCT
 ROUNDED PRODUCT
 CAPACITY
 FIRST PHASE:- 1.7 MT OF INGOT STEEL
 SECOND PHASE:- 4.0 MT OF INGOT STEEL
 AFTER MODERNIZATION:- 4.5 MT
OF LIQUID STEEL
 INOUGH SCOPE FOR FURTHER
EXPANTION(PLAN FOR 7 MT)

6.  CIVIL ENGINEERING DEPARTMENT(CED)
 DESIGN BUREAU(DB)
 TOWN ADMINISTRATION(TA)
 RAW MATERIAL HANDELLING PLANT(RMHP)
 SINTER PLANT (SP)
 COLD ROLLING MILL(CRM)

7. CIVIL ENGINEERING
DEPARTMENT(CED)
 THIS DEPARTMENT IS MAINLY WORK
FOR THE MAINTAINANCE OF ANY
DAMAGED CONSTRUCTION .
 IT ALSO REPAIRS THE ROADS &
RAILWAY TRACKS INSIDE THE PLANT.
 IT ALSO LOOKS OVER THE
FUNCTIONING OF PIPELINES INSIDE THE
PLANT.

8. DESIGN BUREAU
 IT PROVIDES THE STRUCTURAL
DESIGN FOR ANY CONSTRUCTION
IN PLANT.
 ITS GIVES THE ESTIMATE OF
PRODUCT SUCH AS QUALITY &
QUANTITY.
 IT ESTIMATE THE RATE OF THE
PRODUCT ACCORDING TO THE
SHARE MARKET.

9. DESIGNED MAP OF BSL
(BY:-DB)

10. TOWN ADMINISTRATION
 IT ENSURE LIQUIDATION OF NO WATER
COMPLAINTS WITHIN 24 HOURS.
 MAINTAINS THE INFRA STUCTURE OF
THE TOWN.
 MAINTAIN SUPPLY OF PORTABLE
WATER AT A RATE OF 40 TO 50 (GPCD).
(GPCD:- Gallon per capita per day)
 IT PROVIDES APARTMENTS/QUARTERS
TO THE EMPLOYEES.
 IT LOOKS OVER THE BUILDINGS OF
PUBLIC SECTORS SUCH AS
HOSPITAL’S & SCHOOL’S.

11. RAW MATERIAL HANDLING
PLANT(RMHP)
 RAW MATERIAL HANDLING PLANT IS MEANT
FOR TRANSPORTING MATERIALS FROM RAW
MATERIAL YARD/BASE MIX YARD TO VARIOUS
PROCESS UNITS OF THE PLANT.
 THE MAJOR RAW MATERIALS REQUIRED FOR
IRON AND STEEL MAKING ARE IRON ORE LUMP,
IRON ORE FINES, SIZED IRON ORE, FLUX
LIMESTONE / DOLOMITE, MANGANESE,
QUARTZITE COKING COAL, NON-COKING COAL
(FOR BOILER OPERATION & FOR PULVERIZED
COAL INJECTION ) AND COKE.
 IT IS THE PRIMARYAND MOST IMPORTANT
DEPARTMENT OF PLANT, IT TRANSPORTS THE
RAW MATERIAL TO DIFFERENT ZONE OF PLANT
OF FURTHER PROCESS.

12. PHOTOS
WAGON TIPPLER

13. SINTER PLANT(SP)
 SINTER IS POROUS AGGLOMERATE
OF MINERAL FINES FORMED AFTER
INCEPT FUSION.
 SINERING IS A PROCESS OF
PREPARING SINTER WITH A HIGH
TEMPERATURE.
 IT IS A GOOD SOURCE OF WASTE
MANAGEMENT.

14. SINTER PLANT

15. COLD ROLLING
MILL(CRM)
 IT IS A MANUFATURING DEPARTMENT
WHERE HOT METAL ARE ROLLED TO
DECREASE THICKNESS BY HUGE
COMPRESSIVE FORCE AND WITHOUT
APPLYING HEAT.
 BETTER DUCTILITY AND
MALLEABILITY.
 LESS HAZARDOUS FOR WORKER AND
ENVIRONMENT.

16. 1.2 MT FINISHED PRODUCT PER ANNUM
HR COIL CONVEYER
COUPLED PICKLING &
TANDEM COLD ROLLING MILL
HOT DIP GALVANIZING
LINE (HDGL)
GALVANIZED IRON GALVANIZED ANNEALED
COIL PACKAGING LINE - 1
ELECTROLYTIC CLEANING LINE
BELL ANNEALING FURNACE (BAF)
SKIN PASS MILL (SPM)
HOT STRIP MILL
RECOILING AND
INSPECTION LINE
COIL PACKAGING LINE - 2
TL – IL

17. FINISHED PRODUCTS

18. REFERENCES
 www.sail.co.in
 www.google.co.images

19. CONCLUSIONS
 AS WE HAVE BEEN THERE WE HAVE EXPERIENCED AND
GAINED THE KNOWLEDGE ABOUT THE PROPER AND
SUCH A BIG INDUSTRY. IN BOOKS WE ACQUIRE ONLY
THEORETICAL KNOWLEDGE, BUT IN ACTUAL, THE
PRAGMATIC IMPLEMENTATION OF THE SAME, CAN BE
GRASPED ONLY BY VISITING AN INDUSTRY, WHICH SAIL
HAS PROVIDED US.
 WE HAVE LEARNED THAT HOW TEAM WORK CAN
HANDLE AND RUN SUCH A BIG INDUSTRY.
 WE COME TO KNOW THAT HOW WE IMPLEMENT OUR
IDEAS IN PRACTICAL WAY.
 WITH EXPERIENCE, KNOWLEDGE & SKILLS ACQUIRED
DURING INDUSTRIAL TRAINING WE WILL BE BETTER
PREPARED TO FACE WORKING WORLD.